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PRODUCT OVERVIEW POWER APPLICATIONS POWER | APPLICATIONS OVERVIEW

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Page 1: Pentair Valves and Controls

Product overview Power aPPlicationsPower | ApplicAtions overview

tvcsB-0126-en-1312

Page 2: Pentair Valves and Controls

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Pentair Valves & Controls has an impressive track record in the power industry, providing an unrivalled range of high quality valves, actuators and controls to power generators across five continents.

power

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As the world’s Premier suPPlier of flow mAnAgement, wAter, environmentAl And heAt mAnAgement systems, we’re committed to meeting the unique And sPecific demAnds of todAy’s Power customers.

GeneratinG experiencewherever there’s coal, natural gas, nuclear, solar or geothermal power being generated worldwide, you’ll find pentair’s specialist power team at work, helping plant designers and operators to optimize performance, reliability and above all, safety.

Drawing on an outstanding portfolio of trusted brands, many of which have been used by generators for up to 100 years, we have extensive experience in providing the power industry with critical system solutions for even the most challenging applications.

solutions that improve productivity, advance efficiency, reduce emissions – and generate true peace of mind.

we’re also suppliers to other alternative sources of power including biofuel and coal gasification projects – which makes us the perfect power partner.

GeneratinG supportBy working closely with our customers, we’ve developed products that exceed the demanding standards set by the power industry and satisfy the requirements of local markets. equally importantly, we back this up with the highest levels of after sales support and service.

so, wherever you generate electricity around the world, you can rely on one company to help you increase output, advance efficiency and create a better world.

generAting confidenceto secure a brighter tomorrow

ApplicAtions overview

Page 4: Pentair Valves and Controls

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Demand for electric power is projected to increase by an average of 2.5% annually to 2030, with world electric power generation set to reach nearly 32,000 terawatt hours (TWh) – almost double today’s output.

power

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with worries About the shortAge of oil reserves being mAtched by A growing concern for the increAse in greenhouse gAses worldwide, the demAnds for coAl, gAs, nucleAr, solAr And geothermAl Power generAtors to increAse outPut while imProving efficiency hAve never been greAter.

Demand for electric power is projected to increase by an average of 2.5% annually to 2030, with world electric power generation set to reach nearly 32,000 terawatt hours (twh) – almost double today’s output.

All of this calls for high quality products and solutions that have been developed, in partnership with operators and contractors, specifically for the power industry. with proven expertise and unrivalled industry knowledge, pentair is perfectly placed to help you meet the challenges ahead.

You can trust pentair to Generate confidence across the power industrY with:industry and product specialists who understand your product applications and can recommend the product solutions to suit your needs.

Product development teams, coupled with world class testing facilities, that ensure pentair equipment will continue to be the best available.

A global network which, backed by an unrivalled track record, supports power generation projects across five continents.

A commitment to working with the industry to deliver safer, more efficient power generation.

A dedication to helping the industry reduce carbon emissions.

support teams who will partner with power generation operators on new build and routine maintenance to

ensure the most efficient utilization of plant and equipment.

repair and service facilitiesif your equipment needs the attention of specialists, whether it’s the on-site testing of safety valves or the re-seating of high pressure valves, turn to pentair. we’ll respond immediately, using dedicated facilities and proven expertise.

pentair valves & controls – a lonG term commitmentpentair’s commitment to the power industry is long term. You can be sure that the products, spares and service we provide will be available for many years.

generAting reAssurAnceto offer total Peace of mind

ApplicAtions overview

Page 6: Pentair Valves and Controls

6 | power

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As the world looks towArds solAr energy As A focus for the future of Power generAtion, PentAir vAlves & controls is AlreAdy meeting the chAllenge with An extensive rAnge of key Products sPecificAlly suited to the thermAl trAnsfer And high temPerAture APPlicAtions required for this rAPidly exPAnding sector of the industry.

solar power is in the midst of a boom. over 5,800 Mw of solar power projects are in the planning stages worldwide, with the majority expected to come online by 2014.

the potential is huge in many regions of the world, given that one square kilometer of land is enough to generate as much as 100-300 gigawatt hours (Gwh) of solar electricity per year using solar thermal energy. that’s equivalent to the annual production of a 50 Mw conventional coal- or gas-fired mid load power plant.

producing energy from the sun’s rays is a straightforward process, with direct solar radiation being concentrated and collected by a range of technologies such as:- concentrating solar power (csp)

- integrated solar combined cycle system (iscc)

- compact linear Fresnel reflectors (clFr)

- central receiver systems (crs) or solar tower

- Dish stirling technology

whichever of these is used to generate power, you can rely on pentair valves & controls to provide the products and services which will enhance the process and maximize results. our valves and actuators are proven in critical high temperature applications, and specifically in Heat transfer Fluid (HtF), molten salt, steam, feed and circulation water processes.

generAting new ideAsto meet the needs of future technology

Photographs courtesy of abengoa solar

ApplicAtions overview

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1. htf PiPes• Tripleoffsetvalves• Bellowssealglobe

valves• GGCvalves• Metal-seatedball

valves• Safetyreliefvalves• Controlvalves

2. htf PumPs• Minimumflow

valves

3. sun-collectors• Tripleoffsetvalves• Bellowssealglobe

valves• Metal-seatedball

valves• Safetyreliefvalves• Controlvalves

4. heAt exchAnger• Tripleoffsetvalves• Bellowssealglobe

valves• Controlvalves• Safetyreliefvalves

5. hot molten sAlt tAnk

• Tripleoffsetvalves• Bellowssealglobe

valves

• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves

6. cold molten sAlt tAnk

• Tripleoffsetvalves• Bellowssealglobe

valves• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves

7. suPerheAter• Isolationvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges

8. steAm generAtor• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves

9. PreheAter• Isolationvalves• Preheaterbypass

valves• Safetyreliefvalves• Liquidlevelgauges

10. reheAter• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges

11. exPAnsion tAnk• Isolationvalves• Safetyreliefvalves• Breathervalves

12. htf boiler/heAter• Isolationvalves• Safetyreliefvalves• Liquidlevelgauges• Drainvalves

13. steAm turbine• Extractioncheck

valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&

throttling valves• Drain&ventvalves

14. condenser• Largeborebutterfly

valves• Safetyreliefvalves

15. condenser PumP• Minimumflow

valves

16. low Pressure heAter

• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges

17. deAerAtor• GGCvalves• Safetyreliefvalves• Ventvalves

18. PumP• Minimumflow

valves

concentrAted solAr Powerwith thermal energy storagetrough technology bases its operation on solar tracking and the concentration of solar rays on receiving tubes with high thermal efficiency, located on the focal line of the cylinder. in these tubes, a heat transmitting fluid (HtF, heat transfer fluid) such as synthetic oil is heated to approximately 400°c by the concentrated solar rays. this oil is pumped through a series of heat exchangers to produce steam. the heat present with such steam is converted into electric energy on a conventional steam turbine. energy storage is necessary for successful implementation of csp technology.

PArAbolic trough technology

electric generator

steam turbine

Hot salt tankHeat

exchanger between thermal

fluid and molten

salt

cold salt tank

thermal fluid pump

Molten salt storage

cooled collecting main pipe

Heated collecting main pipe

condenser

support boiler

steam generator

preheater

reheater

expansion tank

expansion tank

Deaerator

collector field

low pressure warmer

superheater

solar field thermal storage steam cycle

power

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centrAl receiver systemsolar tower systems operate through a field of heliostats that reflect solar radiation onto a central receiving tower. the heliostats are two-axle tracking mirrors that follow the sun over the course of the day. At the receiver, the solar radiation can be concentrated up to 600 times the normal solar radiation. the radiation energy is transferred to a working fluid that flows through the tower.

After absorbing the heat energy at the tower, the working fluid can generate steam to run a turbine and produce electricity.

1. cold molten sAlt tAnk

• Tripleoffsetvalves• Bellowssealglobe

valves• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves

2. cold molten sAlt PiPes

• Tripleoffsetvalves• Bellowssealglobe

valves• GGCvalves• Metal-seatedball

valves• Safetyreliefvalves• Controlvalves

3. hot molten sAlt PiPes

• Tripleoffsetvalves• Bellowssealglobe

valves• GGCvalves• Metal-seatedball

valves• Safetyreliefvalves• Controlvalves

4. hot molten sAlt tAnk

• Tripleoffsetvalves• Bellowssealglobe

valves• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves

5. suPerheAter• Isolationvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges

6. reheAter• Isolationvalves• Preheaterbypass

valves• Safetyreliefvalves• Liquidlevelgauges

7. steAm generAtor• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves

8. feedwAter PreheAter

• Isolationvalves• Preheaterbypass

valves

• Safetyreliefvalves• Liquidlevelgauges

9. hP steAm turbine• Extractioncheck

valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&

throttling valves• Drain&ventvalves

10. il/lP steAm turbine

• Extractioncheckvalves

• Safetyreliefvalves• Bypassvalves• Turbinetrip&

throttling valves• Drain&ventvalves

11. condenser• Largeborebutterfly

valves• Safetyreliefvalves

12. condensAte tAnk• Isolationvalves• Safetyreliefvalves• Breathervalves

electric generator

receiver tower

1050°F565°c

550°F288°c

Molten salt loop

Hot salt

Hot salt tank

cold salt tank

cold salt condensate tank

condenser

superheater

Feedwater preheather

steam gen. evaporator

reheater

receiver

heliostats

Hp turbine

Hp steam

reheat steam

ip/lp turbine

thermal energy storage

centrAl receiver system

molten salt system

Power blocksteam turbine generator

collector field

ApplicAtions overview

Page 10: Pentair Valves and Controls

10 | power

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generAting solutionsto helP our customers thrive

heAt stored in the eArth will PlAy A mAjor PArt in the generAtion of Power in the decAdes to come. geothermAl Power hAs the benefits of being cost effective, reliAble And sustAinAble. becAuse no mAjor fuel source is required other thAn for PumPing, it is Also immune to fluctuAtions in cost And suPPly.

our specialist teams and experience make pentair valves & controls your ideal partner in geothermal power generation. whether your plant utilizes a flash steam, binary or combined cycle system, we can provide you with solutions to optimize and control your operation, reducing your costs and increasing your uptime.

Geothermal energy currently produces enough electricity to meet the needs of more than 60 million people across 24 countries. By 2015, around 36 Gw of

geothermal power is expected to be in use worldwide.

one of the key drivers of investment in geothermal power generation is its environmental benefits. Geothermal facilities emit only steam, because no combustion takes place. emissions of nitrous oxide, hydrogen sulfide, sulfur dioxide, particulate matter and carbon dioxide are extremely low when compared to fossil fuel emissions. in addition, these facilities require only about 11% of the land area used by a coal power plant (per gigawatt hour generated).

Geothermal power is not limited by resources or atmospheric conditions and can be a reliable source of power for decades. pentair’s range of valves and actuators is designed and engineered with this reliability and longevity in mind. we are experienced in managing the most aggressive fluids and have developed solutions

for corrosive, saline and abrasive environments – while providing zero leakage. these solutions include nAce specification.

our staff of engineers will not only help you choose the optimal solution for your application but also work with you through the entire process. Given the nature of geothermal power generation, plants can differ significantly in terms of operating conditions, design and requirements. our unparalleled technical support assures smooth installation and commissioning, and our wide range of solutions enables you to choose the best option to build or retrofit your plant.

ApplicAtions overview

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1. Production wells• Tripleoffsetvalves• GGCvalves• Controlvalves

2. hP heAt exchAnger• Isolationvalves• GGCvalves• Safetyreliefvalves

3. hP steAm PiPe• Tripleoffsetvalves• GGCvalves• Safetyreliefvalves• Controlvalves

4. hP steAm turbine• Extractioncheck

valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&

throttling valves• Drain&ventvalves

5. outlet steAm PiPe hP steAm turbine

• Tripleoffsetvalves• GGCvalves

• control valves• Safetyreliefvalves

6. PiPe between hP & lP heAt exchAngers

• Tripleoffsetvalves• Metal-seated

butterfly valves• GGCvalves

7. lP heAt exchAnger• Isolationvalves• GGCvalves• Safetyreliefvalves

8. lP steAm PiPe• Tripleoffsetvalves• GGCvalves• Safetyreliefvalves• Controlvalves

9. lP steAm turbine• Extractioncheck

valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&

throttling valves• Drain&ventvalves

10. outlet steAm PiPe lP steAm turbine

• Tripleoffsetvalves• GGCvalves• Controlvalves• Safetyreliefvalves

11. condenser• Largeborebutterfly

valves• Safetyreliefvalves

12. outlet PiPe condenser And condensAte heAder

• Isolationvalves• GGCvalves• Safetyreliefvalves

13. cooling tower• Isolationvalves• Safetyreliefvalves• Liquidlevelgauges• Drainvalves

14. injection wells• Tripleoffsetvalves• GGCvalves• Controlvalves

flAsh steAm Power PlAntFlash steam power plants are the most common type of geothermal power station. Hot water is pumped at high pressure to the surface. this requires valves and actuators capable of handling conditions. the heated water flashes to steam on reaching the cooler surface, powering a turbine. once the steam has cooled, it is returned to the geothermal reservoir.

flAsh steAmPower Plant

Production well geothermal reservoir injection

well

pump

turbine

separators

condensate

turbine

steam

Direct heat user

waste water

water water

steam high

pressure

steam low

pressure

condenser

Generator

Air & water vapor

waterwater

AirAir

cooling tower

power

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binAry cyclePower Plant

Production well geothermal reservoir injection

well

Heat exchanger

cooled water

orga

nic

vapo

r

condenser

turbine

Generator

Air & water vapor

waterwater

AirAir

cooling tower

1. Production wells• Tripleoffsetvalves• GGCvalves• Controlvalves

2. heAt exchAnger• Isolationvalves• GGCvalves• Safetyreliefvalves

3. steAm PiPe• Tripleoffsetvalves• GGCvalves• Safetyreliefvalves• control valves

4. steAm turbine• Extractioncheck

valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&

throttling valves• Drain & vent valves

5. outlet steAm PiPe steAm turbine

• Tripleoffsetvalves• GGCvalves

• Controlvalves• Safetyreliefvalves

6. condenser• Largeborebutterfly

valves• Knifegatevalves• safety relief valves

7. cooling tower• Isolationvalves• Safetyreliefvalves• Liquidlevelgauges• Drain valves

8. injection wells• Tripleoffsetvalves• GGCvalves• Controlvalves

binAry cycle Power PlAntBinary cycle power plants represent the newest technology in geothermal applications. A heat exchanger is used to transfer energy from the hot water to a heat transfer fluid with a low boiling point, improving efficiency. the water from the earth never comes into contact with the turbines, which minimizes emissions of trace gases into the atmosphere.

ApplicAtions overview

Page 14: Pentair Valves and Controls

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with nucleAr Power set to Provide A key element in meeting future demAnd for electricity generAtion, PentAir vAlves & controls is well PlAced to deliver sPeciAlist Products thAt Are tried, tested And APProved for use in nucleAr instAllAtions.

to meet climate change and energy requirements in the next 20 years, it is estimated that the world could need more than 100 new nuclear power stations. Moreover, this escalation in nuclear energy will also bring with it extra responsibilities and new demands. step forward pentair valves & controls. As a long standing supplier to the nuclear industry, we’re working closely with nuclear reactor original equipment manufacturers (oeMs) and providers around the world to develop solutions that take safety and reliability forward.

the result is a wide variety of products that are purpose-designed for use in primary and secondary circuits in pressurized water reactors (pwr), water-water energetic reactors (vver) boiling water reactors (Bwr), cAnDU, fast breeders, gas cooled reactors and plants for uranium enrichment. All of these are manufactured to the stringent standards set by the Us AsMe iii, French rcc-M and German nuclear safety standards Commission(KTA).

in short, peace of mind comes as standard. pentair is committed to meeting the highly specialist needs of today’s nuclear power stations - and those of the future.

typical nuclear power generation applications:

blowdown tank- safety relief valves

emergency cooling system- Gate valves

- Globe valves

- check valves

main steam isolation- Gate valves

- Globe valves

- safety relief valves

feedwater and circulation water- Gates valves

- triple offset control valves

- check valves

generAting trustfor safe nuclear Power generation

ApplicAtions overview

Page 16: Pentair Valves and Controls

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PentAir vAlves & controls is your PArtner in nucleAr Power generAtion. our ProfessionAls hAve the engineering cAPAbility, knowledge And exPerience to solve your unique chAllenges, regArdless of reActor tyPe or code. our Products hAve been tried And tested for over 50 yeArs, hAve helPed sAfeguArd the industry And cAn helP you to reduce your oPerAting costs And increAse uPtime.

nuclear power technology is continually developing with the latest reactors incorporating evolutionary improvements in design from the earlier generations. these include improved fuel technology, thermal efficiency and passive safety systems with standardized designs aimed at reducing maintenance and

capital costs. our products are also evolving, incorporating new designs and materials to improve plant performance and extend service life. we work with our customers in the nuclear power sector to help develop products that meet the requirements not only of today’s designs but also those of the next generation.

our wide range of solutions allows you to choose the best option based on the application. pentair’s industry-leading brands such as sempell, Anderson Greenwood, crosby, Griss and vanessa are manufactured to the stringent standards set by the AsMe, rcc-M and nuclear safety standards commission (KTA).YoucancountonPentairValves& controls for solutions that meet the highly specialist needs, testing specifications and stringent quality standards required by current designs and future nuclear power stations.

our commitment to the nuclear industry is absolute. For decades pentair has continued to invest in our nuclear manufacturing facilities. our $25 million state-of-the-art nuclear valve manufacturing and steam test facility is one of the most comprehensive in the world and has the ability to test air, water, steam and saturated steam. our high flow test loop is one of the largest and most sophisticated in the world.

with over 100 engineers and technicians supporting our global nuclear business, pentair valves & controls is uniquely qualified to support your technical needs. our experienced technicians can assist in valve sizing and selection, code reconciliation, finite element analysis and seismic testing.

generAting reliAbilitywithin the nuclear Power Plant

power

Page 17: Pentair Valves and Controls

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AdvAnced Pressurizedwater-reactor

containment building

Blowdown tank

pressurizer

reactor pressure vessel

steam generator

emergency cooling system

emergency cooling system

condenser

turbineGenerator

Air & water vapor

cooling tower

water

PentAir’s nucleAr PortfolioAdvAnced Pressurizedwater-reactorthe first of the third generation nuclear plants, Apwrs have already demonstrated quick construction time and improved safety. the primary cooling circuit flows through the core of the reactor under high pressure and then in a secondary circuit, steam is generated to drive the turbine. water reaches 325°c and is kept at 150 atmospheres to prevent it boiling.

pentair’s specialist nuclear power team offers engineering support and maintenance and planned servicing by qualified technicians. our products are designed for installation in the latest nuclear power plants including advanced pressurized water reactors (Apwr), advanced boiling water reactors (ABwr) and advanced pressurized heavy water reactors (ApHwr).

APPlicAtion solutions• Mainsteam&feedwater

isolation valves- pilot operated globe and

gate valves• Mainsteamsafetyvalves

- spring loaded- pilot operated

• Pressurizersafetyvalves- spring loaded- pilot operated

• Emergencycoolingsystem- Austenitic gate, globe and

check valves• Blow-downgatevalves• Feedwatervalves

Product solutions• Gate,globeandcheckvalves• Pressurereliefvalves• Quarterturnvalves• Diaphragmvalves• Instrumentvalvesand

manifolds

service• Engineeringsupport

and maintenance• Servicebyqualified

technicians

ApplicAtions overview

Page 18: Pentair Valves and Controls

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generAting efficiencythroughout the conventional Power Plant

coAl is here to stAy, with the ProPortion of world Power Produced from coAl forecAst to increAse from 40 to 45% in the next 20 yeArs.

pentair’s application, metallurgy and welding specialists focus on delivering severe service isolation, control and system protection solutions to enable the plant design engineer and operator to maximize electricity generation from coal, while limiting greenhouse gas emissions.

the way forward lies in improving plant efficiency. this is where pentair valves & controls has taken the lead. As well as providing products that meet the needs of traditional coal powered technology, we’re also playing a key role in developing the new breed of supercritical and ultra-supercritical power stations. these operate at increasingly higher temperatures and pressures, resulting in higher efficiencies and significant co2 reductions.

power

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1. drum• Blowdownvalves• Checkvalves• Drainvalves• Isolationvalves• Mechanicaland

electronic level gauges• Safetyvalves• Ventvalves

2. suPerheAter• Checkvalves• Controlvalves• Desuperheaters• Electronicreliefvalves• HPby-passstation• Safetyvalves• Ventvalves

3. reheAter• Checkvalves• Controlvalves• Desuperheaters• Drainvalves• Electronicreliefvalves• HRHby-passstation• Isolationvalves• Isolationdevice• Safetyvalves• Ventvalves

4. steAm turbine with condenser

• Desuperheaters• Extraction/induction

check valves• Mainsteamisolation• Pilotoperatedsafety

relief valves• Safetyreliefvalves• Start-up/by-passvalves• Turbinedrainvalves• Turbineprotectionvalves• Ventvalves

5. cooling wAter circulAtion

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

6. wAter intAke & treAtment

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

7. condensAte PumPs• Checkvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

8. heAt exchAnger• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves• Ventvalves

9. low Pressure heAters• By-passsystem• Checkvalves• Controlvalves• Drainvalves• Electronicleveldetection• Isolationvalves• Liquidleveldetectors• Safetyreliefvalves• Ventvalves

10. deAerAtor• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves

11. evAPorAtor• Checkvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves

12. mAke-uP wAter• Checkvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves• Safetyreliefvalves

13. boiler feed booster PumPs

• Checkvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

14. bfwP & drive turbine• Checkvalves• Desuperheaters• Drainvalves• Isolationvalves• Pumpprotectionvalves• Pilotoperatedsafety

relief valves• Safetyreliefvalves• Start-upcontrolvalves• Turbineprotectionvalves• Ventvalves

15. high Pressure heAters• By-passsystem• Checkvalves• Controlvalves

16. economizer• Checkvalves• Drainvalves• Isolationvalves• Safetyvalves• Ventvalves

17. sootblowers• check valves• Controlvalves• Drainvalves• Isolationvalves• Safetyvalves• Ventvalves

18. wAter intAke & treAtment

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves• Pilotoperatedsafety

relief valves• Safetyreliefvalves• Drainvalves• Electronicleveldetection• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves

19. bAg house• Isolationvalves

20. Absorber• Isolationvalves

21. PreciPitAtor• Isolationvalves

22. coAl Pulverizers• Isolationvalves

23. burners• Isolationvalves

24. fuel storAge & distribution

• Checkvalves• Detonation&flame

arresters• Drainvalves• Emergencyvent• Gaugehatches&

manhole covers• Internaltankvalves

& operators• Isolationvalves• Liquidlevelgauges• Pilotoperatedpressure/

vacuum valves• Safetyreliefvalves• Tankblanketing

regulators

25. mud drums• Blow-offvalves• Continuousblowdown

valves• Drainvalves

26. flAsh tAnk • Checkvalves• Dischargecontrolvalves• Drainvalves• Liquidlevelgauges• Safetyreliefvalves

27. Ash hAndling• Controlvalves• Isolationvalves• Pilotoperatedsafety

relief valves• Transportvalves

1 to 27• Actuators• Enclosures• Handvalves&manifolds• Steamtraps

equiPment And flow control PAckAgesfor all aPPlications in the Power generation cycle

ApplicAtions overview

Page 20: Pentair Valves and Controls

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generAting excellenceacross the combined cycle Plant

nAturAl gAs fired Power generAtion is growing in PoPulArity due to its higher energy conversion efficiency And reduced PollutAnts.

pentair’s team of thermodynamic experts use decades of experience in isolation and system protection design to support the combined cycle engineer and operator by maximizing the natural gas plant availability, reliability and safety. As plants burn cleaner, carbon dioxide emissions become more manageable.

it’s efficiency at its best – and pentair valves & controls is ideally positioned to help you improve output and reliability even further with an exceptional range of high quality products and solutions, backed by expert service and support.

power

Page 21: Pentair Valves and Controls

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1. drum (hP, iP, lP)• Blowdownvalves• Checkvalves• Drainvalves• Elbowdownvalves• Electronicreliefvalves• Isolationvalves• Liquidlevelgauges• Safetyvalves• Ventvalves

2. suPerheAter (hP, iP, lP)• Checkvalves• Controlvalves• Desuperheaters• Drainvalves• Electronicreliefvalves• HPby-passstation• Safetyvalves• Ventvalves

3. reheAter• Checkvalves• Controlvalves• Desuperheaters• Drainvalves• Electronicreliefvalves• HRHby-passstation• Isolationvalves• Isolationdevice• Safetyvalves• Ventvalves

4. steAm turbine with condenser

• Desuperheaters• Extraction/induction

check valves• Mainsteamisolation• Pilotoperatedsafety

relief valves• Safetyreliefvalves• Start-up/by-passvalves• Turbinedrainvalves

• Turbineprotectionvalves• Ventvalves

5. cooling wAter circulAtion

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

6. wAter intAke And treAtment

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

7. condensAte PumPs• Checkvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

8. heAt exchAnger• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves• Ventvalves

9. mAke-uP wAter• Checkvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves• Safetyreliefvalves

10. deAerAtor• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Safetyreliefvalves• Ventvalves

11. lP drum deAerAtor• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves

12. Process And exPort steAm

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Safetyreliefvalves• Ventvalves

13. feed wAter storAge And distribution (hP, iP, lP)

• By-passsystem• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves

14. economizers (hP, iP, lP)• Checkvalves• Drainvalves• Isolationvalves• Safetyvalves• Ventvalves

15. flAsh tAnk• Checkvalves• Dischargecontrolvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves

16. scr storAge And injection

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelvalves• Pumpprotectionvalves• Pilotoperatedsafety

relief valves• Safetyreliefvalves• Safetyselectorvalves

17. combustion turbine• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves

18. fuel storAge And distribution

• Checkvalves• Detonationandflame

arresters• Gaugehatchesand

manhole covers• Internaltankvalvesand

operators• Liquidlevelgauges• Pilotoperatedpressure/

vacuum valves• Safetyreliefvalves• Tankblanketing

regulators

19. gAs PiPeline (custody trAnsfer stAtion)

• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pilotoperatedsafety

relief valves• Safetyreliefvalves

1 to 19• Actuators• Enclosures• Handvalvesand

manifolds• Steamtraps

equiPment And flow control PAckAgesfor all aPPlications in the Power generation cycle

ApplicAtions overview

Page 22: Pentair Valves and Controls

dewrAnce, fAsAni, intervAlve, rAimondi, semPell

hAncock, intervAlve, rAimondi, semPell, yArwAy dewrAnce, semPell

fAsAni, hAncock, intervAlve, rAimondi, semPell

dewrAnce, fAsAni, intervAlve, rAimondi, semPell semPell

22 |

Unique design offers lower pressure drop than wedge gate valves with minimized flow turbulence, repeatable shut-off and extended life on steam and water applications.

feAtures• DesignedtoASMEB16.34andother

international standards• Self-cleaningactionbetweendisc

and seat• Lowpressuredrop• Excellentreliability• Lowmaintenance• Lowoperatingtorque

rugged, low maintenance valves that give reliable performance and maximum service life.

feAtures• Bonnetlessbodyeliminatespressure

welds and threads• Simpleactuatorfitting• Lowpressureloss• Smalldrivingforces• Positionindicatoravailable• CompatiblewithDINandASMEstandards

Hp and lp heater protection valves – motor or medium operated, three way design.

feAtures• CompatiblewithDINandASMEstandards• Castorforgedbodies• Changeoverplug• Excellentreliability• Optionaldamper

specially designed flexible split wedge type gate valves deliver reliable seating and even seat loading.

feAtures• DesignedtoASMEB16.34,DIN,API600

and other international standards• Pressuresealdesignand/orflanged

cover• Specialconstructionandmaterials

available• StandardISOtopmountingforeasy

actuator / bevel gear assembly• Forgedandcastdesigns

Full range of check valves designed for low cost maintenance and excellent reliability.

feAtures• Non-return,liftcheck,piston,swing,

tilting disc and wafer designs • CompatiblewithDIN,ASME,BS,PN,and

Jis standards• Lowcostmaintenance• Suitableforinstallationinvertical

pipelines• Suitableforindoorandoutdoor

applications• Non-slamaction

special control valves for high and low pressure. Boiler start up drain valves, boiler recirculation valves, turbine drain valves.

feAtures• Availableincarbon,stainlessandalloy

steels• CompatiblewithDINandASMEstandards• Lownoisetrims• Singleormultiplestagepressure

reduction

parallel slide Gate valves

Globe valves heater bYpass sYstems

flexible split wedGe Gate valves

check valves control valves

power

Page 23: Pentair Valves and Controls

nArvik, yArwAy nArvik, yArwAy klein

semPell yArwAy dewrAnce, fAsAni, semPell

| 23

steam conditioninG valves

steam turbine non return

steam desuperheaters liquid level indication

combines pressure reduction and steam desuperheating in a single valve. Hp and lp turbine bypass stations, pneumatically or hydraulically operated, optional as safety valves.

feAtures• Steamatomizedwaterinjectionsystem• Multiplepressurereducingtrims• Waterinjectionafterpressurelet-down• Eliminatesthermalshockandnoise

Designed in conjunction with major turbine oeMs to protect turbines from reverse flow and overspeed. For bled steam and cold reheat lines.

feAtures• DesignedtomeetDINandASME

standards• Tiltingdiscdesignforextractionand

induction lines• Availableincarbonoralloysteel• Assistedclosure• Non-slamaction• Swingcheckdesign• Toporsidemountedactuators

Allow precise and economical control of steam temperature, automatically introducing cooling water into steam flow in response to a pneumatic or electronic control signal.

feAtures• Fabricatedorforgedconstruction• WiderangeofCv(Kv) capacities• Variablenozzletypewithintegratedwater

control valve• Pneumaticorelectricactuatoravailable• Widerangeoftechnologies,fromsimple,

fixed nozzle design to more advanced, multiple atomizer

Mechanical and electronic level gauges provide a cost-effective method of sensing water in various applications, as required by the AsMe Boiler and other pressure codes.

feAtures• Low,mediumandhighpressurelevel

gauges for use on boiler drums and tanks• Suitableforindoorandoutdoor

applications• LEDilluminatorsratedtoIP65and

ex d iiB t5 available (mechanical)• CompatiblewithDINandASMEstandards• Widerangeofvisibilityavailable

cast and forged valves mainly designed for high temperature Heat transfer Fluid and steam applications and those involving hazardous media.

feAtures• SizerangefromDN10-DN350• PressurerangefromASME150-2500• Temperaturerangefrom-196°Cto

+800°c• Materialsfromcarbonsteelstoexotic

alloys• Instrumentationvalves,controlvalves,

3-way valves, special epA valves

bellows seated Globe valves

ApplicAtions overview

boiler trim valves

Blow-off and throttling valves designed for continuous blowdown provide reliable and longer lasting service in high velocity and erosive applications.

feAtures• Dualrangethrottling• Rapidenergydissipation• Quickchangedisc• Accurateandrepeatablesettings• In-linerepair

Page 24: Pentair Valves and Controls

biffi, keystone biffi, keystone, morin clArkson, keystone, l&m, rovAlve

keystone, rmi, sAPAg vAnessA fct, hindle, mecAfrAnce, rAimondi

24 |

butterflY valves triple offset valves ball valves

electric actuators pneumatic actuators knifeGate and slurrY valves

Double flanged and water style butterfly valves provide bi-directional service and bubble-tight shut off at full pressure rating.

feAtures• CentricdiscallowshighKv values• Insidebodyprotectedbyrubberliner

extending over the flanges• Rounded,polisheddiscedgeprovides

concentric sealing• Dirtscraperpreventsmoisture

penetrating into the shaft area• Facetofacedimensionstointernational

standards

Metal seated triple offset valves provide bi-directional, zero leakage shut-off, suitable for extremes of pressure and temperature.

feAtures• Torque-generatedmetalsealprovides

zero-leakage performance• Quarterturn,tripleoffsetgeometry

achieves non-rubbing design• Hardfaced,integralmetalseating• All-metalconstructiongivesinherentfire

safety• Blow-outproofshaft,retainedboth

internally and externally

trunnion mounted and free floating (seat supported) ball valves for a variety of standard and severe applications providing bi-directional, tight shut-off.

feAtures• Fullandreducedbore• Firesafeandanti-staticapproveddesign

available• Blow-outproofshaftdesigns• Soft,metal/softormetal/metalseating• Manualoractuatedoperation

An advanced range of electric actuators and intelligent control units create complete control packages for both pentair and other manufacturers’ valves allowing integration with automated power plants.

feAtures• Outputtorqueto340,000Nm• Quarterandmulti-turnoptions• Easyset-upandcommissioning• Explosionproofversionsavailable• Fieldbuscompatibleoptions

A complete range of rack and pinion and scotch yoke type pneumatic actuators suitable for smooth and efficient on/off or modulating control of quarter turn valves.

feAtures• Outputtorqueto250,000Nm

(higher values on request)• Doubleactingorspringreturn

(single acting)• Bi-directionaltravelstops• Weatherproofandcorrosionresistant

housings• ISO,DIN,NAMURandproprietary

mounting standards

Knifegatevalvesofferreliabilityand long life in a variety of tough applications including heavy slurries and abrasive media.

feAtures• Fullandreducedbore• Heavy-dutyfieldreplaceablesleeves• Doubleseateddesignprovides

bi-directional flow and shut-off• Suitableforwetordryserviceswithlarge

or heavy particles• Handwheeloractuatedoperation

power

Page 25: Pentair Valves and Controls

semPell semPell Anderson greenwood

neotechA crosby, semPell Anderson greenwood

| 25

inline samplinG valves boiler safetY valves pilot operated safetY valves

pneumaticallY assisted safetY valves

pilot operated boiler safetY valves

instrument enclosures

the sapro Ht sampling valve is installed directly into a process pipeline, enabling representative sampling of thermal oil without process interruption and is suitable for high temperature applications.

feAtures• Simpleandsafeoperationforcontinuous

temperatures up to 350°c• Bellowsealedprimaryspindleseal• Leakdetectionportsprovidedasstandard• Availableinwaferandflangedbodystyle• Easytoassembleanddisassemblefor

cleaning and maintenance

High performance safety valves for drum superheater and reheater with unique isoFleX™ disc design.

feAtures• Openbonnetspringoperatedsafetyvalve• CompatiblewithDINandASMEstandards• Choiceofweldedandflangedconnection• Fullnozzledesign• Highcapacity

Unique high temperature pilot operated safety valve with all metal seated pilot and main valve suitable for steam service.

feAtures• Allmetaltometalseatingsurfaces• Patentedflexibledisc• Non-flowingpilot• Adjustableblowdown• Optionaldualpilotsforcriticaloperating

conditions

spring operated safety valve with supplementary load. safety function guaranteed by certified control unit.

feAtures• Hightightnessuptosetpressureby

supplementary loading• Smallopeningandclosingpressure

differences• Highsettingaccuracyandrepeatability• Liftingofthesafetyvalvebelowset

pressure possible• Pressuresettingofsafetyvalveduring

normal plant operation

Boiler safety valve for high capacity at high pressures, triple pilot operated with steam and/or solenoid pilot valves.

feAtures• Hightightness,becausesystempressure

acts in closing direction• Smallopeningandclosingpressure

differences• Blowdownwidelyadjustable• Highsettingaccuracyandrepeatability• Functionnearlyindependentfrom

pressure losses in connected pipes

A strong weatherproof barrier for every type of instrument installation, both on and offshore. For protection of field instrumentation from cold temperatures and harsh environments.

feAtures• Choiceofsizes• 2,3and5valvemanifoldsreduceinternal

brackets and pipework• WeatherprooftoIP66• Completerangeofaccessories,windows,

cable glands and brackets• Electricorsteamheatingsystems

available

ApplicAtions overview

Page 26: Pentair Valves and Controls

26 | power

Page 27: Pentair Valves and Controls

| 27

PentAir vAlves & controls constAntly goes the extrA mile to Achieve suPerior customer service.

our broad scope of knowledge and accessibility make us uniquely capable of providing superior service – any time you need us. From repairs to testing, you can count on pentair to get it right.

responseDelivering factory-trained teams of mobile technicians any day of the year, pentair’s fleet of service vehicles and mobile workshops allows us to work wherever you need us, from the field to our own state-of-the-art production facilities.

knowledGewe can provide our customers with expert technician training programs, combined with carefully developed asset management software solutions that allow us to assure the reliable operation of your plant.

expertisepentair can service a vast range of products, including pressure relief

valves, actuators, butterfly valves, control valves, gate, globe and check valves. From plant surveys to full-valve modification services and on-site relief valve testing, we have the experience and facilities to keep your business up and running.

availabilitYDirect access to a worldwide system of inventory ensures that you have instant access to the service you need, when and where you need it.

a comprehensive offerinG• Outageplanningat all levels, from

parts and replacement equipment planning to complete outage coordination.

• Engineeringsupport in seismic analysis and testing, stress and finite element analysis, metallurgy, reaction force, commercial grade dedication, code and standard reconciliation, specialist technical support and product redesigns.

• Mobilemachining allows for flange re-facing, seat reconditioning and support for other on-site machining needs.

• Aftermarketandfieldservicesupport ensuring rapid turnaround for plant emergencies as well as management of spares, vr and nr programs for shop and field and utilization of in-situ testing devices.

• Productandmaintenancetrainingincluding both technical training and hands-on maintenance education.

• On-siteweldingcan be provided to all international quality standards.

• Nondestructiveexamination including dye penetrant inspection, magnetic particle, radiographic and positive material identification.

• Testingservices encompass full flow testing and verification of flow capacity. testing can be provided using air, steam or water flow facilities for all codes and standards.

generAting suPPortthrough suPerior service

ApplicAtions overview

Page 28: Pentair Valves and Controls

PentAir vAlves & controls

www.pentAir.coM/vAlvesAll pentair trademarks and logos are owned by pentair ltd. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, pentair reserves the right to change product designs and specifications without notice. pentair is an equal opportunity employer. © 2012 pentair ltd. All rights reserved.

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