pepsi philippines sustainability - water...dship brigada eskwela 2019 access to safe water ....

Pepsi Philippines Sustainability - WATER

Noel Melarpis Operations Excellence -

Energy & Water

over 70 years of refreshing the Filipino spirit

Pepsi-Cola Products Philippines Inc. confidential and proprietary information. Not for distribution.

Higher Municipal and City Water Cost

Rotating Regional Power Outages

Drying of water aquifer

Understanding Our Landscape THE WORLD THE PHILIPPINES PCPPI

El Niño

FLASH FLOODS

Worsening Air pollution

Dry Spell New Government Mandates and

Regulations

COMBINING POLICIES AND INSIGHTS TO PRODUCE A ROBUST UNDERSTANDING OF OUR GOALS AND ACTIONS

COST & PRODUCTIVITY

SOCIAL RESPONSIBILITY

ENVIRONMENTAL RESPONSIBILITY

PCPPI Su s t a i n a b i l i t y s i n c e 2 0 1 4

PCPPI’s overall sustainability program

focusing on 5 critical areas for environmental

conservation and development:

1. Water Usage Reduction

2. Electricity Use Optimization

3. Fuel Yield Optimization

4. Solid Waste Minimization

5. Community-Building Participation


o u r s u s t a i n a b i l i t y c o m m i t m e n t

“Doing what’s right for the business without

compromising the environment and the community

where we operate”

• Ensure that our precious natural resources are always available now and in the future through responsible consumption.

• Continue transformation into a sustainable business by committing to the implementation of programs for efficiency

• Share the benefits of our business with the communities where we operate.


We anchored our Sustainability

framework on global

and national vision documents


ENGAGE

Strengthen engagement

with internal and external

stakeholders

TRANSFORM

Define key priority

areas and establish

associated programs

across all plants in

a concerned manner

LEAD

Thought leadership in

priority areas with

national and ASEAN

visibility

our sustainability play


Respect water as a fundamental right,

promote integrated water management within local watersheds and establish water solutions that meet

local water needs

Water Stewardship

Embed circularity into

our business by working to align our actions with circular economy principles

Circular Economy

Empower the communities where we operate to spur mutual, inclusive prosperity and economic development

Inclusive Business

our sustainability pillars sustainability pillars


Diversity and Inclusion

inclu

siv

e b

usin

ess

Entrepreneurship

Distribution System

(EDS)


Empower the communities where we operate to spur mutual, inclusive prosperity

and economic development

Bukluran Council

Livelihood Education Disaster Resilience

PCPPI Environment,

Health,

and Safety (EHS) Program

Design

circula

r econom

y


Embed circularity into our business by working to align our actions with circular

economy principles

Conversion Plant Waste

Recovery Market Recovery

2025 PepsiCo global

commitment:

• 100% of our

packaging will be

recyclable,

compostable, or

biodegradable

• 25% recycled plastic

content in our plastic

packaging

• Reduction: Materials

Lightweighting

• Operational

Efficiency

Elsie

Gaches

Village

Water circula

r econom

y

32% reduction in water usage

from 2014 to 2018 Various water usage reduction projects

implemented across plants

9

6

3

0

2014 2015 2016 2017 2018

Water Usage Replacement / Automation of Bottle

washing equipment

Automated CIP / 5-step to 3-step sanitation

Process

Water treatment backwash / final rinse CIP

reuse

Shift to dry lube conveyor lubricant

Waterless Urinal

From CLTS to WAC / RO System

Taskforce - Water Leak Correction

Rain Water Harvesting

Line efficiency improvements

Integrated Water Management

wate

r ste

ward

ship


Respect water as a fundamental right, promote integrated water management

within local watersheds and establish water solutions

that meet local water needs

Access to Water WaSH Training

222,000+

Liters that IDPs have access to

7

10

Transitional

shelter sites

Elementary

schools

7

10

20,000L water

tanks installed

3,200 L water

tanks installed

3 WaSH trainings

for the community

conducted

1 50,000L water

tank to be

installed

wate

r ste

ward

ship

Water for Peace in Marawi

140,000+

3,551+

Individuals serviced

Students with access to clean water

high-grade drinking water

fountains

3

1,006+ Students with access

to a handwashing

facility

5,356+ students with access to

safe drinking water

5

handwashing facilities with

lessons on proper hygiene

8 school beneficiaries

nationwide

Brigada Eskwela 2019

wate

r ste

ward

ship

Access to Safe Water

circula

r econom

y in w

ate

r m

gt

Reuse Water Capture waste stream from one process and use it in another process (little or no treatment required)

Avoid Water Usage Discontinue water usage where possible

Reduce Water Usage

Improve water efficiency by using less water to perform the same function

Recycle Water Capture waste stream, treat, and return to start of system

17

Hie

rarc

hy o

f W

ate

r M

an

ag

em

en

t

Fix leaks

Sub-meter water users to detect excess usage

Use brooms and squeegees before rinsing with water

Dry clean vessels

Change production methods to avoid water usage such as product spills requiring wet cleaning

Install solenoid valves and timers to control water

Replace water based conveyors with mechanical

Replace water cooling with air cooling

Use dry conveyor lubricants

Air rinse containers rather than water rinse

Replace water ring vacuum pumps with dry pumps

18

Avo

id U

sin

g W

ate

r W

he

reve

r P

ossib

le

Install water nozzles where uncontrolled water flow is used

Reduce nozzle orifice size as possible

Automate manual water usage controls

Improve the water efficiency for existing CIP systems

Use cleaning chemicals to reduce water consumption

Close loop or partially recover water from Liquid Ring Vacuum pumps

Eliminate once-through cooling applications

Eliminate leaks or overflow from evaporative cooling towers

Retrofit toilet facilities with low water fixtures

Recover steam condensate

19

Re

du

ce

Vo

lum

e U

se

d W

he

reve

r P

ossib

le

Water Balance around Plant

Water in Product

Sanitary

Wastewater

Evaporative Loss

Factory

Landscape Irrigation

La nd

Ap

pl.

Water in Waste Hauled

Well Water

Municipal Water

Rain Water

WATER INPUT has to equal WATER OUTPUT

20

Typical Water Map

Backwash Water

RO Reject Water

Deepwell Water

Water Softener

Weak Acid

Cation

RO System

Soft Water

Backwash Water

RO Water

Treated Water

Bottle Washer

PET Rinser

Cooling Tower

Boiler Water

CIP System

CIP Drain

Drain Water

Rinse Water

Water Loss

Condensate Drain

Spray Cooling

Drain Water

There is no such thing as WASTEWATER. Only WASTED WATER.

• All water needs to be treated, passed to a water treatment facilities. These water treatments need regular maintenance, called REGENERATION.

• For bottling plant, the identified highest water user was BOTTLE WASHERS…

• Also the CIP systems.

Water Treatment

Why we treat water? 1.Compliance to drinking water quality standards 2.Our product was mostly water 3.For use in our utilities and equipment

Sand Filter Water Softener Activated Carbon Filter Weak Acid Cation Filter Strong / Weak Base

Cation Filter

Filter Operation

Water In Treated Water to Manufacturing

Use Treated Water Efficiency tool

to reduce water use by optimizing frequency and duration of backwash

to identify Reuse or Recycle opportunities

25

Operation

Water In

26

Step 1 : Backwash

Filter Regeneration

Drain

Purpose: • To remove trapped contaminants

on media surface • To de-compress filter media

Water In

27

Step 2 : Slow Rinse

Filter Regeneration

Drain

Purpose: • To allow filter media to settle

down to its normal bed position • To rinse the filter media

Water In

28

Step 3 : Final Rinse

Filter Regeneration

Drain

Purpose: • To allow filter media to settle

down to its normal bed position • To rinse the filter media • To prepare filter media to

operating condition

Filter Regeneration

Water In

Backwash

Waste to Drain

29

Slow Rinse

Fast Rinse

8 cu m

35 cu m

8 cu m

35 cu m

Usage Waste

Dirty water

Treated water

2 cu m 2 cu m

All the water used in the regeneration of filter tank goes to drain and treated in wastewater treatment plant prior to discharge

Water In

30

Step 3 : Final Rinse

Final Rinse Recovery

Recover 35 cu m

Recover water used during the final rinse stage

Backwash Water In

31

Step 1 : Backwash

Final Rinse Recovery

Drain

8 cu m

Use recovered water instead of fresh water in backwash stage

Regeneration Recovery

Water In

Backwash

Waste to Drain

32

Slow Rinse

Fast Rinse

Recovery Tank

0 cu m

35 cu m

8 cu m

0 cu m

Usage Waste

2 cu m 2 cu m

Reduce by 78% the water usage in regeneration & influent to wwtp

MEDIA INPUT Final Rinse Water

Sand Filter Raw Water Filtered Water

WAC Filtered Water Treated Water

Softener Filtered Water Treated Water

ACF Dis-infected Treated Water

Non-Residual Water

8 cu m

CIP Clean-In-Place

CIP Unit

Recirculation CIP System cleans Piping, Equipment and Tanks

Water and cleaning chemicals are circulated through piping and equipment. Cleaning cycle includes Rinse, Wash, and Sanitize steps. Water is usually discarded between steps, but final rinse may be used for next cycle’s pre-rinse.

Spray

33

Pre-Rinse for 10 min

Caustic – 1st 5 min

Caustic – after 5 min

Final Rinse – 1st 5 min

Final Rinse – after 5 min

Treated Water

Caustic Tank

Hot Water

Sterilization – 1st 5 min

Sterilize – after 5 min

Final Rinse

Recovery

CIP Final Rinse Recovery

Reduce water usage and influent to wwtp by 3 - 4 cu m per CIP

Bottle Washer • It removes all the dirt and foreign matters from the inside and outside of the returnable bottles. • Maintain washing condition sufficient to kill yeasts, molds and pathogenic bacteria. • It ensure that clean, hygienic bottles are delivered to the filling equipment

• Soft Water • Steam • Electricity • Compressed Air

Bottle Washer Water Recycle

Bottle Washer Recovery Plant

1st 2nd 3rd Pre-Rinse Fresh Soft Water Caustic Heating

o Water from re-use or re-cycling project not to use as ingredient water.

o Pumping cost of water was very cheap, it will take centuries for simple payback of the water reduction project.

Challenges… Water Projects

Thank you!

pepsi philippines sustainability - water...dship brigada eskwela 2019 access to safe water ....

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