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United States Department of Agriculture Performance of Forest Service Forest Products Red Maple Glulam Laboratory Research Paper FPL-RP-519 Timber Beams Harvey B. Manbeck John J. Janowlak Paul R. Blankenhorn Peter Labosky Russell C. Moody Roland Hernandez

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  • United StatesDepartment ofAgriculture Performance ofForest Service

    ForestProducts

    Red Maple GlulamLaboratory

    ResearchPaperFPL-RP-519

    Timber BeamsHarvey B. ManbeckJohn J. JanowlakPaul R. BlankenhornPeter LaboskyRussell C. MoodyRoland Hernandez

  • Abstract

    A red maple glued-laminated (glulam) beam combi-nation that would achieve a design bending stress of2,400 lb/in2 (16.5 MPa) and modulus of elasticity of1.8 × 106 lb/in2 (12.4 GPa) was developed; 45 beamswere evaluated. The properties of the lumber gradesused in the layup and their placement within the beamswere closely monitored during beam fabrication. An-other 166 specimens of end-jointed lumber were gath-ered during manufacture to relate the individual tensilestrength performance of end joints to their performancein the beams. The evaluations of the end-jointed spec-imens and the full-sized beams indicate that a glulambeam combination with the targeted design stress inbending and modulus of elasticity is possible.

    Contents

    Page

    Keywords: Glued-laminated beams, hardwood,modeling, red maple

    May 1993

    Manbeck, Harvey B.; Janowiak, John J.; Blankenhorn, PaulR.; Labosky, Peter; Moody, Russell C.; Hernandez, Roland.1993. Red maple glulam timber beam performance. Res.Pap. FPL-RP-519. Madison, WI: U.S. Department ofAgriculture, Forest Service, Forest Products Laboratory.30 p.

    A limited number of free copies of this publicationare available to the public from the Forest ProductsLaboratory, One Gifford Pinchot Drive, Madison, WI53705-2398. Laboratory publications are sent to more than1,000 libraries in the United States and elsewhere.

    The Forest Products Laboratory is maintained incooperation with the University of Wisconsin.

    Introduction . . . . . . . . . . . . . . . . .

    Objective and scope . . . . . . . . . . . . . .

    Design of beam combinations . . . . . . . . . . .

    Procedures for grading lumberand characterizing knots . . . . . . . . . . .

    Lumber sawing and grading . . . . . . . . .

    Measurement of lumber MOE . . . . . . . .

    Characterization of knot properties . . . . . .

    Beam and end-jointed lumber tests . . . . . . .

    Procedures . . . . . . . . . . . . . . . . .

    Beam test results . . . . . . . . . . . . . .

    End-jointed lumber tests . . . . . . . . . . .

    Analysis . . . . . . . . . . . . . . . . . . .

    Effect of beam size . . . . . . . . . . . . .

    Design levels . . . . . . . . . . . . . . . .

    Comparison with predicted values . . . . . . .

    Comparison of beam and end-jointbending strength . . . . . . . . . . . . .

    Conclusions . . . . . . . . . . . . . . . . .

    References . . . . . . . . . . . . . . . . . .

    Appendix A . . . . . . . . . . . . . . . . .

    Appendix B . . . . . . . . . . . . . . . . .

    Appendix C . . . . . . . . . . . . . . . . .

    Appendix D . . . . . . . . . . . . . . . . .

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  • Red Maple Glulam TimberBeam Performance

    Harvey B. Manbeck, Professor, Department of Agricultural Engineering

    John J. Janowiak, Assistant Professor of Wood Products

    Paul R. Blankenhorn, Professor of Wood Technology

    Peter Labosky, Professor of Wood Science and Technology

    Pennsylvania State University, University Park, Pennsylvania

    Russell C. Moody, Supervisory Research General Engineer

    Roland Hernandez, Research General Engineer

    Forest Products Laboratory, Madison, Wisconsin

    Introduction

    Red maple is rapidly becoming a predominant hard-wood species in the forests of the Northeastern UnitedStates. Because this species has not been tradition-ally considered for structural applications, there hasbeen little interest in developing engineered red mapleproducts. The emerging prominence of red maple inthe forests makes product development of vital interestto landowners and to wood processors, fabricators, anddesigners.

    Red maple has excellent mechanical properties, treatswell, and has good gluing characteristics (FPL 1987).Thus, it is a good candidate for structural applicationssuch as glued-laminated (glulam) timber beams. TheAmerican Institute of Timber Construction (AITC)established specifications for hardwood glulam timberin AITC 119 (AITC 1985). However, red maple is notincluded as a candidate species for lamination stock.Moreover, this specification provides conservativedesign properties of homogeneous combinations ofhardwood and does not provide options for developingefficient combinations of glulam timber. Consequently,a cooperative research project was conducted betweenthe Pennsylvania State University and the USDAForest Service, Forest Products Laboratory to developefficient combinations of red maple glulam timber. Thetarget design stresses for these combinations were2,400 lb/in2 in bending stress and 1.8 × 106 lb/in2

    in modulus of elasticity (MOE). (See Table 1 for SIconversion factors.)

    The research reported here was sponsored and fundedby the Pennsylvania Department of Transportation(Project No. SS-043), the Pennsylvania AgricultureExperiment Station, and the U.S. Department

    of Agriculture, Forest Service, Forest ProductsLaboratory.

    Objective and Scope

    The objectives of the research described in this reportwere as follows:

    1. to develop a red maple glulam timber beamcombination with a target bending design stresslevel of 2,400 lb/in2 and MOE of 1.8 × 106 lb/in2

    2. to establish the technical basis for developingallowable properties for bending strength and MOEof red maple glulam beams

    3. to determine if calculation procedures outlined inthe American Society for Testing and Materials(ASTM) D 3737 (ASTM 1991a) can be used topredict bending strength and stiffness of red mapleglulam beams

    We expected that successful completion of theobjectives would provide data to support includingred maple in glulam timber design specifications.In addition, the procedures developed could pro-vide the glulam timber industry with better meth-ods for developing more efficient hardwood glulamtimber beam designs than does the current standardAITC 119 (AITC 1985).

    The scope of the study included (1) design of beamcombinations, (2) sawing, drying, grading, andcharacterization of properties of a large sample of redmaple structural lumber, (3) manufacture of 45 glulamtimber beams, and (4) evaluation of beam bendingstrength and stiffness.

  • Results of the laboratory tests of the lumber specimenswill be used to develop input lumber propertiesrequired by advanced probabilistic models (Hernandezand others 1992). Laboratory test results for end-jointed lumber are presented in this report becausethey are critical for the development of a glulamstandard. Results of the glulam beam modeling willbe presented in a separate report.

    Design of Beam Combinations

    2.0-1/31.8-1/3

    No. 2

    1.8-1/32.0-1/6

    2.0-1/3

    1.8-1/3

    No. 2

    1.8-1/3

    2.0-1/6

    Glulam beam combinations were designed on the basisof assumed lumber properties of red maple lumber,current surveys of mechanical properties of existingred maple lumber, and procedures established in theASTM D 3737 Standard (ASTM 1991a). The proposedbeam combinations targeted a design bending stress of2,400 lb/in2 and MOE of 1.8 × 106 lb/in2.

    The lamination material consisted of E-rated grades oflumber for the outer laminations and visually gradedlumber for the core laminations. The beams contained2.0E material in the outer zones, 1.8E material inthe next inner zones, and No. 2 material in the corelaminations. Edge knots for the lumber grades used forthe two zones on the compression side of the beams andfor the next inner zone on the tension side were limitedto one-third the area of the cross section (two-thirdsclear lumber). This represents No. 2 or better lumberand is designated in the text as 2.0-1/3 lumber for theouter zone and 1.8-1/3 lumber for the next inner zone.The E-rated lumber in the outer tension zone had anedge-knot limitation of one-sixth of the cross section(five-sixths clear lumber) (designated 2.0-1/6 lumber).

    Three beam combinations were developed and fab-ricated to represent critical beam sizes with small,medium, and large dimensions (Fig. 1). The smallestbeam (8-Lam) had eight laminations with finished di-mensions of 3 in. wide by 12 in. deep by 20 ft long.The intermediate beam (12-Lam) had 12 laminationswith dimensions of 5 in. wide by 18 in. deep by 30 ftlong. The largest beam (16-Lam) had 16 laminationswith dimensions of 6.75 in. wide by 24 in. deep by40 ft long. The beams were manufactured using nomi-nal 2 by 4, 2 by 6, and 2 by 8 lumber, respectively (1.5by 3.5 in., 1.5 by 5.5 in., and 1.5 by 7.25 in., respec-tively).

    The target beam MOE of 1.8 × 106 lb/in2 requiredcertain MOE levels of laminating lumber. To determineif the current resource of red maple structural lumberwould provide adequate yields of the desired E-ratedgrades, preliminary results of ongoing research studiesat both Pennsylvania State University (Janowiak andothers 1992) and the Forest Products Laboratory

    2

    8-Lam3-in. width

    12-in. depth20-ft length

    12-Lam5-in. width

    18-in. depth30-ft length

    16-Lam6.75-in. width24-in. depth40-ft length

    2.0-1/3

    1.8-1/3

    No. 2

    1.8-113

    2.0-1/6

    Figure 1—Red maple glulam beam combina-tions. Location of various lumber grades for 8-,12-, and 16-lamination beams.

    (FPL) were reviewed. The MOE data indicatedthat the proposed E-rated grades of 2.0-1/6, 2.0-1/3,and 1.8-1/3 could be readily derived from availablered maple lumber populations. Also, results of theknot analysis from the independent sample of redmaple lumber indicated that the lumber quality wasadequate to achieve the targeted 2,400-lb/in2 designbending stress (Green and McDonald, in preparation).Therefore, assumed properties were used to develop theglulam beam combinations (Table 2).

    To develop glulam beam combinations that wouldachieve the target bending stress of 2,400 lb/in2,several assumptions were necessary to estimate theminimum strength ratio, the bending stress indices(clear wood stress), and the knot properties required bythe ASTM D 3737 Standard (ASTM 1991a). Values forthe minimum strength ratios of the candidate grades ofred maple were estimated from values established forE-rated lumber across all species in AITC 117 (AITC1979). Bending stress indices for the proposed E-ratedgrades were those recommended by ASTM D 3737.Finally, conservative estimates of knot propertiesrequired by ASTM D 3737 procedures were derivedfor each proposed lumber grade using actual knotmeasurements obtained on an independent sample ofSelect Structural (SS), No. 2, and No. 3 grades of redmaple lumber (Green and McDonald, in preparation).The visually graded lumber was graded accordingto inspection rules established by the NortheasternLumber Manufacturers Association (NELMA 1986).

  • To achieve the bending stresses predicted with theASTM D 3737 procedures, special grades of lumberwere required in the outer 5 percent of the tensionlaminations (e.g., 5 percent of 16 laminations equaled1 lamination). In this study, one 2.0-1/6 laminationof the red maple combinations was replaced witha lamination meeting the special criteria given inTable 3. These special grades, referred to as tensionlamination grades, were developed following ASTMD 3737. For each beam size, a sample of 15 beamswas selected, which is statistically significant for a10-percent difference in strength properties with a90-percent level of confidence.

    Procedures for Grading Lumberand Characterizing Knots

    Lumber Sawing and Grading

    Lumber for manufacturing glulam beams was obtainedby sawing red maple (Acer rubrum) logs into green8/4 (2-in.) dimensional material. The lumber wasconditioned at a commercial facility, using a predrier,to moisture content of approximately 16 to 18 percentover a 6-week period. Once the target moisture contentlevel was reached, the material was rough-planed toa thickness of 1.75 in. The rough-sawn lumber wasthen visually graded by NELMA rules and subdividedinto Select Structural, No. 1, No. 2, and No. 3 grades(NELMA 1986). The lumber was subsequently shippedto the laminator. Total processed log volume was33.1 × 103 board feet (fbm).

    The sawing yielded approximately 4,700, 6,650, and14,100 fbm of 2 by 4, 2 by 6, and 2 by 8 material,respectively. These board footage values were basedon two independent sawmill runs. The first sawmillrun was based on a higher proportion of lower gradelogs, which resulted in poor lumber recovery yieldfor the larger 2 by 8 material. The second run wasmore heavily predisposed to No. 1 and veneer-gradelogs, which enhanced 2 by 8 recovery. Logs in eitherprocessing run were sawn leaving the center log portionin the form of 4 by 4 or larger cants. Yields of thevarious grades were as follows: SS, 32.0 percent;No. 1, 28.7 percent; No. 2, 34.3 percent; No. 3,2.8 percent; and cull, 1.7 percent. These yields werebiased with respect to sawing practices and removal ofcant log sections to minimize the inclusion of juvenilewood.

    Measurement of Lumber MOE

    Stiffness was measured once the lumber attained anaverage moisture content of 15 percent. The long-span

    flatwise bending MOE was measured using a deflectionapparatus with the following specifications:

    • steel strongback support assembly equipped withradius supports

    • mechanical lever crane for applying a constant148-lb load

    • calibrated linear variable differential transformer(LVDT) for measuring midspan displacement

    • digital voltmeter for reading output transducervoltage

    • portable laptop computer for data entry and storageand MOE computation

    The 8- and 10-ft-long lumber was tested over a 7.5-and 9.5-ft span, respectively, using a simply supported,center-point loading configuration. No shear correctionwas made for the apparent MOE calculation as a resultof the large span-to-depth ratio. The results of theMOE tests were used to sort the lumber using thecriteria listed in Table 4.

    The SS and No. 1 material was initially sorted to the2.0-1/6, 2.0-1/3, or 1.8-1/3 grades using these criteria.Material that did not meet the criteria was either notused (higher stiffness) or added to the No. 2 grade(lower stiffness). The No. 2 material was then sortedto obtain additional amounts of 2.0-1/3 and 1.8-1/3material. It was expected that much of the No. 2material would not meet these grades and would beused in the beam core. The sorting of the SS and No. 1grades provided nearly all the E-rated material.

    Although the lumber samples that were measured forMOE were large, we wanted to determine the aver-age MOE for the lumber specimens that actually ap-peared in the beam layups. We were able to do thisbecause the location of these specimens was specificallymapped. The MOE averages for the lumber that ap-peared in the beam layups are presented in Table 5.These results show that the average stiffness values ofthe 2.0E and 1.8E lumber for each size were slightlylower than the target values. Conversely, the averagestiffness of the No. 2 lumber for each size significantlyexceeded the value of 1.5 × 106 lb/in2 assumed inTable 2.

    Characterization of Knot Properties

    To accurately analyze the beams for bending strengthusing the ASTM D 3737 (ASTM 1991a) procedures,knots were measured for each grade of lumber afterthe lumber was sorted by MOE. Knots were measuredby estimating an equivalent “straight-through” knotand determining the percentage of the lumber cross-section that the knots occupied. The knot properties

    3

  • were measured for all the tension lamination materialand for representative samples of the remaininglumber grades. Knot data were analyzed following theprinciples in USDA Technical Bulletin 1069 (Freas andSelbo 1954).

    The knot properties calculated from the knot measure-ments are listed in Table 6. The data were based on aminimum of 1,000 lineal fbm examined for each lamina-tion grade for the three lumber widths combined.

    Beam and End-JointedLumber Tests

    Forty-five beams (15 of each combination) weremanufactured along with extra specimens for end-jointed lumber tests. The location of each lumberpiece was recorded on prepared beam maps so thatthe lumber properties could later be related to beamperformance. In addition, the quality of the criticaltension laminations was assessed in relation to theallowable knot and slope-of-grain properties, todetermine the relative qualities of the beams.

    Procedures

    Manufacture of the beams followed the normalproduction procedures (ANSI 1983). Each grade oflumber included a range of qualities permitted bythe grade. Lumber quality was random; the lumberwas not sorted to include high as opposed to lowquality material in any specific arrangement alongthe lamination length. The general manufacturingprocedure was as follows:

    1. Lumber pieces were continuously finger-jointed,with the lamination ribbon cut to beam length.Vertically oriented finger-joints were manufacturedwith a melamine–formaldehyde adhesive underradio-frequency cure. Special outer-zone laminationswere manufactured first, followed by production ofcore plies to develop the beam depth profile. End-joint geometry was finger length, 1.03 in.; pitch,0.25 in.; and tip thickness, about 0.03 in. Theobserved tip gap was approximately 0.038 in.

    2. Laminations were planed prior to adhesive appli-cation for face bonding. Initial lamination thick-ness was reduced to 1.5 in. by removing 0.13 in. ofmaterial from both faces.

    3. The adhesive resin for face lamination was a room-temperature curing resorcinol-formaldehyde.Adhesive application was through a single gluelinewith an 80.lb/1,000-ft2 spread rate. Surfaceadhesive was spread with a roll-coat applicator.Open assembly time was not modified from that

    typically used within the operation for SouthernPine beam fabrication. Total closed-assembly timeto applied clamp pressure was approximately50 min. Clamp pressure was similar to that usedfor Southern Pine fabrication.

    4. Adhesive cure was at ambient temperature (75°F to80°F) under pressure for a minimum 12-h period.Beams were dressed to a surface finish acceptableunder the category of industrial grade glulam.

    Following manufacture, the beams were visuallyinspected to assure conformance to ANSI A190.1(ANSI 1983) and to determine the relative qualitiesof the tension laminations in the midlength regionsubjected to >85 percent of the maximum momentduring test. Using the maximum allowable strength-reducing characteristics listed in Table 3, a relativerating system was developed to systematically assigna quality to the tension lamination. Table 7 lists theallowable percentages of lumber cross-sectional areasthat can be occupied by knots, the slope-of-grainlimitations, and the MOE restrictions for classificationof low, medium, or high quality.

    Beam Test Results

    Inspection of the beams following manufacture revealedthat two beams (beams RM8-5 and RM8-9) in the16-Lam group had end joints in adjacent laminations inthe outer tension zone spaced closer than the 6 in. re-quired by ANSI A190.1 (ANSI 1983). Also, one beamof each combination had a tension lamination thatdid not meet the visual criteria of Table 3 (beamsRM4-3, RM6-5, and RM8-10). However, the des-ignated compression side of the two smaller beams(RM4-3 and RM6-5) met the criteria, and they weretested with the tension and compression sides reversed(these were balanced combinations). It was not possibleto test the third beam (RM8-10) as a result of both theunbalanced layup of the 16-Lam beam and the qualityof the compression-side lamination. Therefore, althoughthe 15 beams in the 16-Lam group were tested, only12 were included in the final analysis.

    The percentage of beams categorized as havinglow, medium, or high quality tension laminations isshown in Table 8. Additional details on the qualityof the individual tension laminations are provided inAppendix A.

    All the full-sized glulam beams were tested followingthe procedures given in the ASTM Standard D198(ASTM 1991b). The loading configuration used to testthe full-sized beams is illustrated in Figure 2. Physicalproperties (moisture content, weight, and dimensions),stiffness properties (full-span deflections), and failure

    4

  • Figure 2—Loading configurations for bendingtests

    load were measured for each beam. In addition, noteswere taken on failures, typical failure types werephotographed, and high-speed videotapes were madeof failures on selected beams. Moisture contents weremeasured with a resistance-type moisture meter nearthe midspan of all laminations after ultimate failure ofthe beams. Weights were measured on a mobile scale tothe nearest 10-lb increment. Dimensions were measuredat each load point.

    During the application of load, beam deflections weremeasured using a precision rule (0.02-in. markings)attached to the beam. Deflections were recorded atmid-depth with respect to a stringline attached overeach support. The readings were taken at specifiedload increments with the use of a surveyor’s scope;this allowed the recorder to take readings to thenearest 0.01 in. During the load-deflection readings,elapsed time readings were also taken. The purposefor the elapsed time readings was to record wheninitial cracking occurred (noise) and when compressionwrinkling was first detected. The time-of-occurrencereadings were then traced back to applied load.

    After the beams failed, detailed descriptions of thefailure propagations were recorded (Fig. 3), alongwith an assessment of the cause of failure (end joint,

    Figure 3—Mapping of failure propagations inglulam beams. (M91 0266-50)

    Figure 4—Cumulative distribution of modulus ofrupture (MOR) for three sizes of glulam beams.

    knot, etc.). Each beam failure was photographed forfuture reference. Modulus of rupture (MOR) and MOEwere calculated using standard flexural formulas. Deadload stress was included in the MOR calculations. TheMOE values were calculated based on the slope of theload-deflection curve determined by a linear regressionup to design load.

    Strength and StiffnessResults of the bending tests on the beams are sum-marized in Table 9. Individual beam results are givenin Appendix B. Figure 4 compares the cumulativedistribution function of MOR for the 8-, 12-, and16-lamination beams.

    Beam FailureMost beams failed abruptly at ultimate load and manyemitted cracking sounds as the ultimate load wasapproached. Several beams exhibited compression

    5

  • wrinkling at or between the load points prior to max-imum load. All beams ruptured throughout the tensionzone near or within the constant moment region. Al-though it was not possible to positively identify the ini-tial point of failure for all beams, estimates were madeof the mechanism that triggered the initial cause of fail-ure. These results are summarized in Table 10. Beamfailures are described in detail in Appendixes B and C.

    Most beams failed through either clear wood orslope-of-grain regions in the tension laminations.The failure of up to two beams in each group wasattributed solely to the finger joints, whereas severalother beams failed by a combination of end jointswith other characteristics. About one-half the beamsexhibited areas of shallow or little wood failure at thebonds between laminations as the rupture progressed.These failures are referred to as glueline failures(GLF) in Appendix B. Although these face bondswere not believed to affect the beam strength, theycould hamper long-term durability. The face bondsare not perceived to be critical in the development ofcommercial red maple glulam lumber. Examination ofthe failed glueline areas suggested that the problemof durability may well be resolved through slightmodification of the lamination assembly, such as slowerplaning speeds and higher face-bonding pressures(private conversation with Bryan River, ResearchForest Products Technologist, FPL).

    End-Jointed Lumber Tests

    End-jointed lumber specimens from each grade and sizewere tested in tension. The test specimens were 8-ftlong with the end joint located near midspan. Prior totesting, specimens were face- and edge-planed to thesame dimensions of the laminating lumber used in theglulam beams.

    For the purpose of characterizing lumber propertiesfor probabilistic models (Hernandez and others 1992),short-span stiffness properties were obtained on the2-ft lumber segment on each side of the joint and onthe 2-ft segment across the joint. These bending testswere conducted on a screw-driven bending machinewith a load cell and LVDT setup for measuring theshear-free deflections between the load points. Theloading configuration for the bending test was 5.5 ftbetween the supports and 2 ft between the appliedload points. Load-deflection readings were taken in5-lb increments. The 2 by 4 specimens were loaded toa maximum load of 300 lb and the 2 by 6 and 2 by 8specimens to a maximum load of 400 lb. The MOEvalues were calculated using the slope of the load-deflection readings.

    6

    Figure 5—Cumulative distribution of tensilestrength of finger-jointed 2.0E-1/6 grade lumberfor nominal 2 by 4, 2 by 6, and 2 by 8 material.

    After the nondestructive static bending tests, thespecimens were tested to failure in tension accordingto the procedures specified in the ASTM StandardD 198 (ASTM 1991b), which specify a 5- to 10-mintime-to-failure. Normal quality control practices fortesting end joints would follow the AITC 200 (1991a)procedures, which specify a 2-min time-to-failure. Endjoints for this research project were tested according tothe ASTM D 198 (ASTM 1991b) procedures as a resultof the similar failure times of the full-sized beams. Thetension testing machine was adjusted such that thegrips were 30 in. apart. The specimens were placedin the machine with end joints located near the centerof the 30-in. span. A 30-in. span was used because ofthe minimum span limitations of the tension machine;thus, the 24-in. segment tested in bending was centeredwithin the 30-in. span. After testing, the short-spanstiffness data and the visual grade of the end-jointspecimens between the grips were used to reclassifythe end joints with respect to grade. The strengthand stiffness data provided information to relate therelationship of the individual performance of end jointsto their performance in the beams.

    Results of tension tests on the end-jointed tensionlamination material are given in Table 11 and shown inFigure 5. Results on tests of the other grades of fingerjoints are in Appendix D.

    Analysis

    The glulam beam strength and stiffness results inTable 9 were calculated assuming both the normaland lognormal distributions. However, to analyzethe data, the ASTM D 3737 Standard (ASTM1991a) recommends that a lognormal distribution be

  • used. Therefore, our analysis assumes a lognormaldistribution.

    Effect of Beam Size

    By evaluating three beam sizes, it was possible todetermine if beam volume exerted a significant effect onthe strength of red maple beams. The results indicatedthat the small beams (8-Lam) had significantly higherstrength than the other two sizes (Table 9). However,there was no significant difference between the strengthof the other two sizes (12- and 16-Lam). The followingequation is used in the National Design Specificationfor Structural Wood (NFPA 1991) to account for theeffect of varying beam size on bending strength.

    (1)

    Figure 6—Variation in beam MOR with beamvolume showing a line approximating anexponent of 0.071.

    where

    b is beam width (in.),

    L beam length (ft), and

    d beam depth (in.)

    and x, y, and z are exponents that determine therelative adjustments for width, length, and depth.

    was conducted. First, the ratio between the volumeeffect factors of each beam size was determined usingboth the 1/10 and 1/20 exponents. Next, the ratio be-tween the averages of the various paired groupings ofbeams were determined along with a confidence inter-val using the procedures described in Appendix II of anFPL report (Wolfe and Moody 1978). Table 12 lists theresults of this analysis.

    When width, depth, and length are combined to obtainvolume, the following relationship is used in place of

    These results indicate that neither exponent can be

    Equation (1) (assuming x = y = z).statistically rejected because predicted results usingboth exponents fell within the confidence interval.

    where

    (2)

    V0 is standard volume (5.125 in. by 12 in. by 21 ft)

    For the comparison of the 16- and 12-Lam beams, thepredicted results with the 1/10 exponent were at theedge of the confidence interval whereas those with the1/20 exponent were near the middle of the confidenceinterval.

    V volume of actual beam (b by d by L)

    k exponent that represents x = y = z

    Moody and others (1988, 1990) found that exponents ofx = y = z = 1/10 adequately explained the variationin strength for Douglas-fir beams. A volume effectequation has been adopted by ASTM CommitteeSection D07.02.02 with exponents x = y = z = 1/10for all species. The American Institute of TimberConstruction (AITC), on the other hand, has adoptedthe x = y = z = 1/10 exponents for all species ofglulam except Southern Pine. The parameters adoptedby AITC for Southern Pine are x = y = z = 1/20(AITC 1991b).

    Next, a regression analysis was conducted to determinea single exponent to use for x, y, and z that best fitall the data. This exponent was 0.071. The resultingequation is plotted with the bending strength datain Figure 6. Thus, for further analysis, an exponentvalue of 0.071 was used to adjust the beam results to astandard volume.

    Design Levels

    To determine the most appropriate method of account-ing for variation in beam strength resulting from beamsize. a confidence interval on the ratio of the beam sizes

    All beam strengths were adjusted to a standard beamsize of 5.125 in. by 12 in. by 21 ft using the best fitvolume effect relationship (exponent of 0.071). Then,results were pooled and analyzed to determine theappropriate design level using the procedures of ASTMD 2915 (ASTM 1991c). A lognormal distribution wasassumed and the 5th percentile (75 percent tolerance

    7

  • Figure 7—Distribution of MOR adjusted tostandard beam size and compared to lognormaldistribution.

    limit) was adjusted by dividing by 2.1 to obtain thedesign level. The 2.1 factor includes adjustments forsafety and load duration effects. Figure 7 shows thatthe data closely fit the assumed lognormal distribution.Results shown in Table 13 indicate that the calculatedadjusted 5th percentile (75 percent tolerance limit)significantly exceeded the target level of 2,400 lb/in2.

    The average MOE of the three groups of beams wasessentially the same, averaging 1.78 × 106 lb/in2,which rounds off to the target average value of 1.8 ×106 lb/in2. As would be expected with E-rated lumber,the variability of the MOE values was quite low.

    Comparison with Predicted Values

    StrengthThe same procedure used to design the combinationswas used to reanalyze them with the actual MOE andknot data (Table 5). Because the actual knot sizes weresignificantly smaller than that assumed (Table 2), thecalculated design stress level exceeded the 2,400 lb/in2

    value originally predicted.

    A comparison of the actual results with those fromthe reanalysis indicated that the actual results stillexceeded the predicted values. The next step in thereanalysis was to permit the bending stress index valueto be increased from the 3,250 lb/in2 value assumedin Table 2. An analysis of the bending stress indexvalues is presented in Figure 8; it shows that a value ofat least 3,500 lb/in2 is justified for the 2.0E1/6 gradelumber used for the outer tension lamination.

    Figure B—Analysis of bending stress indexvalues for 2.0E grade red maple lumber basedon results of 42 glulam beam tests.

    StiffnessBeam stiffness can be predicted by using the actualstiffness data for the lumber (Table 5) and theprocedures of ASTM D 3737 (ASTM 1991a). Resultsare compared in Table 14 and show that the beamMOE values were within 2 percent of the valuespredicted for the three sizes.

    Comparison of Beam and End-JointBending Strength

    According to ANSI A190.1, the required end-jointstrength is 1.67 times the nominal design strength inbending. By pooling all of the joint-associated tensilestrength data (lumber size exerted little apparenteffect; Table 10), a 5th percentile (75 percent tolerancelimit using the lognormal distribution) of 5,590 lb/in2

    was calculated. This value greatly exceeds the value of4,000 lb/in2 commonly targeted for 24F (2,400 lb/in2)beams. The ratio of the 5th percentile (75 percenttolerance limit) of the combined end-joint data to theadjusted 5th percentile (75 percent tolerance limit) ofthe combined beam data in Table 13 is 1.78, which isslightly higher than the ANSI A190.1 requirements.

    Conclusions1. Structural glued-laminated (glulam) timber beams

    manufactured with E-rated red maple lumber inthe outer zones and No. 2 lumber in the core metor exceeded the target bending design stress of2,400 lb/in2 and modulus of elasticity (MOE) of1.8 × 106 lb/in2.

    8

  • 2. A red maple combination of glulam timber withdesign properties of at least 2,400 lb/in2 in bendingand MOE of 1.8 × 106 lb/in2 is technically feasible.Both the lumber grades and the finger joints usedwould provide adequate strength and stiffness forthis combination.

    3. The ASTM D 3737 procedures developed forsoftwood species accurately predict beam stiffnessand provide conservative strength estimates forbeams made with E-rated red maple lumber.

    References

    AITC. 1979. Determination of design values forstructural glued laminated timber. AITC 117-79. Vancouver, WA: American Institute of TimberConstruction.

    AITC. 1985. Standard specifications for hardwoodglued laminated timber. AITC 119-85. Vancouver,WA: American Institute of Timber Construction.

    AITC. 1988. Standard specifications for structuralglued-laminated timber of softwood species. AITC117-88—Manufacturing, Vancouver, WA: AmericanInstitute of Timber Construction.

    AITC. 1991a. Inspection manual. AITC 200-91. Van-couver, WA: American Institute of Timber Construc-tion.

    AITC. 1991b. Use of a volume effect factor in the de-sign of glued laminated timber beams. Tech. Note 21,October. Vancouver, WA: American Institute of Tim-ber Construction.

    ANSI. 1983. Structural glued laminated timber. ANSIA190.1. Englewood, CO: American National StandardsInstitute.

    ASTM. 1991a. Standard test method for establishingstresses for structural glued-laminated timber (glulam).ASTM D 3737-91. Philadelphia, PA: American Societyfor Testing and Materials.

    ASTM. 1991b. Standard methods of static tests of tim-bers in structural sizes. ASTM D198-84. Philadelphia,PA: American Society for Testing and Materials.

    ASTM. 1991c. Standard practice for evaluatingallowable properties for grades of structural lumber.

    ASTM D2915-90. Philadelphia, PA: American Societyfor Testing and Materials.

    Forest Products Laboratory. 1987. Wood handhook–Wood as an engineering material. Agric. Handb.72 (Rev.). Washington, DC: U.S. Department ofAgriculture. 466 p.

    Freas, A.D.; Selbo, M.L. 1954. Fabrication anddesign of glued laminated wood structural members.Tech. Bull. 1069. Madison, WI: U.S. Departmentof Agriculture, Forest Service, Forest ProductsLaboratory.

    Hernander, R.; Bender, D.A.; Richburg, B.A.; Kline,K.S. 1992. Probabilistic modeling of glued-laminatedtimber beams. Wood and Fiber Science. 24(3):294-306.

    Janowiak, J.J.; Manbeck, H.B.; Wolcott, M.P.;Dawlos, J.F. 1992. Final project report on specialproject SS-047-Preliminary refinement of hardwooddesign values. Harrisburg, PA: Pennsylvania Dept. ofTransportation.

    Moody, R.C.; Dedolph, C. Jr.; Plantinga, P.L. 1988.Analysis of size effect for glulam beams. Vol. 1.In: Proceedings of the international conference ontimber engineering; 1988 September; Seattle, WA.Madison, WI: Forest Products Research Society:892-898.

    Moody, R.C.; Falk, R.; Williamson, T. 1990. Strengthof glulam beams-volume effects. Vol. 1. In: Proceed-ings of the international timber engineering conference;1990 October 23-25; Tokyo. Tokyo: Steering Commit-tee of the International Timber Engineering Confer-ence: 176-182.

    NELMA. 1986. Grading rules for northeastern lumber.Cumberland Center, ME: Northeastern LumberManufacturers Association.

    NFPA. 1991. National design specification for struc-tural wood. Washington, DC: National Forest ProductsAssociation.

    Wolfe, R.W.; Moody; R.C. 1978. Bending strengthof water-soaked glued-laminated beams. Res. Pap.FPL-RP-307. Madison, WI: U.S. Departmentof Agriculture, Forest Service, Forest ProductsLaboratory.

    9

  • Table 1—SI conversion factors

    ConversionEnglish unit factor SI unit

    board foot (fbm) 0.0024 cubic meter (m3)foot (ft) 0.3048 meter (m)inch (in.) 25.4 millimeter (mm)Fahrenheit (°F) (°F - 32)/1.8 centigrade (°C)pound (lb) 0.4535 kilogram (kg)pound per square

    inch (lb/in2) 6.894 Pascal (Pa)

    Table 2—Assumed properties of red maplelumber grades for ASTM D 3737 procedures

    BendingLamin- MOE stressation (× 106 +ha indexgrade lb/in2) (%) (%) (lb/in

    2)b

    2.0-1/6 2.0 0.27 12.9 3,2502.0-1/3 2.0 2.63 31.8 3,2501.8-1/3 1.8 2.63 31.8 2,800No. 2 1.5 2.63 31.8 2,500

    = average of sum of all knot sizes withineach 1-ft length, taken at 2-in. intervals.

    + h = 99.5 percentile knot size (ASTM 1991a).bClear wood design bending stress.

    10

    Table 3—Maximum allowable tensionlamination criteriaa

    Beam type andlamination criterion

    Maximumallowablecharac-teristic

    8-Lam

    Edge knot + grain deviationCenter knot + grain deviationSlope of grain

    12-Lam

    40 percent45 percent

    1:14

    Edge knot + grain deviationCenter knot + grain deviationSlope of grain

    16-Lam

    30 percent33 percent

    1:16

    Edge knot + grain deviation 30 percentCenter knot + grain deviation 33 percentSlope of grain 1:16

    aASTM 1991a. Knots plus grain deviationsare given in percentage of cross section.

  • Table 4—Target MOE values and sorting scheme Table 6—Knot properties of laminating lumber

    Laminationgrade Sorting and grading criteria

    2.0-1/6 Average MOE of 2.0 to 2.1 × 106 lb/in2

    No MOE value < 1.60 × 106 lb/in2

    5th percentile at 1.67 × 106 lb/in2

    No MOE value > 2.4 × 106 lb/in2

    Edge knot limitation of 1/6

    (%)

    2.0-1/3

    1.8-1/3

    MOE restrictions same as for 2.0-1/6 gradeEdge knot limitation of 1/3

    Average MOE of 1.8 to 1.9 × 106 lb/in2

    No MOE value < 1.40 × 106 lb/in2

    5th percentile at 1.45 × 106 lb/in2

    No MOE value > 2.2 × 106 lb/in2

    Edge knot limitation of 1/3

    Table 5—MOE properties of laminating lumber

    Lumber typeand grade

    Samplesize

    AverageMOE(× 106

    lb/in2)COVa

    (%)

    2 by 4 Lumber

    2.0-1/62.0-1/31.8-1/3No. 2

    2 by 6 Lumber

    2.0-1/62.0-1/31.8-1/3No. 2

    2 by 8 Lumber

    2.0-1/62.0-1/31.8-1/3No. 2

    39 1.96 5.940 1.96 5.880 1.72 8.250 1.80 16.2

    52 1.93 7.748 1.92 8.9

    215 1.74 10.650 1.73 14.3

    141 1.93 9.8144 1.90 8.5193 1.74 10.350 1.69 14.9

    Lumber typeand grade

    Linealfootage

    (ft)+h a

    (%)

    2 by 4 Lumber

    2.0-1/6 386 0.2 14.82.0-1/3 420 0.3 16.81.8-1/3 524 0.6 25.5No. 2 442 0.9 29.2

    2 by 6 Lumber

    2&1/6 572 0.1 13.62.0-1/3 488 0.4 18.51.8-1/3 376 0.1 7.1No. 2 362 2.0 35.3

    2 by 8 Lumber

    2.0-1/6 304 0.5 11.22.0-1/3 334 0.7 16.61.8-1/3 436 0.1 7.0No. 2 666 1.7 33.6

    = average of sum of all knot sizes withineach 1-ft length, taken at 2-in. intervals.

    + h = 99.5 percentile knot size.

    aCOV is coefficient of variation

    11

  • Table 7—Relative rating system for tension lamination quality

    Beam type andlamination criterion

    D 3737allowable

    value

    Lamination quality

    Lowa Medium High

    8-Lam

    Edge knot + grain deviationCenter knot + grain deviationSlope of grainMOE (× 106 lb/in2)

    40% >30%45% >30%1:14 >1:16

    2.0E (avg.) 20% 10%-20%Slope of grain 1:16 >1:18 1:18-1:20MOE (× 106 lb/in2) 2.0E (avg.) 1:20

    2.0E (avg.)

  • Table 9—Results of bending tests on red maple glulam beams

    Property 7-Lam 12-Lam 16-Lama 16-Lam

    Sample sizeMoisture content (%)

    15 1512 12

    Normal distribution

    Average MOR (lb/in2) 9,070 7,970COV of MOR (%) 13.8 12.4M0R0.05 at 75% tolerance 6,580 6,000Average MOE (× 106 lb/in2) 1.78 1.77COV of MOE (%) 4.3 3.0

    Lognormal distribution

    Average MOR (lb/in2) 9,080 7,980COV of MOR (%) 14.4 12.1MOR0.05 at 75% tolerance 6,760 6,230

    1512

    7,890 7,84013.9 14.3

    5,720 5,5401.78 1.78

    2.5 2.7

    7910 7,86015.1 15.8

    5,800 5,630

    1212

    aData in column four exclude the 16-Lam beams thateither did not meet tension lamination requirements(RM8-10) or end-joint spacing requirements (RM8-5, RM8-9).

    Table 10—Estimated initial cause ofglulam beam failures

    Number of beams

    Failure type 8-Lam 12-Lam 16-Lam

    Compression followed 4 1 3by tension

    Tension in strength- 2 1 3reducing characteristic

    Tension in lumber 2 2 2Tension in end joint 7 11 4

    13

  • Table 11—Results of tension tests on end-jointedred maple tension lamination material usinglognormal distributiona

    PropertyAll sizes

    2 by 4 2 by 6 2 by 8 combined

    All specimens

    Sample size 20 27 19 66Average TS (lb/in2) 8,310 8,690 8,120 8,410COV TS (%) 28.4 20.7 16.8 22.2

    Specimens with failure involving end joint

    Sample Size 19 26 18 63Average SGb 0.57 0.57 0.56 0.57Average MC (%) 8.6 8.6 7.8 8.3Average TS (lb/in2) 8,470 8,720 8,010 8,430COV TS (%) 27.6 21.1 16.2 21.9

    aTS is tensile strength; SG, specific gravity; and MC,moisture content.

    bBased on volume at time of test and ovendry weight.

    Table 12—Comparison of beam strength using differentvolume effect exponents

    Ratio of predictedmean MOR

    Ratio of actualx = y = x = y = mean MOR

    Beam comparison z = 0.1 z = 0.05 (average (lower, upper))a

    12-Lam and 8-Lam 0.876 0.936 0.879 (0.810, 0.948)16-Lam and 8-Lam 0.803 0.896 0.864 (0.785, 0.943)16-Lam and 12-Lam 0.910 0.954 0.983 (0.909, 1.057)

    a90 percent confidence interval

    Table 13—Adjusted glulam beambending strength resultsa

    Property Result

    Sample size 42Average MOR (lb/in2) 8,590COV (%) 13.85th percentile (75% tolerance limit) 6,620Adjusted 5% tolerance limit 3,150

    aData adjusted to standard dimensions of5.125 in. width by 12 in. depth by 21 ft length.

    Table 14—Comparison of actual and predictedMOE values based on actual lumber properties

    Beamtype

    Actual Predicted RatioMOE (A) MOE (P) of A/P

    8-Lam 1.78 1.78 1.0012-Lam 1.77 1.73 1.0216-Lam 1.78 1.74 1.02

    14

  • Appendix A

    Properties of Red Maple Lumber Used forMidlength Region of Outer Tension Lamination

    Table Al-Properties of 2 by 4 lumberused in tension lamination

    Relativequality of

    Tables A1 through A3 list the lumber properties usedfor the tension lamination of 8-Lam, 12-Lam, and 16-Lam beams, respectively. All lumber ranged from 13 to

    Beam midlengthno. MOE Characteristica regionb

    RM4-1 1.89 Clear16 percent moisture content.

    RM4-2

    RM4-3c

    RM4-4

    RM4-5

    RM4-6

    RM4-7

    RM4-8

    RM4-9

    RM4-10

    RM4-11

    RM4-12

    RM4-13

    RM4-14

    RM4-15

    1.93

    2.022.03

    1.892.08

    1.901.84

    1.951.87

    2.032.18

    1.922.19

    1.92

    2.021.97

    1.99

    2.072.20

    1.821.93

    2.111.89

    1.99

    1.862.12

    1:16 GS

    Clear5% GD

    1:10 GSClear

    40% CK + GDClear

    ClearClear

    ClearClear

    ClearClear

    30% EK + GDand 1:16 GS

    33% EK + GDClear

    Clear

    ClearClear

    25% EK + GDClear

    ClearClear

    Blue stain

    1:14 GSClear

    M

    H

    L

    L

    H

    H

    H

    M

    L

    H

    H

    M

    H

    H

    M

    aCK is center knot, GD grain deviation,and GS slope of grain.

    bM is medium, H high, and L low.cTested upside down because ofbelow-grade tension lamination.

    15

  • Table A2—Properties of 2 by 6 lumberused in tension lamination

    Relativequality of

    Beam midlengthno. MOE Characteristic region

    RM6-1 1.97 Clear2.19

    RM6-2 1.841.71

    RM6-3 1.951.70

    RM6-4 1.931.84

    RM6-5a 2.041.80

    RM6-6 2.011.84

    RM6-7 1.642.00

    RM6-8 2.111.81

    RM6-9 2.031.91

    RM6-10 1.982.25

    RM6-11 2.022.04

    RM6-12 1.881.85

    RM6-13 1.65

    RM6-14 1.981.97

    RM6-15 1.831.90

    20% GD

    ClearClear

    ClearLow MOE

    30% EK + GD1:8-1:10 GS

    Clear1:16 GS

    1:6-1:8 Edge GSClear

    Low MOEClear

    Clear33% EK + GD

    1:12 GS1:16 GS

    ClearClear

    1:12 GSClear

    ClearClear

    Worm holesLow MOE

    1:18 GSClear

    ClearClear

    M

    H

    M

    L

    M

    L

    M

    L

    L

    H

    L

    H

    M

    M

    H

    aTested upside down because ofbelow-grade tension lamination.

    Table A3—Properties of 2 by 8 lumberused in tension lamination

    Beamno. MOE Characteristic

    Relativequality ofmidlength

    region

    RM8-1

    RM8-2

    RM8-3

    RM8-4

    RM8-5a

    RM8-6

    RM8-7

    RM8-8

    RM8-9a

    RM8-10a

    RM8-11

    RM8-12

    RM8-13

    RM8-14

    RM8-15

    2.222.122.14

    2.212.13

    2.192.21

    2.022.001.96

    2.062.011.90

    2.031.562.10

    1.641.88

    1.671.97

    1.711.55

    1.711.62

    2.041.811.90

    2.082.54

    1.401.841.88

    1.791.741.98

    1.751.96

    ClearClearClear

    Clear40% GD

    35% CK + GDClear

    Clear1:6 GS1:8 GS

    Clear50% EK + GD

    Clear

    Clear50% GD + Low MOE

    30% EK + GD

    Clear + Low MOE1:12 Edge GS

    Clear1:8 Edge GS

    1:12 GS1:12 GS + Low MOE

    ClearClear + Low MOE

    Clear1:16 GS + 20% GD

    Clear

    Clear1:10 GS + 10% CK

    +GD

    40% CK + GD15% CK + GD30% CK + GD

    1:8-1:11 GS1:13 GS10% GD

    ClearClear

    H

    L

    L

    L

    L

    L

    L

    L

    L

    M

    L

    M

    L

    L

    H

    aBelow-grade tension lamination. Beams weretested in their original orientation as a resultof unbalanced layup.

    16

  • Appendix B

    Glulam Beam Results and Failure Descriptions

    Tables B1 through B3 list the results of bending testson 8-Lam, 12-Lam, and 16-Lam beams, respectively.

    17

  • Tab

    le B

    1—R

    esu

    lts

    of b

    end

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    test

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    am r

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    aple

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    Bea

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    (in

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    in.)

    (%

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    10

    3 l

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    lb/i

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    lb/i

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    (EJ

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    Com

    men

    td

    RM

    4-1

    3.00

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    3 12

    2.91

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    2.98

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    3 13

    2.99

    12.5

    0 12

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    2.98

    12.0

    7 12

    2.98

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    7 13

    5:40

    14.6

    8

    RM

    4-2

    10:3

    017

    .72

    RM

    4-3

    6:39

    12.0

    87.

    645

    1.73

    RM

    4-4

    9:16

    14.5

    29.

    060

    1.62

    RM

    4-5

    10:0

    216

    .24

    RM

    4-6

    8:36

    13.6

    2

    RM

    4-7

    12:3

    815

    .46

    RM

    4-8

    8:03

    14.7

    2

    RM

    4-9

    6:32

    12.1

    6

    RM

    4-10

    3.01

    12.0

    3 14

    14

    :02

    17.0

    4

    9.17

    3

    11.1

    62

    10.1

    31

    8.50

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    9.64

    5

    9.18

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    7.58

    0

    10.5

    92

    1.77

    1.87

    1.81

    1.75 1.75

    1.77

    1.70

    1.86

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    ble

    B1—

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    type

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    (in

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    (%)

    (min

    :s)

    103

    lb)

    lb/in

    2 )

    lb/in

    2 )

    (EJ/

    Lam

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    omm

    entd

    RM4-

    113.

    0012

    .07

    128:

    2315

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    eun

    til f

    ailu

    re; 1

    00%

    EJ

    failu

    re in

    TL

    at 1

    2.5

    ft; G

    LF b

    etw

    een

    4th

    and

    5th

    Lam

    s.RM

    4-12

    2.95

    12.0

    512

    11:0

    416

    .12

    10.1

    921.

    75EJ

    No

    nois

    eun

    til f

    ailu

    re;

    100%

    EJ

    failu

    re i

    n TL

    at

    10.3

    ft;

    britt

    le f

    ailu

    reth

    roug

    h 2d

    and

    3d

    Lam

    s; G

    LF b

    etw

    een

    5th

    & 6

    th a

    nd 6

    th &

    7th

    Lam

    s.RM

    4-13

    2.97

    12.0

    513

    5:15

    10.6

    86.

    717

    1.77

    Lam

    No

    nois

    eun

    til f

    ailu

    re; b

    ritt

    le T

    L fa

    ilure

    at

    11.3

    ft; G

    LF b

    etw

    een

    2d &

    3d a

    nd 5

    th &

    6th

    Lam

    s.

    RM4-

    142.

    9712

    .03

    128:

    1314

    .98

    9.44

    11.

    92La

    mN

    oise

    at

    10.7

    × 1

    03 lb

    ; com

    pres

    sion

    wri

    nklin

    g, in

    itia

    ted

    at 1

    3.6

    × 10

    3 lb

    at 1

    2 ft

    ; bri

    ttle

    TL

    failu

    re a

    t 10

    .5 ft

    ; GLF

    bet

    wee

    n 2d

    and

    3d

    Lam

    s fr

    om13

    to

    17ft.

    RM4-

    153.

    0012

    .05

    136:

    4512

    .23

    7.61

    11.

    81La

    mN

    oise

    at

    6.5

    × 10

    3 lb

    ; TL

    failu

    re a

    t 7

    to 1

    0 ft

    to

    EJ

    (25%

    ) in

    2d

    Lam

    at

    11.3

    ft;

    slig

    ht c

    ompr

    essi

    on w

    rink

    ling

    at f

    ailu

    re a

    t 12

    .5 f

    t.

    a MC

    is

    moi

    stur

    e co

    nten

    t.b M

    OR

    cal

    cula

    tions

    inc

    lude

    d de

    ad l

    oad

    stre

    ss.

    c EJ

    is e

    nd jo

    int,

    GLF

    glu

    elin

    e fa

    ilure

    , GS

    slop

    e of

    gra

    in, a

    nd T

    L te

    nsio

    n la

    min

    atio

    n.

    (Pag

    e 2

    of 2

    )

  • Tab

    le B

    2—R

    esu

    lts

    of b

    end

    ing

    test

    s on

    12-

    Lam

    red

    map

    le b

    eam

    s

    Bea

    mno

    .

    Dim

    ensi

    onB

    eam

    Beam

    Tim

    e to

    Load

    at

    MO

    Ra

    MO

    EFa

    ilure

    Wid

    th

    Dep

    th

    MC

    fa

    ilu

    refa

    ilure

    (× 1

    03 (

    × 1

    03ty

    pe(i

    n.)

    (i

    n.)

    (%

    ) (m

    in:s

    ) (×

    1

    03

    lb)

    lb/i

    n2)

    lb/i

    n2)

    (EJ

    /La

    m)

    Com

    men

    tb

    RM

    6-1

    5:40

    28.3

    67.

    161.

    85La

    m

    RM

    6-2

    7:23

    33.7

    58.

    503

    1.78

    EJ

    RM

    6-3

    9:38

    40.9

    910

    .240

    1.73

    EJ

    RM

    6-4

    5:31

    27.8

    96.

    982

    1.76

    EJ/

    Lam

    RM

    6-5

    5.00

    18.0

    9 12

    5.00

    18.0

    6 12

    5.00

    18.0

    9 11

    5.00

    18.1

    0 11

    5.00

    18.1

    0 12

    6:23

    31.2

    07.

    808

    1.73

    EJ/

    Lam

    RM

    6-6

    5.00

    18.0

    5 12

    8:15

    35.6

    08.

    945

    1.78

    EJ/

    Lam

    RM

    6-7

    5.00

    18.0

    5 13

    5.00

    18.0

    5 13

    5.00

    18.0

    6 12

    4.95

    18.0

    6 11

    8:24

    36.5

    19.

    172

    1.78

    Lam

    RM

    6-8

    7:08

    32.0

    08.

    050

    1.78

    Lam

    RM

    6-9

    5:20

    27.6

    56.

    961

    1.83

    EJ/

    Lam

    RM

    6-10

    5:47

    28.5

    97.

    267

    1.78

    EJ/

    Lam

    Noi

    se a

    t 15

    × 1

    03 lb

    ; TL

    failu

    re a

    t 12

    to

    17 f

    t; 5%

    EJ

    failu

    re in

    TL

    at11

    .6 ft

    .

    Noi

    se a

    t 15

    × 1

    03 lb

    ; 60%

    EJ

    failu

    re in

    TL

    at 1

    2.5

    ft; G

    LF b

    etw

    een

    7th

    and

    8th

    Lam

    s fr

    om 6

    to

    8 ft

    .

    Noi

    se a

    t 23

    × 1

    03 lb

    ; 100

    % E

    J fa

    ilure

    in T

    L at

    15

    ft; c

    ompr

    essi

    onw

    rink

    ling

    at f

    ailu

    re a

    t 15

    .3 a

    nd 1

    7.2

    ft.

    Noi

    se S

    t 13

    × 1

    03 lb

    ; 50%

    EJ

    failu

    re in

    TL

    at 1

    6.3

    ft, p

    ropa

    gate

    d to

    100%

    EJ

    failu

    re in

    3d

    Lam

    at

    17.3

    ft.

    Bea

    m t

    este

    d up

    side

    -dow

    n du

    e to

    bel

    ow-g

    rade

    TL;

    noi

    se a

    t 25

    .5 ×

    103

    lb; 4

    0% E

    J fa

    ilure

    in T

    L at

    17.

    5 ft

    ; sev

    eral

    GLF

    s be

    twee

    n 6t

    h an

    d 7t

    hLa

    ms.

    Noi

    se a

    t 14

    .2 ×

    103

    lb; 7

    0% E

    J fa

    ilure

    in T

    L at

    20.

    6 ft

    , als

    o TL

    fai

    lure

    at 1

    7.5

    ft; G

    LF b

    etw

    een

    5th

    and

    6th

    Lam

    s; s

    econ

    dary

    EJ

    failu

    re (7

    5%)

    in 2

    nd L

    am a

    t 16

    .6 ft

    .

    Noi

    se a

    t 26

    × 1

    03 lb

    ; all

    TL f

    ailu

    re f

    rom

    13

    to 1

    4 ft

    ; GLF

    bet

    wee

    n 4t

    han

    d 5t

    h La

    ms

    from

    0 t

    o 9

    ft.

    Noi

    se a

    t 18

    .5 ×

    103

    lb;

    TL

    failu

    re (

    GD

    ) fr

    om 1

    4 to

    16

    ft; G

    LF b

    etw

    een

    6th

    and

    7th

    Lam

    s fr

    om 2

    2 to

    25

    ft.

    Noi

    se a

    t 21

    .5 ×

    103

    lb; 3

    0% E

    J fa

    ilure

    in T

    L at

    14.

    5 ft

    , pro

    paga

    ted

    thro

    ugh

    EJ

    (50%

    ) in

    2d

    Lam

    at

    16 f

    t.

    Noi

    se a

    t 21

    × 1

    03 lb

    ; 40%

    EJ

    failu

    re in

    TL

    at 1

    1.8

    ft, a

    lso

    TL f

    ailu

    refr

    om 1

    1.8

    to 1

    4.5

    ft, t

    hen

    to E

    J (5

    0%)

    in 2

    d La

    m a

    t 14

    .3 f

    t; G

    LFbe

    twee

    n 4t

    h an

    d 5t

    h La

    ms.

    (Pag

    e 1

    of 2

    )

  • Ta

    ble

    B2—

    Res

    ult

    s o

    f b

    end

    ing

    tes

    ts o

    n 1

    2-L

    am

    red

    ma

    ple

    bea

    ms-

    con

    .

    Dim

    ensi

    onB

    eam

    Bea

    mTi

    me

    toLo

    ad a

    tM

    OR

    aM

    OE

    Failu

    reBe

    amW

    idth

    Dep

    th M

    Cfa

    ilure

    fail

    ure

    10

    3 (×

    10

    3ty

    peno

    .(i

    n.)

    (i

    n.)

    (%

    ) (m

    in:s

    ) (×

    1

    03

    lb)

    lb/i

    n2)

    lb/i

    n2)

    (EJ

    /La

    m)

    Com

    men

    tb

    RM6-

    115.

    0018

    .10

    105:

    0726

    .64

    6.68

    11.

    82La

    mN

    oise

    at

    25 ×

    103

    lb; m

    ostl

    y TL

    fai

    lure

    at

    16.5

    ft;

    5% E

    J fa

    ilure

    at

    17 f

    t;G

    LF b

    etw

    een

    1st

    and

    2d L

    ams

    from

    11

    to 1

    6 ft

    .

    RM6-

    125.

    0018

    .10

    118:

    3834

    .90

    8.72

    31.

    67E

    J/La

    mN

    oise

    at

    16.5

    × 1

    03 lb

    ; 25%

    EJ

    failu

    re a

    t 17

    .6 f

    t, to

    100

    % E

    J fa

    ilure

    in2d

    Lam

    at

    18.3

    ft; G

    LF b

    etw

    een

    4th

    and

    5th

    Lam

    s fr

    om 2

    1 to

    24

    ft.

    RM6-

    134.

    9518

    .05

    126:

    2230

    .90

    7.85

    51.

    79La

    mN

    oise

    at

    23.5

    × 1

    03 lb

    ; all

    TL f

    ailu

    re a

    t 14

    .3 f

    t, to

    100

    % E

    J fa

    ilure

    in 2

    dLa

    m a

    t 14

    .5 ft

    ; GLF

    bet

    wee

    n 2d

    and

    3d

    Lam

    s fr

    om 1

    2 to

    14

    ft.

    RM

    6-14

    5.00

    18.0

    5 13

    5:47

    29.0

    07.

    304

    1.76

    EJN

    oise

    at

    17 ×

    103

    lb; 7

    5% E

    J fa

    ilure

    in T

    L at

    11.

    3 ft

    , pro

    paga

    ted

    to30

    % E

    J fa

    ilure

    in 4

    th L

    am a

    t 17

    .7 ft

    .

    RM6-

    155.

    0018

    .08

    127:

    1531

    .71

    7.95

    21.

    67E

    J/La

    mN

    oise

    at

    9.5

    × 10

    3 lb

    ; 100

    % E

    J fa

    ilure

    in T

    L at

    11.

    7 ft

    ; TL

    failu

    re f

    rom

    9 to

    11.

    7 ft

    ; GLF

    bet

    wee

    n 1s

    t an

    d 2d

    Lam

    s.

    a MO

    R c

    alcu

    latio

    ns i

    nclu

    ded

    dead

    loa

    d st

    ress

    .b E

    J is

    end

    join

    t, G

    D g

    rain

    dir

    ecti

    on, G

    LF g

    luel

    ine

    failu

    re, G

    S sl

    ope

    of g

    rain

    , and

    TL

    tens

    ion

    lam

    inat

    ion.

    (Pag

    e 2

    of 2

    )

  • Tab

    le B

    3—R

    esu

    lts

    of b

    end

    ing

    test

    s on

    16-

    Lam

    red

    map

    le b

    eam

    s

    Bea

    mno

    .

    Dim

    ensi

    onB

    eam

    Bea

    mTi

    me

    toLo

    ad a

    tM

    OR

    aM

    OE

    Failu

    reW

    idth

    Dep

    th M

    Cfa

    ilure

    failu

    re(×

    103

    103

    type

    (in

    .)

    (in

    .)

    (%)

    (min

    :s)

    10

    3

    lb)

    lb/i

    n2)

    lb/i

    n2)

    (EJ

    /La

    m)

    Com

    men

    tb

    RM

    8-1

    RM

    8-2

    8:52

    69.6

    09.

    690

    1.82

    Lam

    6:25

    57.0

    07.

    980

    1.82

    Lam

    RM

    8-3

    6:52

    60.0

    08.

    399

    1.79

    EJ

    RM

    8-4

    RM

    8-5

    5:15

    47.5

    06.

    697

    1.77

    EJ/

    Lam

    8:36

    48.5

    06.

    907

    1.75

    Lam

    RM

    8-6

    12:3

    854

    .30

    7.68

    11.

    77La

    m

    RM

    8-7

    6.75

    24.1

    2 14

    6.75

    24.0

    9 11

    6.74

    24.0

    9 11

    6.70

    24.1

    3 11

    6.70

    24.0

    0 12

    6.75

    23.9

    7 12

    6.75

    24.0

    0 13

    6.75

    23.9

    4 13

    6.75

    23.9

    4 12

    8:03

    59.2

    08.

    342

    1.78

    EJ/

    Lam

    RM

    8-8

    6:32

    50.6

    07.

    184

    1.81

    RMB-

    914

    :02

    58.0

    08.

    217

    RM

    8-10

    6.75

    24.2

    0 11

    8:07

    66.5

    09.

    202

    1.77

    1.79

    Lam

    Lam

    Noi

    se a

    t 43

    × 1

    03 lb

    ; TL

    failu

    re f

    rom

    16

    to 2

    0 ft

    .

    Noi

    se a

    t 41

    × 1

    03 lb

    ; TL

    failu

    re (

    GD

    ) at

    24.

    5 ft

    , pro

    paga

    ted

    to 5

    0% E

    Jfa

    ilure

    in

    2d L

    am a

    t 24

    ft.

    Noi

    se a

    t 43

    × 1

    03 lb

    ; 100

    % E

    J fa

    ilure

    in T

    L at

    18.

    3 ft

    ; com

    pres

    sion

    wri

    nklin

    g at

    fai

    lure

    at

    22 f

    t.

    Noi

    se a

    t 13

    × 1

    03 lb

    ; 50%

    EJ

    failu

    re in

    TL

    at 2

    5 ft

    .

    Noi

    se a

    t 20

    .5 ×

    103

    lb; s

    tack

    ed E

    J in

    Lam

    s 2

    and

    3 (1

    8.7

    ft a

    nd18

    .6 f

    t)c ;

    join

    ts n

    ot a

    ssoc

    iate

    d in

    fai

    lure

    –all

    TL f

    ailu

    re f

    rom

    24

    to 2

    5 ft

    .

    Noi

    se a

    t 18

    × 1

    03 l

    b; T

    L fa

    ilure

    (G

    D)

    at 1

    6.5

    ft, p

    ropa

    gate

    d to

    50%

    EJ

    failu

    re in

    2d

    Lam

    at

    17 ft

    .

    Noi

    se a

    t 20

    × 1

    03 lb

    ; 75%

    EJ

    failu

    re in

    TL

    at 1

    8 ft

    ; 1:1

    2 ed

    ge G

    S in

    TL

    at 1

    7.5

    ft le

    adin

    g in

    to 7

    5% E

    J fa

    ilure

    in 2

    d La

    m a

    t 17

    ft.

    Noi

    se a

    t 38

    × 1

    03 l

    b; T

    L fa

    ilure

    (G

    S) f

    rom

    20

    to 2

    1 ft

    , pro

    paga

    ted

    to80

    % E

    J fa

    ilure

    in 2

    nd L

    am a

    t 20

    .5 ft

    .

    Noi

    se a

    t 33

    × 1

    03 lb

    ; 10%

    EJ

    failu

    re in

    TL

    at 2

    0 ft

    , pro

    paga

    ted

    thro

    ugh

    EJ

    (100

    %) i

    n 2d

    Lam

    at

    22.5

    ft; c

    ompr

    essi

    on w

    rink

    ling

    at fa

    ilure

    in t

    opLa

    m a

    t 19

    ft;

    EJ

    stac

    ked

    in 1

    st a

    nd 2

    nd L

    ams

    at 1

    2 ft

    –not

    invo

    lved

    infa

    ilure

    .c

    Noi

    se a

    t 34

    × 1

    03 lb

    ; all

    TL f

    ailu

    re a

    t 15

    ft,

    prop

    agat

    ed t

    o 15

    % E

    Jfa

    ilure

    in 2

    d La

    m a

    t 14

    ft; G

    LF b

    etw

    een

    4th

    and

    5th

    Lam

    s; T

    L di

    d no

    tm

    eet

    crite

    ria.

    (Pag

    e 1

    of 2

    )

  • Tab

    le B

    3—R

    esu

    lts

    of b

    end

    ing

    test

    s on

    16-

    Lam

    red

    map

    le b

    eam

    s—co

    n.

    Dim

    ensi

    onB

    eam

    Bea

    mTi

    me

    toLo

    ad a

    tM

    OR

    a M

    OE

    Failu

    reB

    eam

    Wid

    th D

    epth

    MC

    failu

    refa

    ilu

    re

    103

    103

    type

    no.

    (in

    .)

    (in

    ,)

    (%)

    (min

    :s)

    10

    3

    lb)

    lb/i

    n2)

    lb/i

    n2)

    (EJ

    /La

    m)

    Com

    men

    tb

    RM8-

    116.

    7524

    .03

    106:

    2854

    .10

    7.61

    51.

    87E

    J/La

    mN

    oise

    at

    22 ×

    103

    lb; 8

    0% E

    J fa

    ilure

    in T

    L at

    15.

    5 ft

    , pro

    paga

    ted

    to15

    % E

    J fa

    ilure

    in 2

    d La

    m a

    t 19

    .5 ft

    ; GLF

    bet

    wee

    n 3d

    and

    4th

    Lam

    sfr

    om 1

    to

    7 ft

    .

    RM

    8-12

    6.75

    24.0

    8 11

    5:15

    59.5

    08.

    328

    1.75

    EJN

    oise

    at

    38 ×

    103

    lb; 1

    00%

    EJ

    failu

    re in

    TL

    at 2

    2.5

    ft; c

    ompr

    essi

    onw

    rink

    ling

    first

    det

    ecte

    d in

    top

    Lam

    at

    53 ×

    103

    lb.

    RM

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    1.68

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    × 1

    03 lb

    ; 50%

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    from

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    to 3

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    RM8-

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    6

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    7:40

    59.0

    08.

    313

    1.75

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    × 1

    03 lb

    ; 95%

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    top

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    lb; G

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    4 to

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    end

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    (Pag

    e 2

    of 2

    )

  • Appendix C

    Glulam Beam Failure Maps and Lumber Properties

    Location of failures in the tension zone of the beamsis given in the figures. Failure through end joints isreported by an indication of the percentage of thefailure that occurred at the joint itself. Modulus ofelasticity values are given for each piece of lumber inthe outer tension zone; the locations with reference toone end are given at the bottom of each figure.

    24

  • Beam No. RM4-1 Beam No. RM4-2

    Beam No. RM4-3

    Beam No. RM4-5

    Beam No. RM4-7 Beam No. RM4-8

    Beam No. RM4-9 Beam No. RM4-10

    B e a m No. R M 4 - 4

    Beam No. RM4-6

    25

  • Beam No. RM4-11 Beam No. RM4-12

    Beam No. RM4-13 Beam No. RM4-14

    Beam No. RM6-1 Beam No. RM6-2

    26

  • Beam No. RM6-3 Beam No. RM6-4

    Beam No. RM6-5 Beam No. RM6-6

    Beam No. RM6-7 Beam No. RM6-8

    Beam No. RM6-9 Beam No. RM6-10

    Beam No. RM6-11 Beam No. RM6-12

    27

  • Beam No. RM6-13 Beam No. RM6-14

    Beam No. RM6-15

    Beam No. RM8-1 Beam No. RM8-2

    Beam No. RM8-3 Beam No. RM8-4

    Beam No. RM8-5 Beam No. RM8-6

    28

  • Beam No. RM8-7 Beam No. RM8-8

    Beam No. RM8-9 Beam No. RM8-10

    Beam No. RMB-11 Beam No. RM8-12

    Beam No. RM8-13 Beam No. RM8-14

    Beam No. RM8-15

    29

  • Appendix D

    Properties of Red Maple End-Jointed Lumber for

    Grades Other Than Tension Lamination Quality

    Table D—Results of tension tests on red mapleend-jointed lumber for grades other thantension lamination quality using thelognormal distribution

    AllStatistics reported include results for all end-jointspecimens considered and for those specimens withjoint-associated failures.

    Lumber size sizescom-

    Grade and property’ 2 by 4 2 by 6 2 by 8 bined

    2.0-1/6

    All specimens

    Sample size 10 20 5 35Average TS (lb/in2) 6,950 7,130 6,880 7,020TS COV (%) 26.6 20.7 59.3 28.9

    End-joint failures

    Sample size 8 16 5 29Average SG 0.57 0.57 0.57 0.57Average MC (%) 8.7 8.9 7.1 8.5Average TS (lb/in2) 7,030 7,160 6,880 7,050TS COV (%) 30.0 21.1 59.3 31.0

    1/3 EKc

    All specimens

    Sample size 14 19 21 54Average TS (lb/in2) 7,060 6,450 6,520 6,630TS COV(%) 23.3 29.3 25.2 26.1

    End-joint failures

    Sample size 9 12 13 34Average SG 0.54 0.52 0.55 0.54Average MC (%) 8.7 8.5 7.4 8.1Average TS (lb/in2) 7,040 6,580 6,830 6,790TS COV (%) 15.2 31.9 20.1 23.6

    No. 2

    All specimens

    Sample size 4 4 3 11Average TS (lb/in2) 5,720 5,180 4,990 5,270TS COV (%) 35.1 43.7 3.9 30.9

    End-joint failures

    Sample size 1 3 1 5Average SG. 0.64 0.52 0.59 0.56Average MC (%) 8.7 8.8 8.4 8.7Average TS (lb/in2) 6,230 5,740 5,160 5,670TS COV (%) 50.6 — 35.9

    aTS is tensile strength, SG specific gravity, andMC moisture content.

    bSpecimens with failures involving an end joint.cBecause of the percentage of small sample sizes, resultsfor 2.0-1/3 and 1.8-1/3 grades were combined.

    30