standby 484 ekw 605 kva 50 hz 1500 rpm 400 volts panel • emcp 4 genset controller [ ] emcp 4.2 [ ]...
TRANSCRIPT
DIESEL GENERATOR SET
STANDBY484 ekW 605 kVA50 Hz 1500 rpm 400 VoltsCaterpillar is leading the power generationmarketplace with Power Solutions engineeredto deliver unmatched flexibility, expandability,reliability, and cost-effectiveness.
Image shown may notreflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY• Low Fuel consumption
FULL RANGE OF ATTACHMENTS• Wide range of bolt-on system expansion
attachments, factory designed and tested• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT• Cat dealers provide extensive post sale support
including maintenance and repair agreements• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even thepresence of unwanted fluids and combustionby-products
CAT ® C18 ATAAC DIESEL ENGINE• Utilizes ACERT™ Technology• Reliable, rugged, durable design• Field-proven in thousands of applications
worldwide• Four-stroke-cycle diesel engine combines
consistent performance and excellent fueleconomy with minimum weight
• Electronic controlled governor
CAT GENERATOR• Matched to the performance and output
characteristics of Cat engines• Load adjustment module provides engine relief
upon load impact and improves load acceptanceand recovery time
• UL 1446 Recognized Class H insulation
CAT EMCP 4 CONTROL PANELS• Simple user friendly interface and navigation• Scalable system to meet a wide range of
customer needs• Integrated Control System and Communications
Gateway
STANDBY 484 ekW 605 kVA50 Hz 1500 rpm 400 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard OptionalAir Inlet • Air cleaner
Cooling • Package mounted radiator
Exhaust • Exhaust flange outlet [ ] Industrial [ ] Residential [ ] Critical Mufflers
Fuel • Primary fuel filter with integral water separator• Secondary fuel filters• Fuel priming pump
Generator • Matched to the performance and outputcharacteristics of Cat engines
• Load adjustment module provides engine relief uponload impact and improves laod acceptance andrecovery time
• IP23 protection
[ ] Oversize and premium generators[ ] Permanent magnet excitation (PMG)[ ] Internal excited (IE)[ ] Anti-condensation space heaters
Power Termination • Bus bar [ ] Circuit breakers, UL listed[ ] Circuit breakers, IEC compliant
Control Panel • EMCP 4 Genset Controller [ ] EMCP 4.2[ ] EMCP 4.3[ ] EMCP 4.4[ ] Local and remote annuniciator modules[ ] Load share module[ ] Digital I/O module[ ] Remote monitoring software
Mounting • Rubber vibration isolators
Starting/Charging • 24 volt starting motor• Batteries
[ ] Battery chargers[ ] Oversize batteries[ ] Jacket water heater[ ] Heavy duty starting system[ ] Charging alternator
General • Paint - Caterpillar Yellow except rails and radiatorsgloss black
The following options are based on regional andproduct configuration:
[ ] Seismic Certification per Applicable Building Codes:IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007[ ] UL 2200 package[ ] EU Certificate of Conformance (CE)[ ] CSA Certification[ ] EEC Declaration of Conformity[ ] Narrow, wide or skid base[ ] Sound attenuated, weather protective or high
ambient weather protective enclosures[ ] Single or dual wall integral fuel tanks[ ] Single or dual wall sub-base fuel tanks[ ] Integral & sub-base UL listed dual wall fuel tanks[ ] Automatic transfer switches (ATS)
February 08 2013 14:16 PM2
STANDBY 484 ekW 605 kVA50 Hz 1500 rpm 400 Volts
SPECIFICATIONS
CAT GENERATOR
Frame size................................................................ LC6114GExcitation........................................................ Self ExcitationPitch.............................................................................. 0.6667Number of poles...................................................................4Number of bearings...................................... Single bearingNumber of Leads.............................................................. 012Insulation....................... UL 1446 Recognized Class H withtropicalization and antiabrasion- Consult your Caterpillar dealer for available voltagesIP Rating.........................................................Drip Proof IP23Alignment.............................................................. Pilot ShaftOverspeed capability........................................................150Wave form Deviation (Line to Line)................................. 2%Voltage regulator................................Three phase sensingVoltage regulation............Less than +/- 1/2% (steady state)Less than +/- Ω% (w/ 3% speed change)
CAT DIESEL ENGINE
C18 ATAAC, I-6, 4-Stroke Water-cooled DieselBore........................................................ 145.00 mm (5.71 in)Stroke....................................................... 183.00 mm (7.2 in)Displacement.........................................18.13 L (1106.36 in3)Compression Ratio....................................................... 14.5:1Aspiration......................................... Air-to-Air Aftercooled Fuel System.................................... Electronic unit injectionGovernor Type................ Caterpillar ADEM control system
CAT EMCP 4 SERIES CONTROLS
EMCP 4 controls including:- Run / Auto / Stop Control- Speed and Voltage Adjust- Engine Cycle Crank- 24-volt DC operation- Environmental sealed front face- Text alarm/event descriptions
Digital indication for:- RPM- DC volts- Operating hours- Oil pressure (psi, kPa or bar)- Coolant temperature- Volts (L-L & L-N), frequency (Hz)- Amps (per phase & average)- ekW, kVA, kVAR, kW-hr, %kW, PF (4.2 only)
Warning/shutdown with common LED indication of:- Low oil pressure- High coolant temperature- Overspeed- Emergency stop- Failure to start (overcrank)- Low coolant temperature- Low coolant level
Programmable protective relaying functions:- Generator phase sequence- Over/Under voltage (27/59)- Over/Under Frequency (81 o/u)- Reverse Power (kW) (32) (4.2 only)- Reverse reactive power (kVAr) (32RV)- Overcurrent (50/51)
Communications:- Four digital inputs (4.1)- Six digital inputs (4.2 only)- Four relay outputs (Form A)- Two relay outputs (Form C)- Two digital outputs- Customer data link (Modbus RTU) (4.2 only)- Accessory module data link (4.2 only)- Serial annunciator module data link (4.2 only)- Emergency stop pushbutton
Compatible with the following:- Digital I/O module- Local Annunciator- Remote CAN annunciator- Remote serial annunciator
February 08 2013 14:16 PM3
STANDBY 484 ekW 605 kVA50 Hz 1500 rpm 400 Volts
TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM9826Low Fuel Consumption
Generator Set Package PerformanceGenset Power rating @ 0.8 pfGenset Power rating with fan
605 kVA484 ekW
Fuel Consumption100% load with fan75% load with fan50% load with fan
122.7 L/hr 32.4 Gal/hr92.0 L/hr 24.3 Gal/hr64.0 L/hr 16.9 Gal/hr
Cooling System1
Air flow restriction (system)Air flow (max @ rated speed for radiator arrangement)Engine Coolant capacity with radiator/exp. tankEngine coolant capacityRadiator coolant capacity
0.12 kPa 0.48 in. water645 m≥/min 22778 cfm81.8 L 21.6 gal20.8 L 5.5 gal61.0 L 16.1 gal
Inlet AirCombustion air inlet flow rate 31.6 m≥/min 1115.9 cfm
Exhaust SystemExhaust stack gas temperatureExhaust gas flow rateExhaust flange size (internal diameter)Exhaust system backpressure (maximum allowable)
553.8 º C 1028.8 º F92.1 m≥/min 3252.5 cfm203 mm 8 in10.0 kPa 40.2 in. water
Heat RejectionHeat rejection to coolant (total)Heat rejection to exhaust (total)Heat rejection to aftercoolerHeat rejection to atmosphere from engineHeat rejection to atmosphere from generator
157 kW 8929 Btu/min449 kW 25535 Btu/min76 kW 4322 Btu/min84 kW 4777 Btu/min30.3 kW 1723.2 Btu/min
Alternator2
Motor starting capability @ 30% voltage dipFrameTemperature Rise
1227 skVALC6114G163 º C 293 º F
Lube SystemSump refill with filter 38.0 L 10.0 gal
Emissions (Nominal)3
NOx mg/nm3CO mg/nm3HC mg/nm3PM mg/nm3
3762.8 mg/nm≥656.7 mg/nm≥3.2 mg/nm≥12.6 mg/nm≥
1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.2 Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32. Some packages may have oversized generatorswith a different temperature rise and motor starting characteristics.3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 formeasuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuelwith 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engineto engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use valuesbased on a weighted cycle.
February 08 2013 14:16 PM4
STANDBY 484 ekW 605 kVA50 Hz 1500 rpm 400 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,2004/108/ECStandby - Output available with varying load for theduration of the interruption of the normal source power.Average power output is 70% of the standby powerrating. Typical operation is 200 hours per year, withmaximum expected usage of 500 hours per year.
Ratings are based on SAE J1349 standard conditions.These ratings also apply at ISO3046 standard conditions.
February 08 2013 14:16 PM5
STANDBY 484 ekW 605 kVA50 Hz 1500 rpm 400 Volts
DIMENSIONS
Package DimensionsLengthWidthHeight
Information notavailable at this time.
NOTE: For reference only - do not use forinstallation design. Please contactyour local dealer for exact weightand dimensions. (GeneralDimension Drawing #3728295).
www.Cat-ElectricPower.com
2013 CaterpillarAll rights reserved.
Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the"Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used withoutpermission.
21376420
Performance No.: DM9826
Feature Code: C18DE4Z
Gen. Arr. Number: 2476121
Source: U.S. Sourced
February 08 2013
6
LEHE0380-03 Page 1 of 2
C18 Sound Attenuated Enclosures50 Hz / 60 HzThese sound attenuated, factory installed enclosures incorporate internally mounted super critical level silencers, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank base for total fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide weather protection.
Image shown may not reflect actual configuration.
Enclosures
Robust/Highly Corrosion Resistant Construction• Factory installed on integral fuel tank base• Environmentally friendly, polyester powder baked paint• 1.6 mm (0.063 in) galvanized steel • All round overhanging base to protect enclosure• High-grade engineering thermoplastic corner posts for protection• Compression door latches giving solid door seal• Zinc plated or black coated stainless steel fasteners• Internally mounted super critical exhaust silencing system
Excellent Access• Large cable entry area for installation ease• Accommodates rear mounted breaker and control panel• Double doors on both sides• Vertically hinged doors with solid bar door stays to hold doors open at 135° rotation• Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves• Radiator fill cover
Security and Safety• Lockable access doors which give full access to control panel and breaker• Cooling fan and battery charging alternator fully guarded• Fuel fill, oil fill and battery can only be reached via lockable access• Externally mounted emergency stop button• Designed for spreader-bar lifting to ensure safety• Control panel viewing window• Stub-up area is rodent proof
Options• Caterpillar yellow or white paint• Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant)
Features
Enclosures
Model kVA ekW SB/PP LWA
Sound Pressure Levels dBA
Air Flow Rate
Ambient
Capability at
100% Load*1m (3.3 ft) 7m (23 ft)
75%
Load
100%
Load
75%
Load
100%
Load m3/s cfm °C °F
50 Hz
DE605E0550 440 PP 105 82 82 72 72 5.6 11866 43 109
605 484 SB 105 82 83 72 72 5.6 11866 46 115
DE660E0600 480 PP 105 82 83 72 72 5.6 11866 41 106
660 528 SB 105 82 83 72 73 5.6 11866 43 109
DE715E0650 520 PP 105 82 83 72 73 5.6 11866 36 97
715 572 SB 105 82 83 72 73 5.6 11866 41 106
60 Hz
DE550SE0625 500 PP – 84 84 73 74 7.8 16563 47 117
688 550 SB – 84 84 73 74 7.8 16563 48 118
DE600SE0681 545 PP – 84 84 73 74 7.8 16563 42 108
750 600 SB – 84 84 73 74 7.8 16563 43 109
*Ambient capability measured with the Cat extended life coolant at sea level.
Enclosure Package Operating Characteristics
5320 (209.4”)1920 (75.6’’)
2289 (”9
0.1”)
2289 (90.1”)
Approximate weight of enclosure package: 5952 kg (13122 lb). Exact weight is dependent on options. Enclosure weight includes: sound attenuated enclosure, exhaust system, base and generator set.
LEHE0380-03 (10/16)
Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”,
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.cat.com/electricpower©2016 Caterpillar
All rights reserved.
C18
572 ekW/ 715 kVA
50 Hz/ 1500 rpm/ 400 V
Image shown may not reflect actual configuration
Metric English
Package Performance
Genset Power Rating with Fan @ 0.8 Power Factor 572 ekW
Genset Power Rating 715 kVA
Aftercooler (Separate Circuit) N/A N/A
Fuel Consumption
100% Load with Fan 146.1 L/hr 38.6 gal/hr
75% Load with Fan 108.0 L/hr 28.5 gal/hr
50% Load with Fan 73.2 L/hr 19.3 gal/hr
25% Load with Fan 41.1 L/hr 10.9 gal/hr
Cooling System¹
Engine Coolant Capacity 20.8 L 5.5 gal
Inlet Air
Combustion Air Inlet Flow Rate 37.8 m³/min 1334.7 cfm
Max. Allowable Combustion Air Inlet Temp 52 ° C 125 ° F
Exhaust System
Exhaust Stack Gas Temperature 570.4 ° C 1058.8 ° F
Exhaust Gas Flow Rate 111.8 m³/min 3946.1 cfm
Exhaust System Backpressure (Maximum Allowable) 10.0 kPa 40.0 in. water
TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 1 of 3
ELECTRIC POWER - Technical Spec Sheet
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor
Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION
STANDARD
C18
DEFINITIONS AND CONDITIONS
1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.
3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.
Heat Rejection
Heat Rejection to Jacket Water 181 kW 10278 Btu/min
Heat Rejection to Exhaust (Total) 548 kW 31158 Btu/min
Heat Rejection to Aftercooler 109 kW 6196 Btu/min
Heat Rejection to Atmosphere from Engine 90 kW 5120 Btu/min
Heat Rejection to Atmosphere from Generator 31 kW 1769 Btu/min
Alternator²
Motor Starting Capability @ 30% Voltage Dip 2055 skVA
Current 1032 amps
Frame Size A3355L4
Excitation SE
Temperature Rise 150 ° C
Emissions (Nominal)³
NOx 2982.3 mg/Nm³ 6.1 g/hp-hr
CO 347.9 mg/Nm³ 0.7 g/hp-hr
HC 3.8 mg/Nm³ 0.0 g/hp-hr
PM 8.7 mg/Nm³ 0.0 g/hp-hr
TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 2 of 3
ELECTRIC POWER - Technical Spec Sheet
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor
Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION
STANDARD
C18
Applicable Codes and Standards:
AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.
Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for availability.
Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions
Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and Biodiesel capability, please consult your Cat dealer.
www.Cat-ElectricPower.com
STANDBY:Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Performance No.: EM1390-00Feature Code: C18DEAPGenerator Arrangement: 5027420
Source Country: U.K.
Date: 09/05/2016
TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 3 of 3
ELECTRIC POWER - Technical Spec Sheet
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor
Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION
STANDARD
C18