pcra –an integrated energy solution provider 1 3 rd international summit on food processing,...
TRANSCRIPT
PCRA –An Integrated Energy Solution Provider1
3rd International Summit on Food
Processing, Agribusiness & Dairy 14th September 2011 New Delhi
Presentation by: Lt. Col. Satish Sharma, Jt. Director
PCRA –An Integrated Energy Solution Provider2
About PCRA
Need of Energy Conservation
Successful Energy Audit Case Study
Structure of Presentation
PCRA –An Integrated Energy Solution Provider3
1973 : Oil crisis world over
Study team : Engineers from IOCL, NPC, DGTD estimated huge oil conservation potential in industries & STUs
Study results
: Conservation potential of 20 - 30%
6th Jan ’76 : Petroleum Conservation Action Group (PCAG) formed
10th Aug’78 : PCAG reconstituted as “Petroleum Conservation Research Association” (PCRA) and registered as a society under MOP&NG, Government of India
Emergence of PCRA
PCRA –An Integrated Energy Solution Provider4
Field Activities
Industrial Sector / Commercial Bldg Sector
Energy Audit
I.T.P.
Fuel Oil Diagnostic Study
Walk Through Audits-SSI
Transport Sector
Driver Training Programme
Model Depot Study
Agriculture Sector
Demonstration Centre
L.I.P. Rectification
Kisan MelasSeminars/Technical Meets / Workshops
Follow up Studies
Domestic Sector
Youth Programmes
Save LPG Clinics
Domestic Workshop
Other Activities
International Networking
OGCF Awards
Empanelment of Auditors
Promote replication of PCRA efforts in Clusters
Field Activities
Common to all Sectors
PCRA –An Integrated Energy Solution Provider5
Strengths of PCRA
34 Nos of Energy Auditors Certified by Bureau of Energy Efficiency (BEE), Ministry of Power
87 Nos of Energy Auditing firms Empanelled by PCRA who function as extended arms
India’s largest Organization promoting Energy & Petroleum conservation .
India’s Largest Energy Auditing organization. Wide Experience of Energy Audits (more than 21000) in all types of industries.
Networking with over 40 Research organizations Vast experience of conducting Fuel Efficiency programs in Transport
sector in all types of fleet. Close coordination with Various Govt. Depts. at State & Central Level.
PCRA –An Integrated Energy Solution Provider6
Need for Energy Conservation
PCRA –An Integrated Energy Solution Provider7Source : *BP statistical Review, end 2010
Energy Mix Pattern- India
PCRA –An Integrated Energy Solution Provider8
Transport22%
Residential10%
Industry49%
Others14% Agriculture
5%
Sector-wise Total Energy Consumption in India
PCRA –An Integrated Energy Solution Provider9
Industrial14%
Agriculture4%
Others13%
Domestic18%
Transport51%
Sector-wise Consumption of Petroleum Products in India
PCRA –An Integrated Energy Solution Provider10
SECTOR CONSERVATION POTENTIAL
Transport 20%
Domestic 20%
Industrial 25%
Agricultural 25%
Commercial 25%
SECTORWISE CONSERVATION POTENTIAL
PCRA –An Integrated Energy Solution Provider11
Energy Efficiency Scenario : Global
Japanese primary energy consumption per unit GDP is the lowest in the world owing to various energy conservation measures taken for the respective sectors.
Energy Consumption per unit GDP
1 1.7 23.2 3.2
6 6
8.7 9.28.1
18
0
2
4
6
8
10
12
14
16
18
20
Source: IEA
PCRA –An Integrated Energy Solution Provider12
Successful Energy AuditCase Study
Case Study of Energy Audit
A Prominent Bakers
In NCR
PCRA –An Integrated Energy Solution Provider13
Salient Features
Product Biscuits
Production 1100MT/ Month
Major Equipments Studied
Air Compressors, Illumination, DG Sets, Motors & Ovens
Power Consumption 5,11,348kVAh, 4,92,418 kWh
Average PF 0.963
Average Cost of Energy Rs 5.18/ kVAh (Rs 5.38 / kWh )
PCRA –An Integrated Energy Solution Provider14
Area Covered During The Audit
• Review of Electricity Bills, Contract Demand & Power Factor
• Loading Pattern of Induction Motors• Study of Air Compressor• Study of DG Set • Study of Ovens • Study of Illumination
PCRA –An Integrated Energy Solution Provider15
Load Management
Sl.No
Observation Recommendation Potential Savings Investment
(Rs)
Payback Period
(Months)kVAh Rs
1 Low Power Factor (average PF maintained is 0.963 )
-Install capacitors of lower rating
-Inspect capacitors periodically
-Replace faulty capacitors
18,930 98,057 15,000 2 Months
PCRA –An Integrated Energy Solution Provider16
Air Compressor
Sl.No
Observation Recommendation Potential Savings Investment
(Rs.)
Payback Period
(Months)Kwh Rs.
1 Poor Efficiency
(78%)
-Get the compressor inspected and overhauled
10,250 55,145 10,000 2 Months
PCRA –An Integrated Energy Solution Provider17
DG Set
Sl.No
Observation Recommendation Potential Savings Investment
(Rs)
Payback Period
(Months)KL Rs
1 Low Specific Power Generation 3.4 kWh/ liter
-Get the DG serviced and tuned
-Improve air supply to DG Set
3.5 KL HSD
Rs1.23 Lakhs
Rs10,000 One Month
PCRA –An Integrated Energy Solution Provider18
Ovens
Sl.No
Observation Recommendation Potential Savings Investment
(Rs)
Payback Period
(Months)KL
HSDRs
(Lac)
1 Poor Burner
Efficiency
Get burners tuned 55 19.21 NA NA
PCRA –An Integrated Energy Solution Provider19
Ovens
Sl.No
Observation Recommendation Potential Savings Investment
(Rs)
Payback Period
(Months)kVAh/
KL HSD
Rs
(Lac)
2 Idle running of Burners and Fans
-Stop Burners and Fans when the production line is idle
24,500 kWh & 22KL HSD
8.99 NA NA
PCRA –An Integrated Energy Solution Provider20
Illumination
Sl.No
Observation Recommendation Potential Savings Investment
(Rs)
Payback Period
(Months)kWh Rs
1 Use of energy efficient lights
-Replace existing 150 tube lights with 28W T/L having electronic chokes.
-Replace Halogen lamps and incandescent lamps with CFL
16,050 86,350 Rs 1 Lakh 14 Months
PCRA –An Integrated Energy Solution Provider21
Total Saving
1. Total Saving Identified :
Power : 69,730 kWh
HSD : 80 KL
2. Savings Identified in Terms of Rupees : 31,82,000
3. Expected Capital Investment in Rs: 1,25,000
PCRA –An Integrated Energy Solution Provider22
Thank You
Lt Col Satish Sharma
Joint Director