phosphate industry economicsphosphate industry flow sheet p p 2 o 5 ≥ 30% 2 o 5 up to 30%...
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Phosphate Industry Economics
(May 10, 2014)
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Phosphate Industry Flow Sheet
P2O5 ≥ 30% P2O5 up to 30%
Beneficiation
SSP “Single Super Phosphate” TSP “Tri-Super Phosphate” MAP “Mono-Ammonium Phosphate” DAP “Di-Ammonium Phosphate”
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Egypt Production of Phosphate Rock
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Egypt: Production of Phosphate Rock (Thousand metric tons)
Industrial Mineral
2006 2007 2008 2009 2010 2011 2012 2013
Phosphate Rock
2,177 3,890 5,523 6,227 4,622 3,500 6,240 6,000
30% P2O5 Content
653 1,167 1,657 1,868 1,400 1,050 1,872 1,800
Source: U.S. Geological Survey, Mineral Commodity Summaries, February 2014
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Egypt: Phosphate Rock Companies in 2010 & 2011 (Thousand metric tons)
Source: Arab Fertilizers Association, 2011, p. 30 and 2012, p.33
Company Location of
Main Facilities
Design Annual
Capacity
Annual Production
(2010)
Annual Production
(2011)
Annual Export (2010)
El Nasr Mining Co. (شركة النصر للتعدين)
East Sabaiya, west Sabaiya and Qusier
4,500 2,900 4,200 2,300
Misr Phosphate Co. (شركة فوسفات مصر)
Abu Tartur 1,750 270 346 64
National Co. for Mining & Quarries (El Wataneya) (شركة الوطنية)
Aswan 600 252 205 67
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Phosphate Value Added due to Downstream Processing
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1. Phosphate Rock Price WW
• Rock Phosphate from Egypt - P2O5 24 to 30% 65-95 USD/Metric Ton ( FOB Price on 2014)
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2. Phosphate, fertilizers Price ($/t) and Phosphoric acid ($/t P2O5)
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3. SSP fertilizer forecast WW ($/T)
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Destination Markets for Phosphate Fertilizers (Kton) ( Q2 on 2013)
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WW Reserves and Production
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Phosphate Reserves 2011
Egypt reserve: Over 100 MMT
Highest Reserve
Very High Reserve
No Reserve
Very Low Reserve
Low Reserve
High Reserve
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World Main Producers by Country (2011)
Highest Production
Very High Production
No Production
Low Production
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World Main Producers (2013) World Production: 215 MMTY
39%
16%
15%
6%
3%
3%
3%
3%
2% 2% 1%
1% 1% 1% 1% 1% 1% 1% 1% 0%
China (75 MMTY)
USA (31 MMTY)
Morocco (29 MMTY)
Russia (12 MMTY)
Brazil (6 MMTY)
Jordon (6 MMTY)
Egypt (6 MMTY)
Tunnisia (6 MMTY)
Israel (4 MMTY)
Syria (4 MMTY)
Australia (2 MMTY)
South Africa (2 MMTY)
Peru (2 MMTY)
Algeria (2 MMTY)
Mexico (2 MMTY)
India (2 MMTY)
Canada (2 MMTY)
Senegal (2 MMTY)
Togo (2 MMTY)
Iraq (1 MMTY)
Arab Production: 43.35 MMTY
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Main Producing Companies (2013/2014)
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Main Producing Companies (cont’d)
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Phosphate Rock Exporters MMTY (2011)
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Phosphate Rock Importers (2011)
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Phosphate Fertilizers Importers (2011)
Highest Importer
Very High Importer
No Import
Very Low Importer
Low Importer
High Importer
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Phosphate Rock Balance (Kton) (2013/2014)
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Phosphoric Acid Balance (Kton) (2013/2014)
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MAP Balance (Kton) (2013/2014)
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DAP Balance (Kton) (2013/2014)
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Recovery of Uranium from Phosphate Rock by Dual Process
• Why extraction of Uranium from Phosphoric acid? – The rapid increase in (U3O8) prices. – The changing fundamentals in the world’s supply/demand balance.
• Dual Process: Phosphoric acid purification and Uranium extraction. – 1st step: Dissolution of P2O5 phosphate and total passage of Uranium
phosphate in the acid phase. – 2nd step: Purification of the phosphoric acid from the first step by
liquid-liquid extraction. – 3rd step: The rich Uranium extraction raffinate is treated in a mixer
settler using PRAYON process. (to get the yellow cake illustrating the recovery of Uranium element)
• With the price of the industrial phosphoric acid, purified acid, and yellow cake, an economic calculation amply justifies this operation.
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Thank You
Mostafa Attya Hassan Taman