ph.d. thesis of shah shahood alamshodhganga.inflibnet.ac.in/bitstream/10603/11277/9/09_chapter...
TRANSCRIPT
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CHAPTER 1
INTRODUCTION
1.1 Brief Background
Combustion of liquid fuels provide a major portion of world energy supply. In most
of the practical combustion devices like diesel engines, gas turbines, industrial boilers and
furnaces, liquid rockets, liquid fuel is mixed with the oxidiser and burned in the form of
sprays. There is also an increasing interest in spray technology in material formation,
surface coating, agricultural and medical application, spray cooling in electronic systems
and chemical processes[1]. A spray is a two phase flow involving a liquid as a dispersed
or discrete phase in the form of droplets and a gas as the continuous phase.
It can be regarded as a turbulent, chemically reacting multicomponent flow with
phase change involving thermodynamics, heat and mass transport, chemical kinetics and
fluid dynamics, therefore direct studies on spray combustion may be tedious and
inaccurate. An essential prerequisite for any understanding of spray combustion and its
application in the design of efficient and clean combustion systems is knowledge of laws
governing droplet evaporation and combustion (Fig1.1).
The varied applications of spray combustion have led to studies of both spray
combustion and associated processes such as droplet evaporation and combustion.
Objectives have been to establish design criteria for efficient and stable combustors,
determination of heat transfer rates to combustion chamber surfaces, and to examine the
formation of pollutants such as NOX, CO, CO2 , unburned hydrocarbons and soot.
While many studies are purely experimental, an underlying theme has always been
to develop predictive models for spray processes in order to reduce the cost of
development by cut and try methods. Spray combustion may be steady, unidimensional in
liquid rocket engines; steady, two dimensional in gas turbine; steady, three dimensional in
industrial boilers and an unsteady, three dimensional phenomenon in diesel engines [2],
(Table 1.1).
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These combustion systems utilise liquid fuel sprays in order to increase the fuel
surface area and thus increase the vaporisation and combustion rates. The droplet
mass burning rate is also increased manifold assuming that a single large drop and one
million drops burn under the same ambient conditions. Thus the motivation for spray
and intimately associated droplet vaporisation and combustion is understandable [3].
Once liquid fuel is injected into a combustion chamber, it undergoes atomisation
which causes the liquid to break up into a large number of droplets of various sizes
and velocities.
Depending upon the spray density and ambient conditions, some of the droplets
may continue to shatter, and some may recombine in droplet collisions. Vaporisation
takes place during this time and the fuel vapour produced mixes with the surrounding
gas and then either due to high ambient oxidiser temperature or because of an existing
flame front or due the presence of ignition source, combustion of air-fuel mixture
occurs. The hot products of combustion mix with the vapour and droplets. If enough
residence time is provided, the entire amount of fuel will be converted to combustion
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products. Carbon produced in the combustion process may either continue to oxidise
to produce final gaseous products or may agglomerate to form exhaust particulates.
To simplify the problem, spray can be divided into three zones; the spray
formation region, the vaporisation region and the combustion region. At the end of
spray formation region, one would like to know the droplet size, velocity and number
distribution, air velocity and temperature and droplet temperatures. In some sprays,
the breakup region will overlap the vaporisation region. To follow the process through
vaporisation region, a model is needed for air motion including turbulence and the
interaction of air and droplet momentum. To follow droplet motion, droplet drag
coefficients and droplet vaporisation models are needed.
Understanding the ignition process is necessary for establishing the onset of
burning process. Then droplet burning rate relationships are needed. If emissions are
to be predicted, models for reaction kinetics are required.
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Radiation from carbon particles formed in diffusion flames is an important
component in the energy balance and in the diffusion flame temperature prediction.
Convective heat losses may also play a role and are tied to the general problem of
prediction of mixing, recirculation of products and turbulence.
Additional factor prevalent in diesel type combustion is the presence of high
pressures which may cause droplets to approach their critical point, causing droplet
breakup and a shift in the vaporisation and burning rates. In some engines including
oil burners, residual fuels are used which may breakdown or crack in the liquid
droplet phase causing different burning rates and the formation of residual carbon
shells. In addition to these combustion effects, diesel engines have a very dense
spray in which droplet interaction and local cooling by vaporisation are important.
For small engines and for cold starting conditions, spray typically hits the piston
surface, causing droplets to wet the surface which changes the vaporisation and
mixing mechanisms. Finally, combustion in an enclosure such as in engine cylinder
may also cause combustion induced motion.
Different fluid dynamics and transport phenomena can occur in various ways
with sprays. On the scale of an individual droplet size in a spray, boundary layers
and wakes develop because of the relative motion between the droplet surface and
ambient gas. Other complicated and coupled fluid dynamic factors are; shear driven
internal ciculation of the liquid in the droplet, Stefan flow due to vaporisation, flow
modifications due to closely neighbouring droplets in the spray, droplet distortion
and shattering etc. Complexities on a larger scale include integrated exchanges of
mass, momentum and energy of many droplets in some sub volume of interest with
the gas flow.
The applications in which the mass vaporisation rate is large where ambient
gas is at a very high temperature (1000 K or more), physical behaviour is modified,
coupling between two phases becomes stronger and droplet lifetime ( time taken by
the droplet to vaporise completely ) becomes as short as some of the characteristic
times, like droplet heating time. Liquid and gas phases exhibit different magnitudes
of scales, liquid phase mass diffusion is slower than liquid phase heat diffusion and
extremely slow compared with momentum diffusion in the liquid phase or heat,
momentum diffusion in the gas phase. Mass diffusion plays a vital role in the
vaporisation process for a multicomponent fuel. At first, early in the droplet lifetime,
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the more volatile substance will vaporise from the droplet surface leaving only the
less volatile material that vaporises more slowly. More volatile material still exists in
the droplet interior and tends to diffuse towards the surface because of the
concentration gradients created by prior vaporisation. This diffusion is balanced by
the counter diffusion of the less volatile fuel component towards the droplet interior,
and as a result of this process, different components posses different vaporisation
rates which can vary significantly during the lifetime. There is also a disparity in
scales regarding droplet diameters involved in a spray, varying from a few tens of
microns to a few hundreds of microns in diameter, whereas combustor or flow
chamber dimensions can be several orders of magnitude larger.
The submillimeter scales associated with spray problem have made detailed
experimental measurements very difficult and experiments have been successful
primarily in resolving global characteristics of spray.
Modern nonintrusive laser diagnostics have made resolution possible on a scale
of less than 100 microns, as a result more experimental information has started to
come lately. Nevertheless theory and computation have led experiments in analysing
complex spray systems [4].
1.2 Experimental Methodology and Related Aspects
Experimental study of droplet combustion has broadly employed the
following
methods:
(i) A single droplet suspended at the end of a thin quartz fiber
(ii) A freely falling single droplet or droplet stream
(iii) A porous sphere with liquid fuel being fed to its interior at such a rate that
the surface is just wetted to support the combustion
The suspended droplet experiment can be easily set up and performed.
Furthermore, since the droplet is stationed, detailed cine-microphotography can be
taken of its burning sequence. Because of the thickness of the suspended fiber and its
thickened end, it is difficult to suspend a droplet much smaller than 1mm in
diameter, which is much larger than typical droplet sizes within sprays. This should
not be of serious concern if the size dependence of the phenomenon of interest is
known. However, the suspension fiber also distorts the droplet shape from spherical,
the distortion is especially severe towards the end of the droplet lifetime when the
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droplet size becomes comparable with the suspension fiber and its thickened end.
There is also heat transfer from the flame to the suspension fiber at the point they
intercept.
The amount of heat conducted away from the droplet represents a loss,
although the amount conducted towards the droplet can enhance the vaporisation rate
because heat transfer through the fiber is more efficient than that through the gas
medium between the flame and the droplet surface[5]. Okajima and Kumagai [6]
have shown that the net effect is a slight reduction in the burning rate.
The suspension technique is also limited to fuels which are relatively non
volatile, because otherwise much vaporisation would have occurred during the
period involved with suspending the droplet, charging the chamber with the proper
environment, and applying the ignition stimulus. The problem is particularly severe
for multicomponent fuels whose composition can be altered from a prepared value
by an extent which is not known because of preferential vaporisation of components
with different volatilities.
Free droplet experiments offer the advantages of small sizes, non-interference
from suspension fiber, and the capability of using volatile fuels. However, the
experimental methodology is generally more complex and delicate. Furthermore,
since the droplets are not stationary, it is usually more involved to obtain detailed
photography. Their free fall motion, together with their continuously diminishing
size, also implies that the intensity of forced convection continuously changes.
The porous sphere experiment is truly steady state one and therefore most
closely conforms to the assumption of the 2d law− . This experiment allows detailed
probing of the flame structure. Its main drawbacks are the excessively large size and
the preclusion of observing certain transient aspects, which are inherently present
during droplet combustion.
All combustion experiments conducted under the influence of gravity are
complicated by buoyancy. For droplet combustion the effects are manifested in two
ways. First, the burning rate is increased because of the enhanced transport rates.
Second, the flame is usually so severely distorted from spherical symmetry that it is
not meaningful to identify a flame “diameter”. The distortion increases with the
droplet size and therefore is particularly serious for experiments using suspended
droplet and porous sphere techniques.
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Two techniques have been employed at minimising or eliminating buoyancy,
Kumagai and his associates [6,7] conducted single droplet experiment in a freely
falling chamber or “drop tower”. By further impulsively pulling the suspension fiber
upward as free fall starts, a gravity free unsuspended droplet can be obtained. This is
probably the most desired technique to study spherically symmetric droplet
combustion. The experiment however, is an extremely sophisticated one in that
degree of precision and synchronisation is required, especially the procedure
involved with freeing the droplet from the suspension fiber. The experiment also
needs a high droplet tower with at least one second of free fall, in order to allow for
the time to consume a droplet with initial diameter of the order of 1mm.
Drop Towers
Drop towers provide easier access to a microgravity (μg) environment and
many facilities of this type have been developed by individual workers.
These facilities generally involve test times less than 1s, which require free fall
distances less than 5m. The capabilities of drop towers to sustain low gravity
conditions varies with specific design, but it is not difficult to achieve values smaller
than 10-3g. Longer test times require more sophisticated facilities with drop towers
at NASA Lewis and elsewhere in the United States and Europe providing 2-5s at μg
down to 10-4 – 10-6 g and a new facility in Japan providing 10s test times at similar
conditions [8]. A number of experimental studies are being carried out at NASA’s
Microgravity Combustion Programme [9]. A disadvantage of most free fall facilities
having longer test times, however, is that the test apparatus is subjected to a
considerable shock load, of the order of 100g at the end of a drop test. The 10s drop
tower in Japan is an exception, however, and has relatively modest deceleration
rates. Thus, at the current time, an interesting array of test facilities and
instrumentation are available for microgravity combustion tests in drop towers with
more advanced laser diagnostics in the offing.
A frustrating feature of these facilities, however, is that 2-10s is a very short
time to develop combustion processes and to achieve the steady state conditions for
combustion experiments that are easiest to interpret. This has prompted the
development of aircraft and space facilities in spite of their costs and more limited
availability.
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Droplet Combustion Under Near Zero Gravity (Microgravity) Conditions
The absence of gravity simplifies the study of the controlling mechanisms in
combustion because of the absence of buoyancy. This helps in the verification of
theoretical models. From the fire safety point of view, there is a lack of knowledge
about the combustion behavior of materials in a low gravity environment.
In recent years, the subject of microgravity droplet combustion has gained
importance because of the opportunities offered by it in studying complex natural
phenomenon like fire hazards which cannot be studied successfully on the ground in
the presence of gravity.
While sophisticated tools have been developed for combustion research, truly
significant progress has been hindered by the lack of “clean” and well defined
combustion and flame phenomena through which individual processes can be
isolated and studied in depth. A major cause of difficulty has been buoyancy.
It is therefore not unrealistic to anticipate that the current interest in
microgravity combustion if sustained, could usher in the fifth period of combustion
research, during which many of the fundamental issues of combustion and fire safety
are finally resolved in a rigorous manner.
Microgravity offers new opportunity for fundamental studies of combustion
phenomena, there now is ample evidence that our current understanding of fire and
explosion hazards at normal gravity has questionable relevance at microgravity
conditions. These microgravity experimental results show the following
inadequacies of the 2d law− :
During a short initial period, the droplet size hardly changes. This is caused by
droplet heating. The instantaneous flame to droplet radius ratio /f lr r or /F D is not
a constant but varies with time (Fig 1.2). This is caused by fuel vapour accumulation.
The experimental value of /F D is smaller than the theoretical value. This is due to
variable property effects.
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1.3 Isolated, Spherically Symmetric, Steady State Liquid Droplet Combustion
Since early 1950s, it has been recognised that symmetrical burning of an
isolated droplet (relative velocity between the droplet surface and the surrounding
gas is zero or 0gRe = ) represents an ideal situation in which to study the complex
coupling of chemical reactions and two phase flow with phase change. The
simplified geometry of the combustion environment along with certain simplifying
assumptions concerning physical and chemical processes permits mathematical
simplification of the problem and leads to simple description of the combustion
process.
Initially, these studies provided a fundamental foundation upon which to
develop more applied, empirical descriptions of spray combustion. The combustion
of a single isolated liquid droplet in an infinite oxidising medium is shown
schematically in (Fig 1.1).
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Important assumptions of steady state droplet combustion model are:
An isolated, single component, spherical liquid fuel droplet burns in a quiescent
infinite oxidising medium surrounded by a spherically symmetric flame. There are
no effects of buoyancy, natural or forced convection. The droplet is at its boiling
point temperature, vaporising with a steady rate, obeying the 2d law− .
The fuel is a pure liquid with zero solubility for gases. Phase equilibrium
prevails at the liquid-vapour interface.
The ambient pressure is uniform and subcritical.
The gas phase is asuumed quasi-steady and is divided in two zones. The inner
zone between the droplet surface and flame consists of only fuel vapour while the
outer zone consists of oxidiser and combustion products.
Fuel and oxidiser react instantaneously in stoichiometric proportions at the
flame. Chemical kinetics is assumed to be infinitely fast, resulting in the flame being
represented as an infinitesimally thin sheet.
The gas phase Lewis number gLe is assumed unity.
Conduction is the only mode of heat transport. Radiation heat transfer is assumed
negligible.
Thermodynamic and transport properties are treated as constants. Ideal gas
relations can be used for the gas phase.
In this spherically symmetric geometrical configuration (Fig1.1), fuel vaporises
at the droplet surface and diffuses outward while oxidiser diffuses inward from the
ambient environment. The fuel and oxidiser react stoichiometrically, resulting in a
zone of intense reaction (a non premixed flame). Heat is transported via conduction
and radiation outward from the flame to ambient atmosphere (infinity) and inward
back to the droplet surface. The heat deposited at the droplet surface is balanced by
the evaporation process at the vapour/liquid interface. The “classical” 2d law− for
droplet combustion was first formulated in the 1950s by assuming that gas phase
chemical reaction is infinitely fast with respect to gas phase transport, thus confining
chemical reaction to an infinitesimally thin sheet.
The 2d law− theory predicts that the burning constant bk , instantaneous flame
to droplet diameter ratio /F D and flame temperature fT remain constant
throughout the droplet burning lifetime and are described by the following equations:
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( ) [ ]2 8ln 1g
b Tpg l
dk D Bdt C
λρ
≡ − = + (1.1)
[ ][ ]ln 1
ln ( 1) /TBF
D ν ν+
=+
(1.2)
[ 1](1 )f T b
pg
LT B TC
νν
= − ++
(1.3)
where, bk → burning constant
D → instantaneous droplet diameter
gλ → thermal conductivity of the gas
pgC → specific heat of the gas
lρ → liquid density
TB → heat transfer number
F → instataneous flame diameter
ν → (A/F)stoich on mass basis
fT → flame temperature
T∞→ ambient temperature
bT → droplet boiling point temperature
L→ latent heat of vaporisation
chΔ → heat of combustion of liquid fuel
The heat transfer number BT , is a non dimensional thermodynamic parameter
given by:
( )c
pg b
T
h C T TB
Lν ∞Δ
+ −= (1.4)
Equations (1.1) and (1.3) reproduce experimental observations to varying
degrees of success. For single component droplets, the burning constant does not
vary in many cases over most of the droplet lifetime. Also, the qualitative predictions
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are quite correct as experiments show that burning constant increases with increasing
/g pgCλ and decreases with increasinglρ . Quantitative agreement between
experiment and equation (1.1) can also be achieved, provided that appropriate
selections of transport properties are made. The flame temperature predicted by
equation (1.3) is essentially the adiabatic flame temperature of the given fuel
oxidiser system assuming no dissociation or infinitesimally thin flame thickness.
Quantitative agreement in this case can be obtained by assuming a suitably enhanced
specific heat to account for deficiencies.
The /F D ratio which varies throughout the combustion lifetime is vastly over-
predicted under all circumstances by equation (1.2). It can be said that the
quantitative agreement is much worse for the flame position than for the burning
constant.
1.4 Advanced Approaches Isolated, Spherically Symmetric, Unsteady Liquid Droplet Combustion (Droplet Heating and Fuel Accumulation Effects)
By accounting for transient heating of the liquid droplet Fig1.3(a), it is possible
to explain the experimentally observed initial period during which the droplet
burning rate is low even with infinitely fast chemistry. An energy balance at the
droplet surface shows that heat conducted to the surface from the gas phase balances
with heat lost by conduction into the liquid interior and heat lost from the surface
due to vaporisation.
Initially, when the droplet temperature is low, much of the heat supplied to the
surface is conducted inward, resulting in a lower rate of vaporisation. As a result
there exists a temperature gradient within the droplet. Once the droplet heats up
towards the liquid boiling point, little heat is conduced into the liquid interior and the
vaporisation rate reaches its quasi-steady value.
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Accounting for the accumulation of fuel vapour between the liquid droplet and
the flame reproduces the observed variation in the flame position with time
Fig1.3(b). In the 2d law− formulation, it is implicitly assumed that the rate of
vaporisation at the droplet surface is directly equal to the rate of consumption of fuel
at the flame sheet.
Due to initial loss of temperature at the droplet surface because of droplet
heating, only a small mass of fuel is evaporated from the droplet surface and as a
result the flame must be close to the droplet surface to achieve stoichiometric
combustion of fuel and oxidiser. But as the droplet heating period ends and more
surface evaporation of fuel starts and moreover due to close proximity of the flame,
there is an abundance of fuel vapour resulting in its accumulation between droplet
surface and flame which pushes the flame outwards or away from the droplet
surface.
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The following conclusions can be made regarding spherically symmetric,
unsteady droplet burning for a single component fuel in an environment, whose
pressure is also sufficiently below the critical pressure of the fuel:
Droplet heating proceeds fairly rapidly during the droplet lifetime.
The period of heating subsequently to ignition is expected to be not too sensitive to
fuel volatility.
Droplet heating only slightly prolongs the total burning time of the droplet.
The flame diameter is not constant but varies with time. It increases first and
then decreases.Whereas /F D ratio increases throughout the droplet burning history,
unlike the quasi-steady theory, where it has a constant value. This is caused by fuel
vapour accumulation.
The experimental /F D value is much smaller than the theoretical (quasi-
steady value). This is caused by variable property effect.
The droplet temperature distribution may remain non uniform and temporally
varying throughout the lifetime.
The existence of the fuel vapour accumulation process implies that overall mass
conservation for the fuel vapour should read, vaporisation rate at droplet surface =
consumption rate at flame + accumulation rate in inner region. For above formula,
the last term is absent in the 2d law− .
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1.5 Variable Properties
In advanced approaches related to droplet combustion modelling,
thermodynamic and transport properties are not treated as constant as assumed in
simplified theories.
In most of these studies, thermophysical properties are strong functions of
temperature, concentration and pressure.
Actually 2d law− assumes a non convective, steady state spherical combustion
together with constant properties assumption. In an actual combustion chamber,
temperature may vary from a few hundred degrees to a few thousand degrees in the
gas surrounding the droplet. Pressure may vary from atmospheric to many times the
critical pressure of the fuel (depending upon the engine). Fuels used may be
multicomponent in nature.
These variations are bound to affect the thermophysical properties, which must
be evaluated as a function of temperature, pressure and concentration as the situation
suggests. Only then the modelling results obtained will be closer to the experimental
observations under the same burning conditions.
The spherically symmetric diffusion controlled combustion model is usually
broken up into two regions, the inflame zone (between the droplet surface and flame)
and the post flame zone ( between the flame surface and ambient atmosphere ).
Hubbard et al. [10] numerically integrated the governing equations of energy (in
both liquid and gas phases) and mass, momentum and species equations in gas
phase, for a diffusion controlled droplet combustion model. These authors used
different empirical relations for calculating the thermophysical properties and came
to the conclusion that one can use the arithmetic mean or empirical results of
Sparrow and Gregg (popularly known as Sparrow’s one third rule).
1.6 Multicomponent Droplet Vaporisation / Combustion
A liquid composed of a multitude of chemical species is called a
multicomponent (MC) liquid. The overwhelming majority of liquids used for power
production are MC liquids; these include gasoline, diesel fuel and kerosene. When
used in combustion chambers, these liquids are atomised into fine sprays in order to
increase the surface area per volume, so as to promote evaporation. Typically, the
modelling of MC fuel evaporating drops has been performed either with single
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component species surrogates or with mixtures of two chemical species to represent
the MC fuel.
Much of the earlier studies on droplet combustion used pure fuels.
Multicomponent effects were not considered to be serious for the reason that the
requirements of combustor efficiency and emission were generally not stringent.
However, recent developments in engine design and fuel formulation indicate that
multicomponent effects will become progressively more important in the utilisation
of liquid fuels. Combustion processes within engine will be more tightly controlled
to further improve efficiency and reduce emissions.
The synthetic fuels derived from coal tar, sand and oil shale will have more
complex composition as well as higher and wider boiling point ranges.
There also exists considerable interest in the utilisation of such hybrid fuels as
water/oil emulsions, alcohol/oil solutions and emulsions, and coal/oil mixtures. The
widely different physical and chemical properties of the constituents of these hybrid
fuels necessitate consideration of multicomponent effects in an essential way.
To understand heterogeneous multicomponent fuel combustion either as a
droplet or in some other form (e.g. pool burning), the following factors have to be
considered:
The relative concentrations and volatility of the liquid constituents, as would be
expected. The miscibility of the liquid constituents. This controls the phase change
characteristics. The internal circulation which influences the rate with which the
liquid components can be brought to the surface where vaporisation takes place.
There are various other complications that occur when a multicomponent liquid
is considered. Different components vaporise at different rates, creating
concentration gradients in the liquid phase and causing liquid phase mass diffusion.
The theory requires the coupled solutions of liquid phase species continuity and heat
diffusion equations, and multicomponent phase equilibrium relations (typically
Roult’s law). Liquid phase mass diffusion is much slower than liquid phase heat
diffusion so that thin diffusion layers can occur near the surface, especially at high
ambient temperatures at which the surface regression rate is large. The more volatile
substances tend to vaporise faster at first until their surface concentration values are
diminished (Fig 1.4) and further vaporisation of those quantities becomes liquid
phase mass diffusion controlled [11].
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Mass diffusion the liquid phase is of primary importance in the vaporisation
process for a multicomponent fuel. Therefore for studying multicomponent droplet
evaporation / combustion, a detailed liquid phase analysis is a prior step.
1.7 Supercritical Droplet Vaporisation / Combustion
In some applications like diesel engines, liquid rockets and gas turbine engines,
fuel droplets are subjected to temperatures and pressures beyond their critical point
during the combustion process. This phenomenon is shown in the phase diagram
(Fig1.5). This gives rise to a number of interesting phenomena at the critical
point. Of particular importance in the study are the changes in the specific heat ( )pc
of the fuel, which goes to infinity, and the latent heat of vaporisation which goes to
zero at the critical point. In many liquid fueled engines and combustors, the liquid
fuel droplets undergo a supercritical phase transition prior to combustion.
The droplets pass from a subcritical liquid state to a supercritical fluid state,
accompanied by mass transfer. However, current combustion models of such
systems describe the transition by subcritical means. High pressures and supercritical
conditions in diesel engines, jet engines, and liquid rocket engines present a
challenge to the modelling and the fundamental understanding of the mechanism
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controlling the mixing and combustion behaviour of these devices. Accordingly,
there has been re-emergence of investigations to provide a detailed description of the
fundamental phenomenon inherent in these conditions.
Unresolved and controversial topics of interest include prediction of phase
equilibrium at high and supercritical pressure including the choice of a proper
equation of state. Present study has employed Redlich-Kwong equation of state
given below as equation (1.5):
0.5( )uR T aP
v b v v b T= −
− + (1.5)
Where uR , T and v are the universal gas constant, absolute temperature and
molar volume respectively and ,a b are constants; definition of critical interface;
importance of liquid diffusion; significance of transport property singularities in the
neighborhood of critical mixing conditions; influence of convection and 2d law−
behaviour at supercritical conditions. There are key challenges associated with
operation at near critical and supercritical conditions in order to increase efficiency
and combustion rate processes. The distinction between liquids and gases disappears
at high pressures above the thermodynamic critical point which has a strong non
linear dependence on the composition.
This introduces some crucial phenomena that were neglected decades ago when
the composition distinction between the original liquid and its surrounding gases in
the combustor were neglected. Also, the reduced surface tension can cause a new
mechanism to be the rate controlling factor for energy conversion.
High pressure and supercritical ambient conditions have a considerable
influence on the mechanisms controlling engine behaviour and performance. Most of
these effects are related to droplet behaviour. When liquid is injected into a
combustion chamber that is filled with a gas at supercritical thermodynamic
conditions, all aspects of the combustion process from atomisation to chemical
reaction can be expected to depart significantly from the better known subcritical
patterns. Studies in the past have investigated how and to what extent supercritical
conditions may affect various aspects of the combustion of an isolated droplet in a
quiescent environment. Detailed reviews on the subject are contributed by Givler
and Abraham [12], and recently by Kuo [13].
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1.8 Extension to Convective Environment
A simplified approach involves the extension of spherically symmetric model
to forced convective situation using empirical relations which are a function of gas
phase Nusselt, Reynolds and Prandtl numbers [2]. Lefebvre [14] has given an
equation for mass burning rate using these empirical relations.
Another expression for burning rate is provided by Turns [15]. One commonly
used emperical result is Ranz and Marshall correlation that corrects the spherically
symmetric vaporisation rate for forced convective environment [4].
As evident from preceding discussion, vaporising droplet is a challenging
multidisciplinary issue. In general there is a relative motion between the droplet and
ambient gas. The Reynolds number based on relative velocity, droplet diameter, and
gas phase properties is an important descriptor of the gaseous flow field, apart from
internal liquid circulation.
These flow features have a direct impact on the exchanges of mass, momentum
and energy between the gas and liquid phases. Apart from these issues, there is a
problem of continuously changing droplet radius.
Important assumptions invoked in droplet modelling studies which simplify the
problem but at the same time preserve the essential physics are as follows:
A single, isolated liquid fuel droplet vaporises in a quiescent infinite oxidising
medium; system is spherically symmetric with no effects of buoyancy, free or forced
convection (relative velocity between the droplet surface and ambient gas is
negligible implying 0gRe = and Weber number (We) is less than 1);
Droplet processes are diffusion controlled with the consideration of only
ordinary diffusion; pressure is uniform and constant (less than critical pressure of the
fuel); fuel vapour and oxidiser react instantaneously in stoichiometric proportions at
the flame, infinitely fast chemical kinetics is considered resulting in the flame being
represented as an infinitely thin sheet; conduction is the only mode of heat transport
and radiation heat transport is neglected; droplet is at its boiling point temperature
and droplet heating is ignored; liquid droplet is made up of single chemical species
(single component fuel with a definite boiling point); products of combustion are not
absorbed in the liquid; all gas phase processes are assumed to be occurring in a
quasi-steady manner; gas phase mixture behaves as an ideal gas; phase equilibrium
is stated at the droplet-gas interface; kinetic energy and viscous dissipation effects
20
are negligible; Soret and Dufour effects are neglected; gas phase thermophysical and
transport properties and the product of density and mass diffusivity are constant; gas
phase Lewis number is unity.
Above assumptions can be relaxed depending upon the prevailing ambient
pressure and temperature, liquid and gas phase composition and fluid dynamical
aspects of the problem.
1.9 Objective of the Present Study
As evident from the preceding discussion, droplet modelling is fundamental for
understanding spray combustion phenomena and plays a vital role in spray
calculations.
The aim of the present work is to quantify the effects of different type of fuels,
ambient pressure and temperature, ambient gas phase composition, convection and
droplet sizes on important combustion parameters like flame temperature, flame
location and its movement (governed by flame diameter, /F D ratio, flame stand off
distance), droplet temperature, mass burning rate, vaporisation / burning constant,
droplet lifetime, and on emission characteristics of important combustion products
around the burning droplet by developing simple but realistic droplet sub models
represented by computer programmes that can be successfully incorporated in spray
codes.
1.10 Organisation of Thesis
The present work is divided into six chapters. Practical relevance of Droplet
Combustion and its different aspects are introduced in the first chapter. The second
chapter of Literature Review deals with the current understanding of the subject,
potential areas which may require further research and motivation for the present
study. Development of different droplet submodels with important assumptions and
solution technique is discussed in chapter 3 of Problem Formulation and Solution
Technique. Chapter 4 deals with the determination of thermodynamic and transport
properties of fuels chosen for the present study. In chapter 5, results of this study are
presented and discussed in light of the existing experimental and modelling data for
the same conditions. They include variation of basic parameters in the gas phase for
a spherical droplet, forced convection and droplet heating effects and general
behaviour of emissions for a burning droplet. Remaining results include the effects
of variation of ambient pressure ,P∞ ambient temperature ,T∞ ambient gas
21
composition , ,oY ∞ droplet size and fuels on important combustion characteristics of
single droplets.
Conclusions/contributions of the study with further scope for future work is
discussed in chapter 6.