pgd5, pgs5

As an Energy Star® Partner,International Comfort Products hasdetermined that this product meetsthe ENERGY STAR® guidelines forenergy efficiency.

Use of the AHRI Certified TM Mark in-dicates a manufacturer’s participationin the program. For verification of certi-fication for individual products, go towww.ahridirectory.org .

462 21 2102 07 01/04/12

15 SEER, PACKAGE GAS / ELECTRIC UNIT, 2 to 5 TONS208/230−1−60, Single PhaseREFRIGERATION CIRCUIT

• Environmentally sound R-410A refrigerant• Copper tube/aluminum fin condenser and evaporator coils• Two stage scroll compressors standard on all models

EASY TO INSTALL AND SERVICE• Installs easily on a rooftop or at ground level• Easy three-panel accessibility for maintenance and installation• Easily converts to down discharge applications• Combination gas heating and electric cooling• Low NOx units available

BUILT TO LAST• Hail guard (3/8” spacing) wire grilles standard on PGS models (2” spacing wire grilles on PGD models)• Induced-draft combustion and venting• High efficiency ECM blower motor on all models• Pre-painted steel cabinet• Direct spark ignition• Aluminized steel tubular heat exchanger on PGD5 models;

Stainless Steel tubular heat exchanger on PGS5 models• Vertical condenser fan discharge• Full perimeter steel base rails• Crankcase heaters standard on all models except 2 ton• High and low pressure switches provide added reliability for the compressor• PGS5 with tin-coated copper evaporator coil standard

WARRANTY*• 5 year No Hassle Replacementt limited warranty on PGS5 models.• 15 year heat exchanger limited warranty on PGD5; Lifetime heat exchanger limited warranty on PGS5 models.• 5 year parts limited warranty (including compressor and coils)

- With timely registration, an additional 5 year parts limited warranty (including compressor and coils)*Applies to original purchaser/homeowner, some limitations may apply. See warranty certificate for complete details.

UNIT PERFORMANCE DATAModel Number COOLING HEATING Unit Dimensions

Height x Width xDepth

Inches (mm)

OperatingWeightlbs / kgStandard

Stainless SteelHeat Exch. with

Tin-coated Evap. Coil

Net CapacityBTU/h

High / Low S.E.E.R E.E.R.Input BTU/h

EfficiencyAFUE %

PGD524040K00*C PGS524040KGP*C 22,600 / 17,600 15.5 11.4 40,000 80.0443/4x483/16x325/8(1137x1224x829) 396 (180)


PGD536060K00*C PGS536060KGP*C 34,600 / 24, 400 15.0 12.0 60,000 80.0483/4x483/16x441/8(1238x1224x1121) 485 (220)

PGD536090K00*C PGS536090KGP*C 34,600 / 24, 400 15.0 12.0 90,000 80.4483/4x483/16x441/8(1238x1224x1121) 493 (224)







* 0 = Standard Model, 1 = Low NOx California Model

PGD5, PGS5Product SpecificationsENVIRONM

ENTA

LLY

SO

UN

DR

EFRIGERANT

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE2 462 21 2102 07

MODEL NOMENCLATURE

MODEL SERIES1 2 3 4 5,6 7,8,9 10 11,12 13 14 15

P G D 5 36 090 K 00 0 C 1P = Package

A = Air Conditioner

H = Heat Pump

G = Gas/Electric

D = Dual Fuel TYPED = Standard

S = Mainline w/ SS HX TIER3 = 13

4 = 14

5 = 15 SEER24 = 24,000 BTUH = 2 Tons

36 = 36,000 BTUH = 3 Tons

48 = 48,000 BTUH = 4 Tons

60 = 60,000 BTUH = 5 Tons NOMINAL COOLING CAPACITY000 = no factory heat

040 = 40,000 BTU/hr

060 = 60,000 BTU/hr

090 = 90,000 BTU/hr

115 = 115,000 BTU/hr

130 = 130,000 BTU/hr NOMINAL HEATING BTUH (input)

K = 208/230−1−60 VOLTAGE00 = No options

GP = Tin Coated Copper Evap Main Tubes plus Stainless Steel Heat Exchanger

FACTORY INSTALLED OPTIONS0 = Standard

1 = Low NOx FEATURE CODESales Model Digit

Engineering Digit

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 3462 21 2102 07

UNIT SPECIFICATIONS − PGD5, PGS5UNIT SIZE 24040 24060 36060 36090 48090NOMINAL COOLING CAPACITY (ton) 2 2 3 3 4NOMINAL HEATING INPUT (Btu/hr) 40,000 60,000 60,000 90,000 90,000OPERATING WEIGHT (lb/kg) 396/179.6 401/181.9 485/220.0 493/223.6 521/236.3COMPRESSOR Two−Stage ScrollREFRIGERANT (R−410A) QUANTITY (lb/kg) 10.1/4.6 10.1/4.6 9.5/4.3 9.5/4.3 15.3/6.9REFRIGERANT METERING DEVICE TXVSize 2 Ton 2 Ton 3 Ton 3 Ton 4 TonOUTDOOR FANNominal CFM 2700 2700 2800 2800 3300Diameter (in./mm) 22/559 22/559 22/559 22/559 22/559Motor HP (RPM) 1/8 (825) 1/8 (825) 1/8 (825) 1/8 (825) 1/4 (1100)OUTDOOR COILRows...Fins/in 2...21 2...21 2...21 2...21 2...21Face Area (sq. ft.) 13.6 13.6 17.5 17.5 19.4INDOOR COILRows...Fins/in 3...17 3...17 3...17 3...17 3...17Face Area (sq. ft.) 3.7 3.7 4.7 4.7 5.7INDOOR BLOWERNominal Low Stage Airflow (CFM) 600 600 850 850 1100Nominal High Stage Airflow (CFM) 800 800 1200 1200 1600Blower Wheel Size (in. x in.) 10x10 10x10 11x10 11x10 11x10Blower Wheel Size (mm x mm) 254x254 254x254 279x254 279x254 279x254Motor HP (RPM) 1/2 1/2 3/4 3/4 1FURNACE SECTIONNatural Gas Burner Orifice No. (Qty...Drill Size)* 2...44 2...38 2...38 3...38 3...38HIGH−PRESSURE SWITCH (psig)Cutout 670+/−10Reset (Auto) 470+/−25HIGH−PRESSURE SWITCH 2 (psig)(Compressor Solenoid)Cutout 565+/−15Reset (Auto) 455+/−15LOSS−OF−CHARGE/LOW−PRESSURE SWITCH(Liquid Line) (psig)Cutout 23+/−5Reset (Auto) 55+/−5RETURN−AIR FILTERS (in.) Throwaway** 20x24x1 24x30x1 24x36x1RETURN−AIR FILTERS (mm) Throwaway** 508x610x25 610x762x25 610x914x25

* Based on altitude of 0 to 2000 ft (0 to 610 m).** Recommended filter sizes for field−installed air filter grilles mounted on the wall or ceiling of theconditioned structure. Required filter sizes shown are based on the AHRI (Air Conditioning, Heating, and RefrigerationInstitute) rated high stage cooling airflow and a maximum face velocity of 300 ft/minute for throwawayfilters or 450 ft/minute for permanent filters. Air filter pressure drop for non−standard filters must notexceed .08 inches water column.


UNIT SPECIFICATIONS − PGD5, PGS5UNIT SIZE 48115 48130 60090 60115 60130NOMINAL COOLING CAPACITY (ton) 4 4 5 5 5NOMINAL HEATING INPUT (Btu/hr) 115,000 130,000 90,000 115,000 130,000OPERATING WEIGHT (lb/kg) 521/236.3 521/236.3 572/259.5 572/259.5 572/259.5COMPRESSOR Two−Stage ScrollREFRIGERANT (R−410A) QUANTITY (lb/kg) 15.3/6.9 15.3/6.9 15.8/7.2 15.8/7.2 15.8/7.2REFRIGERANT METERING DEVICE TXVSize 4 Ton 4 Ton 5 Ton 5 Ton 5 TonOUTDOOR FANNominal CFM 3300 3300 3300 3300 3300Diameter (in./mm) 22/559 22/559 22/559 22/559 22/559Motor HP (RPM) 1/4 (1100) 1/4 (1100) 1/3 (1110) 1/3 (1110) 1/3 (1110)OUTDOOR COILRows...Fins/in 2...21 2...21 2...21 2...21 2...21Face Area (sq. ft.) 19.4 19.4 23.3 23.3 23.3INDOOR COILRows...Fins/in 3...17 3...17 4...17 4...17 4...17Face Area (sq. ft.) 5.7 5.7 5.7 5.7 5.7INDOOR BLOWERNominal Low Stage Airflow (CFM) 1100 1100 1200 1200 1200Nominal High Stage Airflow (CFM) 1600 1600 1750 1750 1750Blower Wheel Size (in. x in.) 11x10 11x10 11x10 11x10 11x10Blower Wheel Size (mm x mm) 279x254 279x254 279x254 279x254 279x254Motor HP (RPM) 1 1 1 1 1FURNACE SECTIONNatural Gas Burner Orifice No. (Qty...Drill Size)* 3...33 3...31 3...38 3...33 3...31HIGH−PRESSURE SWITCH (psig)Cutout 670+/−10Reset (Auto) 470+/−25HIGH−PRESSURE SWITCH 2 (psig)(Compressor Solenoid)Cutout 565+/−15Reset (Auto) 455+/−15LOSS−OF−CHARGE/LOW−PRESSURE SWITCH(Liquid Line) (psig)Cutout 23+/−5Reset (Auto) 55+/−5RETURN−AIR FILTERS (in.) Throwaway** 24x36x1RETURN−AIR FILTERS (mm) Throwaway** 610x914x25

* Based on altitude of 0 to 2000 ft (0 to 610 m).** Recommended filter sizes for field−installed air filter grilles mounted on the wall or ceiling of theconditioned structure. Required filter sizes shown are based on the AHRI (Air Conditioning, Heating, and RefrigerationInstitute) rated high stage cooling airflow and a maximum face velocity of 300 ft/minute for throwawayfilters or 450 ft/minute for permanent filters. Air filter pressure drop for non−standard filters must notexceed .08 inches water column.

A−WEIGHTED SOUND POWER LEVEL (dBA)MODELPGD5

SOUNDRATING

TYPICAL OCTAVE BAND SPECTRUM (without tone adjustment)125 250 500 1000 2000 4000 8000

24 75 58.8 63.5 67.2 66.9 63.7 58.3 50.0

36 75 63.7 63.3 66.8 66.5 64.2 60.3 53.0

48 78 69.9 69.9 71.3 73.4 70.0 66.3 60.1

60 78 67.6 67.6 71.8 75.5 71.0 68.1 59.9NOTE: Tested in accordance with AHRI Standard 270 (not listed in AHRI).


UNIT AIRFLOW, Horizontal and Downflow Discharge, 230 Volts, Dry CoilUnit

PGD5, PGS5Heating Rise

RangeMotorSpeed

WireColor

External Static Pressure ("WC)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

2404030 - 60°F

(17 - 33°C)

Low1 BlueCFM 659 551 440 355 - - - - -Heating Rise (°F) 46 55 NA NA NA NA NA NA NAHeating Rise (°C) 25 30 NA NA NA NA NA NA NA

Med-Low PinkCFM 726 625 537 407 - - - - -Heating Rise (°F) 42 48 56 NA NA NA NA NA NAHeating Rise (°C) 23 27 31 NA NA NA NA NA NA

Medium2 RedCFM 907 837 759 679 588 474 343 - -Heating Rise (°F) 33 36 40 45 51 NA NA NA NAHeating Rise (°C) 19 20 22 25 29 NA NA NA NA

Med-High3 OrangeCFM 953 870 807 718 652 528 443 - -Heating Rise (°F) 32 35 37 42 46 57 NA NA NAHeating Rise (°C) 18 19 21 23 26 32 NA NA NA

High BlackCFM 1179 1118 1061 996 942 864 794 718 619Heating Rise (°F) NA NA NA 30 32 35 38 42 49Heating Rise (°C) NA NA NA 17 18 19 21 23 27

2406025 - 55°F

(14 - 31°C)

Low1 BlueCFM 659 551 440 355 - - - - -Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Med-Low PinkCFM 726 625 537 407 - - - - -Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Medium2 RedCFM 907 837 759 679 588 474 343 - -Heating Rise (°F) 49 53 NA NA NA NA NA NA NAHeating Rise (°C) 27 29 NA NA NA NA NA NA NA

Med-High OrangeCFM 953 870 807 718 652 528 443 - 480Heating Rise (°F) 47 51 55 NA NA NA NA NA NAHeating Rise (°C) 26 28 31 NA NA NA NA NA NA

High3 BlackCFM 1179 1118 1061 996 942 864 794 718 619Heating Rise (°F) 38 40 42 45 47 51 NA NA NAHeating Rise (°C) 21 22 23 25 26 29 NA NA NA

3606025 - 55°F

(14 - 31°C)

Low1 BlueCFM 921 740 448 - - - - - -Heating Rise (°F) 48 NA NA NA NA NA NA NA NAHeating Rise (°C) 27 NA NA NA NA NA NA NA NA

Med-Low PinkCFM 1019 849 603 479 - - - - -Heating Rise (°F) 44 52 NA NA NA NA NA NA NAHeating Rise (°C) 24 29 NA NA NA NA NA NA NA

Medium3 RedCFM 1272 1203 1150 1097 1054 996 937 881 841Heating Rise (°F) 35 37 39 41 42 45 47 50 53Heating Rise (°C) 19 21 21 23 23 25 26 28 29

Med-High2 OrangeCFM 1321 1258 1212 1168 1114 1075 1009 956 904Heating Rise (°F) 34 35 37 38 40 41 44 46 49Heating Rise (°C) 19 20 20 21 22 23 24 26 27

High BlackCFM 1478 1426 1387 1334 1292 1247 1212 1148 1108Heating Rise (°F) 30 31 32 33 34 36 37 39 40Heating Rise (°C) 17 17 18 19 19 20 20 22 22

3609035 - 65°F

(19 - 36°C)

Low1 BlueCFM 921 740 448 - - - - - -Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Med-Low PinkCFM 1019 849 603 479 - - - - -Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Medium RedCFM 1272 1203 1150 1097 1054 996 937 881 841Heating Rise (°F) 53 57 59 62 65 NA NA NA NAHeating Rise (°C) 30 31 33 34 36 NA NA NA NA

Med-High2 OrangeCFM 1321 1258 1212 1168 1114 1075 1009 956 904Heating Rise (°F) 51 54 56 58 61 63 NA NA NAHeating Rise (°C) 29 30 31 32 34 35 NA NA NA

High3 BlackCFM 1478 1426 1387 1334 1292 1247 1212 1148 1108Heating Rise (°F) 46 48 49 51 53 55 56 59 61Heating Rise (°C) 26 26 27 28 29 30 31 33 34


UNIT AIRFLOW, Horizontal and Downflow Discharge, 230 Volts, Dry CoilUnit

PGD5, PGS5Heating Rise

RangeMotorSpeed

WireColor

External Static Pressure ("WC)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

4809035 - 65°F

(19 - 36°C)

Low1 BlueCFM 1201 1159 1101 1062 1004 957 897 852 793Heating Rise (°F) 57 59 62 64 NA NA NA NA NAHeating Rise (°C) 31 33 34 36 NA NA NA NA NA

Med-Low3 PinkCFM 1419 1364 1318 1258 1214 1160 1118 1053 1009Heating Rise (°F) 48 50 52 54 56 59 61 65 NAHeating Rise (°C) 27 28 29 30 31 33 34 36 NA


Med-High OrangeCFM 1916 1881 1846 1810 1761 1722 1681 1647 1600Heating Rise (°F) 35 36 37 38 39 39 40 41 43Heating Rise (°C) 20 20 20 21 21 22 22 23 24

High BlackCFM 2093 2051 2024 1967 1947 1907 1854 1826 1749Heating Rise (°F) NA NA NA 35 35 36 37 37 39Heating Rise (°C) NA NA NA 19 19 20 20 21 22

4811530 - 60°F

(17 - 33°C)

Low1 BlueCFM 1201 1159 1101 1062 1004 957 897 852 793Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Med-Low PinkCFM 1419 1364 1318 1258 1214 1160 1118 1053 1009Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Medium2 RedCFM 1678 1635 1602 1558 1513 1474 1438 1404 1349Heating Rise (°F) 52 53 54 56 57 59 60 NA NAHeating Rise (°C) 29 30 30 31 32 33 34 NA NA



4813035 - 65°oF

(19 - 36°oC)

Low1 BlueCFM 1201 1159 1101 1062 1004 957 897 852 793Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Med-Low PinkCFM 1419 1364 1318 1258 1214 1160 1118 1053 1009Heating Rise (°F) NA NA NA NA NA NA NA NA NAHeating Rise (°C) NA NA NA NA NA NA NA NA NA

Medium2 RedCFM 1678 1635 1602 1558 1513 1474 1438 1404 1349Heating Rise (°F) 57 59 60 62 64 65 NA NA NAHeating Rise (°C) 32 33 33 34 35 36 NA NA NA



6009035 - 65°F

(19 - 36°C)

Low1 BlueCFM 1320 1256 1211 1142 1096 1028 973 903 835Heating Rise (°F) 52 54 56 60 62 NA NA NA NAHeating Rise (°C) 29 30 31 33 34 NA NA NA NA

Med-Low3 PinkCFM 1351 1295 1258 1212 1170 1124 1080 1036 992Heating Rise (°F) 50 53 54 56 58 60 63 NA NAHeating Rise (°C) 28 29 30 31 32 34 35 NA NA


Med-High OrangeCFM 2001 1958 1923 1883 1831 1776 1705 1624 1538Heating Rise (°F) NA 35 35 36 37 38 40 42 44Heating Rise (°C) NA 19 20 20 21 21 22 23 25

High BlackCFM 2292 2238 2158 2049 1935 1840 1732 1635 1513Heating Rise (°F) NA NA NA NA 35 37 39 42 45Heating Rise (°C) NA NA NA NA 20 21 22 23 25


UNIT AIRFLOW, Horizontal and Downflow Discharge, 230 Volts, Dry Coil

UnitPGD5, PGS5

Heating RiseRange

MotorSpeed

WireColor

External Static Pressure ("WC)

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

6011530 - 60°F

(17 - 33°C)

Low1 Blue

CFM 1320 1256 1211 1142 1096 1028 973 903 835

Heating Rise (°F) NA NA NA NA NA NA NA NA NA

Heating Rise (°C) NA NA NA NA NA NA NA NA NA

Med-Low Pink

CFM 1351 1295 1258 1212 1170 1124 1080 1036 992



Medium2 Red

CFM 1824 1782 1742 1711 1673 1641 1607 1563 1490

Heating Rise (°F) 48 49 50 51 52 53 54 56 58

Heating Rise (°C) 26 27 28 28 29 29 30 31 32

Med-High3 Orange

CFM 2001 1958 1923 1883 1831 1776 1705 1624 1538

Heating Rise (°F) 43 44 45 46 47 49 51 54 56

Heating Rise (°C) 24 25 25 26 26 27 28 30 31

High Black

CFM 2292 2238 2158 2049 1935 1840 1732 1635 1513

Heating Rise (°F) 38 39 40 42 45 47 50 53 57

Heating Rise (°C) 21 22 22 24 25 26 28 30 32

6013035 - 65°F

(19 - 36°C)

Low1 Blue

CFM 1320 1256 1211 1142 1096 1028 973 903 835



Med-Low Pink

CFM 1351 1295 1258 1212 1170 1124 1080 1036 992



Medium2 Red

CFM 1887 1847 1783 1726 1677 1625 1578 1527 1432

Heating Rise (°F) 51 52 54 56 57 59 61 63 NA

Heating Rise (°C) 28 29 30 31 32 33 34 35 NA

Med-High3 Orange

CFM 2001 1958 1923 1883 1831 1776 1705 1624 1538

Heating Rise (°F) 48 49 50 51 53 54 56 59 63

Heating Rise (°C) 27 27 28 28 29 30 31 33 35

High Black

CFM 2292 2238 2158 2049 1935 1840 1732 1635 1513

Heating Rise (°F) 42 43 45 47 50 52 56 59 64

Heating Rise (°C) 23 24 25 26 28 29 31 33 35

* Air delivery values are without air filter and are for dry coil (See Table 15 - PGD5, PGS5 Wet Coil Pressure Drop table).

1 Factory-shipped low stage cooling speed

2 Factory-shipped high stage cooling speed

3Factory-shipped heating speed

"NA" = Not allowed for heating speed

Note: Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting.

FILTER PRESSURE DROP

FILTER SIZE

CFM500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300

Pressure Drop (inches water column)20 x 24 x 1 — — — — 0.09 0.1 0.11 0.13 0.14 0.15 0.16 — — — — — — — —24 x 30 x 1 — — — — — — — 0.07 0.08 0.09 0.1 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.1824 x 36 x 1 — — — — — — — 0.06 0.07 0.07 0.08 0.09 0.09 0.10 0.11 0.12 0.13 0.14 0.14

Minimum Filter Requirements:20 x 24 x 1 = PGD524, PGS52424 x 30 x 1 = PGD536, PGS53624 x 36 x 1 = PGD548, PGS548, PGD560, PGS560

WET COIL PRESSURE DROP (in wc)UnitSize

STANDARD CFM (SCFM)

600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100

24 0.005 0.007 0.010 0.012 0.015 − − − − − − − − − − −

36 − − − 0.019 0.023 0.027 0.032 0.037 0.042 0.047 − − − − − −

48 − − − − − − 0.027 0.032 0.036 0.041 0.046 0.052 0.057 0.063 0.068 −

60 − − − − − − − − − 0.029 0.032 0.036 0.040 0.045 0.049 0.053


UNIT ELECTRICAL SPECIFICATIONSMODEL

NUMBERPGD5, PGS5

NominalV-PH-HZ

Voltage Range Compressor OFM IFM IDM Power Supply

Min. Max. RLA LRA FLA FLA FLA MCA MOCP

24040

208/230−1−60 187 253

10.3 52 0.9 4.1 0.65 17.9 2524060 10.3 52 0.9 4.1 1.65 17.9 2536060 16.7 82 0.9 6.0 1.65 27.8 4036090 16.7 82 0.9 6.0 0.65 27.8 4048090 21.2 96 1.5 7.6 0.65 35.6 5048115 21.2 96 1.5 7.6 1.65 35.6 5048130 21.2 96 1.5 7.6 0.52 35.6 5060090 25.6 118 1.9 7.6 0.65 41.5 6060115 25.6 118 1.9 7.6 1.65 41.5 6060130 25.6 118 1.9 7.6 0.52 41.5 60

LEGEND

FLA = Full Load Amps

LRA = Locked Rotor Amps

MCA = Minimum Circuit Ampacity

MOCP = Maximum Overcurrent Protection

RLA = Rated Load Amps

1. In compliance with NEC (National Electrical Code) requirements

for multimotor and combination load equipment (refer to NEC

Articles 430 and 440), the overcurrent protective device for the

unit shall be Power Supply fuse. The CGA (Canadian Gas

Association) units may be fuse or circuit breaker.

2. Minimum wire size is based on 60 C copper wire. If other than

60 C wire is used, or if length exceeds wire length in table,

determine size from NEC.


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86

* 6

3°F

Ew

b is a

t 7

5°F

en

teri

ng

dry

bu

lb -

Ten

nessee V

alle

y A

uth

ori

ty [

TV

A]

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g c

on

ditio

ns;

all

oth

ers

at

80

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nte

rin

g d

ry b

ulb

.

LE

GE

ND

:B

F —

Byp

ass F

acto

rE

wb

— E

nte

rin

g W

et

Bu

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— T

ota

l U

nit P

ow

er

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ut

SH

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sib

le H

eat

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acity (

x1

00

0 B

tuh

)T

C —

To

tal C

ap

acity (

x10

00

Btu

h)

(net)

NO

TE

S:

1. R

atin

gs a

re n

et;

th

ey a

cco

un

t fo

r th

e e

ffects

of th

e e

vap

ora

tor

fan

mo

tor

po

wer

an

d h

eat.

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irect

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latio

n is p

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o n

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te.

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he fo

llow

ing

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las m

ay b

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sed

:

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sib

le C

ap

acity (

BT

U/h

)

1.1

0 x

cfm

t Ld

b =

tE

db -

Tota

l C

ap

acity (

BT

U/h

)

4.5

x c

fmh

Lw

b =

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wb -

Wh

ere

: h

Ew

b =

En

thalp

y o

f air

en

teri

ng

evap

ora

tor

co

il

tLw

b =

Wet

bu

lb t

em

pera

ture

co

rresp

on

din

g t

o e

nth

alp

y o

f air

leavin

g e

vap

ora

tor

co

il (h

Lw

b)

4. T

he S

HC

is b

ased

on

80

°F E

db

tem

pera

ture

of air

en

teri

ng

evap

ora

tor

co

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elo

w 8

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Ed

b, su

btr

act

(co

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r x

cfm

) fr

om

SH

C.

Ab

ove 8

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Ed

b, ad

d (

co

rr facto

r x

cfm

) to

SH

C. C

orr

ectio

n F

acto

r =

1.1

0 x

(1

+ B

F)

x (E

db

+ 8

0).


UNIT DIMENSIONS − PGD5, PGS524

Un

itP

G(D

,S)5

Un

itP

G(D

,S)5


UNIT DIMENSIONS − PGD5, PGS536 − 60

Un

itP

G(D

,S)5

Un

itP

G(D

,S)5


WIRING SCHEMATIC − ALL MODELS

FIELD

SUPPLY

BK

C F

SCHEMATIC208/230−1−60

SEE NOTE 5

0G

ENERGIZED

TG

DE−ENERGIZED

0W

45BR

TW

T+45BR

ENERGIZED DE−ENERGIZED

T+60

HEATING FAN LOGICCOOLING FAN LOGIC

LEGEND

FIELD SPLICETERMINAL (MARKED)TERMINAL (UNMARKED)SPLICESPLICE (MARKED)

FACTORY WIRINGFIELD CONTROL WIRING

FIELD POWER WIRINGACCESSORY OR OPTIONALWIRING

TO INDICATE COMMONPOTENTIAL ONLY:NOT TO REPRESENT WIRING

BLR BLOWER RELAYC CONTACTOR

COMP COMPRESSOR MOTORCR COMBUSTION RELAYEQUIP EQUIPMENT

FS FLAME SENSORFU FUSEGND GROUNDGVR GAS VALVE RELAY

HV TRAN HIGH VOLTAGE TRANSFORMERI IGNITOR

IGC INTERGRATED GAS UNITCONTROLLER

IDM INDUCED DRAFT MOTORIFM INDOOR FAN MOTOR

LS1 PRIMARY LIMIT SWITCH

MGV MAIN GAS VALVEOFM OUTDOOR FAN MOTOR

QT QUADRUPLE TERMINALRS ROLLOUT SWITCHTRAN TRANSFORMER

EQUIP_GND

CC1 C2

IDMV

Y

BR

G/Y

CAP 2

QT

COMPC

R

S

L2

L2

L2

L1

C

J2

W

IFO

G

RS

LS

LS

CS

CS

GV

GV

C

IGC

GROUNDEDTHRU STANDOFF

CM

BM

FS

RT

YBR

FS

LS1

RS

LS2R

TRAN

24VC

230COM

MGVM C

OFM

CAP1Y

BR

C11 21

23 23

BK

Y

BL

COMPRESSOR PLUG

Y

Y

BK

V

BK

Y

BL

BL

V

V

Y

GY

BR

G/Y

BR

Y/P BR

BK

BK

CCH

GRN

IF USEDNOTES:1. IFANY OFTHEORI-GINALWIRESFUR-NISHEDARE RE-PLACED, THEYMUSTBERE-PLACEDWITHTYPE 90DEG. CWIREOR ITSEQUI-VAL-ENT.2. SEEPRICEPAGESFORTHER-MOSTATANDSUB-BASES.3. USE75DEG.COPPERCON-DUCT-ORSFORFIELD IN-STALL-ATION.4. SEEIN-STALL-ATIONIN-STRUC-TIONS FORPROPERHEAT-INGANDCOOL-INGCON-NEC-TIONS FORYOURUNIT.INDOORFANMOTORPLUGS −”DONOTDIS-CON-NECTUNDERLOAD”5. ONSOMEMODELSLS1ANDLS2AREWIREDINSERIES. ONOTHERMODELSONLYLS1

H

L2

L1

SEENOTE 4

BL

P

ROBK

BK

BKBK

Y

O

DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICIN

CONNECTION WIRING DIAGRAM

Y

R

G

P

Y1

R

G

Y2

COLOR CODE

BK BLACKBL BLUEBR BROWNGY GRAY

G GREENO ORANGEP PINKR REDV VIOLETW WHITEY YELLOW

I

BR C

Y

CAP 1 CAPACITOR, COMPCAP 2 CAPACITOR, INDUCERPRS PRESSURE SWITCH

3C

X5

W4

R 24V

P212

HEATLOWCOOL

G46

W Y1 RC3 2 1P1

COM

C

CFUSE

COM

R

3A

24VAC

IFB

R

W

RBR

IFM

GNDL2

L1

COM

1 2 43 5

BR

Y

BK

GY

LPSHPS1

Y/PBL/P

PRS

SEENOTE 6

GND

1

1

1

1

1

SEE NOTE 4

O O

IFB INDOOR FAN BOARD

LGPS LOW GAS PRESSURE SWITCH (WHEN USED)

LGPS (WHEN USED)

LS2 SECONDARY LIMIT SWITCH

T’STAT THERMOSTAT

BR

R

5A FUSE

SEENOTE 7

SEE NOTE 8

BL/P

Y25

W WT’STAT

1

Y

COMP SOLENOID

HPS2

BKR

R

BK

BKR

R

21SOL

P3

208

HIGHCOOL

48EZ500078 F


WIRING SCHEMATIC − ALL MODELS

SEE NOTE 4

Y

BL

BK

DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICI

LADDER WIRING DIAGRAM

48EZ500078

IFM

Y

VRV

Y

C21

L1

208/230 VAC, 60 HZ, 1PH

CCHIF USED

C

11

23

COMP

C RS

OFM

CAP

H

FC

23

RCS

FIELD SUPPLY

BK

Y

YY

BK

BK BK

L2BK

G/Y

BR

USE COPPER CONDUCTORS ONLY

GRN

11

G/Y

TRAN208230

24V

COM

C

BRIDM

CAP2

CR CMY

G/Y

5A FUSER

FS

RS

RS

LS

LS

GV

R

G

W

BL BL

RS

LS1 LS2

M C

MGV

GY

BR

G/Y

L2

IGCIGC

C

GV

C

CONTC1 C2

BR1

1

1

1

R

G

W

Y1

C

T’STAT

BK Y

V

BK

Y

BR

CS

CS

IFO

24VAC R

FUSE3A

P2−1”R”P1−1”R”

P1−4”G”

P2−5”X”

P1−6”W”

P2−3”W”

P2−4”R”

P1−3”Y1”

HPS1

BL/P

LPS

BL/P Y/P

Y 12

43

5

IFM

PRS

BL

O

BR

COM C

P2−2”C”

C

COM

P1−2”C”

L1

SEE NOTE 6IFB

IFB

F

11

1123

23Y

IGCIGC

Y

BR

GY

W

R

BK

R

O O

Y/P

BR

PR

BK

LGPS (WHEN USED)

FS

(SEE NOTE 5)

IFB

OFM

CONTROL BOX AREA

COMP

CS

R

CAP 1

H C F

IFM

1 UNIT COMPONENT ARRANGEMENT

OUTDOOR FANSECTION

COMPRESSORSECTION

INDOOR FANSECTION

TRANC

21 23

2311

LS1

LS1

IGC

CAP 2

IDM

PRS

I

MGVMC

FS

RS

GASSECTION

(SMALLCABINET)

(LARGE)LS2(SMALL)

LPS

HPS

SEE NOTE 7

SEE NOTE 8

R

1

Y2

P1−5”Y2”

SOL

HPS2

BK R R BK

R R

BK

COMPSOLENOID

12

P3

HEAT LOWCOOL

HIGHCOOL

R

G

W

Y

P


CONTROLS

Operating sequenceHeating − On a call for heating, terminal “W” of the thermostat isenergized, starting the induced−draft motor. When the pressureswitch senses that the induced−draft motor is moving sufficientcombustion air, the burner sequence begins. This function isperformed by the integrated gas unit controller (IGC). The indoor(evaporator)−fan motor is energized 45 sec after flame isestablished. When the thermostat is satisfied and W isde−energized, the burners stop firing and the indoor (evaporator)fan motor shuts off after a 45−sec time−off delay.

Cooling Operation − With a call for first stage cooling, theoutdoor fan and low−stage compressor are energized. Iflow−stage cannot satisfy cooling demand, high−stage is energizedby the thermostat. After second stage is satisfied, the unit returnsto low−stage operation until first stage is satisfied or until secondstage is required again. When both first stage and second stagecooling are satisfied, the compressor will shut off.NOTE: When two−stage unit is operating at low stage, systemvapor (suction) pressure will be higher than a standardsingle−stage system or high−stage operation.


ACCESSORIES

ROOF CURBS

RETURN AIR

SMALLBASE UNIT

SUPPLYAIR

LARGEBASE UNIT

UNIT PLACEMENT ON COMMON CURB

C

B

A

F

D

E

LARGE CURB

C

B

A

F

DE

Dashed lines show cross supportlocation for large basepan units.

SMALL OR LARGE BASE UNIT

COMMON CURB

ROOF CURB DETAIL

Wood nailer*

Roofcurb*

Insulation(field supplied)

*Provided with roofcurb

Cant stripfield supplied

Roofing materialfield supplied

Flashing fieldsupplied

HVAC unitbase rails

Roofcurb

SealingGasket

HVAC unitbasepan

Anchor screw

A09090

A09095

A09096

A09094

UNIT SIZE CATALOGNUMBER

AIN. (mm)

B (small base)IN. (mm)*

B (large base)IN. (mm)*

CIN. (mm)

DIN. (mm)

EIN. (mm)

FIN. (mm)

Small or LargeCPRFCURB010A00 11 (279)

10 (254)14 (356) 16 (406) 47.8 (1214)

32.4 (822)2.7 (69)

CPRFCURB011A00 14 (356)

LargeCPRFCURB012A00 11 (279)

14 (356) 43.9 (1116)CPRFCURB013A00 14 (356)

* Part Numbers CPRCURB010A00 and CPRCURB011A00 can be used on both small and large basepan units. The cross supports must be located based on whether the unitis a small basepan or a large basepan.NOTES:

1. Roof curb must be set up for unit being installed.

2. Seal strip must be applied, as required, to unit being installed.

3. Roof curb is made of 16−gauge steel.

4. Attach ductwork to curb (flanges of duct rest on curb).

5. Insulated panels: 1−in. (25.4 mm) thick fiberglass 1 lb. density.

International Comfort Products, LLCLewisburg, Tennessee 37091 USA

www.GoTempstar.comSPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 19462 21 2102 07

PGD5, PGS5 ACCESSORIES (Continued)Accessory Model Number Description Use With

CURBS

CPRFCURB010A00 Roof Curb, 11” High 24 − 60




Note: CPRFCURB010A00 AND CPRFCURB011A00 can be used with 36−60 size units with some overhang.

ADAPTER CURBS*CPADCURB001A00 Adapter curb for use with NPRFCURB006A00 & NPRFCURB007A00 24

CPADCURB002A00 Adapter curb for use with NPRFCURB008A00 & NPRFCURB009A00 36 − 60

* Can also be used when replacing other manufacturer’s older generation units that contain a composite base without a metal base rail.

CONCENTRIC ADAPTERS − (Use with curb only)NPCONADP001A00 For 18” round duct (use with curbs CPRFCURB010A00, CPRFCURB011A00) Small Curb

NPCONADP002A00 For 18” round duct (use with curbs CPRFCURB012A00, CPRFCURB013A00) Large Curb

CONCENTRIC DIFFUSERS − (Ceiling or under roof)AXB020CSA* Step Down Diffuser − Fits 2’ x 4’ Ceiling Grid (16” round collars for flex conn.) 24 − 36

AXB020CFA* Flush Mount Diffuser − Fits 2’ x 4’ Ceiling Grid (16” round collars for flex conn.) 24 − 36

AXB030CSA Step Down Diffuser − Fits 2’ x 4’ Ceiling Grid (18” round collars for flex conn.) 24 − 60

AXB030CFA Flush Mount Diffuser − Fits 2’ x 4’ Ceiling Grid (18” round collars for flex conn.) 24 − 60

* A field supplied 18” to 16” round reducer required when used with NP concentric adaptor

DAMPERS

CPMANDPR007A00Manual Outside Air Damper − (Includes filter rack and 1” filter, same asCPFILTRK kit)

24CPMANDPR008A00 36

CPMANDPR009A00 48, 60

INTERNAL FILTER RACKS

CPFILTRK007A00

Internal Filter Rack (includes 1−inch filters)

24

CPFILTRK008A00 36CPFILTRK009A00 48, 60

LOW AMBIENT, ANTI−CYCLE, COMPRESSOR START ASSIST

CPLOWAMB001A00Low Ambient Control − enables cooling system to operate down to 0 Deg. F bycycling condenser fan on and off. ALL

NRTIMEGD001A00 Five Minute Compressor Delay ALL

CPHSTART002A00 PTC Compressor Start Assist Kit ALL

CRANKCASE HEATERSCPCRKHTR0004A00 Crankcase Heater 24

GAS CONVERSION KITS

NPLPCONV013A00 Natural to LP Conversion Kit ( 0 − 2000’ ) ALL

NPLPCONV014A00 Natural to LP Conversion Kit ( 2001’ − 6000’ ) ALL

NPNGCONV004A00 LP to Natural Gas Conversion Kit ( 0 − 2000’ ) ALL

FLUE DISCHARGE DEFLECTOR

CRFLUEDS001A00Directs flue gas exhaust 90 degrees upward from current discharge. Designedto allow tighter distances between unit and combustible surfaces. 24 inchHeight. AGA certified.

ALL

DUCT TRANSITIONS

NPDUCFLG002A00 Square to Round (1 set of 2, use with horizontal duct flanges only) 24−48

HAIL GUARDS / COIL PROTECTION (Factory installed on PGS models)NAPA00701GR 3/8” spacing dense wire grilles 24

NAPA01001GR 3/8” spacing dense wire grilles 36



pgd5, pgs5

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