permian rt forum · 2017. 11. 8. · shell permian rt forum march 2014 q1 david thibodeaux rta...
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Shell
PERMIAN RT FORUM
March 2014 Q1
David Thibodeaux RTA Permian Basin
1 February 2014
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RT Q1 2014
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Continental Breakfast & Introductions
MEET & GREET 1.0
February 2014 2 RT Q1 2014
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AGENDA
February 2014 3 RT Q1 2014
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AGENDA
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Safety
Emergency exits
In case of fire emergency:
Remain calm
Walk
Use stairs; DO NOT use elevator
Follow instructions from safety leader
Meet at Muster Point
Antitrust
Shell
Things to Remember - Antitrust Guidelines
It is Shell policy to strictly comply with all Federal and State antitrust laws. Meeting participants are reminded that during, before and after meetings, there shall be no discussion of competitively sensitive information, including but not limited to prices, costs, customers, suppliers, output or production, commercial plans, allocation of territories or customers, or any other discussion that could be viewed as restraining competition or limiting any person or company from free access to any business, market, customer, or vendor.
Discussion should be limited to agenda items only. Any questions about the propriety of a discussion item should be raised immediately and should be addressed with an abundance of caution. When in doubt, participants should table issues until reviewed by legal.
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Don’t discuss prices with competitors Don’t forget that conviction of antitrust violations is criminal
and can lead to personal incarceration and substantial fines for you as well as your company
Don’t agree with competitors to boycott suppliers or
customers Don’t prepare documents or make presentations without
considering antitrust implications Don’t discuss with competitors levels of production outputs
THINGS TO REMEMBER - ANTITRUST GUIDELINES
Shell
Mark Hessel
OPENING REMARKS 2.0
February 2014 8 RT Q1 2014
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Robert Ritchie RTA Lead & David Thibodeaux RTA Permian
SAFETY AND RECOGNITION 3.0
February 2014 9 RT Q1 2014
Shell 10 February 2014 RT Q1 2014
2-11-14 Onyx- Onyx dispatcher called a stop work when asked to haul a liner roller approx 55’ long due to overhang..
Shell 11 February 2014 RT Q1 2014
2-11-14 Bullero- Bullero Trucking 10:08 AM Driver called out to load a annular (BOP) with a 1 ton straight truck. Driver stated that the piece had a center of gravity higher than expected and recommended that it be placed on a trailer.
Shell
Permian Logistics Lead Mark Hessel Permian RTA David Thibodeaux
BACK TO BASIC 4.0
February 2014 12 RT Q1 2014
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ORIENTATION
UA contractor Orientation
http://www.uacontractor.com/orientation/index.php
* All new contractors performing work on behalf of Onshore Wells must review and abide by BOTH
the UA HSE Contractor Handbook and the Minimum HSE Expecations.
**As of July 2012, there is a new online Orientation (Blue Book Training) that is available for all Production, Projects and Wells contractors to take. It will be mandatory to have the online version completed PRIOR to going to any of our sites.
Please go to www.contractorportal.ca to register and take the orientation(s) online.
Registration Information
Contractor Admin Information
13 February 2013
Shell
ORIENTATION
Road Transport is any activity related to road, rail or any other method of land transport of materials and goods belonging to Shell or under Shell's responsibility. Road Transport incidents consistently remain one of the largest sources of fatal accidents in UA Company and contractor operations. Systematically, thoroughly implemented HSE Management of all UA and contractor land transport operations can prevent these incidents
http://www.uacontractor.com/roadtransport/index.php
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12 LIFE SAVING RULES
15 February 2013
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PPE
•Hard Hat
•Safety Glasses
•Gloves – Impact Resistance may be required dependent on work scope
•FRC Clothing – pants and long sleeve shirts – no hooded sweatshirts or jackets
•Reflective Vest – required for manned site operations with drilling – considered a best practice
•Steel Toe Boots
•H2S Monitors
16 February 2013
Shell
SHORT SERVICE EMPLOYEE (SSE) POLICY
Please note: This Short Service Employee (SSE) Policy ensures that contractor employees with less than 6 months experience are identified, adequately supervised, trained, and managed so as to prevent injury to themselves or others, property damage, or environmental harm.
RT Q1 2014 February 2014 17
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FLUID GUIDELINES
•Spill Prevention
• Primary and Secondary Containment
• All trucks should have secondary containment buckets
• When traveling all caps should be in place – secondary barrier during travel
• Do not let water spill over containment or drip pans – if you see water in containment report immediately. Clean up drip plans as resonably allowed.
•Bleed hoses and valves correctly
•Utilize proper grounding
•Report Spills immediately – no spill is acceptable
•Utilize only approved Shell disposal facilities
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BACKING
•Back only when absolutely necessary. Pull thru whenever practical
•Use a spotter whenever possible and see that all personnel is trained accordingly
•If no spotter is available remember – GOAL
•Get
•Out
•And
• Look
•Use cones as markers to create barrier zone to avoid incidents
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PROTECT PEAR
•Above all remember to Protect PEAR:
20 February 2014 RT Q1 2014
People
Environment
Asset
Reputation
Shell
Permian RT Team
INCIDENT REPORTING 5.0
February 2014 21 RT Q1 2014
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THE ICEBERG
February 2014 22 RT Q1 2014
Lets Talk about the Iceberg for a Min and why it is important to report UAC, PI, and NM
Shell
WHAT IS SHELL’S INCIDENT NOTIFICATION POLICY?
All incidents shall be reported to Shell Supervisor immediately.
February 2014 23 RT Q1 2014
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TYPES OF INCIDENTS
1. HSSE
Personal Safety Incidents
Process Safety Incidents
Environmental Incidents
2. Operational
Reliability Incidents
Product Quality Incidents
3. Financial/Administrative
4. Fraud/Theft
February 2014 24 RT Q1 2014
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PROCESS FOR REPORTING
All personnel must report any incident they become aware of, as soon as possible, and no later than end of the same working day or shift to Road Transport, OSR, or Logistics Team Member
Include in your initial report the following if known:
Incident location
What happened
When it happened
The outcome
Who was involved
Place info into RT field based form and submit within 24 hours
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WHY REPORT???
February 2014 26 RT Q1 2014
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WHY INVESTIGATE???
February 2014 27 RT Q1 2014
Blame is not the aim! But rather…
To prevent recurrence
To identify contributory factors, root causes
Statutory purposes
Legal purposes
Moral reasons
To turn reactive into active
So, report all Incidents, including Near Misses, to the supervisor of the work activity.
Shell
Permian Asset Leadership
STAKEHOLDER FEEDBACK 6.0
February 2014 28 RT Q1 2014
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BREAK
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RT Q1 2014 February 2014 29
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Barry Bradley
GUEST SPEAKER –RED DOG LOGISTICS 7.0
February 2014 30 RT Q1 2014
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Shell Ops HSE Cooper Reiger
LFI-PROPER GROUNDING PRACTICES 8.0
February 2014 31 RT Q1 2014
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Lunch
February 2013 32
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David Thibodeaux
TRUCK PUSHER GUIDE 9.0
February 2014 33 RT Q1 2014
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TRUCK PUSHER
Truck Pusher: This position is primarily responsible for coordinating and supervising rig moves, reviewing and approving certain delivery tickets/vendor invoices, security of loads on trucks and equipment, new drivers. Safety is the top priority for all trucking personnel
This information will be used as a guideline for Truck Pushers supporting Shell in Permian Basin as to communicate the supervisory duties required for Truck Pusher’s managing their teams.
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WHAT IS A FLEET
A fleet can be identified as 5 trucks or more.
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PRE-JOB
•Inspect Truck, Equipment and Driver Compliance • This should be completed at yard prior to arrival on-site
•Follow a pre-check list – sample below: 1. Start inside the cab – apply parking brake and start engine.
2. Visually check the oil pressure and vacuum or air pressure to make sure they are working.
3. Check the air pressure--if it is below 40 psi, check to see if it is building up. If above 60 psi, delete air until warning device works
4. Look for telltale lights or buzzers on the instrument panel. Test the horn, windshield wipers and washer, heater, defroster, air conditioning, and check or adjust mirrors.
5. Make sure your emergency flashers work.
6. Move the steering wheel to find excessive play.
7. Apply trailer brakes in emergency to make sure they are still working.
8. Finally, turn on all lights including emergency flashers and headlights. Also check fire extinguishers.
9. Visually check outside of vehicle that headlights, clearance lights, identification lights, turn signals and flashers are working.
10. Check pressure and lugs of all wheels
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PRE-JOB
•Follow a pre-check list – sample below - continued 1. Left side and Right Side
1. Inspect the fuel tank and cap for any problems.
2. Continue checking wheel lugs and tire pressure.
3. Note side marker lights and reflectors that are not working.
4. Check cargo tie-downs and side doors on trailer and tractor
2. On Combinations
1. Check the hoses and couplers along with the electrical connectors between the two trailers.
2. This is a good idea to do with single trailers as well.
3. Also check the couplings such as the fifth wheel, tow bar, safety chains, and any locking devices
3. HazMat
1. When hauling hazardous materials, HAZMAT signs must be placed appropriately. Visually inspect for accuracy and make sure you have the necessary shipping papers.
4. Back inside
1. Stop the engine. Next, release trailer brakes and apply service brakes. Air loss should not exceed 3 psi per minute on single trailer semis and 4 psi on combinations.
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DURING TRAVEL
• As the Department of Transportation (DOT) notes, continue checking gauges, mirrors, tires, and cargo throughout time spent driving. Drivers must, according to the DOT, "inspect the securement of cargo within the first 50 miles of a trip and every 150 miles or three hours afterwards, whichever comes first.“
• Drivers are commonly required to do an after-trip inspection as well. On this, you make a written report of anything that affects drivability or safety, or causes a mechanical breakdown.
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EVALUATE SITE/HAZARD ANALYSIS
Review Driver JSAs
Complete Hazard Assessment
Report all non-conforming issues
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HAZARD RECOGNITION
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The HRP Process is a unique and innovative process that helps people build hazard recognition competency so that they can evaluate hazards quickly and effectively. Based on energy source identification and energy management techniques, the HRP Process is designed to support – not replace – your existing health, safety, and environmental programs and management systems.
Hazard Recognition Plus™ System
Shell
OPERATIONS
Supervise According to Pre-Assigned Plan
Site Prep
Lay up/Line Up Hoses
Spotting – Backing up of trucks
Manage Load Lines
Perform Spot Checks on Origination and Destination Water Sources
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OPERATIONS
Supervise According to Pre-Assigned Plan
Site Prep
Lay up/Line Up Hoses
Spotting – Backing up of trucks
Manage Load Lines
Perform Spot Checks on Origination and Destination Water Sources
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Shell
OPERATIONS
Supervise According to Pre-Assigned Plan
Site Prep
Lay up/Line Up Hoses
Spotting – Backing up of trucks
Manage Load Lines
Perform Spot Checks on Origination and Destination Water Sources
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OPERATIONS
Supervise According to Pre-Assigned Plan
Site Prep
Lay up/Line Up Hoses
Spotting – Backing up of trucks
Manage Load Lines
Perform Spot Checks on Origination and Destination Water Sources
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BREAK
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RT Q1 2014 February 2014 45
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David Thibodeaux
VEHICLE SPOTTING AND BACKING 10.0
February 2014 46 RT Q1 2014
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DOES HAVING A SPOTTER AUTOMATICALLY MAKE THE SITUATION SAFE?
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GET THE WHOLE VIEW OF THE SITUATION.
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EXCERPTS FROM A CLIENT’S LESSONS LEARNED
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SITUATION:
“A ‘spotter’ was directing the pickup truck driver around a backhoe. The ‘spotter’ was not properly positioned to see the parked car behind the pickup truck”.
RESULT:
“…a subcontractor’s pickup truck was backed into a parked car.” “There was minor damage (a 6-inch scratch) to the rear bumper of the car. There was no damage to the pickup truck. No one was injured.”
Shell
EXCERPTS FROM A CLIENT’S LESSONS LEARNED.
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SITUATION:
“The operator of a drill rig (mast down) attempted to drive the rig under a 110V, insulated, overhead power (Line)...” "An employee was serving as a spotter during the movement of the rig, but the spotter did not notice that the pulley guard was about to contact the Line prior to the incident.”
RESULT: “The contact with the Line caused the pole supporting the Line to begin cracking. The pole tilted over until coming to rest against another utility pole.” “The driver of the rig safely exited the rig by following protocols ...for exiting a vehicle that is in contact with a potentially energized line.”
Shell
SPOTTER FATALITY IN WYOMING
While moving a semi-truck trailer combination using a spotter, the driver temporarily stopped to pickup items that had fallen to floor of vehicle
The spotter assumed that driver had made a final stop and parked the vehicle, and crawled beneath the vehicle to couple trailer and truck hoses
Driver sat back up, did not see spotter, and pulled vehicle forward over spotter resulting in fatality
Detailed report available at link below:
http://doe.wyo.gov/ProductionDocuments/OSHA/2008%20Accidents/12-31-2008.pdf
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WHY SPOTTER TRAINING?
• Just having a spotter present does not necessarily make the situation automatically safe
• Spotters need to know what to look for
• Spotters need to be aware of all hazards
• Anticipate situations which a spotter would help prevent an incident
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THE SPOTTER
•Spotters may be necessary around vehicles or equipment when:
•A driver or operator does not have a full view of the intended path of travel
•Backing with limited visibility or space
•Backing or maneuvering trailers
•Maneuvering with limited space
•Lifting/moving materials with heavy equipment
•In busy areas or when traffic is present
•Maneuvering into or inside structures
•Passing beneath or near overhead power lines
•Physical hazards are present
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THE SPOTTER (CONT.)
•Generally a spotter should:
•Watch where they are walking or positioned
•Give clear and understandable hand signals
•Use hand signals from the driver/operator’s side of vehicle or equipment
•Not leave the view of the driver/operator without first stopping the vehicle
•Be consistent with hand signals and coordinate with driver/operator of what signals are used
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GENERAL RULES FOR SPOTTERS
•Inspect the backing area and all other sides of the vehicle checking for hazards before allowing the vehicle to move - be sure to also check overhead clearance.
•Communicate any observed hazards to the driver.
•Place yourself eight to ten feet away from and on the driver side of the vehicle. Keep clear of both the vehicle and any fixed objects. Make sure your pathway is clear of tripping hazards.
•Establish visual and verbal contact with the driver. Continue eye to eye contact in the driver side rear view mirror at all times.
•Be familiar with hand signals and ensure that the driver understands hand signals before allowing backing maneuvers to begin.
•Stop the driver if any hazards are observed or if you are uncertain of the direction that the driver is maneuvering.
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WATCH FOR BLIND SPOTS
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View from left and right mirrors
Shell
WATCH FOR BLIND SPOTS
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(Enactment)
View from the rear
Shell
David Thibodeaux
ORGANIZATIONS FOR SAFETY IN PB 11.0
February 2014 58 RT Q1 2014
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DECADE OF ACTION FOR ROAD SAFETY
In May 2011 the World Health Organization launched the
Decade of Action for Road Safety. It includes a plan that
encourages countries and communities to increase action to save
lives on the world’s roads.
Shell supports this initiative. Our involvement will include both
near and long term participation in projects at national and local
level, mainly focusing at high risk environments.
February 2014 59 RT Q1 2014
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GLOBAL ROAD SAFETY PARTNERSHIP
Shell is a member of the Global Road Safety Partnership (GRSP).
Through the GRSP we work with international agencies,
companies and governments on practical projects to reduce
road incidents. Shell participates in several individual country
partnerships that drive improvements in road infrastructure, driver
behavior, public education and enforcement. Shell worked with
the GRSP to improve road safety on Sakhalin Island. The road
safety programs on Sakhalin have been so successful that they
received the ‘Energy Institute 2007 Safety Award’.
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STEPS
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MIDLAND-ODESSA TRANSPORTATION ALLIANCE (MONTRANS)
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Edgar James
HOSE AND PIPE STANDARDS 12.0
February 2014 63 RT Q1 2014
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HOSE REQUIREMENTS
February 2014 64 RT Q1 2014
Three things that are needed on each hose and piping connection 1. PSI of Hose 2. Pressure Testing Date 3. Expiration Date of Hose
In addition: documentation supporting the information above should be located in truck
1502/1002/602 connections Like iron must be connected to like iron
1502 cannot be connected to 602 or 602 connected to 1502 A Go and No Go ring needs to be on every kill truck and hot oiler
Please note: the driver will need to be trained on Go-No Go Rings The Logistics Coordinators shall provide each carrier with all safety details to perform each job
Vacuum Hose Inspections:
All carriers should be periodically inspecting hoses Each carrier should have an inspection protocol that not only includes high pressure hoses but all vac hoses
OSHA standards are pressure ratings on all hoses be tested every 12 months, best practices are for
hoses to be tested every 6 months. General wear and tear lead to replacement of hoses every 6-9 months
Shell
PIPE STANDARDS
MISMATCHED UNIONS:
• Threaded pipe connections are assembled by hitting the connectors with a hammer. Mismatching can occur if the threads on the connections are not the same diameters. Always validate diameter in the field with
GO-NO GO RINGS:
• A cylindrical ring in which the inside diameter is used for checking the external diameter of a threaded pipe connection. Field use is essential to validate the proper pipe connection.
February 2014 65 RT Q1 2014
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Permian Basin Team
OPEN AGENDA 13.0
February 2014 66 RT Q1 2014
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OPEN AGENDA – BREAKOUT SESSION
1. What is working well and what is not working well
2. How are you managing driving exposure and directions
3. How are you handling staffing and competencies
4. How are you managing weather issues – is what Shell providing helpful
5. What does Shell need to reinforce more
6. Actions for next forum – what would you like to see, who wants to lead a section
Notes: This resolves around safety performance. Please refrain from attempting to discuss any commercial terms or issues.
February 2014 67 RT Q1 2014
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Permian Basin Team
CLOSING REMARKS 14.0
February 2014 68 RT Q1 2014