petroknowledge capability statement...
TRANSCRIPT
PETROKNOWLEDGE
A SPECIALISED SAMPLING, METERING AND ANALYSIS COMPANY
PRODUCTION SURVEILLANCE SERVICES
CAPABILITY STATEMENT
TABLE OF CONTENTS
1. Introduction
2. Multiphase Surface Fluids and Sampling
3. Multiphase Rates Measurement and Metering Verification
4. On-site Chemistry Services Provided
5. Wireline Fluid Sample Transfer and Validation
6. Bottom Hole Sampling Tools
7. Sample Containers and Cylinders
8. Sample Management & facility
1. Introduction
Petroknowledge was established in late year 2010 with the intention to provide specialised
sampling, metering and analysis to the oil and gas industry under the Provision of Production
Surveillance Services. Our team defines the reservoir oil and gas properties, essential for
reservoir surveillance management and production optimisation.
The cornerstones of our success are our experienced personnel, innovative equipment and
certified sampling and analysis techniques. Our team of sampling engineers, well site chemists,
and fluid phase behaviour specialists have provided services for a wide range of customers in
this region.
Petroknowledge’s state-of-the-art sampling equipment and chemistry analytical enable
Petroknowledge to provide the most comprehensive and quality assured data available to the
industry.
Petroknowledge is specialised in the
provision of:
• Multiphase surface fluid sampling
• Multiphase rate measurements and
verification
• Gas/Liquid ratios (CGR/GOR)
measurement
• Wellsite open hole wireline fluid sample
verification and analysis
• Analysis of reactive non-hydrocarbon
components
• Flow assurance
• Sample Management
2. Multiphase Surface Fluids and Sampling
Petroknowledge has substantial knowledge in multiphase fluid sampling using niche
technology of sampling equipment particularly in the gas condensate well. The most convincing
equipment is called iso-kinetic sampling where Multiphase Sampler Manifold was used to
measure condensate-gas and water gas ratio (CGR/WGR) and concurrently captures
representative PVT samples. Iso-kinetic sampling equipment is essentially important when
dealing with lean gas- condensate or volatile oil to get good equilibrium condition of samples at
flowing condition.
Picture of Iso-kinetic Multiphase Sampling Manifold
Iso-kinetic sampling equipment can be deployed during welltesting, clean-up or production
monitoring campaign. The equipment was built to be mobile and occupied small foot print on
the rig/ platform.
In the event sampling without test separator or directly from the flowline, Petroknowledge can
offer mobile separator. Multiphase pressurised samples such as PVT samples can be obtained
where pressure and temperature will be maintained according to line conditions in order to
capture representativeness samples for PVT analysis.
Picture of Mobile Separator
Furthermore, Petroknowledge’s mobile separator is specially designed with inert coating to
prevent absorption of volatile element such as mercury or sulphur. As such, it is also suitable to
collect samples for trace analysis of these volatile elements.
For typical surface PVT sampling at test separator and single phase sampling at wellhead,
Petroknowledge offers PVT sampling kit with suitable pressure rating such as 3K psi and 10K
psi.
Picture of Surface PVT sampling kit
3. Multiphase Rates Measurement and Metering Verification
Production testing in order to get rates measurement of oil / condensate, water and gas are
paramount important for reservoir management, forecasting and monitoring of individual well
and total field production. In addition, it will provide periodic physical evidence of well
conditions. Unexpected changes, such as extraneous of water, oil / condensate or gas
production may signal well or reservoir problems. Abnormal production declines may be
caused by fill in the casing due to scale build-up in the perforations zone and etc.
As such, apart from regular and accurate measurement of production rate is vital. Verification
of this measurement is equally important. Petroknowledge would be able to offer following
services as part of metering verification:
a. Iso-kinetic sampling. Equipment as described above.
b. Tracer package, i-Tracer™.
c. Portable Wet Gas Venturi Meter (WGVM), Rapid-Vent™.
Tracer package – i- Tracer™
The tracer dilution technique involves the injection of respective tracers, ie gas, oil /
condensate and water into the flowline, the subsequent collection of a sample at a suitable
distance downstream of the injection point. The dilution ratio of injected tracer to collected
sample is used to determine the gas, oil / condensate and water flow rates. The tracer dilution
technique is viewed as a feasible and economical option to measure gas and liquid rates in
multiphase flow streams. The tracer dilution equipment is self-contained, compact, and
portable.
Picture of i-Tracer™ equipment
Multiphase flow measurement obtained from Tracer testing is an independent measurement.
Furthermore, the tracer method is considered to be a robust and accurate multiphase flow
measurement technique. And it is capable of measuring over a much wider range compared to
most test separators and multiphase flow meters making the technique very well suited for in-
situ verification and calibration of installed Multiphase meters (MPFM) and wet gas flow
meters (WGM).
Portable Wet Gas Venturi Meter (WGVM) – Rapid-Vent™
Petroknowledge’s portable Wet Gas Venturi Meter (WGVM) termed Rapid-Vent™ was built in
size of 3” and 4”. WGVM measures gas rate by differential pressures similar to an orifice plate.
It is equipped on the skid which enables easy transportation for offshore work. It comes with
flow computer that used De Leeuw algorithm for correction of over-readings due to free liquid
content in the gas. The correlation used does not rely on homogeneous flow conditions, nor
does it require the flow to be conditioned in any other way. A 2nd
additional differential
pressure over the wet gas venturi meter provides continuous monitoring of the relative total
liquid content (LGR) of the wet gas stream.
Picture of portable WGVM
4. On-site Analysis Services Provided
Onsite analysis of reservoir fluids is often required during exploration/appraisal well testing
and production well monitoring. In some cases immediate analysis of the produced fluids is
desirable to check for external contamination from drilling fluids etc. Non-hydrocarbon
components need to be measured at very low concentration to ensure pipeline or process
specifications can be met. Many of these components, such as sulphur compounds, mercury
and radon, are highly reactive, and must be measured at the well site if accurate values are to
be obtained. These components are essential also to monitor on regular basis in order to
determine the baseline as part of production monitoring and HSE requirement. Should there
be any deviation from the baseline; appropriate immediate action can be taken.
Petroknowledge employs a team of experienced oilfield chemists providing these services in
the field to clients in this region. State of the art, portable analysis instrumentation is used to
provide accurate data, and results are available to the client within hours. Anything from full
specification of onsite trace element analysis to small hand held analysis kits can be supplied.
Non-Hydrocarbons and Trace Elements
Natural gas, condensate and oil produced from an underground reservoir will always contain
certain non-hydrocarbon components and trace elements. These constituents may be
considered as impurities or contamination of the hydrocarbons and must be accurately
quantified prior to field development.
Some constituents are non-combustible and of no economic value, while others are corrosive,
calling for special design and materials in processing and transportation systems. Others may
be environmentally unfriendly, poisonous, or simply dilute the hydrocarbon fraction thereby
reducing the calorific value. Their presence even in trace amounts should not be ignored.
The most important non-hydrocarbon constituents in produced fluids are:
• Sulphur compounds (hydrogen sulphide, mercaptans, carbonyl sulphide etc.)
• Non-combustible gases (nitrogen, carbon dioxide, helium, argon etc.)
• Radioactive components
• Mercury
• Other heavy metals
• Formation water
UOP-212-77
Micro-GC
Radon meter
Mercury analyzer
The quality of the oil and gas, measured in terms of impurities, strongly influences the market
price.
Analysing for non-hydrocarbons requires understanding and special precautions. Many
components have a tendency to adsorb onto surfaces (eg sampling lines and sample
containers). This can lead to a severe reduction in their measured concentrations. Other
components, such as radioactive elements may be affected by delays in the analysis. Therefore,
analysis must be performed onsite on line systems or on samples especially preserved for later
analysis. As the concentration of non-hydrocarbons varies so much in different reservoirs,
sampling must in many cases be optimized on site.
5. Wireline Fluid Sample Transfer and Validation
Wireline formation testers (WFT) provided by logging companies are able to capture and
retrieve multiple, discreet hydrocarbon fluid samples at in-situ downhole conditions. Upon the
sample chambers are retrieved at the surface, expeditious sample validation is critical because
it provides certainty on sample type and quality. As such, Wireline fluid sample transfer kit
provides to oil companies with an expedite validation check for samples retrieved from
Wireline formation tester (WFT) tools. In addition, this also provides independent third party
validation so that sample integrity can be preserved.
Since most of the WFT package does not equip with analytical equipment and transportation
cylinders, WFS transfer kit provided by Petroknowledge will enable the wireline fluid samples
to be validated onsite and subsequently transfer to certify sample cylinders for safe
transportation. Thus, only representative wireline samples will be transferred and sent to
laboratory for further analysis. Apart from giving quick preliminary fluid data onsite, it will
provide substantial cost saving to oil companies as well.
6. Bottom Hole Sampling (BHS) Tools
The BHS tool is a positive displacement sampling device for taking down-hole samples in oil,
gas and water wells, which maintain the sample in single phase whilst it is coming to the
surface. The purpose of the tool is to provide high quality samples which, when analysed
provide data vital for the economic and technical evaluation of the reservoir. The tool has been
designed to operate in various environments, to consistently produce representative samples
regardless of well fluid type or hostile conditions.
Having taken the sample, the Field Transfer Unit (FTU) allows the sample to be transferred to a
sample cylinder prior to being dispatched to the P.V.T. laboratory where it will be analysed.
The data from the laboratory helps to determine such areas as field development programs, oil
and gas recovery factors, production forecasts and production equipment selection.
Picture of Bottomhole sampling tool
Features:
• Ability to operate in high H2S, CO2 and high G.O.R. wells;
• Ability to operate in high temperature wells
• Adjustable Sampling duration;
• Positive Displacement;
• Positive Locking after Tool Closure, with sure lock assembly;
• Confirmed Sample Volume;
• Mercury Free Operation;
• Double 'O' Ring Seal on all Well Pressure Exposed Joints;
• Sample Retained in Single Phase;
• Fast Re-dress and Transfer Ability;
• Rugged Construction with Minimal Components;
• No Risk of Sample Contamination Prior to, or After Sampling.
7. Sample cylinders and containers
Petroknowledge can provide a wide range of oil and gas cylinders to adapt to specific needs. All
cylinders are Mercury free, and delivered with valves and carrying cases for safe handling and
transportation.
Picture of Petroknowledge’s sample
cylinders and containers
Single phase sample bottles are equipped with a separate Nitrogen chamber to maintain the
sample pressure all the way to the laboratory. A large mass, profiled agitation ring is used to
agitate the oil sample during bubble point determination.
Petroknowledge also offers a non-corrosive version of the single phase bottle, designed for
extreme conditions, which allows for analyses of H2S, mercaptans and mercury. Sample
containers for pressurised samples have been cleaned, re-dressed and re-certified prior to use.
Certification documentation is available with the bottle. For sulphur speciation gas samples are
collected in 500 cc Sulfinert or Teflone coated gas cylinders. Condensate or water samples for
mercury analysis are collected on acid washed, dark glass bottles.
A selection of HDPE plastic bottles and glass bottles are available for water sampling.
8. Samples Management and facility
Petroknowledge also offers comprehensive well site to laboratory management of all
hydrocarbon, non hydrocarbon, trace element and water samples. The service range is aimed
at securing the highest quality data for facility design related to cost, efficiency, safety and
environment. Services and products are provided through a global network of sampling
operations and reservoir fluid analysis centres.
Upon receipt of samples at Base, all sample containers are cleaned and inspected to check the
integrity of the containers. Sample details are collated from the containers and are then
inputted (logged on) to Petroknowledge’s SMS (Sample Management System) database. This
assigns a unique sample number to each individual sample and generates a weatherproof label
for it. This sample is labelled and then stored in its location, within Petroknowledge’s facilities.
Facility
Petroknowledge can undertake the complete range of reservoir fluid sampling and analyses
activities, ranging from welltesting, through PVT Sampling and wellsite Chemistry.
In-house expertise is available to liaise with the client at all stages of the sample acquisition
and analysis process to ensure that objectives are being met. Fluids specialists can be involved
in all aspects of reservoir fluid sampling, from the selection of separators, to the number and
type of samples to be collected.
With storage racks and ample space for mechanical lifting aids, the tools and cylinders are
maintained in an environmentally controlled state of readiness for use. The sampling
warehouse is equipped with redressing equipment, cleaning and heating baths and general
workstations. It is set up so it ensures that sampling equipment is always maintained and
serviced to the highest standards.
A dedicated pressure test bay ensures the safety of our personnel at the high test pressures
normally experienced in the workshop. It incorporates a systematic system for monitoring
pressure tests on sample tools and cylinders.
A purpose built and secure area enables controlled and regulated access to the samples being
stored. These samples are housed in secure designated area with each area logged and
tracked. Petroknowledge’s systematic sample storage and management system tracks and
monitors each sample’s movement. The system allows access to the complete movement
history of all samples and is fully traceable.