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Pharmaceutical Industry Waste Management System

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Page 1: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

Pharmaceutical Industry Waste Management System

Page 2: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

07/31

Page 3: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

INTRODUCTION

o Hospital pharmacies in the United States purchase over

4 billion hazardous pharmaceuticals annually,

generating more than 84,000 tons of hazardous

waste.

o According to a U.S. Geological survey, pharmaceutical

contaminants were found in 80% of sampled water,

contaminating drinking water.

o In India, a city like New Delhi with about 40,000 beds

generates about 60 metric tons of hospital waste per

day.

o The sorting of pharmaceutical waste is a challenging

issue.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

09/31

Page 4: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

DEFINITION

Pharmaceutical waste is synonymous with

o drug waste

o unused or expired drugs

o unused or expired prescription and over-the-

counter human drugs, veterinary drugs, diagnostic

agents, and nutritional supplements.

Scrap: Materials like rejected foils, bottles, cans, tins etc.

which have a resale value.

Trash: This material is to be discarded or disposed of by

suitable means and don’t have a resale value. e.g. dust,

unsalable materials.10/31

Page 5: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

PHARMACEUTICAL WASTE

o All unsealed syrups, creams, ointment or eye drops

(expired or unexpired)

o All cold chain damaged unexpired pharmaceuticals

that should have been stored in a cold chain but were

not (for example: insulin, polypeptide

hormones, gamma globulins and vaccines)

o All bulk or loose tablets and capsules. If unexpired

these should only be used when the container is still

sealed, properly labeled or still within the original

unbroken blister packs;

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

11/31

Page 6: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

o Any items used in cleaning up a spill (vermiculite,

paper towels, etc.) must be treated as a waste

pharmaceutical, either hazardous or non-hazardous.

o Waste materials containing chemotherapy drug

residues or excess drugs (syringes, i.v bags, tubing,

vials, etc.)

o Open containers of drugs that cannot be used

o Containers that held acute hazardous waste drugs.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

12/31

Page 7: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

TYPES OF PHARMACEUTICAL WASTE

1. Controlled substances (Special disposal needed):

o Cytotoxic waste:

Cytotoxic substances and residues (includes all

items contaminated by such substances, or used

in the delivery of chemotherapy for cancer

treatment, and unused or discarded

preparations).

o Following category of drugs were also required some

special consideration required for disposalo Narcotics,

o Psychotropic substances;

o Anti-infective drugs,

o Antiseptics and disinfectants etc..

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

13/31

Page 8: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

2. Chemical Wastes:

o Includes Pharmaceutical wastes (includes outdated,

contaminated and discarded medicines)

3. Potentially infectious wastes (Biomedical wastes):

o Includes Microbiology and Biotechnology Wasteo Wastes from laboratory cultures, stocks or specimens of micro-

organisms, live or attenuated vaccines, human and animal cell

culture used in research and infectious agents from research

and industrial laboratories

o Wastes from the production of biological, toxins, and dishes and

devices used for the transfer of cultures)

o Sharp wastes includes

o Needles

o Scalpels

o Blades

o IV spikes

o other sharp objects that are potentially contaminated with infectious

and/or chemical agents and which may cause puncture or cuts

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

14/31

Page 9: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

4. Other pharmaceuticals:

(a) solids, semi-solids and powders:

– tablets, capsules, granules, powders for injection,

mixtures, creams, lotions, gels, suppositories, etc.

(b) liquids:

– solutions, suspensions, syrups, etc.

(c) ampoules:

– Aerosol canisters: including propellant-driven

sprays and inhalers.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

15/31

Page 10: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

WASTE DISPOSAL METHODS

o Waste management is the collection, transport,

processing, recycling or disposal of waste materials.

o The term usually relates to materials produced by

human activity, and is generally undertaken to

reduce their effect on health, the environment or

aesthetics.

o Waste management can involve solid, liquid, gaseous

or radioactive substances, with different methods and

fields of expertise for each.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

16/31

Page 11: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

o Waste management methods vary widely between

areas for many reasons, including type of waste

material, nearby land uses, and the area available.

o Constraints in funding for disposal of waste

pharmaceuticals necessitate cost-effective

management and methods.

o The main way to achieve this is to sort the material

to minimize the need for expensive or complicated

disposal methods.

o NEXT SLIDE HAVE methods FOR IT

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

17/31

Page 12: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

DISPOSAL METHODS TYPES OF PHARMACEUTICAL COMMENTS

(1) Return to manufacturer All bulk waste pharmaceuticalsIt’s a time consuming

method.

(2) Incineration:

o High temperature

incineration (> 1200°C)

Solids, semisolids, powders,

antineoplastic

Expensive method. Mainly

for antineoplastic agents.

o Medium temperature

incineration (max 850°C)

Powders, solids, controlled

substances.

Not for antineoplastic

agents.

(3) Immobilization:

o Waste encapsulation Powders, liquids, solids.

Inexpensive and performed

by unsophisticated

equipments.

o InertizationSolids, liquids, semisolids,

antineoplastic.

Inexpensive and performed

by unsophisticated

equipments.

(4) Landfill:

o Highly engineered sanitary

Landfill

Limited quantities of untreated solids,

Semi-solids and powders. Disposal of

waste pharmaceuticals after

Immobilization preferable. PVC

plastics.

Worst option as it pollutes

land and reduce its fertility

percentage.

o Engineered landfill

Waste solids, semi-solids and

powders,

Preferably after immobilization. PVC

Plastics.

Worst option as it pollutes

land and reduce its fertility

percentage.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

18/31

Page 13: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

Open uncontrolled non engineeredDump

As last resort untreated solids, semisolids,

powders - must be coveredImmediately with municipal waste.

Immobilization of solids, semi-solids,

Powders are preferable.

Not for untreatedControlled substances

(5) Sewer and fast -flowing

watercourse

Diluted liquids, syrups, intravenousfluids, small quantities of diluted

Disinfectants (supervised).

Antineoplastic, andundiluted disinfectants

& antiseptics not Recommended

(6) Burning in open

containers

As last resort, packaging, paper,Cardboard

Not acceptable for PVCplastics or

Pharmaceuticals

7) Chemical decomposition Not recommended unless specialchemical expertise & materials

Available

Not practical for quantitiesOver 50 kg.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

19/31

Page 14: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

COLOR CODING FOR STORAGE OF WASTE

IN PHARMACEUTICAL COMPANY.

Colour coding Types of container Waste categories

Yellow Plastic bags

•Human anatomical waste•Animal waste•Microbiological waste•Solid waste

RedDisinfected container,

plastic bags•Microbiological waste•Solid waste

Blue/ WhitePlastic bags/ puncture

proof containers•Sharp wastes(needles, blades etc.)

Black Plastic bags•Discarded waste•Incineration waste•Chemical waste

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

20/31

Page 15: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

WASTE DISPOSAL PROCEDUREo Any product requiring disposal should initially be separated

from its packaging.

e.g. glass, plastic, other containers delay destruction

o Risks associated with destruction of the product -potential for

product to get diverted, legitimately or otherwise during

disposal sequence and contamination of ground water

o Ideally, Incineration procedures have preference over landfill.

When incineration procedure is used, product in plastic or

other flammable packaging may not need to be returned to

bulk.

o Disposal procedure should involve agents with a proven

record of dealing with such sensitive materials or use of the

company personnel to accompany the material from plant to

disposal.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

21/31

Page 16: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

PRINTED PACKAGING DISPOSAL

o Disposal of printed packaging components

(labels, inserts, and cartons) poses no health risk.

o Ineffective disposal such as in the public landfill,

can give rise to public concern that product may

be associated with the packaging.

o Such materials should preferably be

incinerated.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

22/31

Page 17: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

GENERAL TRASH AND SEWAGE

o Normal local services should be adequate.

o Ensure that product and the packaging waste does

not get intermixed.

o Internal procedures should be sufficiently rigorous

and monitored

o Containers used within the plant to accumulate

waste materials should be clearly marked to

denote their designated use.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

23/31

Page 18: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

INTREGATED SOLID WASTE MANAGEMENT

o It takes an overall approach to

creating sustainable system that

are economical, affordable,

socially acceptable and

economically effective.

o The key function of this system is

collection and sorting of waste.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

24/31

Page 19: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

LIQUID WASTE MANAGEMENT

Description and Purpose

Liquid waste management includes procedures and

practices to prevent discharge of pollutants to the

storm drain system or to watercourses as a result of

the creation, collection, and disposal of non-hazardous

liquid wastes.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

25/31

Page 20: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

SUITABLE APPLICATION

Liquid waste management is applicable to

construction projects that generate any of the following

non-hazardous by-products, residuals, or wastes:

o Drilling slurries and drilling fluids

o Grease-free and oil-free wastewater and rinse water

o Dredging

o Other non-storm water liquid discharges not permitted

by separate permits.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

26/31

Page 21: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

LIMITATIONS

o Disposal of some liquid wastes may be subject to

specific laws and regulations or to requirements of

other permits secured for the construction project

(e.g. Army Corps permits, Coastal Commission

permits, etc.).

o Liquid waste management does not apply to

dewatering operations (NS-2 Dewatering Operations),

solid waste management (WM-5, Solid Waste

Management), hazardous wastes (WM-6, Hazardous

Waste Management), or concrete slurry residue (WM-

8, Concrete waste management).

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

27/31

Page 22: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

SCHEDULE M GUIDELINES

o The disposal of sewage and effluent from manufacturing shall

be in conformity with requirement of Environmental Pollution Control

Board.

o All biomedical waste shall be destroyed as per provisions of

Bio-medical Waste (Manufacturing and Handling) Rules, 1996.

o Additional precautions shall be taken for storage and disposal

of rejected drugs.

o Records shall be maintained for all disposal of waste.

o Provision shall be made for proper and safe storage of waste

materials.

o Hazardous toxic substance and flammable materials shall

be stored in suitably designed and segregated enclosed areas

in conformity with central and state legislation.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

28/31

Page 23: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

WHO GUIDELINES

o Provision should be made for proper and safe storage of

waste materials awaiting disposal.

o Toxic substance and flammable materials should be

stored in suitably designed, separate, enclosed

cupboards as required by national legislation.

o Waste materials

o Should not be allowed to accumulate.

o Should be collected in suitable receptacles for

removal to collection points outside the building

o Disposed of safely and in a sanitary manner at

regular and frequent interval.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

29/31

Page 24: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

RECORDSo It shall contain authorized procedures for differentiating

recoverable and non-recoverable rejects.

o Should includeo Date of destruction

o Name of product to be destroyed

o Type of destruction

o Place of destruction

o Cause of destruction

o Procedures for scrap which are disposed/sold oncommercial basis, and precaution to be taken thereof e.g.defacing of labels on empty bulk containers.

o Quantities rejected and destroyed must be recorded andreconciled in relevant batch documents.

o Safety precautions taken while carrying out destructionmust be included in the records.

o Signature of authorized person after completion of thedestruction must be included in records.

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFRENCES

30/31

Page 25: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

REFERENCES

o Willing H. S, Stoker R J, “Good Manufacturing Practices For

Pharmaceuticals” Fourth Edition, 47-48.

o Potdar A. M, “Pharmaceutical Quality Assurance” Nirali

Prakashan, First Edition, 7-8.

o Sharma P P “How To Practice GMPs”,Vandana Publication,

Third Edition, 134.

o http://epa.gov/climatechange/wycd/waste/downloads/over

view.pdf

o http://www.dot.ca.gov/hq/construc/stormwater/NS02Upda

te.pdf

o INTRODUCTION

o DEFINITIONS

o PHARMA WASTE

o TYPES

o DISPOSAL

METHODS

o COLOUR CODING

o WASTE

DISPOSAL

o INTEGRATED

SOLID

o LIQUID WASTE

o SCHEDULE M

o WHO

GUIDELINES

o RECORDS

o REFERENCES

31/31

Page 26: Pharmaceutical Industry Waste Management System · pharmaceutical, either hazardous or non-hazardous. ... and industrial laboratories o Wastes from the production of biological, toxins,

THANK YOU…

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