pc60 repair manual

100
SERVICE NOTES Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 1998 ROLAND DG CORPORATION Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. PC-60 R1-980203 First Edition PC-60 '98.Jan.DE1 Printed in Japan 1 Structure & Spare Parts 1-1 COVERS ....................................................................................... 1 1-2 FRAME (1) .................................................................................... 2 1-3 FRAME (2) .................................................................................... 4 1-4 CHASSIS ...................................................................................... 6 1-5 THERMAL CARRIAGE ................................................................. 7 1-6 TOOL CARRIAGE ......................................................................... 7 1-7 STAND .......................................................................................... 8 1-8 ACCESSORIES ............................................................................ 8 2 Electrical Section 2-1 WIRING MAP ................................................................................ 9 2-2 MAIN BOARD ASS'Y .................................................................. 10 2-3 OTHER CIRCUIT BOARDS ........................................................ 17 3 Replacement of Main Parts 3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT ......... 19 3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT ..................... 22 3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 25 3-4 PLATEN DAMPER_REPLACEMENT ......................................... 26 3-5 HEAD LEVER_FIXING ............................................................... 27 3-6 CARTRIDGE HOLDER ARM_REPLACEMENT ......................... 29 3-7 PINCH ROLLER_REPLACEMENT ............................................. 32 3-8 WIRE_REPLACEMENT .............................................................. 35 3-9 MOTOR_FIXING ......................................................................... 38 4 Adjustment 4-1 Special Tool ................................................................................ 39 4-2 Service Mode .............................................................................. 40 4-3 Factory Mode .............................................................................. 41 4-4 Faunction Mode .......................................................................... 43 4-5 HOW TO UPGRADE FIRMWARE .............................................. 45 4-6 TOOL HEIGHT ADJUSTMENT ................................................... 46 4-7 TOOL PRESSURE ADJUSTMENT ............................................ 48 4-8 HEAD VOLTAGE ADJUSTMENT ............................................... 51 4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 53 4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT .............. 57 4-11 HEAD POSITION ADJUSTMENT 1 ............................................ 61 4-12 HEAD POSITION ADJUSTMENT 2 ............................................ 63 4-13 PRINT/CUT OFFSET ADJUSTMENT ......................................... 65 4-14 CARTRIDGE POSITION ADJUSTMENT .................................... 67 4-15 CMYK SENSING CHECK ........................................................... 70 4-16 GRIT COMPENSATION ............................................................. 72 4-17 WIRE TENSION ADJUSTMENT ................................................. 75 4-18 STITCHING ADJUSTMENT ........................................................ 77 4-19 GRIT ECCENTRICITY ADJUSTMENT ....................................... 80 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE ..................................................... 85 5-2 SENSOR MAP ............................................................................ 86 6 Troubleshooting 6-1 PRINTING ................................................................................... 87 6-2 CUTTING .................................................................................... 89 6-3 OTHERS ..................................................................................... 91 7 Supplement 7-1 MAINTENANCE CHECK LIST .................................................... 93 7-2 USER’S DIP SW SETTING ......................................................... 94 7-3 LINE SPACING ADJUSTMENT MODE ...................................... 95 7-4 SPECIFICATIONS ...................................................................... 96 Contents Structure & Spare Parts Electrical Section Replacement of Main Parts Adjustment Supplemental Information Troubleshooting Supplement 1 2 3 4 5 6 7 SERIAL NUMBER This service note applies directly to the PC-60 with serial numbers ZK60950 and above.

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Page 1: Pc60 Repair Manual

SERVICE NOTES

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 1998 ROLAND DG CORPORATION

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

PC-60

R1-980203

First EditionPC-60 '98.Jan.DE1

Printed in Japan

1 Structure & Spare Parts1-1 COVERS .......................................................................................11-2 FRAME (1) .................................................................................... 21-3 FRAME (2) .................................................................................... 41-4 CHASSIS ......................................................................................61-5 THERMAL CARRIAGE ................................................................. 71-6 TOOL CARRIAGE ......................................................................... 71-7 STAND ..........................................................................................81-8 ACCESSORIES ............................................................................ 8

2 Electrical Section2-1 WIRING MAP ................................................................................92-2 MAIN BOARD ASS'Y .................................................................. 102-3 OTHER CIRCUIT BOARDS ........................................................ 17

3 Replacement of Main Parts3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT ......... 193-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT ..................... 223-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 253-4 PLATEN DAMPER_REPLACEMENT ......................................... 263-5 HEAD LEVER_FIXING ............................................................... 273-6 CARTRIDGE HOLDER ARM_REPLACEMENT ......................... 293-7 PINCH ROLLER_REPLACEMENT ............................................. 323-8 WIRE_REPLACEMENT .............................................................. 353-9 MOTOR_FIXING ......................................................................... 38

4 Adjustment4-1 Special Tool ................................................................................ 394-2 Service Mode .............................................................................. 404-3 Factory Mode .............................................................................. 414-4 Faunction Mode .......................................................................... 43

4-5 HOW TO UPGRADE FIRMWARE .............................................. 454-6 TOOL HEIGHT ADJUSTMENT ................................................... 464-7 TOOL PRESSURE ADJUSTMENT ............................................ 484-8 HEAD VOLTAGE ADJUSTMENT ............................................... 514-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 534-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT .............. 574-11 HEAD POSITION ADJUSTMENT 1 ............................................ 614-12 HEAD POSITION ADJUSTMENT 2 ............................................ 634-13 PRINT/CUT OFFSET ADJUSTMENT ......................................... 654-14 CARTRIDGE POSITION ADJUSTMENT .................................... 674-15 CMYK SENSING CHECK ........................................................... 704-16 GRIT COMPENSATION ............................................................. 724-17 WIRE TENSION ADJUSTMENT ................................................. 754-18 STITCHING ADJUSTMENT ........................................................ 774-19 GRIT ECCENTRICITY ADJUSTMENT ....................................... 80

5 Supplemental Information5-1 OPERATIONAL SEQUENCE ..................................................... 855-2 SENSOR MAP ............................................................................ 86

6 Troubleshooting6-1 PRINTING ................................................................................... 876-2 CUTTING .................................................................................... 896-3 OTHERS ..................................................................................... 91

7 Supplement7-1 MAINTENANCE CHECK LIST .................................................... 937-2 USER’S DIP SW SETTING ......................................................... 94

7-3 LINE SPACING ADJUSTMENT MODE ...................................... 957-4 SPECIFICATIONS ...................................................................... 96

Contents

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Supplement

1

2

3

4

5

6

7

SERIAL NUMBER

This service note applies directly to the PC-60

with serial numbers ZK60950 and above.

Page 2: Pc60 Repair Manual

To Ensure Safe Work

To Ensure Safe Work

About and Notices

Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.

* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.

The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at left

means "danger of electrocution."

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means "Do not touch."

The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at left

means "the power-cord plug must be unplugged from the outlet."

Page 3: Pc60 Repair Manual

About the Labels Affixed to the Unit @{\tx´¢˜

In addition to the and symbols, the symbols shown below are also used.

kgf•cm8

: Tips and advice before the adjustment.

: Indicates tightening torque.

: Indicates amount for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.

The following figure describes the location.

Electric charge.

Do not touch when power is on.

The wiring terminal intended for

connecetiion of the protective

earthing conductor associated

with the supply wiring.

Do not disconnect the cable of

this terminal except the time of

replacement.

Turn off the main power SW before

servicing.Main power SW still supplied even subpower SW is turned off.

Torque

Page 4: Pc60 Repair Manual

-- MEMO --

Page 5: Pc60 Repair Manual

1 Structure & Spare Parts

1

1

1 Structure & Spare Parts1-1 COVERS

PARTS LIST -Main Parts-Parts No. Parts Name

1 22095102 APRON,F PC-602 22095101 APRON,R PC-603 22245101 COVER DUST PNC-9604 22025230 COVER,FRONT PC-605 22025229 COVER,RAIL PC-606 22025227 COVER,SIDE L PC-607 22025228 COVER,SIDE R PC-608 22135529 GUIDE,CUTTER PC-609 22505284 LABEL,COLOR CAMM PRO PC60 #76011 7435220020 PANEL BOARD ASS'Y12 7435217010 PANELKEY BOARD ASS'Y13 22665236 SHEET,PANEL SW PC-60

14 12369446 CS-2 CLIP

PARTS LIST -Supplemental Parts-Parts Name

3 LABEL CAMM-1 WARNING 4 LABEL CAUTION PAD,PC-60 No.7665 LABEL DIP SW PC60 6 SCREW BINDING HEAD Cr 3X87 SCREW BINDING HEAD BC 3X68 SCREW P-TIGHT BINDING HEAD BC 3X69 SCREW W-SEMS BC 3X60 TAPE 3M ELECTRICAL #1245 25X21{ TAPE TAPE,GUIDE(CUT WHEN USING) L=820MM} WASHER OUT SIDE TEETH Cr M3

Page 6: Pc60 Repair Manual

2

1 Structure & Spare Parts

1

1-2 FRAME (1)

Page 7: Pc60 Repair Manual

1 Structure & Spare Parts

3

1

PARTS LIST -Main Parts-Parts No. Parts Name

1 22145206 ARM,L COVER F TYPE2 PC-602 22145207 ARM,R COVER F TYPE2 PC-603 22805267 ASS'Y,MOTOR Y PC-604 22355648 BASE,COVER F TYPE2 PC-605 22355640 BASE,HOLDER CARTRIDGE PC-606 22355658 BASE,PRINT-HEAD TYPE2 PC-607 22355638 BASE,Y-DRIVE PC-608 22175815 BEARING F8-16ZZ9 12159561 BUSH,80F-081510 21955106 DAMPER ROTARY PC-6011 22175608 DRIVE GEAR12 22115730 FRAME,F-COVER L PC-6013 22115731 FRAME,F-COVER R PC-6014 22805270 ASS'Y,FRAME GUIDE TYPE3 PC-6015 22135525 GUIDE BOBBIN PC-6016 22135528 GUIDE,CABLE PC-5017 11899119 L-BEARING,2RSR9ZMUU+840LM18 22145426 LEVER CARTRIDGE L PC-6019 22145425 LEVER CARTRIDGE R PC-6020 22145427 LEVER RIBBON PC-6021 12399106 MAGNET,CATCHER SM-911S22 15229705 PHOTO INTERRUPTER GP1A71A123 21535113 PIN LEVER PC-6024 21535114 PIN,COVER F PC-6025 22055337 PLATE CARTRIDGE PC-6026 12179723 PULLEY WITH BEARING 217-72327 21975126 PULLEY,HD43.44S16(B21C26.5)28 15229506 SENSOR INTERRUPTER,GP1A05A529 22145122 SHAFT STAY NO.1 214-12230 22295144 SHAFT,PULLEY PC-6031 22175149 SPRING,CARTRIDGE BACKUP PC-6032 22175148 SPRING,CARTRIDGE HOLDER PC-6033 22175150 SPRING,COVER F PC-6034 22175151 SPRING,SET COVER F PC-6035 22035318 STAND OF IDLE PULLEY36 22715130 STAY,FRAME GUIDE PC-6037 22715129 STAY,HEAD SUPPORT PC-6038 22715124 STAY,MAGNET PC-6039 22715125 STAY,SENSOR CARRIAGE PC-6040 22715128 STAY,SENSOR F COVER PC-60

41 21945115 WIRE,Y-DRIVE PC-60

PARTS LIST -Supplemental Parts-Parts Name

1 LABEL CAUTION HOT SURFACE No.7782 LABEL G-ROLLER 3X253 LABEL G-ROLLER 3X1504 PIPE POLY 3X6X85 RING E-RING ETW-66 SCREW FLANGE SOCKET Cr 3X67 SCREW HEXAGONAL CAP BC 4X68 SCREW HEXAGONAL CAP BC 3X69 SCREW HEXAGONAL CAP 4X80 SCREW HEXAGONAL CAP BC 4X10{ SCREW LONG LOCK BC 3X8} SCREW W-SEMS BC 3X6q SCREW W-SEMS Cr 3X8w SCREW W-SEMS BC 3X12e SCREW HEXAGONAL CAP BC 4X6r SHEET VINYL(CUT WHEN USING) 10X50t WASHER FIBER M10y WASHER FLAT Cr 4X8X0.5u WASHER OUT SIDE TEETH Cr M4i SCREW HEXAGONAL CAP BC 3x12o SCREW SEMS Cr 3X6

Page 8: Pc60 Repair Manual

4

1 Structure & Spare Parts

1

1-3 FRAME (2)

Page 9: Pc60 Repair Manual

1 Structure & Spare Parts

5

1

PARTS LIST -Main Parts-Parts No. Parts Name

1 22805220 ASS'Y,FRAME SIDE L PC-602 22805219 ASS'Y,FRAME SIDE R PC-603 22805221 ASS'Y,MOTOR X PC-604 22805143 ASS'Y,PINCH ROLLER L PNC-9605 22805142 ASS'Y,PINCH ROLLER R PNC-9606 22145107SZ BACK UP STAY7 22355641 BASE,LEVER PC-608 22355642 BASE,X-MOTOR PC-609 22145303 BEARING SHAFT 4X7.510 22005111 BED,PC-6011 12159508 BUSH,SHAFT OILES 80F-120613 23505366 CABLE-ASSY PAPER-SENS PC-6014 21755103 CLEANER,PC-6015 21745102 COLLAR,LEVER PNC-96016 22025233 COVER,INNER PC-6017 21955107 DAMPER,PLATEN PC-6018 21715104 FAN,SCIROCCO 109BF24HA2-1019 22115741 FRAME,CENTER TYPE2 PC-6020 22175693 GEAR L

21 22135511 GUIDE,LEVER PNC-96022 22145423 LEVER PC-5023 22265101 PAD CUTTER24 21545126 PAD,RUBBER CLEANER PC-6025 21545123 PAD,RUBBER R PC-6026 15229705 PHOTO INTERRUPTER GP1A71A127 22145831 PIN NO.1 (214-831)28 22175289 PINCH ROLL SPRING29 22175877 PINCH ROLLER30 22055339 PLATE,G-ORIGIN PC-6031 22055338 PLATE,SHAFT PC-6032 22175871 ROLLER FD12 S4(B4 C4.0)33 15229505 SENSOR INTERRUPTER GP2A2534 22145393 SHAFT,JOINT PNC-96035 22295145 SHAFT,SQUARE PC-6036 22295143 SHAFT,WITH G-ROLLER PC-6037 21475106 SHEET,CUSHION PC-6038 22715127 STAY,SENSOR SETUP PC-6040 12239603 X-CUSHION41 22715143 STAY,SENSOR FRONT PC-6042 22715144 STAY,SENSOR REAR PC-60

PARTS LIST -Supplemental Parts-Parts Name

1 BUSH ROLL 4X4

2 PIN PUSH SUS 2.5X83 PIPE POLY 3X6X84 RING E-RING ETW-105 RING E-RING ETW-36 SCREW HEXAGONAL CAP + SPW BC 3X88 SCREW HEXAGONAL CAP BC 4X159 SCREW HEXAGONAL CAP BC 3X6{ SCREW LONG LOCK BC 3X8} SCREW SOCKET SET W-POINT Cr 3X3q SCREW W-SEMS BC 3X6w SCREW W-SEMS BC 4X8e SCREW W-SEMS BC 3X40r SCREW W-SEMS BC 3X12t SCREW W-SEMS Cr 3X8y TIE RT-30SSF5u WASHER FLAT Cr 4X10X0.8

Page 10: Pc60 Repair Manual

6

1 Structure & Spare Parts

1

1-4 CHASSIS

PARTS LIST -Main Parts-Parts No. Parts Name

1 13429746 AC INLET SUP-J3G-E + FILTER2 23465157 CABLE-ASS'Y JUNBIWIRE A PNC9603 23505322 CABLE-ASSY JUNBIWIRE D PC-504 23505323 CABLE-ASSY JUNBIWIRE E PC-505 23475140 CABLE-CARD 26P 180L BB6 22815124 CHASSIS,PC-607 11769106 CLAMP,CLAMP-B8 12399327 FILTER(E),FRC-46-129 12559573 FUSE 4AT10 12559570 FUSE 5X20 CEE-2AT WICKMANN11 12559570 FUSE 5X20 CEE-2AT (230,240V)12 12559443 FUSE 5X20 SB-3.15 (100,110,117V)14 22465115 HEAT-SINK,PC-6015 12189835 HOLDER-FUSE BM-SS-1-1416 7435214000 MAIN BOARD ASS'Y 17 13129170 POWER SW AJ7201B18 22355168 RUBBER FOOT PL-10J6519 7435217030 TRANS BOARD ASS'Y20 22455112U0 TRANSFORMER-PW PC-6021 23505898 WIRE,B GRX-41022 23505899 WIRE,C GRX-41023 23505367 CABLE-ASSY MECHA-SENS PC-60

PARTS LIST -Supplemental Parts-Parts Name

1 LABEL FLASH LIGHTING SEAL

2 LABEL FUSE CAUTION SEAL 3 LABEL FUSE SEAL 4 NUT HEXAGONAL NUT+SPW Cr M45 SCREW BINDING HEAD BC 4X46 SCREW OVAL HEAD BC 3X87 SCREW SEMS Cr 3X108 SCREW SEMS BC 4X109 SCREW W-SEMS BC 3X60 TAPE 3M Y-4945(CUT WHEN USING) 12X45{ TIE RT-30SSF5} WASHER OUT SIDE TEETH Cr M4

Page 11: Pc60 Repair Manual

1 Structure & Spare Parts

7

1

1-5 THERMAL CARRIAGE

1-6 TOOL CARRIAGE

PARTS LIST -Main Parts-Parts No. Parts Name

1 22805217 ASS'Y,CARRIAGE PC-602 21815101 BOLT,PENHOLDER3 23475138 CABLE-CARD 20P 1120L BB HIGH-V4 7435220010 CARRIAGE BOARD ASS'Y5 22045399 CARRIAGE COVER6 22205134 HOLDER,PEN7 22285503 NUT,PENHOLDER8 7435217020 PINCH ROLL SENSOR BOARD ASS'Y9 22435320 PNC-1000A TDS-LCC-03 H

10 22175122 SPRING,BACK UP PNC-96011 22035122 STAND,CUT CARRIAGE PC-6012 22715123 STAY,CARRIAGE BOARD PC-60

PARTS LIST -Supplemental Parts-Parts Name

1 BINDER T-18L2 CUSHION FELT 30X8X33 SCREW W-SEMS BC 3X64 TAPE FILAMENT 12X305 TAPE NITTO #500(CUT WHEN USING) 20X30

PARTS LIST -Main Parts-Parts No. Parts Name

1 21905123 ADAPTER,P-HEAD HOLDER PC-602 22805218 ASS'Y,CARRIAGE THERMAL PC-603 21655144 HOLDER,PRINT HEAD 2 PC-604 22175120 SPRING,HEAD5 21505107 ROLLER,PINCH OF HEAD PC-60

PARTS LIST -Supplemental Parts-Parts Name

1 BUSH ROLL 3X3.5

2 SCREW HEXAGONAL CAP BC 2X43 SCREW W-SEMS BC 3X124 SCREW WH NYLOCK BC 3X65 SCREW HEXAGONAL CAP NYLOCK BC 3X16

Page 12: Pc60 Repair Manual

8

1 Structure & Spare Parts

1

1-8 ACCESSORIES

ENGLISHJAPANESE

10

61 3 4

9 8

2 5

7

1-7 STAND

1

2

1 2

2

6

4

4

1

8

5

7

3

34

5 6

78

11

PARTS LIST -Main Parts-Parts No. Parts Name

1 7448502000 STAND LEG ASS'Y PNS-1352 22715142 STAY,PNS-1353 7448503000 SHAFT SHEET ASS'Y PNS-1354 21985114 BRACKET ,MOUNTING FIX.PNS-1355 21665104 HANGER,L PNS-186

6 21665105 HANGER,R PNS-1867 11499108 SCREW,STOPPER RETAINING PNS186

8 22135316 STOPPER,PNS-186

PARTS LIST -Supplemental Parts-Parts Name

1 TOOL HEXAGONAL WRENCH 5 2 TOOL HEXAGONAL WRENCH 4 3 TOOL HEXAGONAL WRENCH 3 4 TOOL HEXAGONAL WRENCH 2.5 5 BOLT HEXAGONAL SOCKET HEAD BC 6X70

6 SCREW HEXAGONAL CAP BC 6X157 SCREW HEXAGONAL CAP BC 4X88 SCREW HEXAGONAL FLAT HEAD Cr 4X8

PARTS LIST -Main Parts-Parts No. Parts Name

1 23495124 AC CORD 3ASL/100 240VA 10A SAA2 13499111 AC CORD H05VV-F 240VE 10A S3 13499109 AC CORD SJT 117V 10A 3PVC4 23495214 AC CORD VCTF 100V 7A 3P-S5 23495125 AC-CORD H05VV 230V 10A S6 13499209 ADAPTER PLUG (100V)7 22605249 CARTON,PC-60(CARTON+PAD SET)8 26015155 MANUAL,USE EN PC-609 26015156 MANUAL,USE JP PC-6010 22695102 PEN HEAD CLEANER11 21475105 SHEET,HEAD CLEANER PC-50

Page 13: Pc60 Repair Manual

2 Electrical Section

9

2

2-1 WIRING MAP

2 Electrical Section

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Page 14: Pc60 Repair Manual

2 Electrical Section

10

2

2-2 MAIN BOARD ASS'Y [7435214000-00]

DESCRIPTION

Electric Maintenance Part

Indicates revision of the circuit board.

DIP SW

CPU used on the MAIN BOARD is different depending on the revision number of the board.It is necessary to select the suitable program for each CPU.Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)

IC.No. Parts No. Description Function

IC 1 15199905 DS14C238WM RS232C

IC 2 15189105 MTD2005 Solenoid Motor Driver

IC 3 15189105 MTD2005 Carriage Motor Driver

IC 4 15189105 MTD2005 Ribbon Winding Driver

IC 14 15189105 MTD2005 Grit Motor Driver

IC 15 15189105 MTD2005 Head UP/DOWN Driver

IC 19 15199111 SI-3050J +5V Regulator IC

IC 20 15199112 LM2576HVT +HV Regulator IC

IC 21 15159102 SN75LBC775 RS-422

IC 24 15169146 SN74ACT1284 Centronics

IC 27 15169146 SN74ACT1284 Centronics

Q 11 15139105 2SK973 FANPWM

Q 13 15129444 2SB1551 Motor Power Supply

N o . FUNCTION O N O F F1 Reserved ALWAYS OFF2 Reserved ALWAYS OFF3 Reserved ALWAYS OFF

4 CPU SELECTIONMAIN BOARD REVISION2.0 and above

MAIN BOARD REVISION1.9 and below.

Page 15: Pc60 Repair Manual

2 Electrical Section

11

2

MAIN BOARD_1/6 Circuit Diagram

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

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A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

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D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

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A2

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D8

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D10

D11

D12

D13

D14

D15

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

D[0

..15]

A[0

..18]

VC

C

/RE

SE

T/R

ES

ET

C43

10u/

16V

R63

3.3K

C52

CE

470p CP

5C

E0.

1u

R62

220

Y2

7.17

5MH

z

C79

CE

22p

C80

CE

22p

VC

C

VC

C

VC

C

/CR

D

/MT

X

/ET

CC

/ET

CC

/MT

X

/CR

D

/RD

/RD

A[0

..18]

D[0

..15]

/CC

LR/C

CLR

C77

CE

0.1u

C78

CE

0.1u

SN

S7

RS

TIN

2

CT

3

RS

T5

VR

EF

1

VC

C8

GN

D4

RS

T6

IC29

TL

7705

CP

S-B

R81

1K

RE

SE

TR

ES

ET

VC

C

CP

3C

E0.

1uV

CC

CP

11C

E0.

1u

VC

C

CP1

2C

E0.1

uVC

C

CP1

3C

E0.1

uVC

C

CP1

4C

E0.1

uVC

C

CP

15C

E0.

1u

A0

17

A1

18

A2

19

A3

20

A4

23

A5

24

A6

25

A7

26

A8

27

A9

28

D0

2

D1

3

D2

4

D3

5

D4

7

D5

8

D6

9

D7

10

D8

33

D9

34

D10

35

D11

36

D12

38

D13

39

D14

40

D15

41O

E29

WE

13U

CA

S30

LCA

S31

RA

S14

IC13

HM

5118

160A

J

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9

MA

0

VC

C

/EIN

T

/CR

DY

HT

EM

PT

EM

PV

RP

F

/EIN

T

/CR

DY

HT

EM

PT

EM

PV

RP

F

CS

1

SK

2

DI

3

DO

4

VC

C8

NU

7

OR

G6

GN

D5

IC17

93LC

66

VC

C

I01

I12

I23

I34

I45

I56

I67

I78

I89

I911

F0

12

F1

13

F2

14

F3

15

F4

16

F5

17

F6

18

F7

19

IC12

PA

LCE1

6V8

CP

WR

UD

PA

UD

PB

RF

PA

RF

PB

CP

WR

UD

PA

UD

PB

RF

PA

RF

PB

/WR

L/W

RH

TP

9T

PTP

1T

P

TP

8T

PT

P3

TP

TP

2T

P

/CR

OM

/WR

L/W

RH

A0

11

A1

10

A2

9

A3

8

A4

7

A5

6

A6

5

A7

4

A8

42

A9

41

A10

40

A11

39

A12

38

A13

37

A14

36

A15

35

A16

34

A17

3

D0

15

D1

17

D2

19

D3

21

D4

24

D5

26

D6

28

D7

30

D8

16

D9

18

D10

20

D11

22

D12

25

D13

27

D14

29

D15

31

CE

12

OE

14

RY

/BY

2W

E43

RE

SE

T44

BY

TE

33

IC18

MB

M29

F40

0BA

VC

C

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

VC

C

CP

16C

E0.

1u

C46

CE

0.1u

C47

CE0

.1u

C48

CE0

.1u

UD

EN

AU

DE

NB

UD

EN

AU

DE

NB

A19

A19

/FR

OM

A18

A19

MO

DE

FA

NF

AN

56

IC22

C

SN

74LS

14N

S

A2

B3

E1

Y0

4

Y1

5

Y2

6

Y3

7

IC30

A

SN

74LS

139N

S

A14

B13

E15

Y0

12

Y1

11

Y2

10

Y3

9

IC30

B

SN

74LS

139N

S

A4

A5

/MT

RX

/MT

RY

/MT

RC

/MT

RX

/MT

RY

/MT

RC

A4

A5

/LE

D0

/LE

D1

/LE

D0

/LE

D1

/CE

NT

RO

/CE

NT

RO

A1

B2

C3

E1

4

E2

5

E3

6

Y0

15

Y1

14

Y2

13

Y3

12

Y4

11

Y5

10

Y6

9

Y7

7

IC28

SN

74LS

138N

S

A4

A5

A6

VC

C

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

7

(NO

-MO

UN

T)

D0

70

D1

69

D2

68

D3

67

D4

66

D5

64

D6

63

D7

62

D8

60

D9

59

D10

58

D11

57

D12

56

D13

54

D14

53

D15

52

CS

041

CS

140

CS

245

CS

344

RD

/WR

28

RD

34

RA

S24

CA

SL

25

CA

SH

26

WR

H36

WR

L38

AN

091

AN

192

AN

293

PF

394

PF

495

PF

596

NM

I76

PA

942

IRQ

243

A0

4

A1

5

A2

6

A3

7

A4

8

A5

9

A6

10

A7

11

A8

12

A9

13

A10

14

A11

15

A12

16

A13

17

A14

18

A15

19

A16

20

A17

22

A18

29

RE

SE

T84

PLL

CA

P81

PLL

VC

C80

PLL

VS

S82

XT

AL

72

EX

TA

L74

CK

83

MD

079

MD

178

MD

275

MD

373

WD

TO

VF

35

GN

D27

RX

D0

51T

XD

050

VC

C21

VC

C37

VC

C65

VC

C77

VC

C10

3

GN

D3

GN

D23

GN

D33

GN

D39

GN

D55

GN

D61

GN

D71

GN

D90

GN

D10

1

GN

D10

9

RX

D1

48T

XD

147

TIO

C4B

112

PE

710

5

TIO

C3A

106

TIO

C4A

111

PF

698

PF

799

PE

510

2

TIO

C3B

107

TIO

C3C

108

TIO

C3D

110

PE

141

PE

152

AV

CC

100

AV

SS

97

PB

831

PB

932

DR

EQ

049

PA

546

TIO

C1A

89

PE

085

DR

AK

086

PE

287

PE

388

A19

30

TIO

C2A

104

IC16

HD

6437

042E

00F

CD

IRC

DIR

/ST

0/S

T1

/ST

2/S

T3

/ST

4/S

T5

/ST

[0..5

]/S

T[0

..5]

/CS

0/C

S2

/CS

3

VC

C

TX

D1

TX

D0

RX

D0

RX

D1

/CT

S1

/DT

R1

/DT

R0

/CT

S0

TX

D0

TX

D1

RX

D1

RX

D0

/CT

S0

/DT

R0

/DT

R1

/CT

S1

/CF

LAG

/CF

LAG

CD

MA

CD

MA

R80

10K

R55

10K

R56

10K

55

44

66

33

77

22

88

11

RA

29

EX

BS

8V10

3J

R79

10K

1%

R78

10K

1%

VC

C

+

Page 16: Pc60 Repair Manual

2 Electrical Section

12

2A

B0

9

AB

110

AB

211

AB

312

AB

413

AB

514

AB

615

AB

717

AB

818

XT

298

CS

B21

RD

B22

WR

B23

RT

B48

TP

I02

TP

I13

GN

D16

DE

B74

AB

919

XT

197

DC

K85

DLB

73

MO

N49

CY

C69

ME

M52

PR

T71

ER

R72

VC

C1

VC

C7

VC

C25

VC

C51

VC

C58

VC

C2

75

VC

C87

VC

C99

PA

EN

4

PB

EN

5

PC

06

PC

18

AB

1020

BR

DY

24

GN

D35

GN

D44

HW

R45

UB

EB

47R

MO

DE

46

GN

D50

GN

D63

GN

D26

DB

027

DB

128

DB

229

DB

330

DB

431

DB

532

DB

633

DB

734

DB

836

DB

937

DB

1038

DB

1139

DB

1240

DB

1341

DB

1442

DB

1543

TS

T53

CK

M0/

PC

254

CK

M1/

PC

355

CK

M2/

PC

456

CK

M3

57

CK

059

PA

060

PA

161

PA

262

PA

364

PA

465

PA

566

PA

667

PA

770

ER

DY

68

GN

D76

DD

081

DD

182

DD

283

DD

384

DD

477

DD

578

DD

679

DD

780

PB

4/D

D8

92

PB

5/D

D9

93

PB

6/D

D10

94

PB

7/D

D11

95

PB

0/D

D12

88

PB

1/D

D13

89

PB

2/D

D14

90

PB

3/D

D15

91

GN

D86

GN

D96

GN

D10

0

IC6

PT

CT

S09

00A

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CN

4

IL-F

PC

-20S

T-N

TP

4T

P

TP

5T

PT

P6

TP

TP

7T

P

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

C11

C10

C8

C6

C15

C14

C13

C12

C7

C9

C17

C16

DC

K/D

LB

/DE

B

MO

N

+V

H

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CN

5

IL-F

PC

-20S

T-N

SO

L+R

FA

RF

BR

FC

RF

DR

FD

RF

CR

FB

RF

AS

OL+

SO

L-

UD

AU

DB

UD

CU

DD

UD

DU

DC

UD

BU

DA

SO

L-

VC

C

55

44

66

33

77

22

88

11

RA

15

EX

BS

8V10

3J

55

44

66

33

77

22

88

11

RA

16

EX

BS

8V10

1J

C33

CE1

000p

C34

CE

1000

p

C35 C

E100

0p

VC

C

PR

SE

NS

TE

MP

RE

LED

RE

TR

RC

2LE

DR

C2T

RR

C1L

ED

RC

1TR

VC

C

VC

C

/ET

CC

/RD

/WR

L/W

RH

/RE

SE

T

/ET

CC

/RD

/WR

L/W

RH

/RE

SE

T

+5

4

GN

D2

OU

T3

NC

1

Y1

SG

531-

32M

Hz

R33

100

C37

CE

100p

VC

C

D[0

..15]

A[0

..18]

D[0

..15]

A[0

..18]

IN3

GN

D2

OU

T1

IC5

AN

77L0

35M

R32

0R31

(NO

-MO

UN

T)

VC

C

VC

C

/EIN

T/E

INT

VC

C

CV

SE

NS

ST

SE

NS

VC

C

VC

C

FL

1

BLM

21A

05

VC

C

CP

1C

E0.

1u

VC

C

CP

8C

E0.

1u

VC

C

CP

9C

E0.

1u

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

55

44

66

33

77

22

88

11

RA

18

EX

BS

8V10

1J

VC

C

1 2 3 4 5 6

CN

10

5301

4-06

10

PS

EN

SF

PS

EN

SR

OR

GS

EN

S

C70

CE

22p

C71

CE

22p

C72

CE2

2p

1 2 3 4 5

10 9 8 7 6

RA

19

EX

BA

10E

103J

55

44

66

33

77

22

88

11

RA

17

EX

BS

8V10

1J

C67

CE

22p

C68

CE

22p

C69

CE

22p

12

IC22

A

SN

74LS

14N

S

TE

MP

HT

EM

PH

TE

MP

C36

10u/

16V

VC

C

CP

7C

E0.

1u

A0

R13

10K

R19

180

R20

100

R21

270

1 2 3 4 5 6 7 8 9 10 11 12

CN

9

5301

4-12

10

GR

IDS

EN

S

C73

CE

22p

31

2

Q1

DT

A11

4EK

31

2

Q2

DT

A11

4EK

31

2

Q3

DT

A11

4EK

55

44

66

33

77

22

88

11

RA

6

EX

BS

8V10

1J

55

44

66

33

77

22

88

11

RA

5

EX

BS

8V10

1J

55

44

66

33

77

22

88

11

RA

4

EX

BS

8V10

1J

+*

**

*

**

**

**

**

* C

6 ~

C17

NO

-MO

UN

T

MAIN BOARD_2/6 Circuit Diagram

Page 17: Pc60 Repair Manual

2 Electrical Section

13

2

MAIN BOARD_3/6 Circuit Diagram

XP

AX

PB

XP

HA

XP

HB

YP

A

YP

B

YP

HA

YP

HB

/MT

RY

PO

WE

R

XM

SA

0X

MS

A1

XM

SB

0X

MS

B1

YM

SA

0Y

MS

A1

YM

SB

0Y

MS

B1

D0

D1

D2

D3

D4

D5

D6

D7

XP

A

XP

B

XP

HA

XP

HB

YP

A

YP

B

YP

HA

YP

HB

/MT

RY

PO

WE

R

XM

SA

2

XM

SB

2

YM

SA

2

YM

SB

2

MP

WR

MP

WR

45

34

23

12

G1

O6

RA

25

RK

M6L

103F

45

34

23

12

G1

O6

RA

28

RK

M6L

103F

45

34

23

12

G1

O6

RA

26

RK

M6L

103F

45

34

23

12

G1

O6

RA

27

RK

M6L

103F

14

2 3 5

D2

FM

N1

55

44

66

33

77

22

88

11

RA

14

EX

BS

8V22

3J

/MI0

/MI1

/MI2

/MI3

VC

C

UD

PW

RR

FP

WR

UD

PW

RR

FP

WR

/MI0

/MI1

/MI2

/MI3

D0

D1

D2

D3

D4

D5

D6

D7

D[0

..15]

D[0

..15]

/RE

SE

T/R

ES

ET

55

44

66

33

77

22

88

11

RA

24

EX

BS

8V10

3J

VC

C

1 2 3 4

8 7 6 5

SW

1

KS

D-0

4

LD0

LD1

LD2

LD3

LD4

LD5

LD6

LD7

LD8

LD9

LD10

LD11

LD12

D1

3Q

12

D2

4Q

25

D3

7Q

36

D4

8Q

49

D5

13Q

512

D6

14Q

615

D7

17Q

716

D8

18Q

819

CLK

11

CLR

1

IC10

SN

74H

C27

3NS

D1

3Q

12

D2

4Q

25

D3

7Q

36

D4

8Q

49

D5

13Q

512

D6

14Q

615

D7

17Q

716

D8

18Q

819

CLK

11

CLR

1

IC32

SN

74H

C27

3NS

D0

D1

D2

D3

D4

D5

D6

D7

D1

3Q

12

D2

4Q

25

D3

7Q

36

D4

8Q

49

D5

13Q

512

D6

14Q

615

D7

17Q

716

D8

18Q

819

CLK

11

CLR

1

IC33

SN

74H

C27

3NS

D0

D1

D2

D3

D4

D5

D6

D7

D0

3Q

02

D1

4Q

15

D2

7Q

26

D3

8Q

39

D4

13Q

412

D5

14Q

515

D6

17Q

616

D7

18Q

719

OE

1

CLK

11

IC31

SN

74LS

374N

S

/MT

RX

/MT

RX

/MT

RC

/MT

RC

RE

SE

TR

ES

ET

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC11

SN

74LS

541N

S

D0

D1

D2

D3

D4

D5

D6

D7

D0

D1

D2

D3

D4

D5

D6

D7

/MI0

/MI1

/MI2

/MI3

D1

3Q

12

D2

4Q

25

D3

7Q

36

D4

8Q

49

D5

13Q

512

D6

14Q

615

D7

17Q

716

D8

18Q

819

CLK

11

CLR

1

IC9

SN

74H

C27

3NS

/LE

D0

/LE

D1

/LE

D0

/LE

D1

nAut

oFd

nIni

tnS

elec

tInnA

utoF

dnS

elec

tInnI

nit

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

CN

6

IL-F

PC

-26S

T-N

/MT

X/M

TX

LD0

LD1

LD2

LD3

LD4

LD5

LD6

LD7

LD8

LD9

LD10

LD11

LD12

VC

C

/MI0

/MI1

/MI2

/MI3

/ST

[0..5

]

/ST

B0

/ST

B1

/ST

B2

/ST

B3

/ST

B4

34

IC22

B

SN

74LS

14N

S

/PO

WE

R/P

OW

ER

55

44

66

33

77

22

88

11

RA

12E

XB

S8V

101J

C25

CE

22p

R16

100

C26

CE2

2p

C27

CE

22p

C28

CE2

2p

C29

CE

22p

/ST

B0

/ST

B1

/ST

B2

/ST

B3

/ST

B4

/ST

0/S

T1

/ST

2/S

T3

/ST

4

/ST

5

/ST

[0..5

]

VR

PF

VR

PF

Page 18: Pc60 Repair Manual

2 Electrical Section

14

2

MAIN BOARD_4/6 Circuit Diagram

VC

C

R6

33

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

3

5636

4-06

0-B

XE

D1

D1F

L20U

C24

CE1

000p

1 2 3 4 5

10 9 8 7 6

RA

7E

XB

A10

E10

3J

55

44

66

33

77

22

88

11

RA

9

EX

BS

8V33

0J

55

44

66

33

77

22

88

11

RA

8

EX

BS

8V33

0J

/RE

SE

T

/CR

DY

/CR

D

/RE

SE

T

/CR

D

/CR

DY

VC

C

VC

C

VC

C

VC

C

98

IC22

D

SN

74LS

14N

S

1011

IC22

E

SN

74LS

14N

S

CLK

3

D2

Q5

Q6

IC23

AT

C74

HC

74F

CLK

11

D12

Q9

Q8

IC23

BT

C74

HC

74F

A9

B10

CLR

11Q

12

Q5

Cex

t6

RC

ext

7IC

25B

TC

74H

C12

3AF

R14

3.3K

C22

CE1

000p

VC

C

VC

C

/CC

LR/C

CLR

D0

3Q

02

D1

4Q

15

D2

7Q

26

D3

8Q

39

D4

13Q

412

D5

14Q

515

D6

17Q

616

D7

18Q

719

OE

1

LE11

IC7

SN

74LS

373N

S

A1

B2

CLR

3Q

4

Q13

Cex

t14

RC

ext

15IC

25A

TC

74H

C12

3AF

A1

1

A3

3A

22

A4

4

GN

D5

GN

D6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VC

C16

VC

C15

B5

14

B6

13

B7

12

HD

11D

IR10

IC24

SN

74A

CT

1284

A1

1

A3

3A

22

A4

4

GN

D5

GN

D6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VC

C16

VC

C15

B5

14

B6

13

B7

12

HD

11D

IR10

IC27

SN

74A

CT

1284

nStb

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

nAck

Bus

yP

Err

orS

elec

t

nAut

oFd

nFau

lt

nIni

tnS

elec

tIn

R7

33

VC

C

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

D0

D1

D2

D3

D4

D5

D6

D7

1A2

1Y4

1B3

2A5

2Y7

2B6

3A11

3Y9

3B10

4A14

4Y12

4B13

G15

A/B

1

IC26

SN

74LS

257N

S

/AC

K

BS

YD

03

Q0

2

D1

4Q

15

D2

7Q

26

D3

8Q

39

D4

13Q

412

D5

14Q

515

D6

17Q

616

D7

18Q

719

OE

1

CLK

11

IC8

SN

74LS

374N

S

D0

D1

D2

D3

D4

D5

D6

D7

R8

100

D[0

..15]

D[0

..15]

nAut

oFd

nSel

ectIn

nIni

t

/CE

NT

RO

/CE

NT

RO

C1+

10

C1-

12

C2+

13

C2-

14

V+

11

V-

15

T1O

UT

2

R1I

N7

T2O

UT

1

R2I

N3

T3O

UT

24

R3I

N23

T4O

UT

20

R4I

N16

T1I

N5

R1O

UT

6

T2I

N18

R2O

UT

4

T3I

N19

R3O

UT

22

T4I

N21

R4O

UT

17

IC1 D

S14

C23

8WM

1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13

CN

2

DB

LC-J

25S

AF

-20L

9

VC

C

/DT

R1

/CT

S1

C18

CE1

uC

21

CE1

u

C20

CE1

u

C19

CE1

u

TX

DA

RX

DA

RT

S

CT

S

DT

R

TX

D0

RX

D0

TX

D1

RX

D1

1 2 3 4 5 6 7 8

CN

1

TC

S75

87-0

1-40

1

TX

DA

+

TX

DA

-

HS

KoA

HS

KiA

RX

DA

-

RX

DA

+

55

44

66

33

77

22

88

11

RA

2

EX

BS

8V27

0J

55

44

66

33

77

22

88

11

RA

3

EX

BS

8V27

0J

55

44

66

33

77

22

88

11

RA

1

EX

BS

8V27

0J

C63

CE

150p

C62

CE1

50p

C60

CE1

50p

C61

CE

150p

C2

CE1

50p

C1

CE1

50p

/CT

S0

/DT

R0

TX

D0

TX

D1

/DT

R0

/DT

R1

RX

D0

RX

D1

/CT

S0

/CT

S1

CD

MA

CD

MA

/CF

LAG

/CF

LAG

R1

(NO

-MO

UN

T)

R3

(NO

-MO

UN

T)

R2

(NO

-MO

UN

T)

R76

10K

R4

(NO

-MO

UN

T)

R5

(NO

-MO

UN

T)

VC

CV

CC

R15

1K

C23

CE1

00p

VC

C

VC

C

DY

6

DZ

7

RA

113

RB

114

DA

10

HS

KA

1

DE

N5

RE

N11

VC

C19

GN

D8

RB

215

HS

KY

18

RY1

12

RY2

17R

A2

16

VC

C9

GN

D20

VS

S2

C-

3

C+

4

IC21

SN

75LB

C77

5

VC

C

C81

22u/

16V

C82

22u/

16V

55

44

66

33

77

22

88

11

RA

11

EX

BS

8V33

0J

1 2 3 4 5

10 9 8 7 6

RA

13

EX

BA

10E

332J

55

44

66

33

77

22

88

11

RA

10

EX

BS

8V10

2J

CDSD10 13

CDSD4 1

VCC GND 89

+

+

Page 19: Pc60 Repair Manual

2 Electrical Section

15

2

MAIN BOARD_5/6 Circuit Diagram

XA

XB

XC

XD

+M

TR

VC

C

13

FL

19Z

JSR5

101-

222

C30

22u/

63V

CP1

7C

E0.1

u

VC

C

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC14

MT

D20

05

13

FL

18Z

JSR5

101-

222

13

FL

17

ZJS

R510

1-22

2

13

FL

16Z

JSR5

101-

222

XP

AX

PB

XP

HA

MP

WR

XP

HB

XP

AX

PB

XP

HA

MP

WR

XP

HB

+M

TR

VC

C

VC

C

R23

10K C

65C

E39

00p

C39

22u/

63V

+M

TR

CP1

0C

E0.1

u

VC

C

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC3

MT

D20

05

C66

CE

3900

p

C38

CE

3900

p

R24

10K

R34

10K

R25

56K

R26

5.6K

R36

5.6KR

35

56K

YP

AY

PB

YP

HA

YP

HB

YP

AY

PB

YP

HA

YP

HB

SO

L+

SO

L-

SO

L+

SO

L-

+M

TR

VC

C

VC

C

R77

10K

C4

CE3

900p

CP6

CE0

.1u

VC

C

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC2

MT

D20

05

R10

3.3K

R11

33K

CD

IR

CP

WR

CD

IR

CP

WR

UD

PA

UD

PB

UD

PA

UD

PB

YA

YB

YC

YD

13

FL

11Z

JSR5

101-

222

13

FL

10Z

JSR5

101-

222

13

FL

9

ZJS

R510

1-22

2

13

FL

8Z

JSR5

101-

222

13

FL

3

ZJS

R510

1-22

2

13

FL

2

ZJS

R510

1-22

2

UD

A

UD

B

UD

C

UD

D

UD

A

UD

B

UD

C

UD

D

UD

PW

RU

DP

WR

R41

10KV

CC

/RE

SE

T/R

ES

ET

1 2 3 4

CN

11

5267

-04A

1 2 3 4

CN

8

5267

-04A

C54

100u

/63V

1 2

CN

13

5267

-02A

R12

0.68

1W

L1

RC

H89

5-18

1K

FA

NF

AN

+M

TR

VC

C

CP4

CE0

.1u

VC

C

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC15

MT

D20

05

RF

PA

RF

PB

RF

PA

RF

PB

RF

A

RF

B

RF

C

RF

D

RF

A

RF

B

RF

C

RF

D

RF

PW

RR

FP

WR

+M

TR

VC

C

VC

C

R18

10K

C32

CE4

700p

CP2

CE0

.1u

VC

C

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC4

MT

D20

05

C42

CE3

900p

R42

56K

R44

1K

R43

3.3K

VC

C

C5

CE

0.1u

R9

1K

C3

CE1

000p

R27

0.68

1W

R22

1K

C64

CE1

000p

R50

0.68

1W

R37

1K C44

CE

1000

p

VC

C

R46

10K C

75C

E39

00p

C76

CE

3900

p

C49

CE

3900

p

R47

10K

R64

10K

R48

22K

R49

3.3K

R65

3.3K

R66

22K

R51

0.68

1W

R45

1K

C74

CE1

000p

R68

0.68

1W

R67

1K C53

CE

1000

p

R28

0.68

1W

R17

1K

C31

CE

1000

p

R29

0.68

1W

R38

1K C40

CE1

000p

R52

0.68

1W

R39

1K

C41

CE

1000

p

R53

0.68

1W

R57

1K C50

CE1

000p

VC

C

R40

10K

C45

CE4

700p

C51

CE

3900

p

R59

56K

R60

1K

R61

3.3K

VC

C

R30

(NO

-MO

UN

T)

UD

EN

AU

DE

NB

UD

EN

AU

DE

NB

D3

D1F

L20U

Q11

2SK

973

+M

TR

R83

100

R82

1K

VC

C

10 98

+ -

IC34

CB

A10

324A

F

12 1314

+ -IC34

D

BA

1032

4AF

3 21

+ -

IC34

AB

A10

324A

F

5 67

+ -IC34

B

BA

1032

4AF

VC

CR

54

10K

R58

10K

VC

C

2 Q5

DT

C11

4EK

2Q

8D

TC

114E

K

2Q

10D

TC

114E

K

2Q

4D

TC

114E

K

2Q

7D

TC

114E

K

2Q

12D

TC

114E

K

2 Q6

DT

C11

4EK

FL

4

0 FL

5

0 FL

6

0 FL

7

0FL

12

0 FL

13

0 FL

14

0 FL

15

0

2

Q9

DT

C11

4EK

RSA

PG

RSB

11

13

17

RSA

PG

RSB

11

13

17

RSA

PG

RSB

11

13

17

2 2 2 2 2 2 2 2 2 2

+

+M

TR +

3 1 3 1

4 11

3 1 3 1 3 1

3 1 3 1

3 1

RSA

PG

RSB

11

13

17

RSA

PG

RSB

11

13

17

+

Page 20: Pc60 Repair Manual

2 Electrical Section

16

2

MAIN BOARD_6/6 Circuit Diagram

+M

TR

VC

C

F2

T4.

0A/2

50V

F1

T2.

0A/2

50V

14

-+D

9

D3S

BA

20-4

100

14

-+D

10

D5S

BA

20-4

101

FS

2A

PF

C-5

000F

S1A

PF

C-5

000

FS

1B

PF

C-5

000

C57

3300

u/63

VR

6910

K 1

/4W

FS

2B

PF

C-5

000

C56

4700

u/16

V

R72

10K

1/4

W

D6

D1F

L20U

VI

5V

O3

SE

NC

E4

IC19

SI-3

050J

C58

470u

/16V

CP

19C

E0.

1u

1234

CN

14

B4P

-VH

CP

18C

E0.

1uC

5547

00u/

50V

R75

18K

R74

1K

VR

110

KV

R

L2

CL

02B

E18

1

D8

D5S

6M

D7

D1F

L20U

+H

EA

D

+V

H

VIN

1O

UT

2

IC20

LM25

76H

VT

Q13

2SB

1551

R70

4.7K

1/4

W

R71

10K

1/4

W

+H

EA

D

D4

D1F

L20U

PO

WE

RP

OW

ER

R73

10K

1/4

W

1 2 3

CN

12

5267

-03A

D5

ZD

3.3

/PO

WE

R/P

OW

ER

3 1

2

Q14

DT

C11

4EK

C59

CE

0.1u

23

23

+

+

ON/OFF

GND

2

1

+

ON/OFF

GND

FB

5

3

4

+

Page 21: Pc60 Repair Manual

2 Electrical Section

17

2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

CN

1

5220

7-22

90

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CN

2

IL-4

04-2

0S-L

W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CN

3

IL-4

04-2

0S-L

W

TH

1

/OE

/RIN8

IN7

IN6

IN5

IN4

IN3

IN2

IN1

MO

N

VC

C+

VH

CLK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CN

4

5220

7-16

90

RC

2LE

DR

C2T

RR

C1L

ED

RC

1TR

UD

AU

DB

UD

CU

DD

RF

AR

FB

RF

CR

FD

RE

TR

RE

LED

SO

L+S

OL-

PR

SE

NS

+V

HV

CC

TH

110

3HT

1 2

CN

6

5301

5-02

1 2

CN

5

IL-S

-2P

-S2L

2-E

F

1 2 3 4 5 6 7 8 9 10

20 19 18 17 16 15 14 13 12 11

SW

1 SW

DIP

KS

D-1

0

/MI0

/MI1

/MI2

/MI3

/MI3

/MI2

/MI1

/MI0

VC

C

1234567891011121314151617181920212223242526

CN

1

IL-F

PC

-26S

T-N

LIN

6LI

N7

LIN

8LI

N9

LIN

10LI

N11

LIN

12

LIN

0LI

N1

LIN

2LI

N3

LIN

4LI

N5

13

2

D1

DA

N20

2K

13

2

D5

DA

N20

2K

13

2

D4

DA

N20

2K

13

2

D3

DA

N20

2K

VR

110

KV

R

R1

4.7KV

CC

13

2

D2

DA

N20

2K

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

123456

CN

2

5301

4-06

VC

C

VC

C

VC

C

B1

5E

4B

23

C1

1

C2

2Q

1

FM

A9

B1

5E

4B

23

C1

1

C2

2Q

2

FM

A9

B1

5E

4B

23

C1

1

C2

2Q

3

FM

A9

VC

C

VC

C

VC

C

B1

5E

4B

23

C1

1

C2

2Q

4

FM

A9

B1

5E

4B

23

C1

1

C2

2Q

5

FM

A9

B1

5E

4B

23

C1

1

C2

2Q

6

FM

A9

VC

C

B1

5

E4

B2

3

C1

1

C2

2

Q7

FM

A9

LO6

LO7

LO8

LO9

LO10

LO11

LO12

LO0

LO1

LO2

LO3

LO4

LO5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

CN

3

5301

4-15

PA

NE

L B

OA

RD

VC

C+

VH

C1

CE

0.1u

C2

CE

0.1u

C3

47u/

16V

C4

47u/

63V

CA

RR

IAG

E B

OA

RD

RS

20M

111

++

OTEHR CIRCUIT BOARDS_ Circuit Diagram

2-3 OTHER CIRCUIT BOARDS

Page 22: Pc60 Repair Manual

2 Electrical Section

18

2R

1

330

R2

330

R3

330

R4

330

R5

330

R6

330

R7

330

R8

330

R9

330

R10

330

R11

330

R12

330

D1

RO

LL

D2

PIE

CE

D3

PO

WE

R

D4

FR

ON

T

D5

1

D6

2

D7

3

D8

4

D9

5

D10

6

D11

BU

SY

D12

BA

SE

R13

330

D13

CO

LOR

123456789101112131415

CN

2

CA

BLE

-AS

SY

LE

D P

C-6

0

SW

2S

ELE

CT

SW

1P

OW

ER

SW

3B

AS

E

SW

4T

ES

T

SW

6D

OW

N

SW

5R

IGH

T

SW

8LE

FT

SW

7U

P

D14

1SS

133

D15

1SS

133

D16

1SS

133

D17

1SS

133

D18

1SS

133

D19

1SS

133

D20

1SS

133

D21

1SS

133

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

/MI2

/MI3

1 2 3 4 5 6

CN

1

CA

BLE

-AS

SY

KE

Y P

C-

60

PA

NE

LKE

Y B

OA

RD

SW

1

RD

17B

S30

40

1 2

CN

1

CA

BLE

-AS

SY

PIN

CH

-SE

NS

PC

-60

PIN

CH

RO

LL S

EN

SO

R B

OA

RD

1 2 3 4

TR

AN

S F

OR

M

1 2 3 4

CA

BLE

-AS

SY

PO

WE

R P

C-60

TR

AN

S B

OA

RD

EV

Q21

307K

EV

Q21

307K

EV

Q21

307K

EV

Q21

307K

EV

Q21

307K

EV

Q21

307K

EV

Q21

307K

EV

Q21

307K

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

Page 23: Pc60 Repair Manual

3 Replacement of Main Parts

19

3

3 Replacement of Main PartsFollowing table describes the necessary adjustment after the replacement of each parts.

3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT

1Remove the RAIL COVER and disconnect the HEADCABLEs connected to CARRIAGE BOARD.

This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In caseyou have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGEASSEMBLY_REPLACEMENT.

Replacement Parts Necessary Adjustment

MAIN BOARDInitialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/CutOffset Adjustment, Tool Pressure, Grit Compensation, Thermal Head DensityAdjustment

HEAD CARRIAGEHead Voltage Adjustment, Head Density Adjustment, Cartridge PositionAdjustment, Head Position Adjustment, Print/Cut Offset Adjustment, Printed LengthInitialization

TOOL CARRIAGE Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment

CARTRIDGE HOLDER Cartridge Position Adjustment

WIRE Wire Tension Adjustment

Page 24: Pc60 Repair Manual

3 Replacement of Main Parts

20

3

3Remove the HEAD HOLDER together with the ADAPTERby removing the 3 SET SCREWs shown in the figure.

5Put the HEAD CARRIAGE so that the PLATE comesbetween the RESIN part and also the HOLE in the HEADHOLDER will be positioned to the projected part on theCARRIAGE BASE. Then tighten the ADJUSTINGSCREW B and SCREW B temporary.

SCREW C SCREW C

ADAPTER

2Remove SCREW B and ADJUSTING SCREW B. Then,remove the HEAD CARRIAGE by pulling it upwards.

Make sure not to touch the SCREW A andADJUSTING SCREW A. In case you have touchedthese screws, carry out 3-2 HEAD CARRIAGEASSEMBLY_REPLACEMENT.

SCREW A

ADJUSTING SCREW B

SCREW BSCREW B

DO NOT TOUCH

Do not loosen SCREW C. In case you have loosenthese screws, carry out 3-2 HEAD CARRIAGEASSEMBLY_REPLACEMENT.

SET SCREW

HEADHOLDER

4Fix the HEAD HOLDER together with the ADAPTER tothe HEAD CARRIAGE.

ADAPTERSET SCREW

HEADHOLDER

Make sure to put the SPRING to the left side of theHEAD CARRIAGE.

SPRING

SCREW B

SCREW B

ADJUSTING SCREW A

RESIN PARTPLATE

HOLE FOR POSITIONING

ADJUSTING SCREW B

Page 25: Pc60 Repair Manual

3 Replacement of Main Parts

21

3

4

5

Tighten the ADJUSTING SCREW B so that HEADCARRIAGE would be parallel to the GUIDE RAIL.And tighten up SCREW B.

ADJUSTING SCREW B SCREW B

Connect the HEAD CABLEs to the CARRIAGE BOARDand secure them with INSULOCK TIE.

Make sure not to fold the HEAD CABLEcompletely. It may cause cut-line.

NG GOOD

6Carry out the following adjustments.

1. HEAD VOLTAGE ADJUSTMENT

2. HEAD DENSITY ADJUSTMEJNT

3. CARTRIDGE POSITION ADJUSTMENT (1st)

4. HEAD POSITION ADJUSTMENT 2

5. CARTRIDGE POSITION ADJUSTMENT (2nd)

6. PRINT/CUT OFFSET ADJUSTMENT

7. PRINT LENGTH INITIALIZE

7Try printing test. If you have twisted ribbon, carry outHEAD POSITION ADJUSTMENT 1.

Page 26: Pc60 Repair Manual

3 Replacement of Main Parts

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3

3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT

1Remove the RAIL COVER and disconnect the HEADCABLEs connected to CARRIAGE BOARD.

3Remove the HEAD HOLDER together with the ADAPTERby removing the 3 screws shown in the figure.

ADAPTER

2Remove ADJUSTING SCREW B, SCREW A and SCREWB in order and remove the HEAD CARRIAGE.

Be careful not to lose the SPRING located at the leftside of HEAD CARRIAGE.

SCREW A

SPRING

SCREW B

SCREW B

SET SCREW

HEADHOLDER

4Fix the HEAD HOLDER together with the ADAPTER tothe HEAD CARRIAGE.

ADAPTERSET SCREW

HEADHOLDER

HOLE FORPOSITIONING

HOLE FORPOSITIONING

ADJUSTING SCREW B

Page 27: Pc60 Repair Manual

3 Replacement of Main Parts

23

3

5

Make sure to put the SPRING to the left side of theHEAD CARRIAGE.

SCREW A

SPRING

SCREW B

SCREW B

6Loosen the SCREW C shown in the figure.

Tighten SCREW A. Make sure that the PLATE is nottilting.

Adjust the ADJUSTING SCREW A until it makes contactwith the PLATE so that the clearance shown in the figurewill be 9.2 mm—10.6 mm (STANDARD : 9.7 mm).

7

8

9.2 mm~10.6 mm

SCREW A

PLATE

SCREW C

RESIN PARTPLATE

Put the HEAD CARRIAGE so that the PLATE comesbetween the RESIN part and also the HOLE in the HEADHOLDER will be positioned to the projected part on theCARRIAGE BASE. Then tighten the ADJUSTINGSCREW B and SCREW A & B temporary.

ADJUSTING SCREW A

This adjustment is necessary to make the HEAD comestraight down on the PLATEN DAMPER.It mightcause broken ribbon or twisted ribbon if not adjusted.

Contact part

ADJUSTING SCREW B

Page 28: Pc60 Repair Manual

3 Replacement of Main Parts

24

3

11Connect the HEAD CABLEs to the CARRIAGE BOARDand secure them with INSULOCK TIE.

Make sure not to fold the HEAD CABLEcompletely. It may cause cut-line.

NG GOOD

12Carry out the following adjustments.

1. HEAD VOLTAGE ADJUSTMENT

2. HEAD DENSITY ADJUSTMENT

3. CARTRIDGE POSITION ADJUSTMENT (1st)

4. HEAD POSITION ADJUSTMENT 1

5. HEAD POSITION ADJUSTMENT 2

6. CARTRIDGE POSITION ADJUSTMENT (2nd)

7. PRINT/CUT OFFSET ADJUSTMENT

8. PRINT LENGTH INITIALIZE

10Tighten the ADJUSTING SCREW B so that HEADCARRIAGE would be parallel to the GUIDE RAIL.And tighten up SCREW B.

ADJUSTING SCREW B SCREW B

9Adjust the position of the HEAD CARRIAGE so that theRESIN part on the HEAD CARRIAGE makes contact withthe PLATE. Then tighten SCREW C.

SCREW C

Page 29: Pc60 Repair Manual

3 Replacement of Main Parts

25

3

3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT

1Remove the RAIL COVER and open the FRONT COVER.

2Disconnect PINCH ROLLER SENSOR WIRE andSOLENOID WIRE.

3Remove the SCREW A and SCREW B in order and removethe TOOL CARRIAGE.

4Tighten up SCREW B and SCREW A in order to fix theTOOL CARRIAGE. Then, carry out the followingadjustments.

1. TOOL HEIGHT ADJUSTMENT

2. TOOL PRESSURE ADJUSTMENT

3. PRINT/CUT OFFSET ADJUSTMENT

SOLENOID WIRE

PINCH ROLLERSENSOR WIRE

1 SCREW A

2 SCREW B

2 SCREW A

1 SCREW B

Page 30: Pc60 Repair Manual

3 Replacement of Main Parts

26

3

1Remove the RIGHT SIDE COVER.

2Remove the RUBBER MAT and slide out the PLATENDAMPER.

3Put the new PLATEN DAMPER so that there is looseness in4 directions, front, rear, left and right.

3-4 PLATEN DAMPER_REPLACEMENT

PLATEN DAMPER

RUBBER MAT

PLATENDAMPER

Page 31: Pc60 Repair Manual

3 Replacement of Main Parts

27

3

3-5 HEAD ARM_FIXING

1Remove the HEAD CARRIAGE.

2Move the front part of the HEAD CARRIAGE towards thefront by rotating the WHITE STICK.

3Put the HEAD ARM as shown in the figure.

4Put the SPRING as shown in the figure.

WHITE STICK

HEAD ARM

HEAD ARM SPRING

Page 32: Pc60 Repair Manual

3 Replacement of Main Parts

28

3

5Fold the SPRING as shown in the figure and fix the HEADARM to the HEAD CARRIAGE.

6

Make sure that the HEAD ARM movessmoothly.

Carry out the following adjustments after fixing the HEADCARRIAGE.

1. CARTRIDGE POSITION ADJUSTMENT (1st)

2. HEAD ALIGNMENT ADJUSTMENT

3. CARTRIDGE POSITION ADJUSTMENT (2nd)

4. PRINT/CUT OFFSET ADJUSTMENT

HEAD ARM

SPRING

Page 33: Pc60 Repair Manual

3 Replacement of Main Parts

29

3

3-6 CARTRIDGE HOLDER ARM_REPLACEMENT

1Remove the RAIL COVER and FRONT COVER.

2Open the FRONT COVER BASE and remove theCARTRIDGE HOLDER.

3Open the LEFT and RIGHT ARM and remove theCARTRIDGE PLATE together with the RIBBON LEVER.

4Pull out the PIN and remove the ARM and SPRING.

SPRING

ARM PIN

CARTRIDGE HOLDER

SCREWS FRONT COVER BASE

ARM ARM

CARTRIDGE PLATE

RIBBON LEVER

Page 34: Pc60 Repair Manual

3 Replacement of Main Parts

30

3

5Put the new ARM and SPRING into the PIN and fix it to theHOLDER BASE.

6Hook the SPRING to the ARM and HOLDER BASE. PutCEMEDINE SUPER X NO.8008 on top of the PIN.

7Put the CARTRIDGE PLATE together with the RIBBONLEVER.

• Be careful with the direction of the ARM.• Make sure to put the ARM and SPRING in

order.

SPRING

ARM PIN

HOLDER BASE

[ RIGHT SIDE ]

[ LEFT SIDE ]

ARM

HOLDER BASE

SPRING

PIN

CEMEDINE SUPER X NO.8008

SPRING

ARM

CARTRIDGE PLATE

RIBBON LEVER

Page 35: Pc60 Repair Manual

3 Replacement of Main Parts

31

3

9Fix the CARTRIDGE HOLDER to the FRONT COVERBASE.

10Adjust CARTRIDGE POSITION.

2nd CARTRIDGE HOLDER BASE from theright side has the BLACK TAPE put to it toprevent malfunction of the MEDIA SENSOR.

CARTRIDGE HOLDER

SCREWS FRONT COVER BASE

BLACK TAPE

CARTRIDGE HOLDER BASE

8Make sure that both left and right ARM will open equally.If not, bend the holder slightly downwards to adjust it.

HOLDER : Bend slightly downwards.

Page 36: Pc60 Repair Manual

3 Replacement of Main Parts

32

3

3-7 PINCH ROLLER_REPLACEMENT

1Remove the RAIL COVER, LEFT&RIGHT SIDE COVERand REAR APRON.

2Remove the PINCH ROLLER SPRING and remove the 2screws shown in the figure.

3Untighten the 4 screws and remove the BRACKET.

4Remove the INNER COVER.

1 SPRING

2 SCREWS

SCREWS

SCREWS

BRAKET

INNER COVER

Page 37: Pc60 Repair Manual

3 Replacement of Main Parts

33

3

5Remove the E-RING which is fixing the PINCH ROLLERSHAFT.

6Remove the BUSH located at the left end of PINCH ROLLERSHAFT.

7Pull out the PINCH ROLLER SHAFT from the REARSIDE of the machine.

8Remove the STOPPER and replace the PINCH ROLLERASSY.

PINCH ROLLER ASSY

PINCH ROLLER SHAFT

STOPPER STOPPER

PINCH ROLLER SHAFT

E-RING

BUSH

Page 38: Pc60 Repair Manual

3 Replacement of Main Parts

34

3

9Be careful with the direction of the PINCH ROLLER and theposition of the MAGNET when installing the PINCH ROLLERASSY.

10Put the STOPPER as shown in the figure.

STOPPER STOPPER

LEFT END GRIT RIGHT END GRIT

MAGNETPINCH ROLLER

RED MARKING

Page 39: Pc60 Repair Manual

3 Replacement of Main Parts

35

3

3-8 WIRE_REPLACEMENT

1Remove the RAIL COVER and LEFT&RIGHT SIDECOVER.

2Detach the WIRE from the CARRIAGE BASE.

3Loosen SCREW A and SCREW B in order and loosen theWIRE TENSION.

4Remove the WIRE as shown in the figure.

WIRE

SCREWWIRE

SCREWS A

SCREW B

Page 40: Pc60 Repair Manual

3 Replacement of Main Parts

36

3

5Remove the MOTOR BRACKET.

6Remove the DRIVER PULLEY from the MOTORBRACKET.

7Loosen the 4 screws and pull out the WIRE.

8Put the new WIRE to the DRIVE PULLEY and fix it to theMOTOR BRACKET.

WIRE SCREWS

SCREWS

BRAKET

SCREW

WIRE

SCREW

WIRE

Page 41: Pc60 Repair Manual

3 Replacement of Main Parts

37

3

9Fix the MOTOR BRACKET to the FRAME.

10Wind the WIRE around the DRIVE PULLEY from bottomto the top.

11Rotate the DRIVE PULLEY until the WIRE comes to itscenter.

12Fix the TOOL CARRIAGE at the center part of the GUIDERAIL.

Make sure the WIRE won't overlap.

DRIVE PULLEY

WIRE

WIRE

DRIVE PULLEY

SCREWS

BRAKET

SCREWWIRE

projection

Page 42: Pc60 Repair Manual

3 Replacement of Main Parts

38

3

13Move the TOOL CARRIAGE in a whole distance of theGUIDE RAIL to remove the slack in the WIRE.

14Adjust the WIRE TENSION.

3-9 MOTOR_FIXING

1Fix the GRIT MOTOR along with the BRACKET so thatthere is no looseness or too much load.

2Fix the CARRIAGE MOTOR so that there is no loosenessor too much load.

GUIDE RAIL

CARRIAGE

[ GRIT SIDE ]

SCREWS

BRACKET

SCREWS

[ CARRIAGE SIDE ]

Page 43: Pc60 Repair Manual

39

4 Adjustment

4

4 Adjustment4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-002

Tool name TENSION GAUGE 300g

Tool Pressure Adjustment

Purpose

Tool No. ST-006

Tool name WHITE DUMMY PEN

Tool Height Adjustment

Purpose Tool Pressure Adjustment

Tool No. ST-011

Tool name TENSION METER

Wire Tension Adjustment

Purpose

Tool No. ST-012

Tool name DIAL TENSION METER DT-30 (30g)

Tool Pressure Adjustment

Purpose

Tool No. ST-025

Tool name HEAD VOLTAGE ADJUSTMENT TOOL

Head Voltage Adjustment

Purpose

Tool No. ST-035

Tool name RS-422 LOOP BACK CONNECTOR

Serial Interface Check

Purpose

Page 44: Pc60 Repair Manual

40

4 Adjustment

4

4-2 Service Mode

[ENTERING]Turn on the SUB POWER SW while pressing [], [ ] and [ ] keys to enter the Service Mode.

[SELECTION]Each check can be selected by pushing the keys related to them as shown in the table below.Once you select any check, other checks can not be selected unless you push [SHEET TYPE] key once.Turn off the SUB POWER SW to finish the SERVICE MODE.

CHECK KEY FUNCTION OK NG

DRAM [BASE POINT] Write/Verify Test of DRAM. [PIECE] LED : ON [ROLL] LED : ON

[PIECE] LED : BLINK [ROLL] LED : BLINK

EEROM [ ] Write/Verify Test of EEROM. [PIECE] LED : ON [ROLL] LED : ON

[PIECE] LED : BLINK [ROLL] LED : BLINK

PANEL KEY [ ] Push the keys in order from the top key to the bottom key. [PIECE] LED : ON [ROLL] LED : ON

[PIECE] LED : BLINK [ROLL] LED : BLINK

DIP SW [ ] Turn off all the DIP SW. Turn on the DIP SW in order from bit#1 tobit#10.

[PIECE] LED : ON [ROLL] LED : ON

[PIECE] LED : BLINK [ROLL] LED : BLINK

This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.

FRONT PAPER SENSOR : [PIECE] LED

REAR PAPER SENSOR : [ROLL] LED

FRONT COVER SENSOR : [FRONT COVER] LED

PINCH ROLLER SENSOR : [CARTRIDGE HOLDER 1] LED

SENSOR [CUT TEST] LIMIT SENSOR : [CARTRIDGE HOLDER 2] LED

SHEET LOAD SENSOR : [CARTRIDGE HOLDER 3] LED

GRIT HOME POSITION SENSOR : [CARTRIDGE HOLDER 4] LED

RIBBON END SENSOR : [CARTRIDGE HOLDER 5] LED

RIBBON CARRIAGE 1 SENSOR : [CARTRIDGE HOLDER 6] LED

RIBBON CARRIAGE 2 SENSOR : [COLOR] LED

FAN ON/OFF : It can be selected by pushing [CUT TEST] key.

Page 45: Pc60 Repair Manual

41

4 Adjustment

4

4-3 Factory Mode

[ENTERING]Turn on the MAIN POWER SW while pressing [POWER], [SHEET TYPE] and [BASE POINT] keys to enter theFactory Mode.

[SELECTION]Each mode can be entered by selecting the related LED with [] and [ ] keys and pressing [SHEET TYPE] key.

Turn off the MAIN POWER SW to finish the FACTORY MODE.

EEROM INITIALIZE

All data inside the EEROM willbe initialized. Enter the FACTORY

MODE and select EEROM INITIALIZE.

Push [BASE POINT] & [SHEET TYPE] key.

[PIECE] & [ROLL] LED WILL BLINK

NG

[PIECE] & [ROLL] LED WILL BE ON

OK

PRINTED LENGTH INITIALIZE

Printed length and cleaning counts will be set to 0. Enter the FACTORYMODE and

selet PRINTED LENGTH INITIALIZE.

Push [SHEET TYPE] key.

[PIECE] & [ROLL] LED WILL BLINK

NG

[PIECE] & [ROLL] LED WILL BE ON

OK

LED MODE

[PIECE] EEROM INITIALIZE

[ROLL] PRINTED LENGTH INITIALIZE

[CARTRIDGE HOLDER NO.1] PRINT/CUT OFFSET ADJUSTMENT

[CARTRIDGE HOLDER NO.2] TOOL PRESSURE ADJUSTMENT

[CARTRIDGE HOLDER NO.3] GRIT COMPENSATION

[CARTRIDGE HOLDER NO.4] GRIT ECCENTRICITY ADJUSTMENT

[CARTRIDGE HOLDER NO.5] THERMAL HEAD DENSITY ADJUSTMENT

[CARTRIDGE HOLDER NO.6] CARTRIDGE POSITION ADJUSTMENT

Page 46: Pc60 Repair Manual

42

4 Adjustment

4

PRINT/CUT OFFSET ADJUSTMENT

This mode is used for adjustingPrint and Cut Offset.

Refer to the ADJUSTMENT SECTIONfor details.

TOOL PRESSURE ADJUSTMENT

This mode is used for adjustingTool Pressure.

Refer to the ADJUSTMENT SECTIONfor details.

GRIT COMPENSATION

This mode is used for compensatingMedia Feeding rate.

Refer to the ADJUSTMENT SECTIONfor details.

GRIT ECCENTRICITY ADJUSTMENT

This mode is used for AdjustingGrit Eccentricity.

Refer to the ADJUSTMENT SECTIONfor details.

CARTRIDGE POSITION ADJUSTMENT

This mode is used for AdjustingCartridge Position.

Refer to the ADJUSTMENT SECTIONfor details.

THERMAL HEAD DENSITY ADJUSTMENT

This mode is used for AdjustingPrinting Density.

Refer to the ADJUSTMENT SECTIONfor details.

Page 47: Pc60 Repair Manual

43

4 Adjustment

4

4-4 Function Mode

AGING MODE

Turn on the SUB POWER SW by pressing [ ], [ ] and [ ] keys.

GRIT ROLLER and TOOL CARRIAGEstart to idle.

Turn off the SUB POWER SW to end.

PRINTING TEST

Turn on the SUB POWER SW by pressing [CUT TEST] keys.

RB

MC Y K

Cuts around C & K.( : starting point)

CMYK

SYSTEM REPORT

Turn on the SUB POWER SW by pressing [ ] keys.

Set Black Ribbon & Media.

Lower the Sheet Loading Lever to print.

**** PC-60 System Report **** Version : Firmware= A140 Booter= B100 Temperature: Head= 32cel Env.= 26cel Record : Print= 3933m Cleaning= 2*** Factory settings *** Offset : Head-X= -7step Head-Y= 14step Holder= -20step Tool Force VR : Max= 776 Min= 0 Solenoid Current : Max= 41 Min= 343 Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0 On Board Dip-SW : (1) X0XX (4)*** User settings *** User Dip-SW : (1) XXXXXXXXXX (10) Line Space : 0dot

Total Printed Length

Head Temperature

Amount set by Print/Cut Offset Adjustment

Amount set by Cartridge Position Adjustment

Indicates the position of Slide Volume.MAX should be bigger than MIN.Original Amount for Current.

MAX should be smaller MIN.

Amount for Grit Compensation

Amount set by Line Space Adjustment

Eccentric amount for Grit Eccentricity Adjustment

Amount set by Density Adjustment

DIP SW settings on Main Board

Number of cleaning with Cleaning Sheet

Environment Temperature

Serial Number of the HEADAmount set by Stitching Adjustment

User DIP SW settings

Page 48: Pc60 Repair Manual

44

4 Adjustment

4

SERIAL INTERFACE CHECK

Turn on the SUB POWER SW by pressing [ ] key.

Push [CUT TEST] to check again, turn off the SUB POWER SW to end.

Connect the Loop-BackConnector to serial port.

OK NG

RS-422 [PIECE] LED : ON [PIECE] LED : BLINK

RS-232C [ROLL] LED : ON [ROLL] LED : BLINK

RS-422 CABLE CONNECTION

RS-232C CABLE CONNECTION

TEST PATTERN MODE

Turn on the SUB POWERSW by pressing [ ], [ ] and [CUT TEST] keys.

Select Test Pattern by pressing [BASE POINT] or [CUT TEST] keys.Set the Black Ribbon and Media.

Lower the Sheet Loading Lever to print.

Turn off the sub power SW to end.

Connection2 (TxD) 3 (RxD)5 (CTS) 20 (DTR)

Connection1 (HskoA (DTR)) 2 (HskiA (/CTS))3 (TXDA-) 5 (RXDA-)6 (TXDA+) 8 (RXDA+)

TEST PATTERN CARTRIDGE HOLDER LED

NO.1 NO.2 NO.3 NO.4 NO.5 NO.6

3mm pitch straight lineOFF OFF OFF OFF OFF OFF

Dithering Test Pattern ON OFF OFF OFF OFF OFF

100% Dithering Pattern OFF ON OFF OFF OFF OFF

Slanting Parallel Line ON ON OFF OFF OFF OFF

Solid Color Test Pattern with bottom half of Head

ON OFF ON OFF OFF OFF

Solid Color Test Pattern with top half of Head

OFF ON ON OFF OFF OFF

Checker ON ON ON OFF OFF OFF

Page 49: Pc60 Repair Manual

45

4 Adjustment

4

4-5 HOW TO UPGRADE FIRMWARE

1Connect PC and PC-60 with the PARALLEL CABLE.

2Turn on the MAIN POWER SW while pressing [ ], [ ],[ ] keys.It is ready to receive data when [CARTRIDGE HOLDER 1]LED become ON and [CARTRIDGE HOLDER 2] LEDblinks.

3Open the download.bat from MS-DOS. (Type downloadand press [RETURN] key.)

4Turn off the MAIN POWER SW to end when all[CARTRIDGE HOLDER] LEDs blink.

It is necessary to prepare the followings toupgrade the FIRMWARE.

1. FIRMWARE DISK

2. PC with MS-DOS

3. PARALLEL CABLE

Some PCs can not use the BAT FILE. Pleaserefer to the ReadMe File in the FIRMWAREDISK.

Page 50: Pc60 Repair Manual

46

4 Adjustment

4

4-6 TOOL HEIGHT ADJUSTMENT

1Put the PINCH ROLLERs down at both ends of the GRITROLLER.

[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as thetool traverses the media.This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to performthis adjustment.ROLAND SPECIAL TOOL ST-006 is used for this adjustment.

TOOL PRESSURE ADJUSTMENT MODE

[SHEET TYPE] key

[CUT TEST] key

[BASE POINT] key

[ ] or [ ] key

[ ] or [ ] key

Adjust Tool Pressure

MIN. MODE

MAX. MODE

Move Tool DOWN

[CUT TEST] key

Save Settings

All [CARTRIDGE HOLDER] LEDwill be ON.

All [CARTRIDGE HOLDER] LEDwill be OFF.

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

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5Adjust the ADJUSTING SCREW so that the clearancebetween the pen tip and the BED would be 2.4—2.6 mm.

2Put the WHITE DUMMY PEN (ST-006) to the TOOLCARRIAGE.

3Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the TOOLPRESSURE ADJUSTMENT MODE.

4Move the TOOL CARRIAGE to the 3 positions shown inthe figure.Carry out the procedure mentioned in 5 at the position wherethe clearance between the pen tip and the BED is thesmallest among the 3.

ST-006

CARRIAGE ASSEMBLY

ADJUSTING SCREW

BED

For selection

To enter

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4-7 TOOL PRESSURE ADJUSTMENT

1Make sure to adjsut the TOOL HEIGHT before thisadjustment.Remove the RAIL COVER and put the WHITE DUMMYPEN (ST-006) to the TOOL CARRIAGE.

ST-006

CARRIAGE ASSEMBLY

[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOLCARRIAGE to ensure that correct pressure would be added to the blade when cutting.This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to performthis adjustment.ROLAND SPECIAL TOOL ST-002, ST-006 and ST-012 is used for this adjustment.

TOOL PRESSURE ADJUSTMENT MODE

[SHEET TYPE] key

[CUT TEST] key

[BASE POINT] key

[ ] or [ ] key

[ ] or [ ] key

Adjust Tool Pressure

MIN. MODE

MAX. MODE

Move Tool DOWN

[CUT TEST] key

Save Settings

All [CARTRIDGE HOLDER] LEDwill be ON.

All [CARTRIDGE HOLDER] LEDwill be OFF.

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

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5Pull up the TOOL CARRIAGE with the TENSION GAUGE(ST-002) and measure the TOOL PRESSURE when the pentip leaves the BED.Adjust TOOL PRESSURE so that it will be 195—205gf

with [ ] and [ ] keys.Press the [SHEET TYPE] key to save the settings.

2

3Select MAX. MODE.MAX. and MIN. can be selected by pressing the [BASEPOINT] key. Then, move the SLIDE VOLUME for TOOLPRESSURE at the right side of the machine to MAX.

MAX. MODE : [CARTRIDGE HOLDER] LED ONMIN. MODE : [CARTRIDGE HOLDER] LED OFF

ST-002CARRIAGEASSEMBLY

BED

To enter

For selection

4Move the TOOL CARRIAGE to the position where theTOOL HIGHT has been adjusted by hand.Press [CUT TEST] key to move the tool down.

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the TOOLPRESSURE ADJUSTMENT MODE.

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4 7Press the [CUT TEST] key to move the pen down.

8Pull up the TOOL CARRIAGE with the DIAL CAUGE (ST-012) and measure the TOOL PRESSURE when pen tipleaves the BED. Adjust the TOOL PRESSURE so that itwill be 25—35gf with [ ] and [ ] keys.Press [SHEET TYPE] key to save the settings.Turn off the MAIN POWER SW to end.

ST-012 CARRIAGEASSEMBLY

BED

6Select MIN. MODE.MAX. and MIN. can be selected by pressing the [BASEPOINT] key. Then, move the SLIDE VOLUME for TOOLPRESSURE at the right side of the machine to MIN.

MAX. MODE : [CARTRIDGE HOLDER] LED ONMIN. MODE : [CARTRIDGE HOLDER] LED OFF

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4-8 HEAD VOLTAGE ADJUSTMENT

1Remove the RAIL COVER and FRONT APRON.

2Connect the HEAD VOLTAGE ADJUSTMENT TOOL (ST-025) to CN12 on the MAIN BOARD.

3Turn on the SUB POWER SW and measure the voltage afterthe FAN stops.

HEAD VOLTAGE drops down when FAN isrotating.

ST-025

CN12

CN12

Make sure to use ST-025. If not, it may result inthe breakage of the HEAD.

HEAD VOLTAGE ADJUSTMENT is designed to level the manufacturing tolerance of consumption ineach HEAD by adjusting the voltage.This adjustment must be performed after replacement of the HEAD CARRIAGE and MAIN BOARD.ROLAND SPECIAL TOOL ST-025 is used for this adjustment.

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4 5The HEAD VOLTAGE is written on top of the HEADCARRIAGE. SPRING

SCREWS

29.8V

4Adjust VR1 on the MAIN BOARD so that the voltage willbe the one written on the top part of the HEADCARRIAGE.

VR1

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4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT

THERMAL HEAD DENSITY ADJUSTMENT is designed to ensure the printing quality by adjusting thedensity in 1 BAND.THERMAL HEAD is consist of 240 dots. (192 dots are used for printing.)However, there is slight difference in quantity of consumption on each dots and appears as blurry printing.This adjustment is to even the density in 1 BAND by deviding the HEAD into 30 groups (8 dots in 1group), and setting the heating time of each group one by one.

There are 2 ways of performing this adjustment.1. AUTO ADJUSTMENT2. MANUAL ADJUSTMENT

AUTO ADJUSTMENT can be done by sending the HEAD data file [???-????.TEI] for each HEAD usingspecial software [PC60SPF.EXE].Spare HEAD will be supplied with the data file and the software.

MANUAL ADJUSTMENT can also be done by setting 30 parameters manually from the panel.

This adjustment must be performed after replacement of HEAD CARRIAGE and MAIN BOARD.It is necessary to enter THERMAL HEAD DENSITY ADJUSTMENT MODE in the FACTORY MODE toperform this adjustment.

240 dots

DARK

LIGHT

1 group = 8dots

HEAD

DENSITY CURVE

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1Connect PC and PC-60 with the PARALLEL CABLE.

It is necessary to prepare the followings to adjustHEAD DENSITY.

1. DENSITY ADJUSTMENT SOFTWARE

2. PC with MS-DOS

3. PARALLEL CABLE

2

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the THERMALHEAD DENSITY ADJUSTMENT MODE.

[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

[SHEET TYPE] key

[ ] key

AUTO. ADJUSTMENTMODE

Reset parametersto default.

[CUT TEST] key

[POWER] & [FRONT COVER] LED will blink.

MANUALADJUSTMENT

MODERESET MODE

GROUPSELECTION

MODE

Select GROUP tobe adjusted.

SETTING MODE

Change parametersfor HEAD DENSITY.

Save Settings.

THERMAL HEAD DENSITYADJUSTMENT MODE

STITCHING ADJUSTMENT

MODESend data from PC.

STITCHING ADJUSTMENTfor TOP EDGE.

STITCHING ADJUSTMENTfor BOTTOM EDGE.

Change parameters for TOPSTITCHING ADJUSTMENT.

Change parameters for BOTTOMSTITCHING ADJUSTMENT.

Save Settings. Save Settings.

[POWER] key

[ ] key

[ ] or [ ] keys [ ] or [ ] keys

[SHEET TYPE] key

[CUT TEST] key

[COLOR] LED will be ON.

[ ] key[SHEET TYPE] key

[CARTRIDGE HOLDER 1, 3 & 5] and[CARTRIDGE HOLDER 2, 4 & 6] willblink alternately.

[BASE POINT] key

[ ] or [ ] keys

[BASE POINT] key

[ ] or [ ] keys

[SHEET TYPE] key

[BASE POINT] LED will be ON.

[BASE POINT] LED will be OFF.

[POWER] & [BASE POINT] LED will blink.

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

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3Raise the SHEET LOADING LEVER.Press the [CUT TEST] key to enter the AUTOMATICADJUSTMENT MODE.All [CARTRIDGE HOLDER] LED will blink.

4Install the DENSITY ADJUSTING SOFTWARE DISK inyour PC.The DISK includes the following.

1. Program [PC60SPF.EXE] to download data.2. Data file for the HEAD [???-????.TEI].3. README.TXT

5Send data file from MS-DOS by typing as below.

PC60SPF /L ???-????.TEI[???-????] is the serial number of the HEAD. It is alsowritten on the HEAD as shown in the figure.

Example

B05-0051

PTMTM3207A719A10

Serial Number : B05-0051

6When the AUTOMATIC ADJUSTMENT is done properly,[CARTRIDGE HOLDER] LED will be OFF from 1 to 6 inorder.If NG, PC-60 repeats the following indication.

1. All LED blink 5 times.2. [COLOR] and [CARTRIDGE HOLDER 1] LED

blinks once.

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7If OK, turn off the MAIN POWER SW to finish theadjustment.If NG, turn off the MAIN POWER SW and start from thebeginning.

8The parameters for the HEAD DENSITY ADJUSTMENT isput on the GUIDE RAIL.

Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0

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4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT

[THERMAL HEAD DENSITY ADJUSTMENTMODE FLOW CHART (in Factory Mode)]

The purpose of this adjustment is same as for AUTO ADJUSTMENT.

This adjustment should be performed in case of not having the data file for the HEAD or special program

for sending this data automatically.

All 30 parameters can be set manually through the panel. Parameters for the HEAD being used is

mentioned on top of the RAIL.

[SHEET TYPE] key

[ ] key

AUTO. ADJUSTMENTMODE

Reset parametersto default.

[CUT TEST] key

[POWER] & [FRONT COVER] LED will blink.

MANUALADJUSTMENT

MODERESET MODE

GROUPSELECTION

MODE

Select GROUP tobe adjusted.

SETTING MODE

Change parametersfor HEAD DENSITY.

Save Settings.

THERMAL HEAD DENSITYADJUSTMENT MODE

STITCHING ADJUSTMENT

MODESend data from PC.

STITCHING ADJUSTMENTfor TOP EDGE.

STITCHING ADJUSTMENTfor BOTTOM EDGE.

Change parameters for TOPSTITCHING ADJUSTMENT.

Change parameters for BOTTOMSTITCHING ADJUSTMENT.

Save Settings. Save Settings.

[POWER] key

[ ] key

[ ] or [ ] keys [ ] or [ ] keys

[SHEET TYPE] key

[CUT TEST] key

[COLOR] LED will be ON.

[ ] key[SHEET TYPE] key

[CARTRIDGE HOLDER 1, 3 & 5] and[CARTRIDGE HOLDER 2, 4 & 6] willblink alternately.

[BASE POINT] key

[ ] or [ ] keys

[BASE POINT] key

[ ] or [ ] keys

[SHEET TYPE] key

[BASE POINT] LED will be ON.

[BASE POINT] LED will be OFF.

[POWER] & [BASE POINT] LED will blink.

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

For selection

1To enter

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the THERMALHEAD DENSITY ADJUSTMENT MODE.

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Select GROUP SELECTION MODE.Selection can be done by [BASE POINT] key.

[BASE POINT] LED ON : GROUP SELECTION MODE[BASE POINT] LED OFF : SETTING MODE

5

Raise the SHEET LOADING LEVERKeep pressing the [POWER] key until [POWER] and[FRONT COVER] LED start blinking to enter theSTITCHING ADJUSTMENT MODE.

3

2

4

Press [CUT TEST] key to enter the MANUALADJUSTMENT MODE.During this mode, [COLOR] LED will be ON.

Reset the settings for THERMAL HEAD DENSITYADJUSTMENT to 0.

To enter the RESET MODE, press [ ] key.[CARTRIDGE HOLDER LED 1, 3 & 5] and[CARTRIDGE HOLDER LED 2, 4 & 6] will blinkalternately.To carry out, press [SHEET TYPE] key.

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Select the GROUP to be adjusted by [] or [ ] keys.GROUP NO. will be indicated by the combination of[CARTRIDGE HOLDER] LED.

7 Select SETTING MODE.Selection can be done by [BASE POINT] key.

[BASE POINT] LED ON : GROUP SELECTION MODE[BASE POINT] LED OFF : SETTING MODE

POSITION[CARTRIDGE HOLDER] LED

NO. 1 2 3 4 5

0 OFF OFF OFF OFF OFF

1 ON OFF OFF OFF OFF

2 OFF ON OFF OFF OFF

3 ON ON OFF OFF OFF

4 OFF OFF ON OFF OFF

5 ON OFF ON OFF OFF

6 OFF ON ON OFF OFF

7 ON ON ON OFF OFF

8 OFF OFF OFF ON OFF

9 ON OFF OFF ON OFF

10 OFF ON OFF ON OFF

11 ON ON OFF ON OFF

12 OFF OFF ON ON OFF

13 ON OFF ON ON OFF

14 OFF ON ON ON OFF

POSITION[CARTRIDGE HOLDER] LED

NO. 1 2 3 4 5

15 ON ON ON ON OFF

16 OFF OFF OFF OFF ON

17 ON OFF OFF OFF ON

18 OFF ON OFF OFF ON

19 ON ON OFF OFF ON

20 OFF OFF ON OFF ON

21 ON OFF ON OFF ON

22 OFF ON ON OFF ON

23 ON ON ON OFF ON

24 OFF OFF OFF ON ON

25 ON OFF OFF ON ON

26 OFF ON OFF ON ON

27 ON ON OFF ON ON

28 OFF OFF ON ON ON

29 ON OFF ON ON ON

6

8Set the parameters by pressing [] or [ ] keys.Press [SHEET TYPE] key to save the settings.Status of the settings will be indicated by the [CARTRIDGEHOLDER] LEDs as shown in the table.

[CARTRIDGE HOLDER] LEDAMOUNT

1 2 3 4 5 6

ON OFF OFF OFF OFF OFF -5

BLINK BLINK OFF OFF OFF OFF -4

OFF ON OFF OFF OFF OFF -3

OFF BLINK BLINK OFF OFF OFF -2

OFF OFF ON OFF OFF OFF -1

OFF OFF BLINK BLINK OFF OFF 0

OFF OFF OFF ON OFF OFF +1

OFF OFF OFF BLINK BLINK OFF +2

OFF OFF OFF OFF ON OFF +3

OFF OFF OFF OFF BLINK BLINK +4

OFF OFF OFF OFF OFF ON +5

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9Repeat procedure 5 — 8 to set all 30 GROUPS.Turn off the MAIN POWER SW to finish the adjustment.

10The parameters for the HEAD DENSITY ADJUSTMENT isput on the GUIDE RAIL.

Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0

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4-11 HEAD POSITION ADJUSTMENT 1

1Remove the RAIL COVER.

HEAD POSITION ADJUSTMENT 1 is designed to ensure the printing quality by aligning the HEAD toland straight down on the PLATEN. It is necessary to avoid BLURRY PRINT, BROKEN RIBBON andTWISTED RIBBON.This adjustment must be performed after replacement of the HEAD CARRIAGE.

2 SCREW B

3Loosen the SCREW C shown in the figure.

SCREW C

ADJUSTING SCREW ALoosen ADJUSTING SCREW A and SCREW B shown inthe figure.

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Adjust the ADJUSTING SCREW A until it makes contactwith the PLATE so that the clearance shown in the figurewill be 9.2—10.6 mm. (STANDARD : 9.7 mm)

7 ADJUSTING SCREW AContact part

Tighten SCREW B. Make sure that the PLATE is nottilting.8

9.2 ~10.6 mm

SCREW B

PLATE

9Tighten SCREW C after setting the HEAD CARRIAGE sothat the RESIN part on the HEAD CARRIAGE makescontact with the PLATE.

SCREW C

10Try test printing. If there is twisted ribbon or broken ribbon,readjust 7 by changing the amount.

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4-12 HEAD POSITION ADJUSTMENT 2

1Remove the RAIL COVER and raise the SHEETLOADING LEVER.

2Enter the TEST PATTERN MODE by turning on the SUBPOWER SW while pressing [ ], [ ] and [CUT TEST]keys.Select [3 mm pitch straight line] with [BASE POINT] or[CUT TEST] key.

3Put the BLACK RIBBON CARTRIDGE to theCARTRIDGE HOLDER and set the MEDIA.

Other RIBBON CARTRIDGE except theBLACK can not be used.

HEAD POSITION ADJUSTMENT 2 is designed to ensure the printing quality by aligning the HEAD to bevertical to the GUIDE RAIL It is necessary to avoid BROKEN RIBBON and TWISTED RIBBON.This adjustment must be performed after replacement of the HEAD CARRIAGE.

TEST PATTERN CARTRIDGE HOLDER LED

NO.1 NO.2 NO.3 NO.4 NO.5 NO.6

3mm pitch straight lineOFF OFF OFF OFF OFF OFF

Dithering Test Pattern ON OFF OFF OFF OFF OFF

100% Dithering Pattern OFF ON OFF OFF OFF OFF

Slanting Parallel Line ON ON OFF OFF OFF OFF

Solid Color Test Pattern with bottom half of Head

ON OFF ON OFF OFF OFF

Solid Color Test Pattern with top half of Head

OFF ON ON OFF OFF OFF

Checker ON ON ON OFF OFF OFF

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4 Loosen the SCREW B and adjust the ADJUSTING SCREWso that the printed lines will be straight.5

ADJUSTINGSCREW

SCREW B

4Lower and SHEET LOADING LEVER and close theFRONT COVER to start printing 3 mm pitch line.

7Tighten SCREW B after the adjustment.Adjust the CARTRIDGE POSITION. SCREW B

When the 2 lines shifts as fig.1 turn the ADJUSTINGSCREW clockwise, and turn it counter clockwise for fig.2.6 fig2fig1

FRONT FRONT

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4-13 PRINT/CUT OFFSET ADJUSTMENT

1Raise the SHEET LOADING LEVER.

[PRINT/CUT OFFSET ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

PRINT/CUT OFFSET ADJUSTMENT is designed to ensure the relation of printing and cutting position.This adjustment must be performed after replacement of the TOOL CARRIAGE, HEAD CARRIAGE andMAIN BOARD. It is necessary to enter the PRINT/CUT OFFSET ADJUSTMENT MODE in theFACTORY MODE to perform this adjustment.

[POWER] LED will blink and [PIECE] & [ROLL] LED will be ON.

Set media andribbon cartridge.

PRINT/CUT OFFSET ADJUSTMENT MODE

Save Settings.

[SEET TYPE] key

[POWER] key

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

CROP MARK willbe printed.

Adjust PRINT/CUTOFFSET.

[ ], [ ], [ ] and [ ] keys [POWER] key

[POWER] LED will be ON and [PIECE] or [ROLL] LED will blink.

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5Open the FRONT COVER.Move the TOOL CARRIAGE with the cursor keys so thatthe pen tip will come right onto the CROSS of the CROPMARK when pushing it down with your finger.Press the [SHEET TYPE] key to save the settings.Turn off the MAIN POWER SW to end.

3

4Lower the SHEET LOADING LEVER and close theFRONT COVER. Keep pressing the [POWER] key untilthe [POWER] LED starts blinking.CROP MARK will be printed and the TOOL CARRIAGEwill move close to the CROP MARK.

For selection

To enter

CROP MARK

CROP MARK

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 1] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the PRINT/CUTOFFSET ADJUSTMENT MODE.

2Set the BLACK RIBBON CARTRIDGE, MEDIA and 0.2mm CERAMIC PEN on the machine.

Other RIBBON CARTRIDGE except theBLACK can not be used.

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4-14 CARTRIDGE POSITION ADJUSTMENT

1Remove the RAIL COVER and open the FRONT COVER..

[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

CARTRIDGE POSITION ADJUSTMENT is designed to align the relative positions of HEADCARRIAGE and the CARTRIDGE HOLDER for proper cartridge pick when HEAD enters theCARTRIDGE HOLDER to pick the cartridge.This adjustment must be performed after replacement of the HEAD CARRIAGE, CARTRIDGE HOLDERand MAIN BOARD.It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE toperform this adjustment.

Performs CARTRIDGEEXCHANGE TEST.

CARTRIDGE POSITIONADJUSTMENT MODE

CARTRIDGEEXCHANGE

TEST

[POWER] key

[POWER] LED will be ON and[PIECE] LED will blink.

[SHEET TYPE] key

[ ] or [ ] keys

CMYK SENSINGTEST

Performs CMYK SENSING TEST.

ADJUSTMENTMODE

Adjust CARTRIDGEPOSITION.

Save Settings.

[POWER] LED will be ON and[ROLL] LED will blink.

ERROR

Close FRONT COVER.

[SHEET TYPE] key

[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON

Open FRONT COVER.

END

GOOD

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4 3Keep pressing the [POWER] key to enter theADJUSTMENT MODE.During the ADJUSTMENT MODE, [POWER] LED willblink and both [PIECE] and [ROLL] LEDs will be ON.

5

HEADCARRIAGE

CARTRIDGE HOLDER WHITE GEAR

4Close the FRONT COVER.Move the HEAD CARRIAGE with [ ] and [ ] keys sothat the white gear comes to the center of the CARTRIDGEHOLDER.Press the [SHEET TYPE] key to save the settings.

2

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 6] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the CARTRIDGEPOSITION ADJUSTMENT MODE.

Open the FRONT COVER.Then, press the [POWER] key to return to the TESTMODE.During the TEST MODE, [POWER] LED will be ON andeither [PIECE] or [ROLL] LED will blink.

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47Put the RIBBON CARTRIDGE to the CARTRIDGEHOLDER 1 and close the FRONT COVER.CARTRIDGE EXCHANGE TEST will be preformedrepeatedly in a sequence described as the table below.

6Select CARTRIDGE EXCHANGE TEST.Selection can be done by [SHEET TYPE] key.

[PIECE] LED blinks : CARTRIDGE EXCHANGE TEST[ROLL] LED blinks : CMYK SENSING TEST

Repeat 4 — 8 until CARTRIDGE EXCHANGE TEST isperformed without problem.Turn off the MAIN POWER SW to finish the adjustment.

8

CARTRIDGE EXCHANGE TEST should beperformed without problem in the all PASS.

P A S S EXCHANGED PERFORMED LED INDICATION

1st At the position where it is adjusted.[BASE POINT] LED : OFF[COLOR] LED : OFF

2nd At the position where 8 steps shifted to the left.[BASE POINT] LED : ON[COLOR] LED : OFF

3rd At the position where 8 steps shifted to the right.[BASE POINT] LED : OFF[COLOR] LED : ON

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1Remove the RAIL COVER and open the FRONT COVER.

4-15 CMYK SENSING CHECK

[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

CMYK SENSING CHECK is necessary when checking the RIBBON CARRIAGE SENSOR 2 is functionto detect the type of CARTRIDGE being installed.This check should be performed in case of CARTRIDGE SENSING ERROR.It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE toperform this check.

Performs CARTRIDGEEXCHANGE TEST.

CARTRIDGE POSITIONADJUSTMENT MODE

CARTRIDGEEXCHANGE

TEST

[POWER] key

[POWER] LED will be ON and[PIECE] LED will blink.

[SHEET TYPE] key

[ ] or [ ] keys

CMYK SENSINGTEST

Performs CMYK SENSING TEST.

ADJUSTMENTMODE

Adjust CARTRIDGEPOSITION.

Save Settings.

[POWER] LED will be ON and[ROLL] LED will blink.

ERROR

Close FRONT COVER.

[SHEET TYPE] key

[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON

Open FRONT COVER.

END

GOOD

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4Select CMYK SENSING CHECK.Selection can be done by [SHEET TYPE] key.

[PIECE] LED blinks : CARTRIDGE EXCHANGE TEST[ROLL] LED blinks : CMYK SENSRING CHECK

2

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 6] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the CARTRIDGEPOSITION ADJUSTMENT MODE.

Make sure that it is in the TEST MODE.During the TEST MODE, [POWER] LED will be ON andeither [PIECE] or [ROLL] LED will blink.If not, press the [POWER] key to enter the MODE.

5Put CMYK ribbon in the CARTRIDGE HOLDER and closethe FRONT COVER.PC60 starts performing CARTRIDGE EXCHANGE in orderof CMYK.

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4-16 GRIT COMPENSATION

[GRIT COMPENSATION MODE FLOW CHART (in Factory Mode)]

1Make sure to check the followings before this adjustments.

1. Put LINE SPACING MODE to default. (P.95)2. Put the GRIT ECCENTRICITY ADJUSTMENT to

default.

GRIT COMPENSATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.This adjustment must be performed after replacement of the MAIN BOARD, or in case of having GAPbetween BANDs or BANDING PROBLEM, or in case you like to improve the distance accuracy.It is necessary to enter the GRIT COMPENSATION MODE in the FACTORY MODE to perform thisadjustment.

PRINTING MODE

[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON.

Test pattern for GRITCOMPENSATION willbe printed.

GRIT COMPENSATIONMODE

ADJUSTMENT MODE

Save Settings.

[POWER] key

[ ] or [ ] keys

[SHEET TYPE] key

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

Change parametersfor GRITCOMPENSATION.

Indicates setting by LED.

Change parametersto default.

[CUT TEST] key

[BASE POINT] key

[ ] or [ ] keys

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4

2

3

4

5

Raise the SHEET LOADING LEVER and select thePRINTING MODE.Normally, it should be in the PRINTING MODE.If not, selection can be done by pressing the [POWER] key.

PRINTING MODE : [POWER] LED ON.ADJUSTMENT MODE : [POWER] LED BLINKS.

Set the MAGENTA RIBBON CARTRIDGE, MEDIA andthe PEN on the machine. The pattern shown in the figurewill be printed when SHEET LOADING LEVER is loweredand FRONT COVER is closed.

Other RIBBON CARTRIDGE except theMAGENTA can not be used.

250mm

50mm

CUT

PRINT

Calculate the amount to be compensated by using the rightformula.

CA = Compensating amountCL = Commanded amount (250 mm)ML = Measured amount

FORMULA

CA = CL - MLML

x 100

[FOR EXAMPLE] When ML is 249.9 mm

250 mm - 249.9 mm

249.9 mmX 100 = 0.04 %

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 3] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the GRITCOMPENSATION MODE.

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4 Adjustment

4

8

RANGE : -20 STEP — +20 STEPUNIT : 1STEP = 0.03%

7Current settings can be checked by pressing the [CUTTEST] key.And also, settings can be changed back to the default bypressing the [BASE POINT] key.

6Raise the SHEET LOADING LEVER and select theADJUSTMENT MODE.Keep pressing the [POWER] key until the [POWER] LEDstarts blinking to enter the ADJUSTMENT MODE.

PRINTING MODE : [POWER] LED ON.ADJUSTMENT MODE : [POWER] LED BLINKS.

Enter the amount to be compensated with [] and [ ]keys.Press the [SHEET TYPE] key to save the settings.

9The parameters for the GRIT COMPENSATION is put onthe GUIDE RAIL.

Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0

[CARTRIDGE HOLDER] LED MEANING

1OFF : +ON : -

2 Blinks for amount of the 10th digit.

3 Blinks for amount of the 1st digit.

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4 Adjustment

4

4-17 WIRE TENSION ADJUSTMENT

1Remove the RAIL COVER and LEFT SIDE COVER.Then, move the TOOL CARRIAGE to the left end of themachine.

2Loosen the SCREW A located at the left end of the machine.

3Measure the TENSION at the center of the machine withTENSION METER (ST-011).

ST-011

TENSIONMETER

REAR SIDE

SCREW A

WIRE TENSION ADJUSTMENT is designed to ensure the movement of the TOOL CARRIAGE andHEAD CARRIAGE by adding the proper tension to the WIRE.This adjustment must be performed after replacement of the WIRE and Y PULLEY.

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4 Adjustment

4

SCREW A

5Make sure to check the tension again after moving theTOOL CARRIAGE back and forth in a whole distance ofthe GUIDE RAIL.If the tension changes, re-adjust it by following 3 — 4 .

6Tighten the SCREW A located at the left end of themachine.

7Check the tension again.

Adjust the tension with the SCREW B so that it will be 8—10 lb.4

SCREW B

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4 Adjustment

4

4-18 STITCHING ADJUSTMENT

240 dots

DARK

LIGHT

1 group = 8dots

HEAD

192 dots (Dots used for printing)

Groups to be adjusted.

STITCHING ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY SERVICE .This adjustment can decrease or increase the printing density of top and bottom edges of the BAND for apurpose of reducing the BANDING PROBLEM or WHITE LINE between the BANDs.However, the adjustment procedure has not been established perfectly, yet.Therefore, this procedure is tentative and should be followed only when BANDING PROBLEM orWHITE LINE between the BANDs can not be reduced by performing other measures.

WHAT IS STITCHING ADJUSTMENT?As it is mentioned in THERMAL HEAD DENSITY ADJUSTMENT MODE, heating time for eachGROUP can be adjusted separately by deviding the HEAD to 30 groups.STITCHING ADJUSTMENT is for changing the heating time of the group used for printing the top andbottom edge of the BAND.

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4 Adjustment

4

2

1

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the THERMALHEAD DENSITY ADJUSTMENT MODE.

Raise the SHEET LOADING LEVERKeep pressing the [POWER] key until [POWER] and[FRONT COVER] LED start blinking to enter theSTITCHING ADJUSTMENT MODE.

[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

[SHEET TYPE] key

[ ] key

AUTO. ADJUSTMENTMODE

Reset parametersto default.

[CUT TEST] key

[POWER] & [FRONT COVER] LED will blink.

MANUALADJUSTMENT

MODERESET MODE

GROUPSELECTION

MODE

Select GROUP tobe adjusted.

SETTING MODE

Change parametersfor HEAD DENSITY.

Save Settings.

THERMAL HEAD DENSITYADJUSTMENT MODE

STITCHING ADJUSTMENT

MODESend data from PC.

STITCHING ADJUSTMENTfor TOP EDGE.

STITCHING ADJUSTMENTfor BOTTOM EDGE.

Change parameters for TOPSTITCHING ADJUSTMENT.

Change parameters for BOTTOMSTITCHING ADJUSTMENT.

Save Settings. Save Settings.

[POWER] key

[ ] key

[ ] or [ ] keys [ ] or [ ] keys

[SHEET TYPE] key

[CUT TEST] key

[COLOR] LED will be ON.

[ ] key[SHEET TYPE] key

[CARTRIDGE HOLDER 1, 3 & 5] and[CARTRIDGE HOLDER 2, 4 & 6] willblink alternately.

[BASE POINT] key

[ ] or [ ] keys

[BASE POINT] key

[ ] or [ ] keys

[SHEET TYPE] key

[BASE POINT] LED will be ON.

[BASE POINT] LED will be OFF.

[POWER] & [BASE POINT] LED will blink.

After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

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4 Adjustment

4

3Select TOP or BOTTOM edge to be adjusted by [] and[ ] keys.

[ ] key : TOP edge. [FRONT COVER] LED blinks[ ] key : BOTTOM edge. [BASE POINT] LEDblinks

4Status of the STITCHING will be indicated by the[CARTRIDGE HOLDER] LEDs as shown in the table.Select the amount to be adjsuted by [] and [ ] keys.Press [SHEET TYPE] key to save the settings. Adjust boththe TOP and BOTTOM edges and turn off the MAINPOWER SW to end.

[CARTRIDGE HOLDER] LEDAMOUNT DENSITY

1 2 3 4 5 6

ON OFF OFF OFF OFF OFF -5 LIGHTER

BLINK BLINK OFF OFF OFF OFF -4

OFF ON OFF OFF OFF OFF -3

OFF BLINK BLINK OFF OFF OFF -2

OFF OFF ON OFF OFF OFF -1

OFF OFF BLINK BLINK OFF OFF 0 DEFAULT

OFF OFF OFF ON OFF OFF +1

OFF OFF OFF BLINK BLINK OFF +2

OFF OFF OFF OFF ON OFF +3

OFF OFF OFF OFF BLINK BLINK +4

OFF OFF OFF OFF OFF ON +5 DARKER

TOP EDGE

BOTTOM EDGE

PAPER FEEDINGDIRECTION

5The parameters for the STITCHING ADJUSTMENT is puton the GUIDE RAIL.

Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0

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4

4-19 GRIT ECCENTRICITY ADJUSTMENT

[GRIT ECCENTRICITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

BANDING

GAP

1st BAND

9th BAND

GRIT ECCENTRICITY ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARYSERVICE.This adjustment is designed to ensure the printing quality by calibrating the eccentric amount of the GRITROLLER. GRIT ROLLER is eccentric due to the manufacturing tolerance.Sometimes, the eccentricity of GRIT ROLLER could cause dark BANDING or WHITE LINE betweenBANDs.When printing is effected by the eccentricity of GRIT ROLLER, GAP and BANDING appear in every 8BAND in a cycle.For example, if there is BANDING in between 1st and 2nd BAND, there will be GAP between 9th and10th BAND.However, the adjustment procedure has not been established perfectly, yet,and also, BANDING and WHITE LINE are caused more by other reasons.Therefore, this procedure is tentative and should be followed only whenBANDING or WHITE LINE is caused by the eccenctricity of the GRITROLLER.

PRINTING MODE

[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON.

Test pattern for GRITECCENTRICITY willbe printed.

GRIT ECCENCTRICITY ADJUSTMENT MODE

ADJUSTMENT MODE

Save Settings.

[POWER] key

[ ] or [ ] keys

[SHEET TYPE] keyAfter all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.

Select position to beadjusted.

[ ] or [ ] keys

Change parameters forGRIT ECCENTRICITYADJUSTMENT.

[POWER] LED will be ON and[PIECE] or [ROLL] LED will blink.

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4 Adjustment

4

1Make sure to check the followings before this adjustment.

1. Put LINE SPACING MODE to default. (P.95)2. GRIT CALIBRATION3. Turn off the FRONT EDGE SENSE MODE. (P.94)

2

3Set the CYAN RIBBON CARTRIDGE and MEDIA on themachine. And then, select ROLL as media type.

4

Other RIBBON CARTRIDGE except the CYANcan not be used.

For selection

To enter

Raise the SHEET LOADING LEVER.Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 4] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the GRITECCENTRICITY ADJUSTMENT MODE.

Lower the SHEET LOADING LEVER and close theFRONT COVER.The pattern shown in the figure will be printed.

17 BANDs

30mm

17 BANDs

30mm

Because there is no STITCHING TREATMENT,there will be gap or banding between bands.

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4 Adjustment

4

8 Enter the POSITION NO. found in 6 with [ ] and [ ]

keys. Refer to the table on next page.

POSITION NO. will be displayed by thecombination of [CARTRIDGE HOLDER] LED[3]—[6].

5Raise the SHEET LOADING LEVER.Keep pressing the [POWER] key for a while. When[POWER] key is released [POWER] LED blinks and[PIECE]&[ROLL] LED become ON and enter theADJUSTMENT MODE.

6Find the position where the gap between the BANDs is thebiggest.

BANDING

THE BIGGEST GAP

POSITION NO.1POSITION NO.2POSITION NO.3

••••••

••

POSITION NO.14POSITION NO.15POSITION NO.16

MEDIA FEEDING DIRECTION

7Enter the amount of the biggest GAP found in 6 by

referring to the right table with [ ] and [ ] keys.

The condition of the GAP will be displayed bythe combinat ion of the [CARTRIDGEHOLDER] LED [1] and [2].

AMOUNT[CARTRIDTGE HOLDER] LED

1 2

DEFAULT OFF OFF

SMALL ON OFF

MIDIUM OFF ON

LARGE ON ON

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4 Adjustment

4

9Press [SHEET TYPE] key to save the settings.Turn off the MAIN POWER SW to end.

POSITION[CARTRIDGE HOLDER] LED

NO. 3 4 5 6

1 ON OFF OFF OFF

2 OFF ON OFF OFF

3 ON ON OFF OFF

4 OFF OFF ON OFF

5 ON OFF ON OFF

6 OFF ON ON OFF

7 ON ON ON OFF

8 OFF OFF OFF ON

9 ON OFF OFF ON

10 OFF ON OFF ON

11 ON ON OFF ON

12 OFF OFF ON ON

13 ON OFF ON ON

14 OFF ON ON ON

15 ON ON ON ON

16 OFF OFF OFF OFF

10 The parameters for the GRIT ECCENTRICITYADJUSTMENT is put on the GUIDE RAIL.

Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0

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4 Adjustment

4

-- MEMO --

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85

5 Supplemental Information

5

5-1 OPERATIONAL SEQUENCE

5 Supplemental Information

DRAM CHECK

Main Power SW ON

NG

OK

All LEDs blink 5 times and [ROLL]and [CARTRIDGE HOLDER 1] LEDblink once.

Copy firmware to DRAM

from FLASH MEMORY.

Firmware program SUM CHECK.

EEROM CHECK

[POWER] LED ON

Detects Midia

Detects Sheet Loading Lever.

Move to Print Origin to be stand-by.

[CARTRIGE HOLDER] LED blinks.

OK

OK

NG

NG

NG

OK

DOWN

UP

All LEDs blink 5 times and [FRONT COVER]and [CARTRIDGE HOLDER 1] LED blink once.

All LEDs blink 5 times and [FRONT COVER]and [CARTRIDGE HOLDER 2] LED blink once.

Sub Power SW ON

All LEDs blink 5 times and [ROLL]and [CARTRIDGE HOLDER 2] LED blink once.

Initialize THERMAL HEAD.

Detect Limit Position.

Select Sheet Type.

NG [PIECE] and [ROLL] LED starts blinking.

Detects Pinch Roller Position.NG [PIECE] and [ROLL] LED starts

blinking.

OK

OK

Detects FRONT COVER.

CLOSE

[FRONT COVER] LED will be ON.

Detects CARTRIDGE TYPE.

OK

[CARTRIDGE HOLDER] LED willbe ON.

NG

OPEN

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5 Supplemental Information

5

5-2 SENSOR MAP

RIBBON END SENSORThis sensor detects the end of the RIBBON.

RIBBON CARRIAGE SENSOR 1This sensor detects whether the RIBBON CARTRIDGE is installed or not.

FRONT PAPER SENSORThis sensor detects whether the Media is set or not.And also, it detects the front edge of the Media.Media has to be on this sensor when SETUP.

REAR PAPER SENSORThis sensor detects whether the Media is set or not. Andalso, it detects the rear edge of the Media.Media has to be on this sensor when SETUP.

Y LIMIT SENSORThis sensor detects the Y Limit.

PINCH ROLLER SENSORThis sensor detects the Pinch Roller position.It is located behind the HEAD.

RIBBON CARRIAGE SENSOR 2This sensor detects the type of RIBBON CARTRIDGE which is installed.

SHEET LOAD SENSORThis sensor detects whether theSHEET LOADING LEVER israised or lowered.

FRONT COVER SENSORThis sensor detects whether the FRONTCOVER is OPENED or CLOSED.

GRIT HOME POSITION SENSORThis sensor detects the home position of theGRIT ROLLER when powered on.

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6 Trouble Shooting

6

6 Troubleshooting

GAP BETWEEN BANDSSCRATCHY PRINTING/WHITE LINE IN BAND

6-1 PRINTING

SCRATCHY PRINTING

WHITE LINE IN BAND

GAP BETWEEN BANDS

Replace the CLEANING PAD.

Fix the PLATEN DAMPER.again.

NO

YES

YES

Adjust HEAD POSITION.

Adjust HEAD VOLTAGE.

Replace the PLATEN DAMPER.

Is the CLEANING PAD dirty?

Is the PLATEN DAMPER loose?

Is the PLATEN DAMPER flat and smooth?

YES

Is the HEAD POSITION OK?

YES

Is the HEAD VOLTAGE OK?

NO

NO

NO

NO

YES

Life of the HEAD. Replace the HEADASSEMBLY.

Clean the Media with alcohol.

Clean the HEAD.

NO

YESIs the Media dirty?

Is the HEAD dirty?YES

NO

Adjust HEAD DENSITY ADJUSTMENT.

YES

Is the HEAD DENSITY ADJUSTMENT OK?

NO

Replace the PINCH ROLLER.

YES

NO

YES

Accommodate Media in environment.

Adjust GRIT COMPENSATION.

Set the Media correctly.Is the Media set correctly?

Is the PINCH ROLLER worn out?

Is the GRIT COMPENSATION correct?

NO

Has the Media been accommodated inenvironment?

YES

NO

YES

NO

Is the GRIT HOME POSITION SENSOR OK?

Replace the GRIT HOME POSITION SENSOR.

NO

YES

NO Set the LINE SPACING ADJUSTMENT todefault.

Is the LINE SPACING ADJUSTMENT for users set to default?

Adjust GRIT ECCENTRICITY.

Is the GRIT ECCENTRICITY ADJUSTMENT OK?

YES

NO

Is the HEAD POSITION aligned OK? Align the HEAD POSITION. NO

YES

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6 Trouble Shooting

6

CUT SHIFTS FROM PRINTING

RAINBOW LINE BETWEEN BANDS

BLURRED PRINT

Fix the holder to TOOL CARRIAGE.

YES

NO

YES

Accommodate media in environment.

Fix the TOOL CARRIAGE.

Set the media correctly.Is the media set correctly?

Is the holder part of TOOL CARRIAGEloose?

Is the TOOL CARRIAGE loose?

NO

Has the media been accommodated inenvironment?

NO

YES

YES

Is the Print/Cut Offset correct? Adjust Print/Cut Offset.NO

YES

Adjust HEAD VOLTAGE.

Replace the CARRIAGE BOARD orHEAD CARRIAGE.

Is THERMISTOR OK?

Is the HEAD VOLTAGE OK?

YES

YES

NO

NO

Life of the HEAD. Replace the HEADCARRIAGE.

Adjust HEAD DENSITY.

Is the DENSITY ADJUSTMENT OK?

YES

NO

CUT LINE

RAINBOW LINE

YES

Life of the HEAD. Replace the HEADASSEMBLY.

Adjust HEAD DENSITY ADJUSTMENT. Is the HEAD DENSITY ADJUSTMENT OK?

NO

YES

Replace PLATEN DAMPER.Is the PLATEN DAMPER flat and smooth?NO

YES

Adjust HEAD POSITION. Is the HEAD POSITION adjusted properly?

NO

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6 Trouble Shooting

6

STITCH CUT

6-2 CUTTING

Replace the blade.

Replace the blade holder.

NO

YES

YES

Replace Cutter Protection.

Fix the Tool Holder.

Replace the CARRIAGE ASSEMBLY.

Is the blade worn out?

IBearing in blade holder rotates smoothly?

Does pen move up/down smoothly?

YES

Is there scratch on Cutter Protection?

NO

Is Holder part of CARRIAGE ASSEMBLY loose?

NO

NO

YES

YES

NO

Is CARRIAGE ASSEMBLY loose?

NO

Is Tool Height adjusted correctly?

YES

Is Tool Pressure adjusted correctly?

YES

Is MAIN BOARD ASS'Y OK?

YES

NO

NO

NO

Fix the CARRIAGE ASSEMBLY.

Adjust Tool Height.

Adjust Tool Pressure.

Replace MAIN BOARD ASS'Y.

DISTORTED FIGURE/WAVY LINE

Replace the Blade Holder.

Fix the holder part of CARRIAGE ASSEMBLY.

YES

NO

NO

Adjust Backlash.

Bearing inside Blade Holder rotates smoothly?

Holder part of the CARRIAGE ASSEMBLY is loose?

YES

NO

YES

NOIs backlash adjusted correctly?

NO

Fix the CARRIAGE ASSEMBLY.YES

Is CARRIAGE ASSEMBLY loose?

Replace the CARRIAGE DRIVE GEAR.YES

Is CARRIAGE DRIVE GEAR Broken?

Replace the Blade.

NO

YESIs the Blade worn out?

NO

Adjust WIRE TENSION.YES

Is WIRE TENSION loose?

Replace the LM GUIDE.

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6 Trouble Shooting

6

PEN UP/DOWN ERROR

Replace CARRAIGE CABLE.

Replace the CARRIAGE ASSEMBLY.

NO

YES

YES

YES

Replace IC2 on MAIN BOARD ASS'Y.

Adjust Tool Pressure.

Replace the CARRIAGE ASSEMBLY.

Is there cut-line or bad contact in CARRIAGE CABLE?

Is carraige solenoid OK?

Is there cut-line in solenoid wire?

NO

Is SOLENOID DRIVER IC OK?

YES

Is Tool Pressure adjusted correctly?

NO

NO

NO

YESConnect the Solenoid wire.Is the Solonoid wire connected correctly?

NO

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6 Trouble Shooting

6

BROKEN RIBBON CARTRIDGE EXCHANGE ERROR

6-3 OTHERS

Use it in the room temperature of 15ºC ~30ºC.

Use the recommended media.

YES

NO

YES

Correct the twisted part of RIBBON.

Use the media without wrincle.

Is the machine used in the correct usingenvironment?

Is the recommended media being used?

Is media wrincled?

NO

Is RIBBON twisted?

NO

YES

YES

NO

Fix or replace the RIBBON CARTRIDGE.Is RIBBON CARTRIDGE rewinded or disassembled once?

NO

YES

Replace HEAD CARRIAGE.Is the STRIPPING BAR on the HEAD holding down the RIBBON OK?

YES

NO

Adjust the CASSETTE POSITION.Is CASSETTE POSITION OK?NO

YES

Replace the HEAD CARRIAGE or CARRIAGE BOARD.

Is THERMISTER OK?NO

YES

Replace the HEAD CARRIAGE.Is RIBBON CARTRIDGE SENSOR OK?NO

YES

Adjust the HEAD VOLTAGE.Is HEAD VOLTAGE OK?NO

Replace or fix the HOOK for the CARTRIDGE HOLDER.

Replace the HEAD CARRIAGE.

NO

YES

NO

Adjust CARTRIDGE POSITION.

Is the HOOK part on the CARTRIDGE HOLDER distorted or broken?

Is the HOOK part on the HEAD CARRIAGEbroken?

Is the CARTRIDGE POSITION OK?

YES

YES

NO

NO

YES

Fix the HEAD CARRIAGE again.Is HEAD CARRIAGE fixed OK?

YES

NO

YES

NO

Replace the HEAD CARRIAGE.Are the HEAD CABLEs OK?NO

Replace the HEAD CARRIAGE.Is RIBBON CARTRIDGE SENSOR OK?

Replace IC4 on the MAIN BOARD.Is RF MOTOR DRIVER IC broken?

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6 Trouble Shooting

6

MEDIA SHIFTING

FAN REVOLUTION

TWISTED RIBBON

Set vinyl sheet correctly.

Clean the GRIT ROLLER.

YES

NO

YES

Replace GUIDE LEVER STOPPER.

Replace the PINCH ROLLER ASSEMBLIES.

Is vinyl sheet set correctly?

Is GRIT ROLLER clean?

Is PINCH ROLLER ASSEMBLIES worn out?

NO

Is GUIDE LEVER STOPPER distorted or broken?

NO

YES

YES

Replace the RIBBON CARTRIDGE.

NO

YES

NO

Adjust the HEAD POSITION.

Is the problem only occur with the specificRIBBON CARTRIDGE?

YES

Is the HEAD POSITION OK?

YES

NO

NO

YES

Fix or replace the RIBBON CARTRIDGE.Is RIBBON CARTRIDGE rewinded or disassembled once?

NO

Replace HEAD CARRIAGE.Is the ROLLER on the HEAD to hold downthe RIBBON OK?

Replace the HEAD CARRIAGE.Does the HEAD CARRIAGE wind RIBBONwhen it is in UP POSITION?

YES

NORe-fix the Y RAIL.

Is the PLATEN DAMPER and Y RAILparallel to each other?

Replace Q11 on MAIN BOARD ASS'Y.

YES

YES

NO

Replace MAIN BOARD ASS'Y.

Replace FAN MOTOR.

Is FAN PWM IC OK?

Is FAN MOTOR OK?

Is MAIN BOARD ASS'Y OK?NO

NO

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93

7 Supplement

7

7-1 MAINTENANCE CHECK LIST

7 SupplementDateÅ : . .

MECHANICAL PARTS

LUBRICATION

FUNCTION CHECK

CONSUMABLE PARTS

Model Serial No.

PC-60

Check Points Confirmation

Carriage Driving Part 1. Wire Tension

Foreign substance

Grit Driving Part 1. Drive Gear Cleaning

2. Backlash Loosen

3. Grit Roller Foreign substance

Bed/Guide Rail 1. Pinch Roller Rotation/Wear down

2. Cutter Protection Dirty /Scratch

(Replacement depend on the scratch.)

3. Platen Damper Dirty/Scratch

(Replacement depend on the scratch.)

Head Assembly 1. Head Cleaning

Life

Cutter Pen Rotation of the Bearing

Description Life Confirmation

HEAD ASSEMBLY

HEAD CLEANER

Check Points Confirmation

Floil G-474C Carriage Drive Gear OK/Cleaning & Lubrication

Grit Drive Gear OK/Cleaning & Lubrication

Check Points Confirmation

1. ROM Version

Replace the ROM to the latest version.

2. Printing Test • Scratch Printing

• Edges of the bands are not aligned.

• White line between bands.

• White line in one band.

• Space or overlap part between the bands.

3. Panel Switch • Noise & unexpected movement.

4. Demo Test • Cutting quality

• Noise

• Pen Pressure

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7 Supplement

7

7-2 USER'S DIP SW SETTING

Following table describes the settings of the DIP SW located at the right side of the machine.

Bit#9 and bit#10 are not announced to the end users.

NORMAL MODE ECONOMY MODE

MAGENTA MAGENTA

CYAN CYAN

HEAD is down and RIBBON is

winded only at CYAN part.HEAD is down and RIBBON is winded all the time.

Ribbon can be saved.

DIP SW Function OFF ON

SW-1 RS-232C Baud rate 9600 19200

SW-2 RS-232C Parity Disable Enable

SW-3 RS-232 Parity ODD EVEN

SW-4 RS-232C Handshake Hardwire XON/XOFF

SW-5 RS-422 Baud rate 57.6K 115.2K

SW-6 Front edge sense Disable Enable

SW-7 Blade offset 0.25 mm 0.5 mm

SW-8 Prefeed mode Enable Disable

SW-9 Ribbon economy mode Normal Ribbon economy

SW-10 Auto Power Off function Enable Disable

RIBBON ECONOMY MODERibbon Economy Mode is explained by explaining the way of printing CYAN part of the following figure.Normally, HEAD will be in DOWN position and the RIBBON will be winded from the beginning to the end of 1BAND.When selecting Ribbon Economy Mode, CYAN RIBBON won't be winded at the right margin of MAGENTA part,and the HEAD will be DOWN only at the CYAN part for printing. However, ribbon will be winded at the left part ofMAGENTA part.

ROLAND DG CORPORATION does not guarantee the quality of the printing using the RibbonEconomy Mode.The starting point of the printing could be shifted in each BAND.

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7 Supplement

7

7-3 LINE SPACING ADJUSTMENT MODE

How to Correct Line Pitch

1. Hold down the [BASE POINT] key on the panel while you turn the POWER key (sub power) on.

2. Pressing the [ ] and [ ] keys changes the displayed [CARTRIDGE HOLDER] LEDs.

3. Referring to the table below, use the [ ] and [ ] keys to determine the amount of offset between line.(Offset can only be used for narrow line pitch than the default value, which is no offset.)

Following table describes the procedure to adjust the LINE SPACING for users.

* Distance accuracy cannot be guaranteed when line-pitch correction has been performed.

Flashing PitchCARTRIDGE HOLDER LED (corresponding number of dots)

6 Default (no offset)

5 -0.5

4 -1.0

3 -1.5

2 -2.0

1 -2.5

AUTO POWER OFF MODEAuto Power OFF function is to turn off the SUB POWER when PC-60 doesn't receive any command for 1 hour. This function can be

disabled by turing bit#10 of the DIP SW.

4. The setting is completed when the [POWER] key is used to switch off the sub power.

Page 100: Pc60 Repair Manual

96

7 Supplement

7

Specifications

Mechanism .................................................. Media-movement method, Thermal-transfer serial, Automatic cartridge-changing typeAcceptable Media Width ............................. 50 mm—610 mm (2"—24")Maximum Work Area .................................. 571.6 mm x 24998 mm (22-1/2" x 984-1/8")Acceptable Media Type .............................. Adhesive vinyl, thickness 0.23 mm—0.06 mm (0.00906"—0.00591")Tools ........................................................... Cutter: blade & blade holder Printing ribbon: thermal transfer ribbon cartridgeNumber of installed cartridges .................... 6 piecesCutter Force ................................................ 30 gf—200 gfCutting Speed ............................................. 10 mm/sec.—200 mm/sec. (0.393"/sec.—7.874"/sec.)Printing Speed ............................................ Max. 130 mm/sec. (5.118")Cutting Resolution (Software Resolution) ... 0.025 mm/step (0.000984"/step)Printing Resolution ...................................... 600 dpiCutting Accuracy (Distance Accuracy) ........ Less than +/-0.3 % of distance traveled or +/-0.3 mm(0.0118"), whichever is greaterRegistration between Printing/Cutting ......... Less than +/-0.3 mm(0.0118") (Excluding expansion or contraction of the media, and excluding times when material is been reloaded)Memory ....................................................... 2 Mb

Control switches .......................................... POWER, SHEET TYPE, BASE POINT/CLEAR, CUT TEST, , , , LED ............................................................. POWER, PIECE, ROLL, FRONT COVER, CARTRIDGE HOLDER, COLOR, BUSY, BASE POINT/CLEARInterface ...................................................... Parallel (Centronics), Serial (RS-232C,RS-422) (The data received first after switching on the power is used to determine automatically whether the parallel or serial interface is being used.)Power consumption .................................... 0.9 A/100 V, 0.8 A/117 V, 0.45 A/220-240 VAcoustic noise level .................................... Printing/Cutting mode: less than 60 dB (A), Standby mode: less than 40 dB (A) (According to ISO 7779)Dimensions ................................................. [Main unit] 1016 mm (W) x 326 mm (D) x 266 mm (H) (40" (W) x 12-7/8" (D) x 10-1/2" (H)) when cover is open: 1016 mm (W) x 326 mm (D) x 355 mm (H) (40" (W) x 12-7/8" (D) x 14" (H)) [With stand] 1016 mm (W) x 326 mm (D) x 1125 mm (H) (40" (W) x 12-7/8" (D) x 44-5/16" (H)) when cover is open: 1016 mm (W) x 326 mm (D) x 1214 mm (H) (40" (W) x 12-7/8" (D) x 44-13/16" (H))Weight ......................................................... [Main unit] 26 kg (57.3 lb.) [With stand] 45 kg (99.2 lb.)Operating Temperature ............................... 15—30ºC (59—86ºF)Operating Humidity ..................................... 35—70% (non-condensing)

Accessories ................................................. • Power Cord • Thermal transfer ribbon cartridges • Blade (Carbide) • Blade Holder • Material for Test Cuts

• Head Cleaner • User's Manual • PC-60 DRIVER for windows® 95 • PC-60 DRIVER for windows® 3.1

Interface Specifications

[Serial]Standard RS-232C specificationsTransmission method Asynchronous, duplex data transmissionTransmission speed 9600, 19200 (selected using DIP switches.)Parity check Odd, Even, or None (selected using DIP switches.)Data bits 8 bits (fixed)Stop bits 1 or 2 bits

Standard RS-422 specificationsTransmission method AsynchronousTransmission speed 115.2 Kbps, 57.6 Kbps (selected using DIP switches.)Parity check None (fixed)Data bits 8 bits (fixed)Stop bits 1 bits (fixed)Start bits 1 bits (fixed)Handshake Hardwire (DTR & CTS) (fixed)Recommended Cable Apple System Peripheral-8 CableInput signals

[Parallel]Standard In compliance with the specifications of CentronicsInput signals STROBE (1BIT), DATA (8BITS)Output signals BUSY (1BIT), ACK (1BIT)Level of input/output signals TTL levelTransmission method Asynchronous

7-4 SPECIFICATIONS

PIN No. SIGNAL NAME

1 DTR

2 CTS

3 TxD-

4 GND

5 RxD-

6 TxD+

7 N.C.

8 RxD+

8 7 6

5 4 3

2 1

+