penn stainless products: who are we?
TRANSCRIPT
Penn Stainless Products
Penn Stainless Products, Inc 190 Kelly Road
Quakertown, Pa 18951800-222-6144 Fax: 215-536-3255
www.pennstainless.com & www.dynamicwaterjet.com & www.pipeandtubes.com
Who Are We?
• In business since 1979 – located in Quakertown, PA
• 2000,000 SF facility with in-house processing• Over 9,000 customers and growing • Our goal – service all levels of the metal
industry with reduced lead-times, competitive pricing, and quality products
• Commitment to inventory – doubled in value since 2003
• Product training / monitoring and updating quality assurance processes
Penn Stainless Inventory• Plate• Sheet• Round, Square, Hex
Bar• Ornamental Tube,
Angle, Channel, Tees, Beams
• Smls / Welded Tube• Smls / Welded Pipe• Butt Welds, Forged
Fittings, Flanges, Valves
• 300 and 400 Series• Duplex Grades• Precipitation
Hardening Grades, 17-4, 17-7
• Some Nickel Inventory• Over 30 grades in
stock
About 80% of Penn Stainless Inventory is Domestic
Plate Inventory – The Sizes
• ASTM A240 plate stocked 1/8” thru 6”Uncommon gauges stocked 7/16” or 3-
1/4” or 5” CMP 3/16” thru 3/8” in 36” – 48” – 60” &
72” wideRMP & PMP 3/16” thru 6” in – 48” – 60” –
78” – 84” – 96” & 120”
Plate Inventory: The Gauges
• Thru 6” 304/L, 316/L • Thru 3-1/2” 17-4Ph,
420• Thru 2” 303, 410,
416, 440C• Thru 1” 304H, 317L,
317LMN, 309/S, 310/S, 321/H, 347/H, Duplex 2205
• Thru 1/2” 330, 405, Alloy 20
Plate Inventory….Continued
• Diamond Plate (ASTM A 793) 1/8” thru 3/8” in 304/L & 316/L with availability from coil
• Prodec® plate for lower-cost machining Stocked thru 2” in 304/L & 316/L Manufactured specifically for machining
applications Prodec® plate will produce longer tool-life,
increased feeds / speeds, lower cost parts Prodec® plate meets the same specifications and
UNS as common 304/L & 316/L
• Polished #4 Plate – 3/16” thru 1/2” in 304/L and 316/L -- Additional gauges / grades / finishes available with short lead-time
Plate Processing
• Plate Leveling • Plate Laser• Shearing • Plasma Cutting• Laser Cutting • Saw Cutting • Machine Cutting • Dynamic Water Jet Cutting• Polishing• Gauer Edging
What Can Be Leveled From Coil?
• Coil stocked in 304, 304 with .04 Min C, 304/L, 316/L, 317/L, 309/S, 310/S & 321
• Gauges: 3/16” - 1/4” - 5/16” & 3/8” • Widths: 36” - 48” - 60” & 72” wide • Lengths as short as 24” up to 360”
long
Plate Processing:
How Penn Stainless Plate Leveling Saves $$$$
• Purchase 10 plates of 1/4” 60” x 240” assuming this is the only available choice for a job that only requires 10 pcs 60” x 205”purchased roughly 15% more material than
the job requires (1,628# @ 2.20/# = $3,581.60)
Pay more for delivery (1,628# @ .08/# = $130.24)
Internal handling and cutting costs increaseMore production time required
Plate Processing: Shearing
• 3/16” thru 3/4” thick to 240” long • Typical lead-time is 5 working
days
20’ Sheer Cutting
Plate Processing: Plasma Cutting
• 2 plasma tables • Cut thru 6.25” thick• Table size – 130” x
308” • Circles, rings,
shapes, tube, sheets, etc. Your DXF and AutoCad files
can be e-mailed to produce parts
• Typical lead-time is 5 working days
Dynamic Water Jet Cutting At Penn Stainless Products
Penn Stainless has 4 Dynamic Waterjet Tables
www.dynamicwaterjet.com
DWJ Cutting…What is it?
• Cutting edge technology with highly sophisticated geometrical cutting models produce accurate, finished parts at lower costs than traditional waterjets
• Utilizing FlowMaster software, the cutting head "thinks" ahead to calculate the optimal cut path, yielding near perfect part geometry, and reduced taper, even in material 6" thick
Plate Processing:
DWJ Cutting…The Advantages
• Lower Cost -- Less Time By: Eliminating secondary applications Eliminating taper left by standard W/J
systems and plasma cutting methods No heat effected zones to be machined Less internal handling Superior surface finish Reduced tool ware when secondary
machining is required
DWJ Cutting Sample Picture
Cutting Blades for Scrap Processing
(2” Thick 17-4Ph)
Plate Processing: Machine Cutting
• 2 lathes for machine cutting rings / discs 1 Bullard Lathe (Vertical)
36” OD max w/ 3” ID min 33” OD max w/out ID min 1/2” thick w/out ID
1 Sigma Lathe (Horizontal) 1/4” OD max – 1-1/4 ID min 3/16” thick and 1/4” thick must have ID
• Tol. +/- .030 • Delivery in 5-7 work days
Plate Processing: Saw Cutting
• 4 Kasto Saws Up to 27” thick x 42”
wide x 280” long tolerance of +/- 1/16”
Sheet Inventory: Sizes / Grades
• Sheet Stocked 30 gauge thru 7 gauge Uncommon gauges stocked 8 gauge, 19 gauge, etc. Sheet coil in nearly all gauges Standard widths 36” - 48” - 60” & 72” wide Cut from coil 24” thru 192” long
• Grades 302, 304/L, 309/S, 310/S, 316/L, 317/L, 321/H, 347/H
330, 409, 410, 430/BA, 2205, 410, 301T1/T2/T4, 17-4Ph, 17-7Ph, some nickel grades
Sheet Inventory: Polished Sheets
• Polished Sheet 26 gauge thru 7 gauge Sheet stocked in #4 finish and #8 mirror, bright annealed Sheet coil in nearly all gauges Standard widths 36” - 48” - 60” with availability in 72” wide Cut from coil 24” thru 192” long Additional finishes available including #6, #7 or per sample
• Grades 304, 316/L with availability in other grades
Round / Square / Hex / Half Rounds: Inventory
• Sizes / Grades Rounds 3/32” thru 24” in 300
& 400 series / precipitation hardening grades 17-4Ph
Rounds are stocked in 12’ and 20’ R/L
Square 3/16” thru 4” in 303, 304/L, 316/L, 416, 17-4Ph
Hex 3/16” thru 4” in 303, 304/L, 316/L, 416, 17-4Ph
• Accuracy / Bearing Quality / Pump Shaft Accuracy / Bearing Quality
Stocked 1/4” thru 2” in 303, 304/L, 316/L with availability in other grades / sizes
Pump Shaft per specification can be supplied up to 24’ long
22” & 24”ADDED TO INVENTORY!!
Bar: Processing • Bar Cutting
10 horizontal band saws – cut up to 25” Diameter
Abrasive chop saw Cut pieces are deburred
and boxed
• Lead Time Same day to 5-6 days
depending on size and number of pieces
• Additional Services Grinding / straightening to
specific tolerances Polishing / Threading
Rolled Flat, Sheared & Edged Bar
• True Rolled Flat Sizes: 1/8” - 2” thick x 3/8”
x 6” wide Grades: 303, 304/L, 316/L
with availability in 410 & 17-4Ph
• Sheared & Edged Bar Sizes: 1/8” – 5/8” thick x
3/8” - 8” wide with variable lengths
Grades: 302, 304/L, 304H, 309/S, 310/S, 316/L, 317/L, 317LMN, 321/H, 347/H, 330, 2205, 405, 410, alloy 20
Structurals: Inventory / Processing
• Extruded Angles / Channels / Tees / Beams / Ornamental Tubing (ASTM A554)
• Formed Angles and Channels • Grades: Typically 304/L & 316/L
with availability in other grades • Cut to size, polishing, forming
Tubular Products
• Welded Pipe• Seamless Pipe • Welded Tube • Seamless Tube
– Tubular Products cut to length