maintain, repair, rebuild, protect solutions for mines … belt systems: fast rubber repairs...
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Maintain, Repair, Rebuild, Protect
Solutions for Mines and Quarries
2 | Solutions for Mines and Quarries
Maximizing production and preventing unplanned downtime are critical in the mining industry. At Henkel — the leading solution provider for adhesives, sealants and functional coatings worldwide — we understand the challenges you face because we know the mining industry inside and out.
With more than 50 years of experience in mining, we’ll help you keep your plants and equipment in top operating condition. Our Loctite brand adhesives are known around the world for reliability and quality.
Let us show you how Henkel and our Loctite brand can help you reduce costs, increase reliability, and improve efficiency.
TRUCK SHOP/MOBILE EQUIPMENT:
Lubricants, cleaners and general maintenance
chemical solutions
CONVEYOR BELT SYSTEMS: Fast rubber repairs
FLOTATION CELLS: Abrasion and corrosion
protection, internal liner repairs
PIPES, DUCTS AND ELBOWS:
Abrasion and corrosion protection
Henkel. Complete Solutions for Your Entire Mining Operation.Repair, rebuild, maintain and protect your assets
Solutions for Mines and Quarries | 3
Why Henkel?As the leading solution provider for adhesives, sealants, and functional coatings
worldwide, we work as a partner with the mining industry.
GYRATORY/CONE CRUSHERS:
Impact resistant epoxy backing compounds
CHUTES: High impact adhesive
solutions to bond ceramic tiles
BALL MILLS: Fast cure/high impact
abrasion-resistant solutions
HYDROCYCLONES: Fast cure/high impact
abrasion-resistant solutions
COMPLETE PRODUCT PORTFOLIO
A full range of solutions for the mining industry.
INNOVATIONSolutions developed
with our customers to help solve their toughest
challenges.
TECHNICAL EXPERTISEEngineering support to help you improve your
operations.
GLOBAL REACHOur products and services are available worldwide.
TRAININGOn-site maintenance workshops to prevent
equipment failure.
INDUSTRY EXPERTISEWe work throughout the mining value chain, from
exploration to refining and transportation.
Put Henkel’s expertise to work on some of your toughest challenges:
• Increased uptime
• Improved efficiency
• Prevent unscheduled downtime
• Increase reliability
YOUR CHALLENGES
HENKEL SOLUTIONS
BENEFITS
RELIABILITYChronic equipment
failures, reduced performance
EFFICIENCYShorter equipment life and reduced efficiency
due to wear
Loctite wear prevention products extend equipment life to
increase Mean Time Between Failures
(MTBF)
Loctite products to prevent loosening, leaks, corrosion
and other problems, reducing Mean Time to
Repair (MTTR) and MTBF
4 | Solutions for Mines and Quarries
• Improving plant efficiency• Increasing equipment reliability• Strengthening plant safety• Reducing costs
Broad Product RangeFrom threadlockers and thread sealants to protective coatings,
our Loctite brand provides solutions for every challenge.
Visit www.henkel-ap.com/MRO
• Improved plant safety
• Reduced downtime
• Increased asset life
• Reduced replacement costs
SAFETYSafety hazards from
unreliable machinery, leaks and other failures
COSTSEquipment subject to wear and corrosion; replacement costs
affecting profitability
Training on use of Loctite products to
improve reliability and reduce downtime; plant
surveys to identify repair improvements
Loctite products to rebuild and repair equipment; in-situ repair without
interruption of operations
Solutions for Mines and Quarries | 5
Henkel. Understanding your equipment. Solving your specific problems.
Fill the gap between housing and manganese steel liners to avoid premature failures
BACKING COMPOUND: Apply Loctite PC 9020 to replace smelted zinc and lower-performance products
• Safer for end-users
• Unique color-change mix identifies when the product is ready to pour
• Higher compressive/ impact resistance increases life of liners
Fill the gap between concrete base and sole metal plate to avoid disalignment
MARINE CHOCKING: Apply Loctite Marine Chocking
• Highest compression strength
• Easy to mix and pour
• Avoid premature failure
YOUR CHALLENGE OUR SOLUTION BENEFITS
PRIMARY CRUSHER
6 | Solutions for Mines and Quarries
Repair damaged areas on rubber
ABRASION PROTECTION: Apply new Loctite Rapid Rubber Repair
• Reduce MTTR
• Extend the life of the equipment
• Avoid major failures
YOUR CHALLENGE OUR SOLUTION BENEFITS
CONVEYOR BELT SYTEMS
Downtime in a mine’s processing plant can mean loss of hours and money.
The following pages show some common problem areas and Henkel solutions.
Henkel Engineering ServicesDetailed in-plant surveys that identify potential cost savings
and maintenance improvements.
Protect the gap between ceramic tiles in chutes
ABRASION PROTECTION: Apply Loctite High Impact Wearing Compound
• Extend the life of the chute
• Avoid tile release
YOUR CHALLENGE OUR SOLUTION BENEFITS
CHUTES
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Extend the life of the screen structure against severe abrasion
FRAME PROTECTION: Apply Loctite High Impact Wearing Compound/Pneu-Wear Wearing Compound
• Increase life of the structure
• Reduce risk of major failures
YOUR CHALLENGE OUR SOLUTION BENEFITS
SCREENS
Our Loctite solutions provide:Surface protection • Abrasion resistance • Cost savings
Protect damaged areas over rubber/metal surfaces
ABRASION PROTECTION: Apply Loctite Fast Cure Wearing Compound/High Impact Wearing Compound
• Reduce MTTR
• Extend MTBF
• Avoid a major shutdown; repairs can be done on regular planned shutdowns
SAG AND BALL MILLS
YOUR CHALLENGE OUR SOLUTION BENEFITS
8 | Solutions for Mines and Quarries
Information and ResourcesMaintenance guides, application videos, catalogs,
case studies and more – just a click away.
Visit www.henkel-ap.com/MRO
Repair damaged areas on pump volute and wear liners
ABRASION PROTECTION: Apply Loctite Wearing Compound
• Reduce MTTR
• Extend the operation of the pump
• Avoid major failures
• Cost savings by rebuilding expensive spare parts
YOUR CHALLENGE OUR SOLUTION BENEFITS
SLURRY PUMPS
Protect the bottom area of discharge bin against abrasion/impact
WEAR PROTECTION: Apply Loctite High Impact Wearing Compound
• Increase MTBF
• Reduce risk of major failures
• Permit repairs during planned shutdowns
YOUR CHALLENGE OUR SOLUTION BENEFITS
HYDROCYCLONES
Solutions for Mines and Quarries | 9
Our Loctite solutions provide:Surface protection • Abrasion resistance • Extended equipment life
Repair damaged areas over rubber liners
WEAR/CORROSION PROTECTION: Apply Loctite Flex 80 Putty
• Reduce MTTR
• Reinforce areas suffering more abrasion with a high impact/high wear resistant solution
• Permit repairs during planned shutdowns
Repair damaged rubber
WEAR/CORROSION PROTECTION: Apply Loctite Flex 80 Putty
• Reduce MTTR
• Reinforce areas suffering more abrasion with a high impact/high wear resistant solution
• Permit repairs during planned shutdowns
Protect main shaft surface against corrosion
WEAR/CORROSION PROTECTION: Apply Loctite Sprayable Ceramic
• Extend equipment life
• Increase MTBF
FLOTATION CELLS
YOUR CHALLENGE OUR SOLUTION BENEFITS
10 | Solutions for Mines and Quarries
On-Site TrainingOur maintenance workshops will help your staff improve safety
and reliability and reduce costs.
CONCENTRATOR PLANT
Protect damaged areas over rubber/metal surfaces
ABRASION PROTECTION: Apply Loctite Fast Cure Wearing Compound/High Impact Wearing Compound
• Reduce MTTR
• Extend MTBF
• Avoid longer shutdowns
Concrete in floors and chemical- contaminant areas needs to be repaired constantly due to aggressive chemical attack
CORROSION PROTECTION: Appy Loctite Floor Fill and Chemical Resistant Coating products
• Improved safety
• Easy to apply, minimizing disruption to production
• Long-term solution
YOUR CHALLENGE OUR SOLUTION BENEFITS
Solutions for Mines and Quarries | 11
Henkel. Understanding your mobile equipment.
Maintaining trucks, shovels, loaders and secondary heavy duty equipment under harsh conditions and heavy vibration, resulting in loose fasteners, leaking hydraulic fittings and failing gaskets
Loctite Threadlockers, Liquid Gaskets and Hydraulic Sealants
• Prevent fastener loosening
• Eliminate hydraulic leaks, avoid ISO 14000 issues due to fluid leaks
• Increase MTBF, increase reliability of equipment.
YOUR CHALLENGE OUR SOLUTION BENEFITS
MOBILE EQUIPMENT
12 | Solutions for Mines and Quarries
Reduce Your CostsMore than 90% of our customers realize above-target cost savings
after just 4 months. Let us do the same for you.
Reduce and avoid leaks of hydraulic oil
Loctite Gasketing and Thread Sealing
• Increase uptime/MTBF, avoid ISO 14000 issues
• Increase reliability, increase MTBF
Prevent parts from loosening due to vibration
Loctite Threadlockers
Prevent spun bearings
Loctite Retaining Compounds
Avoid failures of electrical connectors due to humidity, dust or contaminants
Loctite Dielectric Tune-Up Grease
Prevent seizure of assembled parts
Loctite Anti-Seize Lubricants
YOUR CHALLENGE OUR SOLUTION BENEFITS
TRANSMISSION/DIESEL ENGINE
Solutions for Mines and Quarries | 13
14 | Solutions for Mines and Quarries
LOCTITE MACHINERY ADHESIVES
• Threadlocking
• Thread Sealants
• Gasketing
• Retaining
REBUILDING, PROTECTING
AND COATING
• Metal-Filled Compounds
• Concrete Repair
• Wear Resistant Coatings
SUPPLEMENTARY MAINTENANCE
PRODUCTS
• Cleaners
• Metal Pretreatment
• Anti-Seize and Lubricants
Broad Solution PortfolioFrom reducing wear and corrosion to sealing leaks, Henkel has a wide range of products that can solve any challenge in your facility.
BONDING AND SEALING WITH
LOCTITE
• Epoxies
• Polyurethanes
• Instant Adhesives
• Industrial Sealants
VALUE FOR YOU Henkel offers more than a product portfolio. We are a partner who understands
your industry and helps solve your toughest challenges.
On-site expert consulting and
application support
Global network of technicians and engineers
On-site Maintenance
Workshops and tailored training
programs
Global MRO Training and Application
Centers
Global Distributor and Certified
Applicator network
Exceptional OEM and MRO
expertise
Wide selection of information and
how-to guides for operators
Online access to resources and technical data
For more information, contact your Henkel representative, or visit www.henkel-ap.com/MRO
Henkel PartnershipServices to help you succeed
Plant SurveyA plant survey will analyze current maintenance practices and culture and offer opportunities for improvement. It can also be used to customize training workshops specific to your needs.
Product TrialsProduct trials allow you to test the performance of our products in your plant. Henkel will train your staff on the correct application methods.
Maintenance WorkshopThis on-site training customized to your needs will help your staff increase equipment reliability, reduce routine and redundant maintenance tasks, improve safety, reduce energy costs, and increase productivity.
Surface Engineering SolutionsOur experts will show you how to identify and apply the proper surface protection coatings to keep your assets up and running with minimal downtime. We can also recommend Henkel Certified Applicators who specialize in these types of repairs.
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® Except as otherwise noted,
all marks used above in this
brochure/leaflet, report/data
sheet etc. are trademarks and/
or registered trademarks of
Henkel and/or its affiliates in
the US and elsewhere.
© Copyright 2015. Henkel Asia-
Pacific and China Headquarters.
All rights reserved.
APH-AG-241 (12/2015)
Henkel products are designed to meet the specifications and testing standards of a variety of agencies. Because such standards change or may be modified, no warranty is given regarding such compliance. The information provided may be used as a quick reference tool to aid in design or application. For up-to-the-minute information on agency approvals, or to inquire about additional agency approvals, please contact Henkel Product Management team or local Technical Support team.
Contact us at: www.henkel-ap.com/MRO
Henkel Asia–Pacific &China HeadquartersNo. 928 Zhangheng RoadZhangjiang High–Tech ParkPudong New DistrictShanghai 201203P.R. ChinaTel: +86–21–2891 8000Fax: +86–21–2891 8971
Henkel Australia Pty Ltd.135–141 Canterbury RoadKilsyth, Victoria 3137MelbourneAustraliaTel: +61–3–9724 6444Fax: +61–3–8761 6988
Henkel Hong Kong Ltd.Units 807–8108/F Island Place Tower510 King’s Road, North PointHong KongTel: +852–2233 0000Fax: +852–2802 9995
PT. Henkel Indonesien21/F, Talavera Office ParkJl. Letjen TB. SimatupangKav. 22–26 Jakarta 12430IndonesiaTel: +62–21–2758 6900Fax: +62–21–7592 4625
Henkel Japan Ltd. 27–7 Shin Isogo–choIsogo–ku, Yokohama–shiKanagawa 235–0017JapanTel: +81–45–758 1800Fax: +81–45–758 1851
Henkel AG & Co., KGaA (Headquarters)Henkelstraße 6740589 DüsseldorfGermanyTel: +49-211 7970Fax: +49-211 798 4008
Henkel Korea Ltd. 8/F, Henkel Tower418 Mapo–dong, Mapo–guSeoul 121–734South KoreaTel: +82–2–3279 1700Fax: +82–2–3273 4663
Henkel (Malaysia) Sdn. Bhd. 46/F, Menara TMJalan Pantai BaharuKuala Lumpur 59200MalaysiaTel: +60–3–2246 1000 Fax: +60–3–2246 1188
Henkel New Zealand Ltd.2 Allens Road, East TamakiPO Box 58 493Greenmount 1730, AucklandNew ZealandTel: +64–9–272 6710Fax: +64–9–272 6735
Henkel Philippines Inc.LSL Building 2, Diode St., LISPP, Brgy. Diezmo, CabuyaoLaguna 4025PhilippinesTel: +63–49–543 1088Fax: +63–2–325 0031
Henkel CorporationOne Henkel Way Rocky Hill, CT 06067United StatesTel: +1-800-571 5100Fax: +1-860-571 5465
Henkel Singapore Pte Ltd. #03–01/02Haw Par Technocentre401 Commonwealth DriveSingapore 149598Tel: +65–6266 0100Fax: +65–6266 1161
Henkel Taiwan Ltd. 10/F, 866 Zhongzheng RoadZhonghe DistrictNew Taipei City 235TaiwanTel: +886–2–2227 1988Fax: +886–2–2226 8699
Henkel (Thailand) Ltd. 35/F, Centralworld Tower999/9 Rama I RoadKhwaeng PathumwanKhet PathumwanBangkok 10330ThailandTel: +66–2–209 8000Fax: +66–2–209 8008
Henkel Adhesive Technologies Vietnam Co., Ltd.No. 7, Road 9ABien Hoa II Industrial ParkBien Hoa, Dong Nai ProvinceVietnamTel: +84–61–3835 461Fax: +84–61–3835 463