pe100 piping systems welding technology · this table does not apply to component part ... and butt...

Page: i

TABLE OF CONTENT

TECHNICAL INFORMATION .......................................................................................................................................... 1

PE 100 PIPES SANS ISO 4427 ........................................................................................................................................ 2

SUMMARY: PE 100 ELONGATED BUTT-WELD FITTINGS ................................................................................................ 3

PE 100 ELONGATED BUTT-WELD FITTINGS ................................................................................................................... 4

SUMMARY: PE 100 UNION ELONGATED FITTINGS .......................................................................................................13

PE 100 UNION ELONGATED FITTINGS .........................................................................................................................14

SUMMARY: PE 100 ELECTRO FUSION FITTINGS ...........................................................................................................16

PE 100 ELECTRO FUSION FITTINGS ..............................................................................................................................17

SUMMARY: FLANGES..................................................................................................................................................23

FLANGES ....................................................................................................................................................................24

SUMMARY: WELDING TECHNOLOGY ..........................................................................................................................29

BUTT-WELDING TECHNOLOGY ....................................................................................................................................30

WORKSHOP BUTT-WELDING TECHNOLOGY ................................................................................................................31

ELECTRO FUSION WELDING TECHNOLOGY ..................................................................................................................32

SOFTWARE AND DATA TRANSFER ...............................................................................................................................33

WELDING ACCESSORIES AND TOOLS ...........................................................................................................................34

ADDITIONAL PRODUCTS .............................................................................................................................................35

ALL PRICES EXCLUDE VAT AND DELIVERY

Page: 1

TECHNICAL INFORMATION

PE-Material:

The employed PE-material complies with the requirements of:

EN 1555 Plastic Pipe Systems for Gas Supply.

EN 12202 Plastic Pipe Systems for Drinking Water Supply.

The PE-materials are classified under the minimum long-time strength (MRS) PE 100.

Technical Data:

Property Test

Procedure Unit PE 100

Density ISO 1183 kg/m3 ≥ 930

Melt-flow index MFI 190/5

ISO 1133 g/10 min. 0,2 – 0,9

Longitudinal

expansion coefficient

DIN mm/m.k. 0,13

Colour black

Geometric Properties and Nominal Pressures:

Outside diameter and wall thickness according to EN 1555* and EN 12201, respectively DIN 16963 and DIN 16962.

Annotations to:

Outside diameter/wall thickness ratio SDR with no-minal pressure PN.

* EN 1555 request a special wall thickness of 3,0 for fittings d = 25 mm SDR 11.

Material SDR Outside Diameter

Wall Thickness Ratio

PN SF 1,25

Nominal Pressure

PE 100 SDR 11 16 bar

SDR 17 10 bar

* Nominal wall thicknesses in the dimensional tables are given in SDR 17. The actual wall thickness of the fittings complies with SDR 17,6 and SDR 17.

This table does not apply to component part combination of max. 10 bar (e. g. flanged joints, screwed connect unions)

For gas applies: maximum working pressure is not similar to nominal pressure.

See DVGW-Direction GW 335-B 2 or the Regulations of the respective countries.

Z-Catalogue dimensions ± 3 mm to d = 160 from d = 180 ± 10 mm

Chemical Resistance:

For detailed information see DIN 8075, supplementary sheet 1 and DIN 8078, supplementary sheet 1

Quality / Certification / DVGW Permission

B■R Fittings undergo permanent quality controls that are part of our comprehensive, DIN EN ISO 9001 certified Quality Management System.

The fittings comply with the requirements under EN 1555-3 and EN 12201-3, respectively

DIN 16963 and GW 335-B2.

The DVGW permission according to VP 607 is available.

Component parts according to GW 335-B2 (draft).

Working Pressure:

The allowed working pressures are defined according to DVGW Directive VP 608.

Identification of the Fittings:

Manufacturer B■R

Outside diameter of the tube to be connected

110

Material Classification PE 100

SDR SDR 11

Manufacturing date 1/04

Partly in preparation

Orders:

In each order, please indicate in addition to the part also its dimensions and stock number. Example: PE 100: Elbow 90˚, d 110, 25.10.01.103, SDR 11

Legend:

d = nominal size – tube diameter

DN = nominal width

SDR = Standard Dimension Ratio

R = male thread-conical

Rp = female thread-cylindrical

Rc = female thread-conical

G = male thread-cylindrical

Stp = standard package

® = registered trademark

AL = number of screw holes

Welding:

For electro fusion welding and butt welding DVS instruction sheet 2207, part 1 applies to PE. B■R-fittings made of PE 100 can be welded in the MFR-range (0,2 – 0,9) g/10 min. with all tubes in conformity with the standards EN 1555 and EN 12201. With the MFR-value being outside the MFR-range above indicated, weldability according to DVS 2203-4 has to be established.

Page: 2

PE 100 PIPES SANS ISO 4427

PE63 (5 MPa) ISO 4427 PN 2.5 PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20

PE80 (6.3 MPa) ISO 4427

PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25

PE100 (8 MPa) ISO 4427

PN 4 PN 5 PN6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25 PN 34

Standard Dimension Ratio

SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4 SDR 6

OD

MIN AVE MAX AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS AVE

WALL THK

MASS

mm mm mm mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m mm kg/m

16 16.15 16.3 2 0.091 2.3 0.103 3 0.125

20 20.15 20.3 2 0.116 2.3 0.133 3 0.163 3.4 0.181

25 25.15 25.3 2 0.149 2.3 0.17 3 0.211 3.5 0.242 4.2 0.275

32 32.15 32.3 2 0.194 2.4 0.231 3 0.279 3.6 0.328 4.4 0.388 5.4 0.457

40 40.2 40.4 2 0.246 2.4 0.294 3 0.361 3.7 0.431 4.5 0.511 5.5 0.605 6.7 0.707

50 50.2 50.4 2 0.311 2.4 0.372 3 0.453 3.7 0.55 4.6 0.668 5.6 0.792 6.9 0.943 8.3 1.096

63 63.2 63.4 2.5 0.492 3 0.578 3.8 0.721 4.7 0.876 5.8 1.056 7.1 1.265 8.6 1.482 10.5 1.741

75 75.25 75.5 2.9 0.673 3.6 0.827 4.5 1.018 5.6 1.241 6.8 1.475 8.4 1.777 10.3 2.111 12.5 2.465

90 90.3 90.6 3.5 0.977 4.3 1.186 5.4 1.463 6.7 1.778 8.2 2.137 10.1 2.563 12.3 3.024 15 3.551

110 110.35 110.7 4.2 1.434 5.3 1.78 6.6 2.177 8.1 2.634 10 3.169 12.3 3.809 15.1 4.532 18.3 5.289

125 125.4 125.8 4.8 1.847 6 2.275 7.4 2.777 9.2 3.394 11.4 4.111 14 4.926 17.1 5.832 20.8 6.822

140 140.45 140.9 5.4 2.331 6.7 2.849 8.3 3.487 10.3 4.25 12.7 5.124 15.7 6.171 19.2 7.326 23.3 8.563

160 160.5 161 6.2 3.057 7.7 3.737 9.5 4.551 11.8 5.547 14.6 6.725 17.9 8.036 21.9 9.535 26.6 11.166

180 180.55 181.1 6.9 3.806 8.6 4.696 10.7 5.756 13.3 7.041 16.4 8.5 20.1 10.167 24.6 12.055 29.9 14.113

200 200.6 201.2 7.7 4.721 9.6 5.818 11.9 7.103 14.7 8.635 18.2 10.482 22.4 12.572 27.4 14.913 33.2 17.424

225 225.7 226.4 8.6 5.932 10.8 7.353 13.4 9.009 16.6 10.966 20.5 13.268 25.2 15.913 30.8 18.849 37.4 22.069

250 250.75 251.5 9.6 7.35 11.9 8.997 14.8 11.04 18.4 13.508 22.7 16.317 27.9 19.557 34.2 23.268 41.5 27.207

280 280.85 281.7 10.7 9.167 13.4 11.358 16.6 13.87 20.6 16.925 25.4 20.457 31.3 24.584 38.3 29.176 46.5 34.136

315 315.95 316.9 7.7 7.55 9.7 9.43 12.1 11.678 15 14.273 18.7 17.565 23.2 21.45 28.6 25.895 35.2 31.099 43.1 36.933 52.3 43.195

355 356.1 357.2 8.7 9.605 10.9 11.927 13.6 14.76 16.9 18.123 21.1 22.356 26.1 27.197 32.2 32.873 39.7 39.499 48.5 46.83 59 54.878

400 401.2 402.4 9.8 12.175 12.3 15.188 15.3 18.716 19.1 23.109 23.7 28.253 29.4 34.488 36.3 41.734 44.7 50.103 54.7 59.479

450 451.35 452.7 11 15.352 13.8 19.128 17.2 23.664 21.5 29.224 26.7 35.795 33.1 43.685 40.9 52.846 50.3 63.437 61.5 75.242

500 501.5 503 12.3 19.113 15.3 23.591 19.1 29.191 23.9 36.056 29.7 44.228 36.8 53.904 45.4 65.209 55.8 78.17

560 561.7 563.4 13.7 23.8 17.2 29.691 21.4 36.591 26.7 45.127 33.2 55.407 41.2 67.628 50.8 81.691 62.5 98.076

630 631.9 633.8 15.4 30.109 19.3 37.455 24.1 46.364 30 57.006 37.4 70.175 46.3 85.479 57.2 103.504 70.3 124.106

Page: 3

SUMMARY: PE 100 ELONGATED BUTT-WELD FITTINGS

Elbow 90˚

25.10.01.063/103

Elbow 45˚

25.15.01.063/103

Elbow 30˚

25.14.01.063/103

Page 4 Page 4

Tee 90˚

25.20.01.063/103

Tee 90˚ Red

25.20.01.063/103

Tee 45˚

25.25.01.103

Page 5 Page 6 Page 7

End Cap

25.96.01.063/103

Stub

25.80.01.063/103

Concentric Reducer

25.91.01.063/103


Page: 4

PE 100 ELONGATED BUTT-WELD FITTINGS

Elbow 90˚

Stock-Nr. 25.10.01.063 SDR 17

Stock-Nr. 25.10.01.103 SDR 11

S R/c

d SDR 17 SR 11 L z Stp SDR 17 SDR 11

25 2,3 42 63 5 24.36

32 3,0 47 72 5 23.52

40 3,7 44 69 5 27.30

50 4,6 61 95 5 49.98

63 3,8 5,8 67 115 5 80.64 81.06

75 4,5 6,9 78 128 2 140.28 130.20

90 5,4 8,2 78 141 2 187.74 177.66

110 6,6 10,0 85 157 2 313.74 276.78

125 7,4 11,4 100 170 1 425.46 434.28

140 8,3 12,7 105 198 1 636.30 618.24

160 9,5 14,6 117 220 1 644.28 749.70

180 10,7 16,4 114 221 1 953.82 1284.36

200 11,9 18,2 126 249 1 1275.96 1459.92

225 13,4 20,5 135 269 1 1522.50 1962.24

250 14,8 22,7 148 307 1 2270.94 2601.90

280 16,6 25,4 156 332 1 2933.70 3542.70

315 18,7 28,6 170 359 1 3623.76 4506.18

355 21,1 32,2 172 421 1 * *

400 23,7 36,3 187 469 1 * *

450 26,7 40,9 202 522 1 * *

500 29,7 45,4 222 576 1 * *

*Price on request

Elbow 45˚

Stock-Nr. 25.15.01.063 SDR 17

Stock-Nr. 25.15.01.103 SDR 11

S R/c

d SDR 17 SDR 11 l z Stp SDR 17 SDR 11

25 2,3 35 41 5 10.50

32 3,0 40 48 5 18.06

40 3,7 44 58 5 34.44

50 4,6 54 74 5 54.18

63 3,8 5,8 70 82 5 292.32 79.80

75 4,5 6,9 76 98 2 118.02 119.70

90 5,4 8,2 84 120 2 208.32 199.08

110 6,6 10,0 89 130 2 251.16 277.62

125 7,4 11,4 100 145 1 347.34 349.86

140 8,3 12,7 104 154 1 450.24 516.60

160 9,5 14,6 111 168 1 523.32 656.88

180 10,7 16,4 118 185 1 851.34 1057.14

200 11,9 18,2 127 202 1 1055.88 1301.16

225 13,4 20,5 135 232 1 1303.68 1662.36

250 14,8 22,7 141 233 1 1577.52 2083.20

280 16,6 25,4 145 242 1 2017.68 2679.60

315 18,7 28,6 165 265 1 2607.78 3438.54

355 21,1 32,2 172 317 1 * *

400 23,7 36,6 187 346 1 * *

450 26,7 40,9 202 375 1 * *

500 29,7 45,4 222 409 1 * *

*Price on request

Page: 5


Elbow 30˚

Stock-Nr. 25.14.01.063 SDR 17

Stock-Nr. 25.14.01.103 SDR 11

S R/c


75 4,5 6,9 77 103 2 160.44 133.98

90 5,4 8,2 85 110 2 200.34 194.46

110 6,6 10,0 95 130 2 258.30 284.34

125 7,4 11,4 100 142 1 404.88 474.60

140 8,3 12,7 103 144 1 525.00 515.34

160 9,5 14,6 116 155 1 582.12 651.00

180 10,7 16,4 120 165 1 826.98 940.38

200 11,9 18,2 125 175 1 903.84 1173.90

225 13,4 20,5 133 188 1 1147.02 1448.16

Tee 90˚

Stock-Nr. 25.20.01.063 SDR 17

Stock-Nr. 25.20.01.103 SDR 11

S R/c


25 2,3 41 62 5

24.78

32 3,0 51 75 5

31.92

40 3,7 55 82 5

45.36

50 4,6 61 95 5

57.54

63 3,8 5,8 67 114 5

258.72 149.10

75 4,5 6,9 73 121 2

189.42 196.98

90 5,4 8,2 82 153 2

273.84 246.96

110 6,6 10,0 98 172 2

375.90 378.42

125 7,4 11,4 102 180 1

517.02 578.34

140 8,3 12,7 105 195 1

727.86 839.58

160 9,5 14,6 124 225 1

886.20 976.08

180 10,7 16,4 117 233 1

1233.54 1561.56

200 11,9 18,2 127 253 1

1512.00 1917.72

225 13,4 20,5 136 275 1

1934.10 2486.82

250 14,8 22,7 149 304 1

3720.00 4697.00

280 16,6 25,4 160 346 1

6295.00 7489.00

315 18,7 28,6 175 384 1

6798.00 7596.00

355 21,1 32,2 165 410 1 * *

400 23,7 36,3 202 476 1 * *

450 26,7 40,9 1 * *

500 29,7 45,4 222 522 1 * *

*Price on request

Page: 6


Tee 90˚ Red.

Stock-Nr. 25.20.01.063 SDR 17

Stock-Nr. 25.20.01.103 SDR 11

SDR 17 SDR 11 R/c

d - d1 s s1red. s s1red. l z l1 z1 SD 17 SDR 11

63-32 3,8 3,0** 5,8 3,0 70 114 46 91 99.96

110-63 6,6 5,8** 10,0 5,8 93 158 65 139 370.02 380.52

110-90 6,6 5,4 10,0 8,2 91 160 83 158 401.10 388.50

125-63 7,4 5,8** 11,4 5,8 101 179 70 157 485.10 484.68

125-75 7,4 4,5 11,4 6,9 102 179 76 162 515.34 510.30

125-90 7,4 5,4 11,4 8,2 100 179 86 170 530.04 528.78

125-110 7,4 6,6 11,4 10,0 101 179 96 179 528.36 567.00

140-63 8,3 5,8** 12,8 5,8 103 193 69 165 726.18 777.00

140-75 8,3 4,5 12,8 6,9 104 193 77 177 750.96 791.28

140-90 8,3 5,4 12,8 8,2 105 194 85 188 750.96 784.56

140-110 8,3 6,6 12,8 10,0 105 194 88 188 760.20 797.58

160-63 9,5 5,8** 14,6 5,8 110 212 72 179 804.72 950.04

160-75 9,5 4,5 14,6 6,9 110 212 71 178 739.62 963.48

160-90 9,5 5,4 14,6 8,2 110 212 85 196 822.78 969.78

160-110 9,5 6,6 14,6 10,0 110 212 93 201 844.62 1031.52

180-75 10,7 4,5 16,4 6,9 116 230 77 197 1274.28 1414.98

180-90 10,7 5,4 16,4 8,2 117 230 85 208 1278.06 1459.92

180-110 10,7 6,6 16,4 10,0 117 230 98 218 1268.40 1475.88

180-125 10,7 7,4 16,4 11,4 117 215 100 223 1273.44 1433.88

180-140 10,7 8,3 16,4 12,7 116 230 105 225 1344.84 1544.34

180-160 10,7 9,5 16,4 14,6 116 230 112 232 1314.18 1645.98

200-63 11,9 5,8** 18,2 5,8 127 255 72 195 1324.68 1672.86

200-75 11,9 4,5 18,2 6,9 127 255 80 203 1324.26 1681.68

200-90 11,9 5,4 18,2 8,2 127 255 87 212 1333.50 1695.96

200-110 11,9 6,6 18,2 10,0 127 255 97 224 1343.58 1714.44

200-125 11,9 7,4 18,2 11,4 127 255 104 225 1357.02 1735.86

200-160 11,9 9,5 18,2 14,6 127 255 112 242 1400.70 1794.24

225-63 13,4 5,8** 20,5 5,8 130 270 68 245 1753.92 2224.32

225-75 13,4 4,5 20,5 6,9 130 270 75 251 1819.44 2179.80

225-90 13,4 5,4 20,5 8,2 130 270 87 264 1807.68 2271.36

225-110 13,4 6,6 20,5 10,0 128 261 92 268 1769.46 2210.46

225-125 13,4 7,4 20,5 11,4 130 261 92 267 1885.38 2272.62

225-140 13,4 8,3 20,5 12,7 130 270 105 280 1905.54 2324.70

225-160 13,4 9,5 20,5 14,6 120 261 110 248 1828.68 2233.56

315-250 18,7 14,8 28,6 22,7 157 348 137 327,5 * *

315-280 18,7 16,6 28,6 25,4 157 348 150 339,5 * *

355-250 21,1 14,8 32,2 22,7 * *

355-280 21,1 16,6 32,2 25,4 * *

355-315 21,1 18,7 32,2 28,6 * *

400-280 23,7 16,6 36,3 25,4 * *

400-315 23,7 18,7 36,3 28,6 * *

400-355 23,7 21,1 36,3 32,2 * *

450-400 26,7 23,7 40,9 36,3 * *

500-400 29,7 23,7 45,4 36,3 * *

500-450 29,7 26,7 45,4 40,9 * *

**SDR 11

*Price on request

Page: 7


Tee 45˚

Stock-Nr. 25.25.01.063 SDR 17

Stock-Nr. 25.25.01.063 SDR 11

S R/c


40 2,4 3,7 75 75 32

29.82 52.92

50 3,0 4,6 90 90 35

98.70 92.40

63 3,8 5,8 95 95 23

147.84 173.46

75 4,5 6,9 103 101 37

282.66 228.90

90 5,4 8,2 148 148 51

594.30 407.40

110 6,6 10,0 164 164 66

594.30 541.38

125 7,4 11,4 182 185 45

999.60 1089.48

160 9,5 14,6 245 245 68

1652.70 1737.12

180 10,7 16,4 265 265 78

2160.48 2255.82

200 11,9 18,2 275 286 94

2527.14 2809.80

225 13,4 20,5 333 350 85

3657.36 3881.22

*SDR 11

d l l1

40 187 45

50 220 55

63 245 63

75 290 75

75-63 289 75-63

90 370 85

110 400 65

125 448 108

160 540 112

180 582 120

200 632 125

225 700 130

Page: 8


End Cap

Stock-Nr. 25.96.01.063 SDR 17

Stock-Nr. 25.96.01.103 SDR 11

S R/c


25 2,3 52 46 10

18.90

32 3,0 57 48 10

16.80

40 3,7 68 56 10

21.84

50 4,6 74 58 10

29.82

63 3,8 5,8 80 66 5

220.08 38.64

75 4,5 6,9 80 67 1

68.46 68.04

90 5,4 8,2 91 73 2

78.12 84.00

110 6,6 10,0 107 82 2

101.64 146.58

125 7,4 11,4 125 100 1

181.02 212.10

140 8,3 12,7 138 110 1

205.80 287.70

160 9,5 14,6 152 120 1

270.06 390.60

180 10,7 16,4 168 132 1

355.32 595.56

200 11,9 18,2 184 146 1

492.66 771.54

225 13,4 20,5 202 163 1

625.38 984.90

250 14,8 22,7 180 140 1

2036.58 1359.54

280 16,6 25,4 245 182 1

1298.64 1536.78

315 18,7 28,6 245 190 1

1601.04 2179.38

355 21,1 32,2 264 213 1

2502.36 3126.48

400 23,7 36,3 280 230 1

3105.90 3998.40

Page: 9


Stub

Stock-Nr. 25.80.01.063 SDR 17

Stock-Nr. 25.80.01.063 SDR 11

S R/c


25 2,3 9 5

38.64

32 3,0 10,5 5

52.50

40 3,7 11,6 5

41.58

50 4,6 12 5

73.50

63 3,8 5,8 14 14,5 2

165.90 87.36

75 4,5 6,9 18 16,5 2

124.74 115.50

90 5,4 8,2 18 17,5 2

152.88 144.06

110 6,6 10,0 18 18,5 2

181.44 209.58

125 7,4 11,4 18 26 2

223.44 298.62

140 8,3 12,7 18 25 1

288.12 407.40

160 9,5 14,6 18 25 1

379.68 474.18

180 10,7 16,4 20 31 1

412.86 552.72

200 11,9 18,2 24 32 1

619.50 843.36

225 13,4 20,5 24 32,5 1

639.24 903.84

250 14,8 22,7 25 35 1

911.40 1296.54

280 16,6 25,4 25 35 1

1142.82 1527.54

315 18,7 28,6 25 35 1

1589.28 2239.86

355 21,1 32,2 30 40 1

2706.06 3622.50

400 23,7 36,3 33 45 1

3685.92 4464.60

450 26,7 40,9 46 60 1

7234.92 8794.38

500 29,7 45,4 46 60 1

8108.10 10291.26

560 33,2 50,8 50 60 1

10602.90 13097.70

630 37,4 57,2 50 65 1

11850.30 14657.16

d D1 d4 z l d D1 d4 z l

25 58 33 90 51 200 268 232 205 135

32 68 40 95 57 225 268 235 213 145

40 78 50 100 55 250 320 285 235 156

50 88 61 110 63 280 320 291 255 160

63 102 75 122 66 315 370 335 257 172

75 122 89 130 78 355 430 373 280 182

90 138 105 142 84 400 482 427 315 192

110 158 125 155 105 450 585 514 326 – 340 220

125 158 132 172 106 500 585 530 330 – 344 234

140 188 155 172 109 560 685 615 370 – 380 260

160 212 175 182 110 630 685 645 360 – 375 270

180 212 180 195 115

Page: 10


Concentric Reducer

Stock-Nr. 25.91.03.063 SDR 17

Stock-Nr. 25.91.01.103 SDR 11

SDR 17 SDR 11

d - d1 s s1 s s1 SDR 17 SDR 11

32 – 25 3,0 2,3 27.30

40 – 20 3,7 1,9 103.74

40 – 25 3,7 2,3 103.74

40 – 32 3,7 2,9 103.74

50 – 25 4,6 2,3 110.46

50 – 32 4,6 2,9 37.38

50 – 40 4,6 3,7 41.58

63 – 32 5,8 2,9 61.74

63 – 40 5,8 3,7 76.02

63 – 50 5,8 4,6 64.68

75 – 50 6,9 4,6 252.00

75 – 63 4,5 5,8* 6,9 5,8 252.00 252.00

90 – 50 5,4 4,6* 8,2 4,6 92.82 123.48

90 – 63 5,4 5,8* 8,2 5,8 128.94 125.58

90 – 75 5,4 4,5 8,2 6,9 127.68 137.34

110 – 63 6,6 5,8* 10,0 5,8 145.74 141.54

110 – 75 6,6 4,5 10,0 6,9 161.70 189.42

110 – 90 6,6 5,4 10,0 8,2 162.96 208.32

125 – 63 7,4 5,8* 11,4 5,8 192.78 190.26

125 – 75 7,4 4,5 11,4 6,9 220.08 217.14

125 – 90 7,4 5,4 11,4 8,2 215.88 207.90

125 – 110 7,4 6,6 11,4 10,0 182.28 246.54

140 – 75 8,3 4,5 12,7 6,9 280.14 299.46

140 – 90 8,3 5,4 12,7 8,2 249.48 334.74

140 - 110 8,3 6,6 12,7 10,0 334.32 365.40

140 - 125 8,3 7,4 12,7 11,4 312.90 417.90

160 - 90 9,5 5,4 14,6 8,2 335.58 413.70

160 - 110 9,5 6,6 14,6 10,0 272.58 413.70

160 - 125 9,5 7,4 14,6 11,4 336.00 446.46

160 - 140 9,5 8,3 14,6 12,7 392.28 470.82

180 - 125 10,7 7,4 16,4 11,4 393.54 560.28

180 - 160 10,7 9,5 16,4 14,6 645.96 649.32

Page: 11


Concentric Reducer (continued)

Stock-Nr. 25.91.03.063 SDR 17

Stock-Nr. 25.91.01.103 SDR 11

SDR 17 SDR 11

d - d1 s s1 s s1 SDR 17 SDR 11

200 - 125 11,9 7,4 18,2 11,4 774.06 742.14

200 - 160 11,9 9,5 18,2 14,6 585.48 745.50

225 - 110 13,4 6,6 20,5 10,0 984.06 805.14

225 - 160 13,4 9,5 20,5 14,6 620.76 887.46

225 - 180 13,4 10,7 20,5 16,4 740.88 951.30

250 - 160 14,8 9,5 22,7 14,6 1453.20 1194.48

250 - 180 14,8 10,7 22,7 16,4 1275.54 1053.36

250 - 200 14,8 11,9 22,7 18,2 1364.58 1319.22

250 - 225 14,8 13,4 22,7 20,5 1548.12 1446.90

280 - 180 16,6 10,7 25,4 16,4 1967.28 1715.70

280 - 200 16,6 11,9 25,4 18,2 1967.28 1879.50

280 - 225 16,6 13,4 25,4 20,5 2187.36 2041.20

280 - 250 16,6 14,8 25,4 22,7 2142.42 2421.30

315 - 225 18,7 13,4 28,6 20,5 2630.04 2523.36

315 - 250 18,7 14,8 28,6 22,7 2660.70 2502.36

315 - 280 18,7 16,6 28,6 25,4 3001.74 2602.74

355 - 250 21,1 14,8 32,2 22,7 3246.18 3262.14

355 - 280 21,1 16,6 32,2 25,4 3559.50 3509.52

355 - 315 21,1 18,7 32,2 28,6 3901.38 3598.56

400 - 280 23,7 16,6 36,3 25,4 4364.64 4299.12

400 - 315 23,7 18,7 36,3 28,6 4667.88 4643.94

400 - 355 23,7 21,1 36,3 32,2 5087.46 5021.52

Page: 12


Concentric Reducer

Stock-Nr. 25.91.03.063/103 SDR 17

Stock-Nr. 25.91.03.063/103 SDR 11

d - d1 z l l1 stp

32 – 25 89 44 37 10

40 – 20 94 45 36 10

40 – 25 96 47 35 10

40 – 32 93 50 39 10

50 – 25 136 62 48 10

50 – 32 134 61 50 10

50 – 40 134 61 56 10

63 – 32 150 69 50 10

63 – 40 152 69 55 10

63 – 50 151 69 60 10

75 – 50 140 63 47 5

75 – 63 140 62 44 5

90 – 50 175 85 60 5

90 – 63 178 85 71 5

90 – 75 181 85 80 5

110 – 63 212 95 70 5

110 – 75 215 95 79 5

110 – 90 215 95 88 5

125 – 63 226 99 66 1

125 – 75 227 100 75 1

125 – 90 225 100 74 1

125 – 110 228 100 80 1

140 – 75 246 116 72 1

140 – 90 248 116 85 1

140 - 110 250 105 95 1

140 - 125 253 105 105 1

160 - 90 260 111 84 1

160 - 110 260 112 94 1

160 - 125 260 111 98 1

160 - 140 260 111 105 1

180 - 125 275 116 105 1

180 - 160 275 117 110 1

200 - 125 281 124 110 1

200 - 160 278 124 110 1

225 - 110 311 132 90 1

225 - 160 310 132 110 1

225 - 180 310 140 115 1

250 - 160 338 140 110 1

250 - 180 338 140 120 1

250 - 200 335 140 125 1

250 - 225 335 140 125 1

280 - 180 357 150 120 1

280 - 200 357 150 125 1

280 - 225 357 150 132 1

280 - 250 355 150 145 1

315 - 225 390 160 135 1

315 - 250 392 160 145 1

315 - 280 392 160 162 1

355 - 250 426 175 145 1

355 - 280 426 170 155 1

355 - 315 426 175 170 1

400 - 280 465 190 155 1

400 - 315 460 190 165 1

400 - 355 463 190 185 1

Page: 13

SUMMARY: PE 100 UNION ELONGATED FITTINGS

Union

25.51.01.103

Female Adaptor Stainless Steel

25.54.02.103

Male Adaptor Stainless Steel

25.54.07.103

Page 14 Page 14

Male Adaptor 25.91.07.103

Page 15

Page: 14

PE 100 UNION ELONGATED FITTINGS

Union

Stock-Nr. 25.51.01.103 SDR 11

d S G L l l1 D Stp R/c

25 2,3 1¼ 112 36 56 53 5 169.68

32 3,0 1½ 130 42 65 60 5 218.40

40 3,7 2 142 45 71 74 5 283.92

50 4,6 2¼ 162 52 81 83 5 246.96

63 5,8 2¾ 178 57 89 103 5 354.06

Female Adaptor Stainless Steel

Stock-Nr. 25.54.02.103 SDR 11

d - Rp s G L l l1 l2 z Stp R/c

25-¾ 2,3 1¼ 82 36 56 23 67 1 243.36

32-1 3,0 1½ 94 42 65 26 77 1 311.04

40-1¼ 3,7 2 102 45 71 28 83 1 382.32

50-1½ 4,6 2¼ 113 52 81 29 94 1 448.92

63- 2 5,8 2¾ 126 57 89 34 102 1 671.04

75- 2½ 6,9 3½ 179 71 130 46 152 1 963.72

90- 3 8,2 4 205 76 150 52 175 1 1445.04

110- 4 10,0 5 233 88 170 60 197 1 1850.76

Page: 15

PE 100 UNION ELONGATED FITTINGS

Male Adaptor Stainless Steel

Stock-Nr. 25.54.07.103 SDR 11

d - R s G L l l1

l2 Stp R/c

25- ¾ 2,3 1¼ 109 36 56 50 1 247.68

32- 1 3,0 1½ 122 42 65 54 1 337.32

40- 1¼ 3,7 2 128 45 71 54 1 414.36

50- 1½ 4,6 2¼ 146 52 81 62 1 494.64

63- 2 5,8 2¾ 161 57 89 69 1 737.64

75- 2½ 6,9 3½ 152 71 130 78 1 1106.64

90- 3 8,2 4 240 76 150 87 1 1697.76

110- 4 10,0 5 273 88 170 100 1 2120.40

Male Adapter SDR 11, operating pressure 8 bar for a water temperature of 20°C

Stock-Nr. 25.91.07.103

d - R s L z SW Stp R/c

25 -½ 2,3 45 29 26 1 15.12

25-¾ 2,3 47 31 26 1 12.60

32-¾ 3,0 47 31 34 1 16.80

32-1 3,0 48 35 34 1 23.10

40-1 3,7 58 36 44 1 28.14

40-1¼ 3,7 59 39 44 1 27.30

50-1¼ 4,6 63 43 49 1 33.60

50-11½ 4,6 65 46 49 1 25.62

63-11½ 5,8 72 52 65 1 44.94

63-2 5,8 76 52 65 1 83.16

Page: 16

SUMMARY: PE 100 ELECTRO FUSION FITTINGS

Socket

39103

Elbow 90˚

1003

Elbow 45˚

31503

Page 17 Page 18

Socket Reducer

39003

Tee 90˚

32003

Socket Female Adaptor MS

39203


Socket Male Adaptor MS

39703

Tapping Tee

32203

PE/Steel Welding Adaptor

15103


Ball Valve

35303 Pipe Support Clip

65.00.14

65.00.15

Page 22 Page 22

Page: 17

PE100 ELECTRO FUSION FITTINGS

Socket

Stock-Nr. 39063 SDR 17


Technical description

The fittings are provided with a barcode and

can be welded by any modern welding

machine fitted with a barcode reading system

with elder machines the welding dates have to

be put in manually.

All fittings are provided with a welding control indicator.

R/c

d t L h SDR 17 SDR 11

20 34 70 53

47.38

25 34 70 58

51.74

32 34 70 65

55.78

40 41 84 75

60.48

50 42 87 86

90.72

63 47 97 100

94.75

75 59,5 122 115

133.73

90 71 145 128

177.07

110 76,5 155 150

190.18 211.68

125 81,5 164 167

264.43 293.33

140 96 195 180

310.80 345.41

160 97 197 205

349.78 388.75

180 99,5 202 222

524.50 582.62

200 99,5 202 245

621.60 690.48

225 90 180 288

863.18 949.87

250 110 220 315

1257.31 1510.99

280 110 220 355

1467.98 1813.06

315 110 220 400

1597.01 2115.46

355 130 260 450

3453.74 3885.50

400 145 290 500

4101.55 4532.98

450 170 340 555

6043.97 9497.04

500 180 360 600

6691.44 10943.86

560 200 400 710

11008.70 19758.82

630 220 440 800

14070.67 28939.68

710 250 500 812 * *

800 250 500 900 * *

900 270 540 1000 * *

1000 325 650 1370 * *

*Price on request

Page: 18


Elbow 90˚


d L t z D R/c

25 72,5 36,5 54 37 126.34

32 80 36 57,5 45 131.38

40 95 42 68 54 158.26

50 110,5 47 77 67 196.56

63 130 53 88 84 226.13

75 145 58 99 92 337.68

90 180 67 122 118 398.16

110 209,5 79,5 140 139 577.92

125 211 85 152 158 796.32

160 298,5 100 200 197 1684.03

180 323 100 213 220 2829.12

200 245 125 250 240 *

*Price on Request

Elbow 45˚


d t z D R/c

32 36 46,5 45 131.38

40 44 54 56,5 158.2

50 46 62 63 196.56

63 54 67,5 80,5 226.13

75 48 70,5 96 337.68

90 68 98 120 398.16

110 83 114,5 140 578.26

125 85 122 170 796.32

160 99 136 198,5 1684.03

180 106 160 215 2928.91

200 121 185 240 *

* Price on request

Page: 19


Socket Red


d1-d2 t1 t2 D H L R/c

25-20 43 38 34 54 82 89.71

32-20 43 39 42 62 90 89.71

32-25 40 40 44 64 85 89.71

40-32 42 43 52 70 90 121.30

50-32 47 42 63 82 98 170.02

50-40 48 44 68 86 98 170.02

63-32 53 42 77 100 117 194.21

63-40 55 44 81 100 117 194.21

63-50 53 47 77 100 117 194.21

75-63 70 63 95 113 157 364.22

90-50 72 49 117 135 142 364.22

90-63 67 63 113 130 148 364.22

110-63 72,5 63 132 149 158 473.42

110-90 73,5 68 132 149 158 473.42

125-63 69,5 63 149 166 158 607.15

125-90 74 68 148 166 156 607.15

125-110 58 51 152 167 122 607.15

160-90 75 68 193 205 173 898.13

160-110 75 72 193 205 178 898.13

160-125 75 72 193 205 178 898.13

Tee 90˚


d D L t t1 z

1 R/c

25 37 100 37,5 46 68,5 136.08

32 44 110 37,5 50 75 136.08

40 54 133 44,5 53,5 85 158.26

50 65 151 46,5 59,5 100 199.25

63 80 177 56,5 67 115 228.14

75 95 196 58 72 130 313.49

90 120 244 70 85 120 449.23

110 139 282 81,5 89,5 177 587.66

125 159 315 88 95 191,5 767.42

160 200 340 115 110 215 1938.05

180 223 360 115 160 283 2957.47

200 235 400 115 115 275 *

* Price on request

Page: 20


Socket Female Adaptor MS

Stock-Nr. 39203

d-Rp L L1 L

2 R/c

20- ½ 120 84 50 198.24

25- ¾ 120 84 50 198.24

32-1 126 90 56 264.10

40-1¼ 143 100 59 363.22

50-1½ 153 108 66 440.16

63-2 171 122 74 527.86

75-2 ½ 192 138 87 924.00

90-3 218 158 100 1144.08

110-4 241 167 94 1320.14

Socket Male Adaptor MS

Stock-Nr. 39703

d-Rp L L1 L

2 R/c

20- ½ 134 98 64 198.24

25- ¾ 138 102 68 198.24

32-1 144 108 74 264.10

40-1¼ 165 122 81 363.22

50-1½ 176 131 89 440.16

63-2 195 146 98 527.86

75-2 ½ 214 160 109 924.00

90-3 243 183 125 1144.08

110-4 277 203 130 1320.14

Page: 21


Tapping Tee

Stock-Nr. 32203

D-d z h I R/c

90-32 90 185 100 *

90-63 90 185 100 *

110-32 100 195 100 *

110-63 100 195 100 *

125-32 108 202 100 *

125-63 108 202 100 *

160-32 125 232 100 *

160-63 125 232 100 *

* Price on request

PE/Steel Welding Adaptor

Stock-Nr. 15103 SDR11

d d1 d

2 L min. L

1 min. L

2 min. S

1 S

2 R/c

25 x ¾” ¾” 25 450 150 300 2,3 3,0 355.15

32 x 1” 1” 32 450 150 300 2,6 3,0 359.18

40 x 1¼” 1¼” 40 450 150 300 2,6 3,7 429.07

50 x 1½” 1½” 50 450 150 300 2,9 4,6 458.98

63 x 2” 2” 63 450 150 300 2,9 5,8 498.96

75 x 2½” 2½” 75 500 200 300 3,2 6,8 898.13

90 x 3” 3” 90 500 200 300 3,2 8,2 1257.31

110 x 4” 4” 110 500 200 300 3,6 10,0 2375.18

125 x 4” 4” 125 500 200 300 3,6 11,4 2993.76

140 x 5” 5” 140 550 250 300 5,0 12,7 3273.31

160 x 6” 6” 160 600 250 350 5,0 14,6 4191.26

180 x 6” 6” 180 600 250 350 5,0 16,4 4390.85

200 x 8” 8” 200 700 300 400 5,6 18,2 5368.94

225 x 8” 8” 225 700 300 400 5,6 20,5 5688.14

Page: 22


Ball Valve PN10

Stock-Nr. 35303 SDR11

d L H1 H L1 R/c

32 322 139 190 58 *

40 410 145 203 100 *

50 415 152 217 100 *

63 435 176 252 100 *

75 515 182 267 105 *

90 550 200 299 110 *

110 595 210 320 115 *

125 610 210 320 125 *

160 690 254 403 120 *

180 690 254 403 120 *

* Price on request

Pipe Support Clip

Stock-Nr. 65.00.14

Stock-Nr. 65.00.15

d DN l h1 b stp R/c

20 15 32 25 16 10 6.48

25 20 41 26 17 10 7.92

32 25 49 30 16 10 9.00

d DN l h1 b stp R/c

40 32 35 56 20 10 19.08

50 40 40 67 23 10 23.40

63 50 50 83 23 10 29.52

75 65 64 126 30 10 47.16

90 80 73 143 30 10 64.08

110 100 85 163 30 10 75.24

125 – 117 183 40 10 104.40

140 125 132 199 40 10 120.24

160 150 150 220 40 10 138.96

Page: 23

SUMMARY: FLANGES

PP/ Steel Insert Backing Flanges DIN

620.73.00

PP/ Steel Insert Backing Flanges ANSI

620.73.0025

PP/ Steel Insert Blank Flanges DIN

620.78.00

Page 24 Page 24

Backing Flanges Galvanized SANS 1123 1000/3

71.01


71.02

Backing Flanges Galvanized BS10 TD

71.03


Page: 24

FLANGES

BACKING FLANGES PP/ STEEL INSERT; UP TO DN 150 = PN 10/PN 16, FROM DN 200 DRILLED TO PN

10, PN 16 DRILLED ON REQUEST

PP/ Steel Insert Backing Flanges DIN

Stock-Nr. 620.73.00

d DN D k b c l AL Stp R/c

25 20 105 75 14 34 14 4 10 132.48

32 25 115 85 14 42 14 4 10 181.80

40 32 140 100 16 51 18 4 10 200.88

50 40 150 110 18 62 18 4 10 231.84

63 50 165 125 18 78 18 4 5 234.72

75 65 185 145 18 92 18 4 5 268.20

90 80 200 160 18 108 18 8 2 289.80

110 100 220 180 18 128 18 8 2 312.12

125 100 220 180 18 135 18 8 2 305.28

140 125 250 210 24 158 18 8 2 413.28

160 150 285 240 24 178 22 8 2 503.64

180 150 285 240 24 188 22 8 2 509.04

200 200 340 295 24 235 22 8 2 795.96

225 200 340 295 24 238 22 8 2 745.20

250 250 406 350 31 288 22 12 1 1267.56

280 250 406 350 34 294 22 12 1 1177.20

315 300 460 400 34 338 22 12 1 1572.12

355 350 520 460 39 376 22 16 1 3221.64

400 400 580 515 43 430 26 16 1 3650.76

450 500 675 620 54 517 26 20 1 7528.68

500 500 675 620 54 533 26 20 1 7528.68

560 600 796 725 64 618 30 20 1 12918.60

630 600 800 725 58 645 30 20 1 12918.60

PP/ Steel Insert Backing Flanges ANSI

Stock-Nr. 620.73.0025


63 50 162 120.65 18 78 20 4 5 308.52

90 80 194 152.4 18 111 20 4 2 418.68

110 100 229 190.5 18 133 20 8 2 536.76

160 150 283 241.3 24 178 22 8 2 909.00

200 200 345 298.45 24 236 22 8 2 1354.68

250 250 412 361.95 27 288 25 12 1 1672.20

315 300 487 431.8 32 338 25 12 1 2446.20

Page: 25

FLANGES

PP/ Steel Insert Blank Flanges DIN

Stock-Nr. 620.78.00

d DN D k b d1 AL Stp R/c

25 20 105 75 12 14 4 1 854.28

32 25 115 85 16 14 4 1 876.24

40 32 140 100 16 18 4 1 903.96

50 40 150 110 16 18 4 1 1062.36

63 50 165 125 16 18 4 1 1152.00

75 65 185 145 18 18 4 1 1351.44

90 80 200 160 20 18 8 1 1463.76

110/125 100 220 180 20 18 8 1 1846.44

140 125 250 210 24 18 8 1 2445.12

160/180 150 285 240 24 22 8 1 3027.60

200/225 200 340 295 24 22 8 1 3376.44

250/280 250 409 350 30 22 12 1 4493.88

315 300 463 400 34 22 12 1 6508.08

355 350 515 460 42 22 16 1 12969.00

400 400 574 515 46 27 16 1 14823.00

Page: 26

FLANGES

BACKING FLANGES GALVANIZED 1000/3, 1600/3, BS10 TD, ANSI AVAILABLE ON REQUEST


Stock-Nr. 071.01


25 20 105 75 10 38 14 4 1 *

32 25 115 85 10 45 14 4 1 *

40 32 140 100 10 52 18 4 1 *

50 40 150 110 10 63 18 4 1 54.60

63 50 165 125 12 74 18 4 1 69.30

75 65 185 145 12 86 18 4 1 95.03

90 80 200 160 12 103 18 8 1 100.28

110 100 220 180 12 136 18 8 1 105.00

125 100 220 180 12 136 18 8 1 105.00

140 125 250 210 14 158 18 8 1 156.98

160 150 285 240 16 190 22 8 1 214.23

180 150 285 240 16 190 22 8 1 214.23

200 200 340 295 18 237 22 8 1 323.95

225 200 340 295 18 237 22 8 1 323.95

250 250 395 350 18 279 22 12 1 421.60

280 250 395 350 20 292 22 12 1 412.15

315 300 445 400 22 330 22 12 1 554.95

355 350 505 460 25 376 22 16 1 855.28

400 400 565 515 25 430 26 16 1 998.08

450 500 615 565 30 476 26 20 1 1340.93

500 500 670 620 32 553 26 20 1 1585.65

560 600 730 675 36 592 26 20 1 1990.98

630 600 835 780 36 662 26 24 1 2892.43

710 700 895 840 40 737 26 24 1 3164.40

800 800 1015 950 45 840 33 24 1 4398.40

900 900 1115 1050 50 942 33 28 1 5659.33

1000 1000 1230 1160 55 1045 33 28 1 7464.93

*Price on Request

Page: 27

FLANGES


Stock-Nr. 071.02


25 20 95 75 10 38 14 4 1 *

32 25 105 85 10 45 14 4 *

40 32 115 100 10 52 18 4 *

50 40 150 110 10 63 18 4 54.60

63 50 165 125 12 74 18 4 80.85

75 65 185 145 12 86 18 4 97.65

90 80 200 160 14 103 18 8 119.18

110 100 220 180 14 136 18 8 123.90

125 100 220 180 14 136 18 8 123.90

140 125 250 210 16 158 18 8 181.13

160 150 285 240 18 190 22 8 240.48

180 150 285 240 18 190 22 8 240.48

200 200 340 295 22 237 22 12 381.18

225 200 340 295 22 237 22 12 381.18

250 250 405 355 22 279 26 12 626.35

280 250 405 355 25 292 26 12 567.03

315 300 460 410 28 330 26 12 855.28

355 350 520 470 30 376 26 16 1145.53

400 400 580 525 35 430 26 16 1593.48

450 500 640 585 40 476 26 20 2194.25

500 500 715 650 40 533 33 20 2687.90

560 600 775 710 48 592 33 20 3586.73

630 600 860 790 55 662 39 24 4853.13

710 700 910 840 55 737 33 24 4713.08

800 800 1025 950 65 840 39 24 6640.13

*Price on Request

Page: 28

FLANGES

BACKING FLANGES GALVANIZED 1000/3, 1600/3, BS10 TD, ANSI AVAILABLE ON REQUEST

Backing Flanges Galvanized BS10 TD Stock-Nr. 071.03


25 20 101.6 73 5 38 14 4 1 *

32 25 114.3 82.6 5 45 14 4 1 *

40 32 120.7 87.3 6 52 14 4 1 *

50 40 133.3 98.4 6 63 14 4 1 24.53

63 50 152.4 114.3 8 74 18 4 1 40.23

75 65 165.1 127 8 86 18 4 1 44.65

90 80 184.1 146 10 103 18 4 1 66.73

110 100 215.9 177.8 10 136 18 4 1 79.98

125 100 215.9 177.8 10 136 18 8 1 78.03

140 125 254 209.6 13 158 18 8 1 144.75

160 150 285 235 13 190 18 8 1 166.83

180 150 285 235 13 190 18 8 1 166.83

200 200 336.3 292.1 13 237 18 8 1 213.95

225 200 336.3 292.1 13 237 18 8 1 213.95

250 250 406.4 355.6 16 279 22 8 1 402.85

280 250 406.4 355.6 16 292 22 8 1 367.53

315 300 457.2 406.4 19 330 22 12 1 541.23

355 350 526.1 469.9 22 376 25 12 1 868.50

400 400 577.9 520.7 23 430 26 12 1 979.40

450 500 641.4 584.2 25 476 26 12 1 1335.65

500 500 704.9 641.4 25 533 26 16 1 1791.23

560 600 825.5 755.7 30 592 26 16 1 2910.73

630 600 825.5 755.7 30 662 26 16 1 2284.25

710 700 908.1 844.6 30 737 26 20 1 2878.55

*Price on Request

Page: 29

SUMMARY: WELDING TECHNOLOGY

HÜRNER Schweisstechnik is not only a name for innovation, performance, customer focus, and operating safety, it is also a powerful network of partners around the world with a host of qualifications.

HÜRNER products are used every-where on the planet and for

good reasons too: they bring you state-of-the-art technology along with reliable service.

Besides our well-proven heater-coil electro fusion systems, we offer innovative butt-welding systems for buried pipeline applications as well as high-tech solutions in infrared welding

for the semiconductor and the food industries. Our electro fusion systems are not afraid of even the largest pipe sizes, and our CNC and manual butt-welding machines fit every pipe

from O.D. 32 to 1200/1600 mm.

Whatever has the HÜRNER label on the box, has automatic data logging inside the box, either in the welding system itself or in an add-on report generation unit that can be used with

our own and third-party systems. Our comprehensive product offering for every-thing pipe-related is rounded off by data transfer and data management solutions for pipeline network

management and the traceability of every single welded joint. Furthermore, we are the partner to turn to when it comes to the manufacture of air extraction and monitoring systems and engineering plastics.

A medium-sized business growing on the domestic and the

international market, we do not only rely on a dependable team of high-class engineers, electro technicians, and skilled workers. We also offer adolescents qualified apprenticeships

and vocational trainings, for us to continue to be a successful operation in the future.

Butt-welding Technology

Workshop Butt-welding Technology

Electro Fusion Welding Technology

Software and Data Transfer

Accessories & Tools

Page: 30

BUTT-WELDING TECHNOLOGY

HÜRNER Butt-welding Technology means perfect butt welding

on work-sites and in ditches. From 40 mm through

1400/1600 mm, the comprehensive product lines leave

nothing to be desired, whatever the intended application: manual, semi-automated and fully automated CNC ECO

machines, with automatic, ISO-compliant data logging are available for any nominal dimension.

Besides the CNC machines of the ECO Line (for Easy Control Operation), the in-house developed WeldControl systems have revolutionized manual, hydraulic plastic jointing. They achieve

reproducible welding joints of a quality that was forever unmatched when using tradition-al welding machines.

The butt-welding machines CNC ECO and CNC ECO+ produce CNC-controlled PE, PP, and PVDF pipe joints of

diameters 40 mm through 1400/1600 mm. Both component

traceability data and welding-related pipe parameters can be selected in intuitive menus.

Product Line

HÜRNER CNC ECO Line 160/200/250/315/355/500/630/800/1000/1200/1400/1600

HÜRNER Weld Control Line 160/200/250/315/355/500/630/800/1000/1200/1400/1600

HÜRNER Manual Line 160/200/250/315/355/500/630/800/1000/1200/1400/1600

Page: 31

WORKSHOP BUTT-WELDING TECHNOLOGY

HÜRNER’s Workshop Technology Line, HWT-Line for short,

was designed for industrial manufacture of segmented bends, tees, crosspieces, and Y pieces as well as for plant engineering and construction.

All machines for in-shop application are designed according to the most up-to-date knowledge gathered by market surveys

and reflect our many years of experience in the development of infrared machines for work-shop applications.

Needless to add that all workshop machines for fitting

manufacture are available both for manual operation and CNC operation. All machines ship set on a welded, very sturdy, and warp-resistant support stand.

Welding parameters are entered on CNC machines on a next-

generation, high-resolution touch screen. And all CNC machine are equipped with two USB interface ports for direct welding report transfer to a USB stick, a USB-compatible

printer or a PC with HÜRNER DataWork installed. A tag printer delivering extremely tear-proof tags is also available for fitting labeling.

The development focus for the machines made for plant engineers and builders was on extremely user-friendly handling and top-edge mobility. The HWT 160-M, in particular,

is a perfect expression of this HÜRNER concept, at a weight of

the basic machine of only 33 kg.

HWT Product Line

Workshop technology for plant engineering and construction

HWT 160–M

HWT 125–SW

Workshop technology for pipe fitting fabrication

BSM 450

HWT 400–C

Page: 32

ELECTRO FUSION WELDING TECHNOLOGY

For more than 35 years...

The name HST 300 Line represents a family of products

accounting for more than 20,000 units sold worldwide, which adds light weight and compact dimensions to highest-level performance. Even heater-coil electro fusion fittings larger than

2000 mm are processed without fail with this product line.

Whether you look at full interoperability With HÜRNER’s

pipeline grid management software, easy bar code reading with a scanning pen or handheld scanner or standard compliant traceability, including geodata - with the HST 300

Line, you will find what you need for any welding application. Of this family, the Pricon model version has the most comprehensive set of features.

Professional welding process control and welding parameter

traceability are also enabled by the well-thought-out and worksite-proven Print model version. And the starter version, the Junior model without data recording, makes a difference by its total reliability and amazing welding performance.

HST 300 Product Line

HÜRNER Electro Fusion Welders with Report Logging

HST 300 Pricon+ /USB

HST 300 Print+ /USB

HST 300 Print

HST 300 Print 315 /USB

HÜRNER Electro Fusion Welders without Report Logging

HST 300 Pricon+ /USB

HST 300 Print+ /USB

HST 300 Print

HST 300 Print 315 /USB

HÜRNER Electro Fusion Welders without Report Logging

HST 300 Junior+

HST 300 Junior

HST 300 Manual

HST 300 Monofuse

HÜRNER Welders for Specific Purposes

HST 300 Geotherm+ /USB - 43

HST 300 HP (High Power) - 43

HST 300 Print+ 8 V - 80 V /USB - 43

HÜRNER Electro Fusion Welders for Sanitary Installations

HST-S-160 - 45

HST-S-315 - 45

Page: 33

SOFTWARE AND DATA TRANSFER

Along with processing equipment, HÜRNER has offered for years Windows-based software products for the creation and administration of welding-related information.

The reason is that all of the logged welding data is quite useless when you are unable to get it out of the welding system.

Besides the possibility to send the data to a USB-compatible printer, all HÜRNER welding systems that have report generation capabilities, no matter whether they are electro

fusion or butt welders, feature USB interface ports. Via these, it is also possible to transfer the welding data directly to a personal computer on which the database management software DataWork is installed.

Only when there is proper processing of the data, does the recording of data make sense.

Software and Data Transfer

Database management software DataWork

Job report editing software EasyDesign

Data transfer

Page: 34

WELDING ACCESSORIES AND TOOLS

A quality joint does not only require reliable welding systems,

but also proper pipe preparation, the right accessories, and the right tool.

Our product offering includes a broad range of tools and

appliances for the proper mechanical processing of the pipe and appropriate welder cable adapters and containers.

Accessories & Tools

Adapters for electro fusion welders

Piping tools

Installation accessories

Heating elements

Heating element socket welders

Hot air and extrusion

Page: 35

ADDITIONAL PRODUCTS

PE100 Pipe Compression Fittings PN16

PE100 Seamless Formed Bends

PE100 Fabricated Fittings

PE Sheeting

PE Solid Rod

PE Welding Rod

Locally Manufactures PE100 Stubs and Reducers

PP Pipes and Fittings

PP Valves

PP Sheeting

PP Solid Rod

PP Welding Rod

PVC Pipes and Fittings

PVC Valves

PVC Sheeting

PVC Solid Rod

PVC Welding Rod

Machined Plastic Components

Ball Valves; Gate Valves; Globe Valves; Butterfly Valves; Diaphragm Valves; Check Valves etc.

Stainless Steel Pipes and Fittings

Cast Iron Pipes and Fittings

Copper Pipes and Fittings

Expansion Joints

Rubber Hoses

Flexible Hoses and Couplings

Gaskets

Bolt Sets

pe100 piping systems welding technology · this table does not apply to component part ... and butt...

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