petronas flng satu
TRANSCRIPT
Our projects
Petronas FLNG Satu
Engineering and delivering Malaysia’s first FLNG
Petronas FLNG Satu2
Q4 2010 - FEED
Petronas FLNG Satu Milestones
Client and Operator: Petronas
Contractors: Technip-DSME Consortium (TDC)
Location: Malaysia, Sarawak waters, Kanowit gas field, approximately 180 km offshore Bintulu
Design Life: 20 years
Water depth: 70m
Q2 2014 - Hull launching
Q2 2012 - Start of EPCIC Q3 2014 - First module lifting
Q3 2013 - First hull steel cutting Q1 2015 - Last module lifting
Q3 2013 - First topsides steel cutting Q2 2015 - Commencement of commissioning activities
Q1 2014 - Keel laying March 4, 2016 - Naming ceremony
Petronas FLNG Satu 3
Petronas FLNG Satu at a glance
A combined effort to engineer and deliver Malaysia’s first FLNG
Petronas, as one of the largest LNG producers in the world, brought its expertise in plant operation and design.
Petronas FLNG Satu in figures
Production capacity: 1.2 Mtpa of LNG
Nitrogen cycle liquefaction process
Hull dimensions: 365 m x 60 m x 33 m
Topsides: 21 modules and one flare
177,000 m3 of LNG storage
20,000 m3 of condensate storage
4 marine offloading arms
Condensate offloading system
100 MW generated on board
External turret
Living quarters for 158 personnel
Classification: DNV/GL
Technip, as a leader in Natural Gas Liquefaction plants, and floating facilities with industrial Engineering, Procurement and Installation experience.
DSME, as one of the largest shipbuilders in the world with experience in construction of large FPSO and numerous LNG carriers.
Petronas FLNG Satu4
A unique combination of technologies
LNG loading armsMarine loading arms were designed to adapt to offshore conditions for smooth offloading of LNG from the facility to an LNG carrier moored alongside.
Cargo containment systemA two row arrangement of eight membrane type LNG storage tanks, (GTT No.96 type) and two condensate storage tanks are located below the deck. The tanks can store up to 177,000 m3 of LNG and 20,000 m3 of condensate with a total storage capacity equivalent to around 79 Olympic swimming pools.
Naval aspectsExtensive naval architecture studies supported by wind tunnel tests and wave basin tests, were performed to ensure the robustness and performance of the FLNG under various sea states and operating conditions.
Liquefaction Natural gas is liquefied using Air Products’ dual nitrogen cycle technology. Inherent safety is enhanced by avoiding hydrocarbon refrigerants.
Petronas FLNG Satu 5
Petronas FLNG Satu milestones in pictures
“We have built a trustful and long-term relationship with Petronas over the years and are very proud today, with our partner DSME, to have met the challenges of this game changing project.”
Thierry Pilenko Technip’s Chairman and CEO during the naming ceremony
Hull steel cutting: Q3 2013 Keel laying: Q1 2014 Hull launching: Q2 2014
Lifting of first module: Q3 2014 Lifting of last module: Q1 2015 Naming ceremony: March 4, 2016
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Safety in design: new challenges
Explosion risk
During engineering, Technip performed numerous flammable gas dispersion and explosion simulations using within the facility topsides state-of-the-art CFD simulation tools. The results were used to derive design explosion loads for the design of safety critical elements.
Considering the novelty of the FLNG concept, safety has been the focus of many technical studies. Numerous safety features were implemented on the Petronas FLNG design to address all possible hazards and reduce the risk to humans and assets.
Noise and vibration
Extensive noise and vibration analyses were performed in order to implement adequate design measures to ensure that levels are within tolerance.
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Key safety features
Four fire and blast walls to contain potential fire zones on main
deck and topsides process and utilities module
PFP (Passive Fire Protection)
CSP (Cryogenic Spill Protection)
Fire water system
Several primary escape routes run the full length of the vessel,
on each side, and one at the center
Three emergency depressurization/blowdown zones
The FLNG also includes several refuges
Fire and cryogenic risk
Fire and cryogenic risk analyses were developed during engineering to ensure adequate prevention and protection and to confirm the risks were reduced to ALARP.
Exhaust dispersion and helideck availability
CFD dispersion simulations were conducted to study the risk of helideck impairment by hot plumes and derive an estimation of availability. This study also confirmed the acceptability of pollutant concentration at living quarters air intakes.
FLNG is a game changer for the LNG industry
FLNG stands for Floating Liquefied Natural Gas. This novel concept has been extensively studied in the last decade and consists of a combination of several technologies that aim at liquefying natural gas at sea. FLNG solutions have the potential to place gas liquefaction facilities directly over offshore gas fields, and unlock new energy resources offshore.
HEADQUARTERSTechnip89 avenue de la Grande Armée75773 Paris Cedex 16FrancePhone: +33 (0)1 47 78 24 00
CONTACTSOffshore Business & Technologies Jean-Marc LETOURNELPhone: +33 (0)1 47 78 35 42Email: [email protected]
LNGPhil HAGYARDPhone: +33 (0)1 47 78 27 17Email: [email protected]
This document is the property of Technip and is not intended to be a binding contractual document.Any information contained herein shall not result in any binding obligation on the part of Technip, orany of its affiliates, and is provided for information purposes only.Technip - Group Communications - March 2016 - Photo credits: Technip, DSME, Petronas
www.technip.com
Technip is a leader in FLNG having secured the two world’s first FLNG projects including Petronas FLNG Satu, thanks to its unique combination of know-how and technologies in subsea, offshore and onshore.
Petronas FLNG Satu will play a significant role in Petronas’ efforts to unlock gas reserves in Malaysia’s remote and stranded fields to help meet the growing demand for gas.