pc60 repair manual
TRANSCRIPT
SERVICE NOTES
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1998 ROLAND DG CORPORATION
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
PC-60
R1-980203
First EditionPC-60 '98.Jan.DE1
Printed in Japan
1 Structure & Spare Parts1-1 COVERS .......................................................................................11-2 FRAME (1) .................................................................................... 21-3 FRAME (2) .................................................................................... 41-4 CHASSIS ......................................................................................61-5 THERMAL CARRIAGE ................................................................. 71-6 TOOL CARRIAGE ......................................................................... 71-7 STAND ..........................................................................................81-8 ACCESSORIES ............................................................................ 8
2 Electrical Section2-1 WIRING MAP ................................................................................92-2 MAIN BOARD ASS'Y .................................................................. 102-3 OTHER CIRCUIT BOARDS ........................................................ 17
3 Replacement of Main Parts3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT ......... 193-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT ..................... 223-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 253-4 PLATEN DAMPER_REPLACEMENT ......................................... 263-5 HEAD LEVER_FIXING ............................................................... 273-6 CARTRIDGE HOLDER ARM_REPLACEMENT ......................... 293-7 PINCH ROLLER_REPLACEMENT ............................................. 323-8 WIRE_REPLACEMENT .............................................................. 353-9 MOTOR_FIXING ......................................................................... 38
4 Adjustment4-1 Special Tool ................................................................................ 394-2 Service Mode .............................................................................. 404-3 Factory Mode .............................................................................. 414-4 Faunction Mode .......................................................................... 43
4-5 HOW TO UPGRADE FIRMWARE .............................................. 454-6 TOOL HEIGHT ADJUSTMENT ................................................... 464-7 TOOL PRESSURE ADJUSTMENT ............................................ 484-8 HEAD VOLTAGE ADJUSTMENT ............................................... 514-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 534-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT .............. 574-11 HEAD POSITION ADJUSTMENT 1 ............................................ 614-12 HEAD POSITION ADJUSTMENT 2 ............................................ 634-13 PRINT/CUT OFFSET ADJUSTMENT ......................................... 654-14 CARTRIDGE POSITION ADJUSTMENT .................................... 674-15 CMYK SENSING CHECK ........................................................... 704-16 GRIT COMPENSATION ............................................................. 724-17 WIRE TENSION ADJUSTMENT ................................................. 754-18 STITCHING ADJUSTMENT ........................................................ 774-19 GRIT ECCENTRICITY ADJUSTMENT ....................................... 80
5 Supplemental Information5-1 OPERATIONAL SEQUENCE ..................................................... 855-2 SENSOR MAP ............................................................................ 86
6 Troubleshooting6-1 PRINTING ................................................................................... 876-2 CUTTING .................................................................................... 896-3 OTHERS ..................................................................................... 91
7 Supplement7-1 MAINTENANCE CHECK LIST .................................................... 937-2 USER’S DIP SW SETTING ......................................................... 94
7-3 LINE SPACING ADJUSTMENT MODE ...................................... 957-4 SPECIFICATIONS ...................................................................... 96
Contents
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Supplement
1
2
3
4
5
6
7
SERIAL NUMBER
This service note applies directly to the PC-60
with serial numbers ZK60950 and above.
To Ensure Safe Work
To Ensure Safe Work
About and Notices
Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.
The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
About the Symbols
The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means "Do not touch."
The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
About the Labels Affixed to the Unit @{\tx´¢˜
In addition to the and symbols, the symbols shown below are also used.
kgf•cm8
: Tips and advice before the adjustment.
: Indicates tightening torque.
: Indicates amount for Pen Pressure and Tension.
: Indicates clearance.
About the Labels Affixed to the UnitThese labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
The wiring terminal intended for
connecetiion of the protective
earthing conductor associated
with the supply wiring.
Do not disconnect the cable of
this terminal except the time of
replacement.
Turn off the main power SW before
servicing.Main power SW still supplied even subpower SW is turned off.
Torque
-- MEMO --
1 Structure & Spare Parts
1
1
1 Structure & Spare Parts1-1 COVERS
PARTS LIST -Main Parts-Parts No. Parts Name
1 22095102 APRON,F PC-602 22095101 APRON,R PC-603 22245101 COVER DUST PNC-9604 22025230 COVER,FRONT PC-605 22025229 COVER,RAIL PC-606 22025227 COVER,SIDE L PC-607 22025228 COVER,SIDE R PC-608 22135529 GUIDE,CUTTER PC-609 22505284 LABEL,COLOR CAMM PRO PC60 #76011 7435220020 PANEL BOARD ASS'Y12 7435217010 PANELKEY BOARD ASS'Y13 22665236 SHEET,PANEL SW PC-60
14 12369446 CS-2 CLIP
PARTS LIST -Supplemental Parts-Parts Name
3 LABEL CAMM-1 WARNING 4 LABEL CAUTION PAD,PC-60 No.7665 LABEL DIP SW PC60 6 SCREW BINDING HEAD Cr 3X87 SCREW BINDING HEAD BC 3X68 SCREW P-TIGHT BINDING HEAD BC 3X69 SCREW W-SEMS BC 3X60 TAPE 3M ELECTRICAL #1245 25X21{ TAPE TAPE,GUIDE(CUT WHEN USING) L=820MM} WASHER OUT SIDE TEETH Cr M3
2
1 Structure & Spare Parts
1
1-2 FRAME (1)
1 Structure & Spare Parts
3
1
PARTS LIST -Main Parts-Parts No. Parts Name
1 22145206 ARM,L COVER F TYPE2 PC-602 22145207 ARM,R COVER F TYPE2 PC-603 22805267 ASS'Y,MOTOR Y PC-604 22355648 BASE,COVER F TYPE2 PC-605 22355640 BASE,HOLDER CARTRIDGE PC-606 22355658 BASE,PRINT-HEAD TYPE2 PC-607 22355638 BASE,Y-DRIVE PC-608 22175815 BEARING F8-16ZZ9 12159561 BUSH,80F-081510 21955106 DAMPER ROTARY PC-6011 22175608 DRIVE GEAR12 22115730 FRAME,F-COVER L PC-6013 22115731 FRAME,F-COVER R PC-6014 22805270 ASS'Y,FRAME GUIDE TYPE3 PC-6015 22135525 GUIDE BOBBIN PC-6016 22135528 GUIDE,CABLE PC-5017 11899119 L-BEARING,2RSR9ZMUU+840LM18 22145426 LEVER CARTRIDGE L PC-6019 22145425 LEVER CARTRIDGE R PC-6020 22145427 LEVER RIBBON PC-6021 12399106 MAGNET,CATCHER SM-911S22 15229705 PHOTO INTERRUPTER GP1A71A123 21535113 PIN LEVER PC-6024 21535114 PIN,COVER F PC-6025 22055337 PLATE CARTRIDGE PC-6026 12179723 PULLEY WITH BEARING 217-72327 21975126 PULLEY,HD43.44S16(B21C26.5)28 15229506 SENSOR INTERRUPTER,GP1A05A529 22145122 SHAFT STAY NO.1 214-12230 22295144 SHAFT,PULLEY PC-6031 22175149 SPRING,CARTRIDGE BACKUP PC-6032 22175148 SPRING,CARTRIDGE HOLDER PC-6033 22175150 SPRING,COVER F PC-6034 22175151 SPRING,SET COVER F PC-6035 22035318 STAND OF IDLE PULLEY36 22715130 STAY,FRAME GUIDE PC-6037 22715129 STAY,HEAD SUPPORT PC-6038 22715124 STAY,MAGNET PC-6039 22715125 STAY,SENSOR CARRIAGE PC-6040 22715128 STAY,SENSOR F COVER PC-60
41 21945115 WIRE,Y-DRIVE PC-60
PARTS LIST -Supplemental Parts-Parts Name
1 LABEL CAUTION HOT SURFACE No.7782 LABEL G-ROLLER 3X253 LABEL G-ROLLER 3X1504 PIPE POLY 3X6X85 RING E-RING ETW-66 SCREW FLANGE SOCKET Cr 3X67 SCREW HEXAGONAL CAP BC 4X68 SCREW HEXAGONAL CAP BC 3X69 SCREW HEXAGONAL CAP 4X80 SCREW HEXAGONAL CAP BC 4X10{ SCREW LONG LOCK BC 3X8} SCREW W-SEMS BC 3X6q SCREW W-SEMS Cr 3X8w SCREW W-SEMS BC 3X12e SCREW HEXAGONAL CAP BC 4X6r SHEET VINYL(CUT WHEN USING) 10X50t WASHER FIBER M10y WASHER FLAT Cr 4X8X0.5u WASHER OUT SIDE TEETH Cr M4i SCREW HEXAGONAL CAP BC 3x12o SCREW SEMS Cr 3X6
4
1 Structure & Spare Parts
1
1-3 FRAME (2)
1 Structure & Spare Parts
5
1
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805220 ASS'Y,FRAME SIDE L PC-602 22805219 ASS'Y,FRAME SIDE R PC-603 22805221 ASS'Y,MOTOR X PC-604 22805143 ASS'Y,PINCH ROLLER L PNC-9605 22805142 ASS'Y,PINCH ROLLER R PNC-9606 22145107SZ BACK UP STAY7 22355641 BASE,LEVER PC-608 22355642 BASE,X-MOTOR PC-609 22145303 BEARING SHAFT 4X7.510 22005111 BED,PC-6011 12159508 BUSH,SHAFT OILES 80F-120613 23505366 CABLE-ASSY PAPER-SENS PC-6014 21755103 CLEANER,PC-6015 21745102 COLLAR,LEVER PNC-96016 22025233 COVER,INNER PC-6017 21955107 DAMPER,PLATEN PC-6018 21715104 FAN,SCIROCCO 109BF24HA2-1019 22115741 FRAME,CENTER TYPE2 PC-6020 22175693 GEAR L
21 22135511 GUIDE,LEVER PNC-96022 22145423 LEVER PC-5023 22265101 PAD CUTTER24 21545126 PAD,RUBBER CLEANER PC-6025 21545123 PAD,RUBBER R PC-6026 15229705 PHOTO INTERRUPTER GP1A71A127 22145831 PIN NO.1 (214-831)28 22175289 PINCH ROLL SPRING29 22175877 PINCH ROLLER30 22055339 PLATE,G-ORIGIN PC-6031 22055338 PLATE,SHAFT PC-6032 22175871 ROLLER FD12 S4(B4 C4.0)33 15229505 SENSOR INTERRUPTER GP2A2534 22145393 SHAFT,JOINT PNC-96035 22295145 SHAFT,SQUARE PC-6036 22295143 SHAFT,WITH G-ROLLER PC-6037 21475106 SHEET,CUSHION PC-6038 22715127 STAY,SENSOR SETUP PC-6040 12239603 X-CUSHION41 22715143 STAY,SENSOR FRONT PC-6042 22715144 STAY,SENSOR REAR PC-60
PARTS LIST -Supplemental Parts-Parts Name
1 BUSH ROLL 4X4
2 PIN PUSH SUS 2.5X83 PIPE POLY 3X6X84 RING E-RING ETW-105 RING E-RING ETW-36 SCREW HEXAGONAL CAP + SPW BC 3X88 SCREW HEXAGONAL CAP BC 4X159 SCREW HEXAGONAL CAP BC 3X6{ SCREW LONG LOCK BC 3X8} SCREW SOCKET SET W-POINT Cr 3X3q SCREW W-SEMS BC 3X6w SCREW W-SEMS BC 4X8e SCREW W-SEMS BC 3X40r SCREW W-SEMS BC 3X12t SCREW W-SEMS Cr 3X8y TIE RT-30SSF5u WASHER FLAT Cr 4X10X0.8
6
1 Structure & Spare Parts
1
1-4 CHASSIS
PARTS LIST -Main Parts-Parts No. Parts Name
1 13429746 AC INLET SUP-J3G-E + FILTER2 23465157 CABLE-ASS'Y JUNBIWIRE A PNC9603 23505322 CABLE-ASSY JUNBIWIRE D PC-504 23505323 CABLE-ASSY JUNBIWIRE E PC-505 23475140 CABLE-CARD 26P 180L BB6 22815124 CHASSIS,PC-607 11769106 CLAMP,CLAMP-B8 12399327 FILTER(E),FRC-46-129 12559573 FUSE 4AT10 12559570 FUSE 5X20 CEE-2AT WICKMANN11 12559570 FUSE 5X20 CEE-2AT (230,240V)12 12559443 FUSE 5X20 SB-3.15 (100,110,117V)14 22465115 HEAT-SINK,PC-6015 12189835 HOLDER-FUSE BM-SS-1-1416 7435214000 MAIN BOARD ASS'Y 17 13129170 POWER SW AJ7201B18 22355168 RUBBER FOOT PL-10J6519 7435217030 TRANS BOARD ASS'Y20 22455112U0 TRANSFORMER-PW PC-6021 23505898 WIRE,B GRX-41022 23505899 WIRE,C GRX-41023 23505367 CABLE-ASSY MECHA-SENS PC-60
PARTS LIST -Supplemental Parts-Parts Name
1 LABEL FLASH LIGHTING SEAL
2 LABEL FUSE CAUTION SEAL 3 LABEL FUSE SEAL 4 NUT HEXAGONAL NUT+SPW Cr M45 SCREW BINDING HEAD BC 4X46 SCREW OVAL HEAD BC 3X87 SCREW SEMS Cr 3X108 SCREW SEMS BC 4X109 SCREW W-SEMS BC 3X60 TAPE 3M Y-4945(CUT WHEN USING) 12X45{ TIE RT-30SSF5} WASHER OUT SIDE TEETH Cr M4
1 Structure & Spare Parts
7
1
1-5 THERMAL CARRIAGE
1-6 TOOL CARRIAGE
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805217 ASS'Y,CARRIAGE PC-602 21815101 BOLT,PENHOLDER3 23475138 CABLE-CARD 20P 1120L BB HIGH-V4 7435220010 CARRIAGE BOARD ASS'Y5 22045399 CARRIAGE COVER6 22205134 HOLDER,PEN7 22285503 NUT,PENHOLDER8 7435217020 PINCH ROLL SENSOR BOARD ASS'Y9 22435320 PNC-1000A TDS-LCC-03 H
10 22175122 SPRING,BACK UP PNC-96011 22035122 STAND,CUT CARRIAGE PC-6012 22715123 STAY,CARRIAGE BOARD PC-60
PARTS LIST -Supplemental Parts-Parts Name
1 BINDER T-18L2 CUSHION FELT 30X8X33 SCREW W-SEMS BC 3X64 TAPE FILAMENT 12X305 TAPE NITTO #500(CUT WHEN USING) 20X30
PARTS LIST -Main Parts-Parts No. Parts Name
1 21905123 ADAPTER,P-HEAD HOLDER PC-602 22805218 ASS'Y,CARRIAGE THERMAL PC-603 21655144 HOLDER,PRINT HEAD 2 PC-604 22175120 SPRING,HEAD5 21505107 ROLLER,PINCH OF HEAD PC-60
PARTS LIST -Supplemental Parts-Parts Name
1 BUSH ROLL 3X3.5
2 SCREW HEXAGONAL CAP BC 2X43 SCREW W-SEMS BC 3X124 SCREW WH NYLOCK BC 3X65 SCREW HEXAGONAL CAP NYLOCK BC 3X16
8
1 Structure & Spare Parts
1
1-8 ACCESSORIES
ENGLISHJAPANESE
10
61 3 4
9 8
2 5
7
1-7 STAND
1
2
1 2
2
6
4
4
1
8
5
7
3
34
5 6
78
11
PARTS LIST -Main Parts-Parts No. Parts Name
1 7448502000 STAND LEG ASS'Y PNS-1352 22715142 STAY,PNS-1353 7448503000 SHAFT SHEET ASS'Y PNS-1354 21985114 BRACKET ,MOUNTING FIX.PNS-1355 21665104 HANGER,L PNS-186
6 21665105 HANGER,R PNS-1867 11499108 SCREW,STOPPER RETAINING PNS186
8 22135316 STOPPER,PNS-186
PARTS LIST -Supplemental Parts-Parts Name
1 TOOL HEXAGONAL WRENCH 5 2 TOOL HEXAGONAL WRENCH 4 3 TOOL HEXAGONAL WRENCH 3 4 TOOL HEXAGONAL WRENCH 2.5 5 BOLT HEXAGONAL SOCKET HEAD BC 6X70
6 SCREW HEXAGONAL CAP BC 6X157 SCREW HEXAGONAL CAP BC 4X88 SCREW HEXAGONAL FLAT HEAD Cr 4X8
PARTS LIST -Main Parts-Parts No. Parts Name
1 23495124 AC CORD 3ASL/100 240VA 10A SAA2 13499111 AC CORD H05VV-F 240VE 10A S3 13499109 AC CORD SJT 117V 10A 3PVC4 23495214 AC CORD VCTF 100V 7A 3P-S5 23495125 AC-CORD H05VV 230V 10A S6 13499209 ADAPTER PLUG (100V)7 22605249 CARTON,PC-60(CARTON+PAD SET)8 26015155 MANUAL,USE EN PC-609 26015156 MANUAL,USE JP PC-6010 22695102 PEN HEAD CLEANER11 21475105 SHEET,HEAD CLEANER PC-50
2 Electrical Section
9
2
2-1 WIRING MAP
2 Electrical Section
PO
WE
R S
WA
J720
1BB
M-S
S-I
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FU
SE
HO
LDE
R
A
B
C
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P-J
3G-E
AC
INLE
T
FA
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TRA
NS
FOR
ME
R-P
WF
PO
WE
R S
UP
PLY
VC
C
X M
OT
OR
Y M
OT
OR
CP
U
7.17
5MH
z
512K
byte
2Mby
te
DR
AM
EE
PR
OM
4Kbi
t
CE
NT
RO
I/F
I/O C
ON
TR
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BU
FF
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CO
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RLA
TC
HD
/A
ET
CC
PT
CT
S09
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32M
Hz
RF
CA
RR
IAG
E B
OA
RD
PIN
CH
RO
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TH
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MA
L C
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GE
GG
H
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PA
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L B
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NP
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GR
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973
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EL
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ELK
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+ T
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INC
HR
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)
SE
NS
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PT
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GP
2A25
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2A25
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1A71
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1A05
A5
TRANS BOARD
MT
R
CN8CN11CN13CN12CN14
MO
TO
R (
X,Y
,RF
,UD
)S
OLE
NO
ID
D
RIV
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422
2 Electrical Section
10
2
2-2 MAIN BOARD ASS'Y [7435214000-00]
DESCRIPTION
Electric Maintenance Part
Indicates revision of the circuit board.
DIP SW
CPU used on the MAIN BOARD is different depending on the revision number of the board.It is necessary to select the suitable program for each CPU.Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)
IC.No. Parts No. Description Function
IC 1 15199905 DS14C238WM RS232C
IC 2 15189105 MTD2005 Solenoid Motor Driver
IC 3 15189105 MTD2005 Carriage Motor Driver
IC 4 15189105 MTD2005 Ribbon Winding Driver
IC 14 15189105 MTD2005 Grit Motor Driver
IC 15 15189105 MTD2005 Head UP/DOWN Driver
IC 19 15199111 SI-3050J +5V Regulator IC
IC 20 15199112 LM2576HVT +HV Regulator IC
IC 21 15159102 SN75LBC775 RS-422
IC 24 15169146 SN74ACT1284 Centronics
IC 27 15169146 SN74ACT1284 Centronics
Q 11 15139105 2SK973 FANPWM
Q 13 15129444 2SB1551 Motor Power Supply
N o . FUNCTION O N O F F1 Reserved ALWAYS OFF2 Reserved ALWAYS OFF3 Reserved ALWAYS OFF
4 CPU SELECTIONMAIN BOARD REVISION2.0 and above
MAIN BOARD REVISION1.9 and below.
2 Electrical Section
11
2
MAIN BOARD_1/6 Circuit Diagram
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VC
C
/RA
S0
/CA
S0
/CA
S1
/DW
E
A1
A2
A3
A4
A5
A6
A7
A8
MA
1M
A2
MA
3
MA
4M
A5
MA
6M
A7
MA
8M
A9
MA
0
A9
A10
55
44
66
33
77
22
88
11
RA
23
EX
BS
8V33
0J
55
44
66
33
77
22
88
11
RA
22
EX
BS
8V33
0J
55
44
66
33
77
22
88
11
RA
21
EX
BS
8V33
0J
55
44
66
33
77
22
88
11
RA
20
EX
BS
8V33
0J
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D[0
..15]
A[0
..18]
VC
C
/RE
SE
T/R
ES
ET
C43
10u/
16V
R63
3.3K
C52
CE
470p CP
5C
E0.
1u
R62
220
Y2
7.17
5MH
z
C79
CE
22p
C80
CE
22p
VC
C
VC
C
VC
C
/CR
D
/MT
X
/ET
CC
/ET
CC
/MT
X
/CR
D
/RD
/RD
A[0
..18]
D[0
..15]
/CC
LR/C
CLR
C77
CE
0.1u
C78
CE
0.1u
SN
S7
RS
TIN
2
CT
3
RS
T5
VR
EF
1
VC
C8
GN
D4
RS
T6
IC29
TL
7705
CP
S-B
R81
1K
RE
SE
TR
ES
ET
VC
C
CP
3C
E0.
1uV
CC
CP
11C
E0.
1u
VC
C
CP1
2C
E0.1
uVC
C
CP1
3C
E0.1
uVC
C
CP1
4C
E0.1
uVC
C
CP
15C
E0.
1u
A0
17
A1
18
A2
19
A3
20
A4
23
A5
24
A6
25
A7
26
A8
27
A9
28
D0
2
D1
3
D2
4
D3
5
D4
7
D5
8
D6
9
D7
10
D8
33
D9
34
D10
35
D11
36
D12
38
D13
39
D14
40
D15
41O
E29
WE
13U
CA
S30
LCA
S31
RA
S14
IC13
HM
5118
160A
J
MA
1M
A2
MA
3M
A4
MA
5M
A6
MA
7M
A8
MA
9
MA
0
VC
C
/EIN
T
/CR
DY
HT
EM
PT
EM
PV
RP
F
/EIN
T
/CR
DY
HT
EM
PT
EM
PV
RP
F
CS
1
SK
2
DI
3
DO
4
VC
C8
NU
7
OR
G6
GN
D5
IC17
93LC
66
VC
C
I01
I12
I23
I34
I45
I56
I67
I78
I89
I911
F0
12
F1
13
F2
14
F3
15
F4
16
F5
17
F6
18
F7
19
IC12
PA
LCE1
6V8
CP
WR
UD
PA
UD
PB
RF
PA
RF
PB
CP
WR
UD
PA
UD
PB
RF
PA
RF
PB
/WR
L/W
RH
TP
9T
PTP
1T
P
TP
8T
PT
P3
TP
TP
2T
P
/CR
OM
/WR
L/W
RH
A0
11
A1
10
A2
9
A3
8
A4
7
A5
6
A6
5
A7
4
A8
42
A9
41
A10
40
A11
39
A12
38
A13
37
A14
36
A15
35
A16
34
A17
3
D0
15
D1
17
D2
19
D3
21
D4
24
D5
26
D6
28
D7
30
D8
16
D9
18
D10
20
D11
22
D12
25
D13
27
D14
29
D15
31
CE
12
OE
14
RY
/BY
2W
E43
RE
SE
T44
BY
TE
33
IC18
MB
M29
F40
0BA
VC
C
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VC
C
CP
16C
E0.
1u
C46
CE
0.1u
C47
CE0
.1u
C48
CE0
.1u
UD
EN
AU
DE
NB
UD
EN
AU
DE
NB
A19
A19
/FR
OM
A18
A19
MO
DE
FA
NF
AN
56
IC22
C
SN
74LS
14N
S
A2
B3
E1
Y0
4
Y1
5
Y2
6
Y3
7
IC30
A
SN
74LS
139N
S
A14
B13
E15
Y0
12
Y1
11
Y2
10
Y3
9
IC30
B
SN
74LS
139N
S
A4
A5
/MT
RX
/MT
RY
/MT
RC
/MT
RX
/MT
RY
/MT
RC
A4
A5
/LE
D0
/LE
D1
/LE
D0
/LE
D1
/CE
NT
RO
/CE
NT
RO
A1
B2
C3
E1
4
E2
5
E3
6
Y0
15
Y1
14
Y2
13
Y3
12
Y4
11
Y5
10
Y6
9
Y7
7
IC28
SN
74LS
138N
S
A4
A5
A6
VC
C
123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN
7
(NO
-MO
UN
T)
D0
70
D1
69
D2
68
D3
67
D4
66
D5
64
D6
63
D7
62
D8
60
D9
59
D10
58
D11
57
D12
56
D13
54
D14
53
D15
52
CS
041
CS
140
CS
245
CS
344
RD
/WR
28
RD
34
RA
S24
CA
SL
25
CA
SH
26
WR
H36
WR
L38
AN
091
AN
192
AN
293
PF
394
PF
495
PF
596
NM
I76
PA
942
IRQ
243
A0
4
A1
5
A2
6
A3
7
A4
8
A5
9
A6
10
A7
11
A8
12
A9
13
A10
14
A11
15
A12
16
A13
17
A14
18
A15
19
A16
20
A17
22
A18
29
RE
SE
T84
PLL
CA
P81
PLL
VC
C80
PLL
VS
S82
XT
AL
72
EX
TA
L74
CK
83
MD
079
MD
178
MD
275
MD
373
WD
TO
VF
35
GN
D27
RX
D0
51T
XD
050
VC
C21
VC
C37
VC
C65
VC
C77
VC
C10
3
GN
D3
GN
D23
GN
D33
GN
D39
GN
D55
GN
D61
GN
D71
GN
D90
GN
D10
1
GN
D10
9
RX
D1
48T
XD
147
TIO
C4B
112
PE
710
5
TIO
C3A
106
TIO
C4A
111
PF
698
PF
799
PE
510
2
TIO
C3B
107
TIO
C3C
108
TIO
C3D
110
PE
141
PE
152
AV
CC
100
AV
SS
97
PB
831
PB
932
DR
EQ
049
PA
546
TIO
C1A
89
PE
085
DR
AK
086
PE
287
PE
388
A19
30
TIO
C2A
104
IC16
HD
6437
042E
00F
CD
IRC
DIR
/ST
0/S
T1
/ST
2/S
T3
/ST
4/S
T5
/ST
[0..5
]/S
T[0
..5]
/CS
0/C
S2
/CS
3
VC
C
TX
D1
TX
D0
RX
D0
RX
D1
/CT
S1
/DT
R1
/DT
R0
/CT
S0
TX
D0
TX
D1
RX
D1
RX
D0
/CT
S0
/DT
R0
/DT
R1
/CT
S1
/CF
LAG
/CF
LAG
CD
MA
CD
MA
R80
10K
R55
10K
R56
10K
55
44
66
33
77
22
88
11
RA
29
EX
BS
8V10
3J
R79
10K
1%
R78
10K
1%
VC
C
+
2 Electrical Section
12
2A
B0
9
AB
110
AB
211
AB
312
AB
413
AB
514
AB
615
AB
717
AB
818
XT
298
CS
B21
RD
B22
WR
B23
RT
B48
TP
I02
TP
I13
GN
D16
DE
B74
AB
919
XT
197
DC
K85
DLB
73
MO
N49
CY
C69
ME
M52
PR
T71
ER
R72
VC
C1
VC
C7
VC
C25
VC
C51
VC
C58
VC
C2
75
VC
C87
VC
C99
PA
EN
4
PB
EN
5
PC
06
PC
18
AB
1020
BR
DY
24
GN
D35
GN
D44
HW
R45
UB
EB
47R
MO
DE
46
GN
D50
GN
D63
GN
D26
DB
027
DB
128
DB
229
DB
330
DB
431
DB
532
DB
633
DB
734
DB
836
DB
937
DB
1038
DB
1139
DB
1240
DB
1341
DB
1442
DB
1543
TS
T53
CK
M0/
PC
254
CK
M1/
PC
355
CK
M2/
PC
456
CK
M3
57
CK
059
PA
060
PA
161
PA
262
PA
364
PA
465
PA
566
PA
667
PA
770
ER
DY
68
GN
D76
DD
081
DD
182
DD
283
DD
384
DD
477
DD
578
DD
679
DD
780
PB
4/D
D8
92
PB
5/D
D9
93
PB
6/D
D10
94
PB
7/D
D11
95
PB
0/D
D12
88
PB
1/D
D13
89
PB
2/D
D14
90
PB
3/D
D15
91
GN
D86
GN
D96
GN
D10
0
IC6
PT
CT
S09
00A
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
4
IL-F
PC
-20S
T-N
TP
4T
P
TP
5T
PT
P6
TP
TP
7T
P
HD
0H
D1
HD
2H
D3
HD
4H
D5
HD
6H
D7
C11
C10
C8
C6
C15
C14
C13
C12
C7
C9
C17
C16
DC
K/D
LB
/DE
B
MO
N
+V
H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
5
IL-F
PC
-20S
T-N
SO
L+R
FA
RF
BR
FC
RF
DR
FD
RF
CR
FB
RF
AS
OL+
SO
L-
UD
AU
DB
UD
CU
DD
UD
DU
DC
UD
BU
DA
SO
L-
VC
C
55
44
66
33
77
22
88
11
RA
15
EX
BS
8V10
3J
55
44
66
33
77
22
88
11
RA
16
EX
BS
8V10
1J
C33
CE1
000p
C34
CE
1000
p
C35 C
E100
0p
VC
C
PR
SE
NS
TE
MP
RE
LED
RE
TR
RC
2LE
DR
C2T
RR
C1L
ED
RC
1TR
VC
C
VC
C
/ET
CC
/RD
/WR
L/W
RH
/RE
SE
T
/ET
CC
/RD
/WR
L/W
RH
/RE
SE
T
+5
4
GN
D2
OU
T3
NC
1
Y1
SG
531-
32M
Hz
R33
100
C37
CE
100p
VC
C
D[0
..15]
A[0
..18]
D[0
..15]
A[0
..18]
IN3
GN
D2
OU
T1
IC5
AN
77L0
35M
R32
0R31
(NO
-MO
UN
T)
VC
C
VC
C
/EIN
T/E
INT
VC
C
CV
SE
NS
ST
SE
NS
VC
C
VC
C
FL
1
BLM
21A
05
VC
C
CP
1C
E0.
1u
VC
C
CP
8C
E0.
1u
VC
C
CP
9C
E0.
1u
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
55
44
66
33
77
22
88
11
RA
18
EX
BS
8V10
1J
VC
C
1 2 3 4 5 6
CN
10
5301
4-06
10
PS
EN
SF
PS
EN
SR
OR
GS
EN
S
C70
CE
22p
C71
CE
22p
C72
CE2
2p
1 2 3 4 5
10 9 8 7 6
RA
19
EX
BA
10E
103J
55
44
66
33
77
22
88
11
RA
17
EX
BS
8V10
1J
C67
CE
22p
C68
CE
22p
C69
CE
22p
12
IC22
A
SN
74LS
14N
S
TE
MP
HT
EM
PH
TE
MP
C36
10u/
16V
VC
C
CP
7C
E0.
1u
A0
R13
10K
R19
180
R20
100
R21
270
1 2 3 4 5 6 7 8 9 10 11 12
CN
9
5301
4-12
10
GR
IDS
EN
S
C73
CE
22p
31
2
Q1
DT
A11
4EK
31
2
Q2
DT
A11
4EK
31
2
Q3
DT
A11
4EK
55
44
66
33
77
22
88
11
RA
6
EX
BS
8V10
1J
55
44
66
33
77
22
88
11
RA
5
EX
BS
8V10
1J
55
44
66
33
77
22
88
11
RA
4
EX
BS
8V10
1J
+*
**
*
**
**
**
**
* C
6 ~
C17
NO
-MO
UN
T
MAIN BOARD_2/6 Circuit Diagram
2 Electrical Section
13
2
MAIN BOARD_3/6 Circuit Diagram
XP
AX
PB
XP
HA
XP
HB
YP
A
YP
B
YP
HA
YP
HB
/MT
RY
PO
WE
R
XM
SA
0X
MS
A1
XM
SB
0X
MS
B1
YM
SA
0Y
MS
A1
YM
SB
0Y
MS
B1
D0
D1
D2
D3
D4
D5
D6
D7
XP
A
XP
B
XP
HA
XP
HB
YP
A
YP
B
YP
HA
YP
HB
/MT
RY
PO
WE
R
XM
SA
2
XM
SB
2
YM
SA
2
YM
SB
2
MP
WR
MP
WR
45
34
23
12
G1
O6
RA
25
RK
M6L
103F
45
34
23
12
G1
O6
RA
28
RK
M6L
103F
45
34
23
12
G1
O6
RA
26
RK
M6L
103F
45
34
23
12
G1
O6
RA
27
RK
M6L
103F
14
2 3 5
D2
FM
N1
55
44
66
33
77
22
88
11
RA
14
EX
BS
8V22
3J
/MI0
/MI1
/MI2
/MI3
VC
C
UD
PW
RR
FP
WR
UD
PW
RR
FP
WR
/MI0
/MI1
/MI2
/MI3
D0
D1
D2
D3
D4
D5
D6
D7
D[0
..15]
D[0
..15]
/RE
SE
T/R
ES
ET
55
44
66
33
77
22
88
11
RA
24
EX
BS
8V10
3J
VC
C
1 2 3 4
8 7 6 5
SW
1
KS
D-0
4
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
LD10
LD11
LD12
D1
3Q
12
D2
4Q
25
D3
7Q
36
D4
8Q
49
D5
13Q
512
D6
14Q
615
D7
17Q
716
D8
18Q
819
CLK
11
CLR
1
IC10
SN
74H
C27
3NS
D1
3Q
12
D2
4Q
25
D3
7Q
36
D4
8Q
49
D5
13Q
512
D6
14Q
615
D7
17Q
716
D8
18Q
819
CLK
11
CLR
1
IC32
SN
74H
C27
3NS
D0
D1
D2
D3
D4
D5
D6
D7
D1
3Q
12
D2
4Q
25
D3
7Q
36
D4
8Q
49
D5
13Q
512
D6
14Q
615
D7
17Q
716
D8
18Q
819
CLK
11
CLR
1
IC33
SN
74H
C27
3NS
D0
D1
D2
D3
D4
D5
D6
D7
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC31
SN
74LS
374N
S
/MT
RX
/MT
RX
/MT
RC
/MT
RC
RE
SE
TR
ES
ET
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC11
SN
74LS
541N
S
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
/MI0
/MI1
/MI2
/MI3
D1
3Q
12
D2
4Q
25
D3
7Q
36
D4
8Q
49
D5
13Q
512
D6
14Q
615
D7
17Q
716
D8
18Q
819
CLK
11
CLR
1
IC9
SN
74H
C27
3NS
/LE
D0
/LE
D1
/LE
D0
/LE
D1
nAut
oFd
nIni
tnS
elec
tInnA
utoF
dnS
elec
tInnI
nit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CN
6
IL-F
PC
-26S
T-N
/MT
X/M
TX
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
LD10
LD11
LD12
VC
C
/MI0
/MI1
/MI2
/MI3
/ST
[0..5
]
/ST
B0
/ST
B1
/ST
B2
/ST
B3
/ST
B4
34
IC22
B
SN
74LS
14N
S
/PO
WE
R/P
OW
ER
55
44
66
33
77
22
88
11
RA
12E
XB
S8V
101J
C25
CE
22p
R16
100
C26
CE2
2p
C27
CE
22p
C28
CE2
2p
C29
CE
22p
/ST
B0
/ST
B1
/ST
B2
/ST
B3
/ST
B4
/ST
0/S
T1
/ST
2/S
T3
/ST
4
/ST
5
/ST
[0..5
]
VR
PF
VR
PF
2 Electrical Section
14
2
MAIN BOARD_4/6 Circuit Diagram
VC
C
R6
33
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN
3
5636
4-06
0-B
XE
D1
D1F
L20U
C24
CE1
000p
1 2 3 4 5
10 9 8 7 6
RA
7E
XB
A10
E10
3J
55
44
66
33
77
22
88
11
RA
9
EX
BS
8V33
0J
55
44
66
33
77
22
88
11
RA
8
EX
BS
8V33
0J
/RE
SE
T
/CR
DY
/CR
D
/RE
SE
T
/CR
D
/CR
DY
VC
C
VC
C
VC
C
VC
C
98
IC22
D
SN
74LS
14N
S
1011
IC22
E
SN
74LS
14N
S
CLK
3
D2
Q5
Q6
IC23
AT
C74
HC
74F
CLK
11
D12
Q9
Q8
IC23
BT
C74
HC
74F
A9
B10
CLR
11Q
12
Q5
Cex
t6
RC
ext
7IC
25B
TC
74H
C12
3AF
R14
3.3K
C22
CE1
000p
VC
C
VC
C
/CC
LR/C
CLR
D0
3Q
02
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
LE11
IC7
SN
74LS
373N
S
A1
B2
CLR
3Q
4
Q13
Cex
t14
RC
ext
15IC
25A
TC
74H
C12
3AF
A1
1
A3
3A
22
A4
4
GN
D5
GN
D6
A5
7
A6
8
A7
9
B1
20
B2
19
B3
18
B4
17
VC
C16
VC
C15
B5
14
B6
13
B7
12
HD
11D
IR10
IC24
SN
74A
CT
1284
A1
1
A3
3A
22
A4
4
GN
D5
GN
D6
A5
7
A6
8
A7
9
B1
20
B2
19
B3
18
B4
17
VC
C16
VC
C15
B5
14
B6
13
B7
12
HD
11D
IR10
IC27
SN
74A
CT
1284
nStb
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
nAck
Bus
yP
Err
orS
elec
t
nAut
oFd
nFau
lt
nIni
tnS
elec
tIn
R7
33
VC
C
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
D0
D1
D2
D3
D4
D5
D6
D7
1A2
1Y4
1B3
2A5
2Y7
2B6
3A11
3Y9
3B10
4A14
4Y12
4B13
G15
A/B
1
IC26
SN
74LS
257N
S
/AC
K
BS
YD
03
Q0
2
D1
4Q
15
D2
7Q
26
D3
8Q
39
D4
13Q
412
D5
14Q
515
D6
17Q
616
D7
18Q
719
OE
1
CLK
11
IC8
SN
74LS
374N
S
D0
D1
D2
D3
D4
D5
D6
D7
R8
100
D[0
..15]
D[0
..15]
nAut
oFd
nSel
ectIn
nIni
t
/CE
NT
RO
/CE
NT
RO
C1+
10
C1-
12
C2+
13
C2-
14
V+
11
V-
15
T1O
UT
2
R1I
N7
T2O
UT
1
R2I
N3
T3O
UT
24
R3I
N23
T4O
UT
20
R4I
N16
T1I
N5
R1O
UT
6
T2I
N18
R2O
UT
4
T3I
N19
R3O
UT
22
T4I
N21
R4O
UT
17
IC1 D
S14
C23
8WM
1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13
CN
2
DB
LC-J
25S
AF
-20L
9
VC
C
/DT
R1
/CT
S1
C18
CE1
uC
21
CE1
u
C20
CE1
u
C19
CE1
u
TX
DA
RX
DA
RT
S
CT
S
DT
R
TX
D0
RX
D0
TX
D1
RX
D1
1 2 3 4 5 6 7 8
CN
1
TC
S75
87-0
1-40
1
TX
DA
+
TX
DA
-
HS
KoA
HS
KiA
RX
DA
-
RX
DA
+
55
44
66
33
77
22
88
11
RA
2
EX
BS
8V27
0J
55
44
66
33
77
22
88
11
RA
3
EX
BS
8V27
0J
55
44
66
33
77
22
88
11
RA
1
EX
BS
8V27
0J
C63
CE
150p
C62
CE1
50p
C60
CE1
50p
C61
CE
150p
C2
CE1
50p
C1
CE1
50p
/CT
S0
/DT
R0
TX
D0
TX
D1
/DT
R0
/DT
R1
RX
D0
RX
D1
/CT
S0
/CT
S1
CD
MA
CD
MA
/CF
LAG
/CF
LAG
R1
(NO
-MO
UN
T)
R3
(NO
-MO
UN
T)
R2
(NO
-MO
UN
T)
R76
10K
R4
(NO
-MO
UN
T)
R5
(NO
-MO
UN
T)
VC
CV
CC
R15
1K
C23
CE1
00p
VC
C
VC
C
DY
6
DZ
7
RA
113
RB
114
DA
10
HS
KA
1
DE
N5
RE
N11
VC
C19
GN
D8
RB
215
HS
KY
18
RY1
12
RY2
17R
A2
16
VC
C9
GN
D20
VS
S2
C-
3
C+
4
IC21
SN
75LB
C77
5
VC
C
C81
22u/
16V
C82
22u/
16V
55
44
66
33
77
22
88
11
RA
11
EX
BS
8V33
0J
1 2 3 4 5
10 9 8 7 6
RA
13
EX
BA
10E
332J
55
44
66
33
77
22
88
11
RA
10
EX
BS
8V10
2J
CDSD10 13
CDSD4 1
VCC GND 89
+
+
2 Electrical Section
15
2
MAIN BOARD_5/6 Circuit Diagram
XA
XB
XC
XD
+M
TR
VC
C
13
FL
19Z
JSR5
101-
222
C30
22u/
63V
CP1
7C
E0.1
u
VC
C
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC14
MT
D20
05
13
FL
18Z
JSR5
101-
222
13
FL
17
ZJS
R510
1-22
2
13
FL
16Z
JSR5
101-
222
XP
AX
PB
XP
HA
MP
WR
XP
HB
XP
AX
PB
XP
HA
MP
WR
XP
HB
+M
TR
VC
C
VC
C
R23
10K C
65C
E39
00p
C39
22u/
63V
+M
TR
CP1
0C
E0.1
u
VC
C
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC3
MT
D20
05
C66
CE
3900
p
C38
CE
3900
p
R24
10K
R34
10K
R25
56K
R26
5.6K
R36
5.6KR
35
56K
YP
AY
PB
YP
HA
YP
HB
YP
AY
PB
YP
HA
YP
HB
SO
L+
SO
L-
SO
L+
SO
L-
+M
TR
VC
C
VC
C
R77
10K
C4
CE3
900p
CP6
CE0
.1u
VC
C
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC2
MT
D20
05
R10
3.3K
R11
33K
CD
IR
CP
WR
CD
IR
CP
WR
UD
PA
UD
PB
UD
PA
UD
PB
YA
YB
YC
YD
13
FL
11Z
JSR5
101-
222
13
FL
10Z
JSR5
101-
222
13
FL
9
ZJS
R510
1-22
2
13
FL
8Z
JSR5
101-
222
13
FL
3
ZJS
R510
1-22
2
13
FL
2
ZJS
R510
1-22
2
UD
A
UD
B
UD
C
UD
D
UD
A
UD
B
UD
C
UD
D
UD
PW
RU
DP
WR
R41
10KV
CC
/RE
SE
T/R
ES
ET
1 2 3 4
CN
11
5267
-04A
1 2 3 4
CN
8
5267
-04A
C54
100u
/63V
1 2
CN
13
5267
-02A
R12
0.68
1W
L1
RC
H89
5-18
1K
FA
NF
AN
+M
TR
VC
C
CP4
CE0
.1u
VC
C
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC15
MT
D20
05
RF
PA
RF
PB
RF
PA
RF
PB
RF
A
RF
B
RF
C
RF
D
RF
A
RF
B
RF
C
RF
D
RF
PW
RR
FP
WR
+M
TR
VC
C
VC
C
R18
10K
C32
CE4
700p
CP2
CE0
.1u
VC
C
VC
C25
ALM
3
PH
A5
PH
B23
EN
A A
6
EN
A B
22
VR
EF
A2
VR
EF
B26
CR
4N
C19
VS
A1
VS
B27
VM
MA
8
VM
MB
20
OU
T1
10
OU
T2
12
OU
T3
14
OU
T4
18
LG A
7
LG B
21
DE
CA
Y24
NC
9
NC
15
NC
16
IC4
MT
D20
05
C42
CE3
900p
R42
56K
R44
1K
R43
3.3K
VC
C
C5
CE
0.1u
R9
1K
C3
CE1
000p
R27
0.68
1W
R22
1K
C64
CE1
000p
R50
0.68
1W
R37
1K C44
CE
1000
p
VC
C
R46
10K C
75C
E39
00p
C76
CE
3900
p
C49
CE
3900
p
R47
10K
R64
10K
R48
22K
R49
3.3K
R65
3.3K
R66
22K
R51
0.68
1W
R45
1K
C74
CE1
000p
R68
0.68
1W
R67
1K C53
CE
1000
p
R28
0.68
1W
R17
1K
C31
CE
1000
p
R29
0.68
1W
R38
1K C40
CE1
000p
R52
0.68
1W
R39
1K
C41
CE
1000
p
R53
0.68
1W
R57
1K C50
CE1
000p
VC
C
R40
10K
C45
CE4
700p
C51
CE
3900
p
R59
56K
R60
1K
R61
3.3K
VC
C
R30
(NO
-MO
UN
T)
UD
EN
AU
DE
NB
UD
EN
AU
DE
NB
D3
D1F
L20U
Q11
2SK
973
+M
TR
R83
100
R82
1K
VC
C
10 98
+ -
IC34
CB
A10
324A
F
12 1314
+ -IC34
D
BA
1032
4AF
3 21
+ -
IC34
AB
A10
324A
F
5 67
+ -IC34
B
BA
1032
4AF
VC
CR
54
10K
R58
10K
VC
C
2 Q5
DT
C11
4EK
2Q
8D
TC
114E
K
2Q
10D
TC
114E
K
2Q
4D
TC
114E
K
2Q
7D
TC
114E
K
2Q
12D
TC
114E
K
2 Q6
DT
C11
4EK
FL
4
0 FL
5
0 FL
6
0 FL
7
0FL
12
0 FL
13
0 FL
14
0 FL
15
0
2
Q9
DT
C11
4EK
RSA
PG
RSB
11
13
17
RSA
PG
RSB
11
13
17
RSA
PG
RSB
11
13
17
2 2 2 2 2 2 2 2 2 2
+
+M
TR +
3 1 3 1
4 11
3 1 3 1 3 1
3 1 3 1
3 1
RSA
PG
RSB
11
13
17
RSA
PG
RSB
11
13
17
+
2 Electrical Section
16
2
MAIN BOARD_6/6 Circuit Diagram
+M
TR
VC
C
F2
T4.
0A/2
50V
F1
T2.
0A/2
50V
14
-+D
9
D3S
BA
20-4
100
14
-+D
10
D5S
BA
20-4
101
FS
2A
PF
C-5
000F
S1A
PF
C-5
000
FS
1B
PF
C-5
000
C57
3300
u/63
VR
6910
K 1
/4W
FS
2B
PF
C-5
000
C56
4700
u/16
V
R72
10K
1/4
W
D6
D1F
L20U
VI
5V
O3
SE
NC
E4
IC19
SI-3
050J
C58
470u
/16V
CP
19C
E0.
1u
1234
CN
14
B4P
-VH
CP
18C
E0.
1uC
5547
00u/
50V
R75
18K
R74
1K
VR
110
KV
R
L2
CL
02B
E18
1
D8
D5S
6M
D7
D1F
L20U
+H
EA
D
+V
H
VIN
1O
UT
2
IC20
LM25
76H
VT
Q13
2SB
1551
R70
4.7K
1/4
W
R71
10K
1/4
W
+H
EA
D
D4
D1F
L20U
PO
WE
RP
OW
ER
R73
10K
1/4
W
1 2 3
CN
12
5267
-03A
D5
ZD
3.3
/PO
WE
R/P
OW
ER
3 1
2
Q14
DT
C11
4EK
C59
CE
0.1u
23
23
+
+
ON/OFF
GND
2
1
+
ON/OFF
GND
FB
5
3
4
+
2 Electrical Section
17
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
CN
1
5220
7-22
90
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
2
IL-4
04-2
0S-L
W
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CN
3
IL-4
04-2
0S-L
W
TH
1
/OE
/RIN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
MO
N
VC
C+
VH
CLK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CN
4
5220
7-16
90
RC
2LE
DR
C2T
RR
C1L
ED
RC
1TR
UD
AU
DB
UD
CU
DD
RF
AR
FB
RF
CR
FD
RE
TR
RE
LED
SO
L+S
OL-
PR
SE
NS
+V
HV
CC
TH
110
3HT
1 2
CN
6
5301
5-02
1 2
CN
5
IL-S
-2P
-S2L
2-E
F
1 2 3 4 5 6 7 8 9 10
20 19 18 17 16 15 14 13 12 11
SW
1 SW
DIP
KS
D-1
0
/MI0
/MI1
/MI2
/MI3
/MI3
/MI2
/MI1
/MI0
VC
C
1234567891011121314151617181920212223242526
CN
1
IL-F
PC
-26S
T-N
LIN
6LI
N7
LIN
8LI
N9
LIN
10LI
N11
LIN
12
LIN
0LI
N1
LIN
2LI
N3
LIN
4LI
N5
13
2
D1
DA
N20
2K
13
2
D5
DA
N20
2K
13
2
D4
DA
N20
2K
13
2
D3
DA
N20
2K
VR
110
KV
R
R1
4.7KV
CC
13
2
D2
DA
N20
2K
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
123456
CN
2
5301
4-06
VC
C
VC
C
VC
C
B1
5E
4B
23
C1
1
C2
2Q
1
FM
A9
B1
5E
4B
23
C1
1
C2
2Q
2
FM
A9
B1
5E
4B
23
C1
1
C2
2Q
3
FM
A9
VC
C
VC
C
VC
C
B1
5E
4B
23
C1
1
C2
2Q
4
FM
A9
B1
5E
4B
23
C1
1
C2
2Q
5
FM
A9
B1
5E
4B
23
C1
1
C2
2Q
6
FM
A9
VC
C
B1
5
E4
B2
3
C1
1
C2
2
Q7
FM
A9
LO6
LO7
LO8
LO9
LO10
LO11
LO12
LO0
LO1
LO2
LO3
LO4
LO5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CN
3
5301
4-15
PA
NE
L B
OA
RD
VC
C+
VH
C1
CE
0.1u
C2
CE
0.1u
C3
47u/
16V
C4
47u/
63V
CA
RR
IAG
E B
OA
RD
RS
20M
111
++
OTEHR CIRCUIT BOARDS_ Circuit Diagram
2-3 OTHER CIRCUIT BOARDS
2 Electrical Section
18
2R
1
330
R2
330
R3
330
R4
330
R5
330
R6
330
R7
330
R8
330
R9
330
R10
330
R11
330
R12
330
D1
RO
LL
D2
PIE
CE
D3
PO
WE
R
D4
FR
ON
T
D5
1
D6
2
D7
3
D8
4
D9
5
D10
6
D11
BU
SY
D12
BA
SE
R13
330
D13
CO
LOR
123456789101112131415
CN
2
CA
BLE
-AS
SY
LE
D P
C-6
0
SW
2S
ELE
CT
SW
1P
OW
ER
SW
3B
AS
E
SW
4T
ES
T
SW
6D
OW
N
SW
5R
IGH
T
SW
8LE
FT
SW
7U
P
D14
1SS
133
D15
1SS
133
D16
1SS
133
D17
1SS
133
D18
1SS
133
D19
1SS
133
D20
1SS
133
D21
1SS
133
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
1 2 3 4 5 6
CN
1
CA
BLE
-AS
SY
KE
Y P
C-
60
PA
NE
LKE
Y B
OA
RD
SW
1
RD
17B
S30
40
1 2
CN
1
CA
BLE
-AS
SY
PIN
CH
-SE
NS
PC
-60
PIN
CH
RO
LL S
EN
SO
R B
OA
RD
1 2 3 4
TR
AN
S F
OR
M
1 2 3 4
CA
BLE
-AS
SY
PO
WE
R P
C-60
TR
AN
S B
OA
RD
EV
Q21
307K
EV
Q21
307K
EV
Q21
307K
EV
Q21
307K
EV
Q21
307K
EV
Q21
307K
EV
Q21
307K
EV
Q21
307K
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
SE
L-64
14E
3 Replacement of Main Parts
19
3
3 Replacement of Main PartsFollowing table describes the necessary adjustment after the replacement of each parts.
3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT
1Remove the RAIL COVER and disconnect the HEADCABLEs connected to CARRIAGE BOARD.
This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In caseyou have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGEASSEMBLY_REPLACEMENT.
Replacement Parts Necessary Adjustment
MAIN BOARDInitialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/CutOffset Adjustment, Tool Pressure, Grit Compensation, Thermal Head DensityAdjustment
HEAD CARRIAGEHead Voltage Adjustment, Head Density Adjustment, Cartridge PositionAdjustment, Head Position Adjustment, Print/Cut Offset Adjustment, Printed LengthInitialization
TOOL CARRIAGE Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment
CARTRIDGE HOLDER Cartridge Position Adjustment
WIRE Wire Tension Adjustment
3 Replacement of Main Parts
20
3
3Remove the HEAD HOLDER together with the ADAPTERby removing the 3 SET SCREWs shown in the figure.
5Put the HEAD CARRIAGE so that the PLATE comesbetween the RESIN part and also the HOLE in the HEADHOLDER will be positioned to the projected part on theCARRIAGE BASE. Then tighten the ADJUSTINGSCREW B and SCREW B temporary.
SCREW C SCREW C
ADAPTER
2Remove SCREW B and ADJUSTING SCREW B. Then,remove the HEAD CARRIAGE by pulling it upwards.
Make sure not to touch the SCREW A andADJUSTING SCREW A. In case you have touchedthese screws, carry out 3-2 HEAD CARRIAGEASSEMBLY_REPLACEMENT.
SCREW A
ADJUSTING SCREW B
SCREW BSCREW B
DO NOT TOUCH
Do not loosen SCREW C. In case you have loosenthese screws, carry out 3-2 HEAD CARRIAGEASSEMBLY_REPLACEMENT.
SET SCREW
HEADHOLDER
4Fix the HEAD HOLDER together with the ADAPTER tothe HEAD CARRIAGE.
ADAPTERSET SCREW
HEADHOLDER
Make sure to put the SPRING to the left side of theHEAD CARRIAGE.
SPRING
SCREW B
SCREW B
ADJUSTING SCREW A
RESIN PARTPLATE
HOLE FOR POSITIONING
ADJUSTING SCREW B
3 Replacement of Main Parts
21
3
4
5
Tighten the ADJUSTING SCREW B so that HEADCARRIAGE would be parallel to the GUIDE RAIL.And tighten up SCREW B.
ADJUSTING SCREW B SCREW B
Connect the HEAD CABLEs to the CARRIAGE BOARDand secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLEcompletely. It may cause cut-line.
NG GOOD
6Carry out the following adjustments.
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMEJNT
3. CARTRIDGE POSITION ADJUSTMENT (1st)
4. HEAD POSITION ADJUSTMENT 2
5. CARTRIDGE POSITION ADJUSTMENT (2nd)
6. PRINT/CUT OFFSET ADJUSTMENT
7. PRINT LENGTH INITIALIZE
7Try printing test. If you have twisted ribbon, carry outHEAD POSITION ADJUSTMENT 1.
3 Replacement of Main Parts
22
3
3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT
1Remove the RAIL COVER and disconnect the HEADCABLEs connected to CARRIAGE BOARD.
3Remove the HEAD HOLDER together with the ADAPTERby removing the 3 screws shown in the figure.
ADAPTER
2Remove ADJUSTING SCREW B, SCREW A and SCREWB in order and remove the HEAD CARRIAGE.
Be careful not to lose the SPRING located at the leftside of HEAD CARRIAGE.
SCREW A
SPRING
SCREW B
SCREW B
SET SCREW
HEADHOLDER
4Fix the HEAD HOLDER together with the ADAPTER tothe HEAD CARRIAGE.
ADAPTERSET SCREW
HEADHOLDER
HOLE FORPOSITIONING
HOLE FORPOSITIONING
ADJUSTING SCREW B
3 Replacement of Main Parts
23
3
5
Make sure to put the SPRING to the left side of theHEAD CARRIAGE.
SCREW A
SPRING
SCREW B
SCREW B
6Loosen the SCREW C shown in the figure.
Tighten SCREW A. Make sure that the PLATE is nottilting.
Adjust the ADJUSTING SCREW A until it makes contactwith the PLATE so that the clearance shown in the figurewill be 9.2 mm—10.6 mm (STANDARD : 9.7 mm).
7
8
9.2 mm~10.6 mm
SCREW A
PLATE
SCREW C
RESIN PARTPLATE
Put the HEAD CARRIAGE so that the PLATE comesbetween the RESIN part and also the HOLE in the HEADHOLDER will be positioned to the projected part on theCARRIAGE BASE. Then tighten the ADJUSTINGSCREW B and SCREW A & B temporary.
ADJUSTING SCREW A
This adjustment is necessary to make the HEAD comestraight down on the PLATEN DAMPER.It mightcause broken ribbon or twisted ribbon if not adjusted.
Contact part
ADJUSTING SCREW B
3 Replacement of Main Parts
24
3
11Connect the HEAD CABLEs to the CARRIAGE BOARDand secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLEcompletely. It may cause cut-line.
NG GOOD
12Carry out the following adjustments.
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMENT
3. CARTRIDGE POSITION ADJUSTMENT (1st)
4. HEAD POSITION ADJUSTMENT 1
5. HEAD POSITION ADJUSTMENT 2
6. CARTRIDGE POSITION ADJUSTMENT (2nd)
7. PRINT/CUT OFFSET ADJUSTMENT
8. PRINT LENGTH INITIALIZE
10Tighten the ADJUSTING SCREW B so that HEADCARRIAGE would be parallel to the GUIDE RAIL.And tighten up SCREW B.
ADJUSTING SCREW B SCREW B
9Adjust the position of the HEAD CARRIAGE so that theRESIN part on the HEAD CARRIAGE makes contact withthe PLATE. Then tighten SCREW C.
SCREW C
3 Replacement of Main Parts
25
3
3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT
1Remove the RAIL COVER and open the FRONT COVER.
2Disconnect PINCH ROLLER SENSOR WIRE andSOLENOID WIRE.
3Remove the SCREW A and SCREW B in order and removethe TOOL CARRIAGE.
4Tighten up SCREW B and SCREW A in order to fix theTOOL CARRIAGE. Then, carry out the followingadjustments.
1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. PRINT/CUT OFFSET ADJUSTMENT
SOLENOID WIRE
PINCH ROLLERSENSOR WIRE
1 SCREW A
2 SCREW B
2 SCREW A
1 SCREW B
3 Replacement of Main Parts
26
3
1Remove the RIGHT SIDE COVER.
2Remove the RUBBER MAT and slide out the PLATENDAMPER.
3Put the new PLATEN DAMPER so that there is looseness in4 directions, front, rear, left and right.
3-4 PLATEN DAMPER_REPLACEMENT
PLATEN DAMPER
RUBBER MAT
PLATENDAMPER
3 Replacement of Main Parts
27
3
3-5 HEAD ARM_FIXING
1Remove the HEAD CARRIAGE.
2Move the front part of the HEAD CARRIAGE towards thefront by rotating the WHITE STICK.
3Put the HEAD ARM as shown in the figure.
4Put the SPRING as shown in the figure.
WHITE STICK
HEAD ARM
HEAD ARM SPRING
3 Replacement of Main Parts
28
3
5Fold the SPRING as shown in the figure and fix the HEADARM to the HEAD CARRIAGE.
6
Make sure that the HEAD ARM movessmoothly.
Carry out the following adjustments after fixing the HEADCARRIAGE.
1. CARTRIDGE POSITION ADJUSTMENT (1st)
2. HEAD ALIGNMENT ADJUSTMENT
3. CARTRIDGE POSITION ADJUSTMENT (2nd)
4. PRINT/CUT OFFSET ADJUSTMENT
HEAD ARM
SPRING
3 Replacement of Main Parts
29
3
3-6 CARTRIDGE HOLDER ARM_REPLACEMENT
1Remove the RAIL COVER and FRONT COVER.
2Open the FRONT COVER BASE and remove theCARTRIDGE HOLDER.
3Open the LEFT and RIGHT ARM and remove theCARTRIDGE PLATE together with the RIBBON LEVER.
4Pull out the PIN and remove the ARM and SPRING.
SPRING
ARM PIN
CARTRIDGE HOLDER
SCREWS FRONT COVER BASE
ARM ARM
CARTRIDGE PLATE
RIBBON LEVER
3 Replacement of Main Parts
30
3
5Put the new ARM and SPRING into the PIN and fix it to theHOLDER BASE.
6Hook the SPRING to the ARM and HOLDER BASE. PutCEMEDINE SUPER X NO.8008 on top of the PIN.
7Put the CARTRIDGE PLATE together with the RIBBONLEVER.
• Be careful with the direction of the ARM.• Make sure to put the ARM and SPRING in
order.
SPRING
ARM PIN
HOLDER BASE
[ RIGHT SIDE ]
[ LEFT SIDE ]
ARM
HOLDER BASE
SPRING
PIN
CEMEDINE SUPER X NO.8008
SPRING
ARM
CARTRIDGE PLATE
RIBBON LEVER
3 Replacement of Main Parts
31
3
9Fix the CARTRIDGE HOLDER to the FRONT COVERBASE.
10Adjust CARTRIDGE POSITION.
2nd CARTRIDGE HOLDER BASE from theright side has the BLACK TAPE put to it toprevent malfunction of the MEDIA SENSOR.
CARTRIDGE HOLDER
SCREWS FRONT COVER BASE
BLACK TAPE
CARTRIDGE HOLDER BASE
8Make sure that both left and right ARM will open equally.If not, bend the holder slightly downwards to adjust it.
HOLDER : Bend slightly downwards.
3 Replacement of Main Parts
32
3
3-7 PINCH ROLLER_REPLACEMENT
1Remove the RAIL COVER, LEFT&RIGHT SIDE COVERand REAR APRON.
2Remove the PINCH ROLLER SPRING and remove the 2screws shown in the figure.
3Untighten the 4 screws and remove the BRACKET.
4Remove the INNER COVER.
1 SPRING
2 SCREWS
SCREWS
SCREWS
BRAKET
INNER COVER
3 Replacement of Main Parts
33
3
5Remove the E-RING which is fixing the PINCH ROLLERSHAFT.
6Remove the BUSH located at the left end of PINCH ROLLERSHAFT.
7Pull out the PINCH ROLLER SHAFT from the REARSIDE of the machine.
8Remove the STOPPER and replace the PINCH ROLLERASSY.
PINCH ROLLER ASSY
PINCH ROLLER SHAFT
STOPPER STOPPER
PINCH ROLLER SHAFT
E-RING
BUSH
3 Replacement of Main Parts
34
3
9Be careful with the direction of the PINCH ROLLER and theposition of the MAGNET when installing the PINCH ROLLERASSY.
10Put the STOPPER as shown in the figure.
STOPPER STOPPER
LEFT END GRIT RIGHT END GRIT
MAGNETPINCH ROLLER
RED MARKING
3 Replacement of Main Parts
35
3
3-8 WIRE_REPLACEMENT
1Remove the RAIL COVER and LEFT&RIGHT SIDECOVER.
2Detach the WIRE from the CARRIAGE BASE.
3Loosen SCREW A and SCREW B in order and loosen theWIRE TENSION.
4Remove the WIRE as shown in the figure.
WIRE
SCREWWIRE
SCREWS A
SCREW B
3 Replacement of Main Parts
36
3
5Remove the MOTOR BRACKET.
6Remove the DRIVER PULLEY from the MOTORBRACKET.
7Loosen the 4 screws and pull out the WIRE.
8Put the new WIRE to the DRIVE PULLEY and fix it to theMOTOR BRACKET.
WIRE SCREWS
SCREWS
BRAKET
SCREW
WIRE
SCREW
WIRE
3 Replacement of Main Parts
37
3
9Fix the MOTOR BRACKET to the FRAME.
10Wind the WIRE around the DRIVE PULLEY from bottomto the top.
11Rotate the DRIVE PULLEY until the WIRE comes to itscenter.
12Fix the TOOL CARRIAGE at the center part of the GUIDERAIL.
Make sure the WIRE won't overlap.
DRIVE PULLEY
WIRE
WIRE
DRIVE PULLEY
SCREWS
BRAKET
SCREWWIRE
projection
3 Replacement of Main Parts
38
3
13Move the TOOL CARRIAGE in a whole distance of theGUIDE RAIL to remove the slack in the WIRE.
14Adjust the WIRE TENSION.
3-9 MOTOR_FIXING
1Fix the GRIT MOTOR along with the BRACKET so thatthere is no looseness or too much load.
2Fix the CARRIAGE MOTOR so that there is no loosenessor too much load.
GUIDE RAIL
CARRIAGE
[ GRIT SIDE ]
SCREWS
BRACKET
SCREWS
[ CARRIAGE SIDE ]
39
4 Adjustment
4
4 Adjustment4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-002
Tool name TENSION GAUGE 300g
Tool Pressure Adjustment
Purpose
Tool No. ST-006
Tool name WHITE DUMMY PEN
Tool Height Adjustment
Purpose Tool Pressure Adjustment
Tool No. ST-011
Tool name TENSION METER
Wire Tension Adjustment
Purpose
Tool No. ST-012
Tool name DIAL TENSION METER DT-30 (30g)
Tool Pressure Adjustment
Purpose
Tool No. ST-025
Tool name HEAD VOLTAGE ADJUSTMENT TOOL
Head Voltage Adjustment
Purpose
Tool No. ST-035
Tool name RS-422 LOOP BACK CONNECTOR
Serial Interface Check
Purpose
40
4 Adjustment
4
4-2 Service Mode
[ENTERING]Turn on the SUB POWER SW while pressing [], [ ] and [ ] keys to enter the Service Mode.
[SELECTION]Each check can be selected by pushing the keys related to them as shown in the table below.Once you select any check, other checks can not be selected unless you push [SHEET TYPE] key once.Turn off the SUB POWER SW to finish the SERVICE MODE.
CHECK KEY FUNCTION OK NG
DRAM [BASE POINT] Write/Verify Test of DRAM. [PIECE] LED : ON [ROLL] LED : ON
[PIECE] LED : BLINK [ROLL] LED : BLINK
EEROM [ ] Write/Verify Test of EEROM. [PIECE] LED : ON [ROLL] LED : ON
[PIECE] LED : BLINK [ROLL] LED : BLINK
PANEL KEY [ ] Push the keys in order from the top key to the bottom key. [PIECE] LED : ON [ROLL] LED : ON
[PIECE] LED : BLINK [ROLL] LED : BLINK
DIP SW [ ] Turn off all the DIP SW. Turn on the DIP SW in order from bit#1 tobit#10.
[PIECE] LED : ON [ROLL] LED : ON
[PIECE] LED : BLINK [ROLL] LED : BLINK
This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.
FRONT PAPER SENSOR : [PIECE] LED
REAR PAPER SENSOR : [ROLL] LED
FRONT COVER SENSOR : [FRONT COVER] LED
PINCH ROLLER SENSOR : [CARTRIDGE HOLDER 1] LED
SENSOR [CUT TEST] LIMIT SENSOR : [CARTRIDGE HOLDER 2] LED
SHEET LOAD SENSOR : [CARTRIDGE HOLDER 3] LED
GRIT HOME POSITION SENSOR : [CARTRIDGE HOLDER 4] LED
RIBBON END SENSOR : [CARTRIDGE HOLDER 5] LED
RIBBON CARRIAGE 1 SENSOR : [CARTRIDGE HOLDER 6] LED
RIBBON CARRIAGE 2 SENSOR : [COLOR] LED
FAN ON/OFF : It can be selected by pushing [CUT TEST] key.
41
4 Adjustment
4
4-3 Factory Mode
[ENTERING]Turn on the MAIN POWER SW while pressing [POWER], [SHEET TYPE] and [BASE POINT] keys to enter theFactory Mode.
[SELECTION]Each mode can be entered by selecting the related LED with [] and [ ] keys and pressing [SHEET TYPE] key.
Turn off the MAIN POWER SW to finish the FACTORY MODE.
EEROM INITIALIZE
All data inside the EEROM willbe initialized. Enter the FACTORY
MODE and select EEROM INITIALIZE.
Push [BASE POINT] & [SHEET TYPE] key.
[PIECE] & [ROLL] LED WILL BLINK
NG
[PIECE] & [ROLL] LED WILL BE ON
OK
PRINTED LENGTH INITIALIZE
Printed length and cleaning counts will be set to 0. Enter the FACTORYMODE and
selet PRINTED LENGTH INITIALIZE.
Push [SHEET TYPE] key.
[PIECE] & [ROLL] LED WILL BLINK
NG
[PIECE] & [ROLL] LED WILL BE ON
OK
LED MODE
[PIECE] EEROM INITIALIZE
[ROLL] PRINTED LENGTH INITIALIZE
[CARTRIDGE HOLDER NO.1] PRINT/CUT OFFSET ADJUSTMENT
[CARTRIDGE HOLDER NO.2] TOOL PRESSURE ADJUSTMENT
[CARTRIDGE HOLDER NO.3] GRIT COMPENSATION
[CARTRIDGE HOLDER NO.4] GRIT ECCENTRICITY ADJUSTMENT
[CARTRIDGE HOLDER NO.5] THERMAL HEAD DENSITY ADJUSTMENT
[CARTRIDGE HOLDER NO.6] CARTRIDGE POSITION ADJUSTMENT
42
4 Adjustment
4
PRINT/CUT OFFSET ADJUSTMENT
This mode is used for adjustingPrint and Cut Offset.
Refer to the ADJUSTMENT SECTIONfor details.
TOOL PRESSURE ADJUSTMENT
This mode is used for adjustingTool Pressure.
Refer to the ADJUSTMENT SECTIONfor details.
GRIT COMPENSATION
This mode is used for compensatingMedia Feeding rate.
Refer to the ADJUSTMENT SECTIONfor details.
GRIT ECCENTRICITY ADJUSTMENT
This mode is used for AdjustingGrit Eccentricity.
Refer to the ADJUSTMENT SECTIONfor details.
CARTRIDGE POSITION ADJUSTMENT
This mode is used for AdjustingCartridge Position.
Refer to the ADJUSTMENT SECTIONfor details.
THERMAL HEAD DENSITY ADJUSTMENT
This mode is used for AdjustingPrinting Density.
Refer to the ADJUSTMENT SECTIONfor details.
43
4 Adjustment
4
4-4 Function Mode
AGING MODE
Turn on the SUB POWER SW by pressing [ ], [ ] and [ ] keys.
GRIT ROLLER and TOOL CARRIAGEstart to idle.
Turn off the SUB POWER SW to end.
PRINTING TEST
Turn on the SUB POWER SW by pressing [CUT TEST] keys.
RB
MC Y K
Cuts around C & K.( : starting point)
CMYK
SYSTEM REPORT
Turn on the SUB POWER SW by pressing [ ] keys.
Set Black Ribbon & Media.
Lower the Sheet Loading Lever to print.
**** PC-60 System Report **** Version : Firmware= A140 Booter= B100 Temperature: Head= 32cel Env.= 26cel Record : Print= 3933m Cleaning= 2*** Factory settings *** Offset : Head-X= -7step Head-Y= 14step Holder= -20step Tool Force VR : Max= 776 Min= 0 Solenoid Current : Max= 41 Min= 343 Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0 On Board Dip-SW : (1) X0XX (4)*** User settings *** User Dip-SW : (1) XXXXXXXXXX (10) Line Space : 0dot
Total Printed Length
Head Temperature
Amount set by Print/Cut Offset Adjustment
Amount set by Cartridge Position Adjustment
Indicates the position of Slide Volume.MAX should be bigger than MIN.Original Amount for Current.
MAX should be smaller MIN.
Amount for Grit Compensation
Amount set by Line Space Adjustment
Eccentric amount for Grit Eccentricity Adjustment
Amount set by Density Adjustment
DIP SW settings on Main Board
Number of cleaning with Cleaning Sheet
Environment Temperature
Serial Number of the HEADAmount set by Stitching Adjustment
User DIP SW settings
44
4 Adjustment
4
SERIAL INTERFACE CHECK
Turn on the SUB POWER SW by pressing [ ] key.
Push [CUT TEST] to check again, turn off the SUB POWER SW to end.
Connect the Loop-BackConnector to serial port.
OK NG
RS-422 [PIECE] LED : ON [PIECE] LED : BLINK
RS-232C [ROLL] LED : ON [ROLL] LED : BLINK
RS-422 CABLE CONNECTION
RS-232C CABLE CONNECTION
TEST PATTERN MODE
Turn on the SUB POWERSW by pressing [ ], [ ] and [CUT TEST] keys.
Select Test Pattern by pressing [BASE POINT] or [CUT TEST] keys.Set the Black Ribbon and Media.
Lower the Sheet Loading Lever to print.
Turn off the sub power SW to end.
Connection2 (TxD) 3 (RxD)5 (CTS) 20 (DTR)
Connection1 (HskoA (DTR)) 2 (HskiA (/CTS))3 (TXDA-) 5 (RXDA-)6 (TXDA+) 8 (RXDA+)
TEST PATTERN CARTRIDGE HOLDER LED
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
3mm pitch straight lineOFF OFF OFF OFF OFF OFF
Dithering Test Pattern ON OFF OFF OFF OFF OFF
100% Dithering Pattern OFF ON OFF OFF OFF OFF
Slanting Parallel Line ON ON OFF OFF OFF OFF
Solid Color Test Pattern with bottom half of Head
ON OFF ON OFF OFF OFF
Solid Color Test Pattern with top half of Head
OFF ON ON OFF OFF OFF
Checker ON ON ON OFF OFF OFF
45
4 Adjustment
4
4-5 HOW TO UPGRADE FIRMWARE
1Connect PC and PC-60 with the PARALLEL CABLE.
2Turn on the MAIN POWER SW while pressing [ ], [ ],[ ] keys.It is ready to receive data when [CARTRIDGE HOLDER 1]LED become ON and [CARTRIDGE HOLDER 2] LEDblinks.
3Open the download.bat from MS-DOS. (Type downloadand press [RETURN] key.)
4Turn off the MAIN POWER SW to end when all[CARTRIDGE HOLDER] LEDs blink.
It is necessary to prepare the followings toupgrade the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
Some PCs can not use the BAT FILE. Pleaserefer to the ReadMe File in the FIRMWAREDISK.
46
4 Adjustment
4
4-6 TOOL HEIGHT ADJUSTMENT
1Put the PINCH ROLLERs down at both ends of the GRITROLLER.
[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as thetool traverses the media.This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to performthis adjustment.ROLAND SPECIAL TOOL ST-006 is used for this adjustment.
TOOL PRESSURE ADJUSTMENT MODE
[SHEET TYPE] key
[CUT TEST] key
[BASE POINT] key
[ ] or [ ] key
[ ] or [ ] key
Adjust Tool Pressure
MIN. MODE
MAX. MODE
Move Tool DOWN
[CUT TEST] key
Save Settings
All [CARTRIDGE HOLDER] LEDwill be ON.
All [CARTRIDGE HOLDER] LEDwill be OFF.
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
47
4 Adjustment
4
5Adjust the ADJUSTING SCREW so that the clearancebetween the pen tip and the BED would be 2.4—2.6 mm.
2Put the WHITE DUMMY PEN (ST-006) to the TOOLCARRIAGE.
3Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the TOOLPRESSURE ADJUSTMENT MODE.
4Move the TOOL CARRIAGE to the 3 positions shown inthe figure.Carry out the procedure mentioned in 5 at the position wherethe clearance between the pen tip and the BED is thesmallest among the 3.
ST-006
CARRIAGE ASSEMBLY
ADJUSTING SCREW
BED
For selection
To enter
48
4 Adjustment
4
4-7 TOOL PRESSURE ADJUSTMENT
1Make sure to adjsut the TOOL HEIGHT before thisadjustment.Remove the RAIL COVER and put the WHITE DUMMYPEN (ST-006) to the TOOL CARRIAGE.
ST-006
CARRIAGE ASSEMBLY
[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOLCARRIAGE to ensure that correct pressure would be added to the blade when cutting.This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to performthis adjustment.ROLAND SPECIAL TOOL ST-002, ST-006 and ST-012 is used for this adjustment.
TOOL PRESSURE ADJUSTMENT MODE
[SHEET TYPE] key
[CUT TEST] key
[BASE POINT] key
[ ] or [ ] key
[ ] or [ ] key
Adjust Tool Pressure
MIN. MODE
MAX. MODE
Move Tool DOWN
[CUT TEST] key
Save Settings
All [CARTRIDGE HOLDER] LEDwill be ON.
All [CARTRIDGE HOLDER] LEDwill be OFF.
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
49
4 Adjustment
4
5Pull up the TOOL CARRIAGE with the TENSION GAUGE(ST-002) and measure the TOOL PRESSURE when the pentip leaves the BED.Adjust TOOL PRESSURE so that it will be 195—205gf
with [ ] and [ ] keys.Press the [SHEET TYPE] key to save the settings.
2
3Select MAX. MODE.MAX. and MIN. can be selected by pressing the [BASEPOINT] key. Then, move the SLIDE VOLUME for TOOLPRESSURE at the right side of the machine to MAX.
MAX. MODE : [CARTRIDGE HOLDER] LED ONMIN. MODE : [CARTRIDGE HOLDER] LED OFF
ST-002CARRIAGEASSEMBLY
BED
To enter
For selection
4Move the TOOL CARRIAGE to the position where theTOOL HIGHT has been adjusted by hand.Press [CUT TEST] key to move the tool down.
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the TOOLPRESSURE ADJUSTMENT MODE.
50
4 Adjustment
4 7Press the [CUT TEST] key to move the pen down.
8Pull up the TOOL CARRIAGE with the DIAL CAUGE (ST-012) and measure the TOOL PRESSURE when pen tipleaves the BED. Adjust the TOOL PRESSURE so that itwill be 25—35gf with [ ] and [ ] keys.Press [SHEET TYPE] key to save the settings.Turn off the MAIN POWER SW to end.
ST-012 CARRIAGEASSEMBLY
BED
6Select MIN. MODE.MAX. and MIN. can be selected by pressing the [BASEPOINT] key. Then, move the SLIDE VOLUME for TOOLPRESSURE at the right side of the machine to MIN.
MAX. MODE : [CARTRIDGE HOLDER] LED ONMIN. MODE : [CARTRIDGE HOLDER] LED OFF
51
4 Adjustment
4
4-8 HEAD VOLTAGE ADJUSTMENT
1Remove the RAIL COVER and FRONT APRON.
2Connect the HEAD VOLTAGE ADJUSTMENT TOOL (ST-025) to CN12 on the MAIN BOARD.
3Turn on the SUB POWER SW and measure the voltage afterthe FAN stops.
HEAD VOLTAGE drops down when FAN isrotating.
ST-025
CN12
CN12
Make sure to use ST-025. If not, it may result inthe breakage of the HEAD.
HEAD VOLTAGE ADJUSTMENT is designed to level the manufacturing tolerance of consumption ineach HEAD by adjusting the voltage.This adjustment must be performed after replacement of the HEAD CARRIAGE and MAIN BOARD.ROLAND SPECIAL TOOL ST-025 is used for this adjustment.
52
4 Adjustment
4 5The HEAD VOLTAGE is written on top of the HEADCARRIAGE. SPRING
SCREWS
29.8V
4Adjust VR1 on the MAIN BOARD so that the voltage willbe the one written on the top part of the HEADCARRIAGE.
VR1
53
4 Adjustment
4
4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT
THERMAL HEAD DENSITY ADJUSTMENT is designed to ensure the printing quality by adjusting thedensity in 1 BAND.THERMAL HEAD is consist of 240 dots. (192 dots are used for printing.)However, there is slight difference in quantity of consumption on each dots and appears as blurry printing.This adjustment is to even the density in 1 BAND by deviding the HEAD into 30 groups (8 dots in 1group), and setting the heating time of each group one by one.
There are 2 ways of performing this adjustment.1. AUTO ADJUSTMENT2. MANUAL ADJUSTMENT
AUTO ADJUSTMENT can be done by sending the HEAD data file [???-????.TEI] for each HEAD usingspecial software [PC60SPF.EXE].Spare HEAD will be supplied with the data file and the software.
MANUAL ADJUSTMENT can also be done by setting 30 parameters manually from the panel.
This adjustment must be performed after replacement of HEAD CARRIAGE and MAIN BOARD.It is necessary to enter THERMAL HEAD DENSITY ADJUSTMENT MODE in the FACTORY MODE toperform this adjustment.
240 dots
DARK
LIGHT
1 group = 8dots
HEAD
DENSITY CURVE
54
4 Adjustment
4
1Connect PC and PC-60 with the PARALLEL CABLE.
It is necessary to prepare the followings to adjustHEAD DENSITY.
1. DENSITY ADJUSTMENT SOFTWARE
2. PC with MS-DOS
3. PARALLEL CABLE
2
For selection
To enter
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the THERMALHEAD DENSITY ADJUSTMENT MODE.
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
[SHEET TYPE] key
[ ] key
AUTO. ADJUSTMENTMODE
Reset parametersto default.
[CUT TEST] key
[POWER] & [FRONT COVER] LED will blink.
MANUALADJUSTMENT
MODERESET MODE
GROUPSELECTION
MODE
Select GROUP tobe adjusted.
SETTING MODE
Change parametersfor HEAD DENSITY.
Save Settings.
THERMAL HEAD DENSITYADJUSTMENT MODE
STITCHING ADJUSTMENT
MODESend data from PC.
STITCHING ADJUSTMENTfor TOP EDGE.
STITCHING ADJUSTMENTfor BOTTOM EDGE.
Change parameters for TOPSTITCHING ADJUSTMENT.
Change parameters for BOTTOMSTITCHING ADJUSTMENT.
Save Settings. Save Settings.
[POWER] key
[ ] key
[ ] or [ ] keys [ ] or [ ] keys
[SHEET TYPE] key
[CUT TEST] key
[COLOR] LED will be ON.
[ ] key[SHEET TYPE] key
[CARTRIDGE HOLDER 1, 3 & 5] and[CARTRIDGE HOLDER 2, 4 & 6] willblink alternately.
[BASE POINT] key
[ ] or [ ] keys
[BASE POINT] key
[ ] or [ ] keys
[SHEET TYPE] key
[BASE POINT] LED will be ON.
[BASE POINT] LED will be OFF.
[POWER] & [BASE POINT] LED will blink.
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
55
4 Adjustment
4
3Raise the SHEET LOADING LEVER.Press the [CUT TEST] key to enter the AUTOMATICADJUSTMENT MODE.All [CARTRIDGE HOLDER] LED will blink.
4Install the DENSITY ADJUSTING SOFTWARE DISK inyour PC.The DISK includes the following.
1. Program [PC60SPF.EXE] to download data.2. Data file for the HEAD [???-????.TEI].3. README.TXT
5Send data file from MS-DOS by typing as below.
PC60SPF /L ???-????.TEI[???-????] is the serial number of the HEAD. It is alsowritten on the HEAD as shown in the figure.
Example
B05-0051
PTMTM3207A719A10
Serial Number : B05-0051
6When the AUTOMATIC ADJUSTMENT is done properly,[CARTRIDGE HOLDER] LED will be OFF from 1 to 6 inorder.If NG, PC-60 repeats the following indication.
1. All LED blink 5 times.2. [COLOR] and [CARTRIDGE HOLDER 1] LED
blinks once.
56
4 Adjustment
4
7If OK, turn off the MAIN POWER SW to finish theadjustment.If NG, turn off the MAIN POWER SW and start from thebeginning.
8The parameters for the HEAD DENSITY ADJUSTMENT isput on the GUIDE RAIL.
Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0
57
4 Adjustment
4
4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT
[THERMAL HEAD DENSITY ADJUSTMENTMODE FLOW CHART (in Factory Mode)]
The purpose of this adjustment is same as for AUTO ADJUSTMENT.
This adjustment should be performed in case of not having the data file for the HEAD or special program
for sending this data automatically.
All 30 parameters can be set manually through the panel. Parameters for the HEAD being used is
mentioned on top of the RAIL.
[SHEET TYPE] key
[ ] key
AUTO. ADJUSTMENTMODE
Reset parametersto default.
[CUT TEST] key
[POWER] & [FRONT COVER] LED will blink.
MANUALADJUSTMENT
MODERESET MODE
GROUPSELECTION
MODE
Select GROUP tobe adjusted.
SETTING MODE
Change parametersfor HEAD DENSITY.
Save Settings.
THERMAL HEAD DENSITYADJUSTMENT MODE
STITCHING ADJUSTMENT
MODESend data from PC.
STITCHING ADJUSTMENTfor TOP EDGE.
STITCHING ADJUSTMENTfor BOTTOM EDGE.
Change parameters for TOPSTITCHING ADJUSTMENT.
Change parameters for BOTTOMSTITCHING ADJUSTMENT.
Save Settings. Save Settings.
[POWER] key
[ ] key
[ ] or [ ] keys [ ] or [ ] keys
[SHEET TYPE] key
[CUT TEST] key
[COLOR] LED will be ON.
[ ] key[SHEET TYPE] key
[CARTRIDGE HOLDER 1, 3 & 5] and[CARTRIDGE HOLDER 2, 4 & 6] willblink alternately.
[BASE POINT] key
[ ] or [ ] keys
[BASE POINT] key
[ ] or [ ] keys
[SHEET TYPE] key
[BASE POINT] LED will be ON.
[BASE POINT] LED will be OFF.
[POWER] & [BASE POINT] LED will blink.
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
For selection
1To enter
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the THERMALHEAD DENSITY ADJUSTMENT MODE.
58
4 Adjustment
4
Select GROUP SELECTION MODE.Selection can be done by [BASE POINT] key.
[BASE POINT] LED ON : GROUP SELECTION MODE[BASE POINT] LED OFF : SETTING MODE
5
Raise the SHEET LOADING LEVERKeep pressing the [POWER] key until [POWER] and[FRONT COVER] LED start blinking to enter theSTITCHING ADJUSTMENT MODE.
3
2
4
Press [CUT TEST] key to enter the MANUALADJUSTMENT MODE.During this mode, [COLOR] LED will be ON.
Reset the settings for THERMAL HEAD DENSITYADJUSTMENT to 0.
To enter the RESET MODE, press [ ] key.[CARTRIDGE HOLDER LED 1, 3 & 5] and[CARTRIDGE HOLDER LED 2, 4 & 6] will blinkalternately.To carry out, press [SHEET TYPE] key.
59
4 Adjustment
4
Select the GROUP to be adjusted by [] or [ ] keys.GROUP NO. will be indicated by the combination of[CARTRIDGE HOLDER] LED.
7 Select SETTING MODE.Selection can be done by [BASE POINT] key.
[BASE POINT] LED ON : GROUP SELECTION MODE[BASE POINT] LED OFF : SETTING MODE
POSITION[CARTRIDGE HOLDER] LED
NO. 1 2 3 4 5
0 OFF OFF OFF OFF OFF
1 ON OFF OFF OFF OFF
2 OFF ON OFF OFF OFF
3 ON ON OFF OFF OFF
4 OFF OFF ON OFF OFF
5 ON OFF ON OFF OFF
6 OFF ON ON OFF OFF
7 ON ON ON OFF OFF
8 OFF OFF OFF ON OFF
9 ON OFF OFF ON OFF
10 OFF ON OFF ON OFF
11 ON ON OFF ON OFF
12 OFF OFF ON ON OFF
13 ON OFF ON ON OFF
14 OFF ON ON ON OFF
POSITION[CARTRIDGE HOLDER] LED
NO. 1 2 3 4 5
15 ON ON ON ON OFF
16 OFF OFF OFF OFF ON
17 ON OFF OFF OFF ON
18 OFF ON OFF OFF ON
19 ON ON OFF OFF ON
20 OFF OFF ON OFF ON
21 ON OFF ON OFF ON
22 OFF ON ON OFF ON
23 ON ON ON OFF ON
24 OFF OFF OFF ON ON
25 ON OFF OFF ON ON
26 OFF ON OFF ON ON
27 ON ON OFF ON ON
28 OFF OFF ON ON ON
29 ON OFF ON ON ON
6
8Set the parameters by pressing [] or [ ] keys.Press [SHEET TYPE] key to save the settings.Status of the settings will be indicated by the [CARTRIDGEHOLDER] LEDs as shown in the table.
[CARTRIDGE HOLDER] LEDAMOUNT
1 2 3 4 5 6
ON OFF OFF OFF OFF OFF -5
BLINK BLINK OFF OFF OFF OFF -4
OFF ON OFF OFF OFF OFF -3
OFF BLINK BLINK OFF OFF OFF -2
OFF OFF ON OFF OFF OFF -1
OFF OFF BLINK BLINK OFF OFF 0
OFF OFF OFF ON OFF OFF +1
OFF OFF OFF BLINK BLINK OFF +2
OFF OFF OFF OFF ON OFF +3
OFF OFF OFF OFF BLINK BLINK +4
OFF OFF OFF OFF OFF ON +5
60
4 Adjustment
4
9Repeat procedure 5 — 8 to set all 30 GROUPS.Turn off the MAIN POWER SW to finish the adjustment.
10The parameters for the HEAD DENSITY ADJUSTMENT isput on the GUIDE RAIL.
Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0
61
4 Adjustment
4
4-11 HEAD POSITION ADJUSTMENT 1
1Remove the RAIL COVER.
HEAD POSITION ADJUSTMENT 1 is designed to ensure the printing quality by aligning the HEAD toland straight down on the PLATEN. It is necessary to avoid BLURRY PRINT, BROKEN RIBBON andTWISTED RIBBON.This adjustment must be performed after replacement of the HEAD CARRIAGE.
2 SCREW B
3Loosen the SCREW C shown in the figure.
SCREW C
ADJUSTING SCREW ALoosen ADJUSTING SCREW A and SCREW B shown inthe figure.
62
4 Adjustment
4
Adjust the ADJUSTING SCREW A until it makes contactwith the PLATE so that the clearance shown in the figurewill be 9.2—10.6 mm. (STANDARD : 9.7 mm)
7 ADJUSTING SCREW AContact part
Tighten SCREW B. Make sure that the PLATE is nottilting.8
9.2 ~10.6 mm
SCREW B
PLATE
9Tighten SCREW C after setting the HEAD CARRIAGE sothat the RESIN part on the HEAD CARRIAGE makescontact with the PLATE.
SCREW C
10Try test printing. If there is twisted ribbon or broken ribbon,readjust 7 by changing the amount.
63
4 Adjustment
4
4-12 HEAD POSITION ADJUSTMENT 2
1Remove the RAIL COVER and raise the SHEETLOADING LEVER.
2Enter the TEST PATTERN MODE by turning on the SUBPOWER SW while pressing [ ], [ ] and [CUT TEST]keys.Select [3 mm pitch straight line] with [BASE POINT] or[CUT TEST] key.
3Put the BLACK RIBBON CARTRIDGE to theCARTRIDGE HOLDER and set the MEDIA.
Other RIBBON CARTRIDGE except theBLACK can not be used.
HEAD POSITION ADJUSTMENT 2 is designed to ensure the printing quality by aligning the HEAD to bevertical to the GUIDE RAIL It is necessary to avoid BROKEN RIBBON and TWISTED RIBBON.This adjustment must be performed after replacement of the HEAD CARRIAGE.
TEST PATTERN CARTRIDGE HOLDER LED
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
3mm pitch straight lineOFF OFF OFF OFF OFF OFF
Dithering Test Pattern ON OFF OFF OFF OFF OFF
100% Dithering Pattern OFF ON OFF OFF OFF OFF
Slanting Parallel Line ON ON OFF OFF OFF OFF
Solid Color Test Pattern with bottom half of Head
ON OFF ON OFF OFF OFF
Solid Color Test Pattern with top half of Head
OFF ON ON OFF OFF OFF
Checker ON ON ON OFF OFF OFF
64
4 Adjustment
4 Loosen the SCREW B and adjust the ADJUSTING SCREWso that the printed lines will be straight.5
ADJUSTINGSCREW
SCREW B
4Lower and SHEET LOADING LEVER and close theFRONT COVER to start printing 3 mm pitch line.
7Tighten SCREW B after the adjustment.Adjust the CARTRIDGE POSITION. SCREW B
When the 2 lines shifts as fig.1 turn the ADJUSTINGSCREW clockwise, and turn it counter clockwise for fig.2.6 fig2fig1
FRONT FRONT
65
4 Adjustment
4
4-13 PRINT/CUT OFFSET ADJUSTMENT
1Raise the SHEET LOADING LEVER.
[PRINT/CUT OFFSET ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
PRINT/CUT OFFSET ADJUSTMENT is designed to ensure the relation of printing and cutting position.This adjustment must be performed after replacement of the TOOL CARRIAGE, HEAD CARRIAGE andMAIN BOARD. It is necessary to enter the PRINT/CUT OFFSET ADJUSTMENT MODE in theFACTORY MODE to perform this adjustment.
[POWER] LED will blink and [PIECE] & [ROLL] LED will be ON.
Set media andribbon cartridge.
PRINT/CUT OFFSET ADJUSTMENT MODE
Save Settings.
[SEET TYPE] key
[POWER] key
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
CROP MARK willbe printed.
Adjust PRINT/CUTOFFSET.
[ ], [ ], [ ] and [ ] keys [POWER] key
[POWER] LED will be ON and [PIECE] or [ROLL] LED will blink.
66
4 Adjustment
4
5Open the FRONT COVER.Move the TOOL CARRIAGE with the cursor keys so thatthe pen tip will come right onto the CROSS of the CROPMARK when pushing it down with your finger.Press the [SHEET TYPE] key to save the settings.Turn off the MAIN POWER SW to end.
3
4Lower the SHEET LOADING LEVER and close theFRONT COVER. Keep pressing the [POWER] key untilthe [POWER] LED starts blinking.CROP MARK will be printed and the TOOL CARRIAGEwill move close to the CROP MARK.
For selection
To enter
CROP MARK
CROP MARK
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 1] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the PRINT/CUTOFFSET ADJUSTMENT MODE.
2Set the BLACK RIBBON CARTRIDGE, MEDIA and 0.2mm CERAMIC PEN on the machine.
Other RIBBON CARTRIDGE except theBLACK can not be used.
67
4 Adjustment
4
4-14 CARTRIDGE POSITION ADJUSTMENT
1Remove the RAIL COVER and open the FRONT COVER..
[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
CARTRIDGE POSITION ADJUSTMENT is designed to align the relative positions of HEADCARRIAGE and the CARTRIDGE HOLDER for proper cartridge pick when HEAD enters theCARTRIDGE HOLDER to pick the cartridge.This adjustment must be performed after replacement of the HEAD CARRIAGE, CARTRIDGE HOLDERand MAIN BOARD.It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE toperform this adjustment.
Performs CARTRIDGEEXCHANGE TEST.
CARTRIDGE POSITIONADJUSTMENT MODE
CARTRIDGEEXCHANGE
TEST
[POWER] key
[POWER] LED will be ON and[PIECE] LED will blink.
[SHEET TYPE] key
[ ] or [ ] keys
CMYK SENSINGTEST
Performs CMYK SENSING TEST.
ADJUSTMENTMODE
Adjust CARTRIDGEPOSITION.
Save Settings.
[POWER] LED will be ON and[ROLL] LED will blink.
ERROR
Close FRONT COVER.
[SHEET TYPE] key
[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON
Open FRONT COVER.
END
GOOD
68
4 Adjustment
4 3Keep pressing the [POWER] key to enter theADJUSTMENT MODE.During the ADJUSTMENT MODE, [POWER] LED willblink and both [PIECE] and [ROLL] LEDs will be ON.
5
HEADCARRIAGE
CARTRIDGE HOLDER WHITE GEAR
4Close the FRONT COVER.Move the HEAD CARRIAGE with [ ] and [ ] keys sothat the white gear comes to the center of the CARTRIDGEHOLDER.Press the [SHEET TYPE] key to save the settings.
2
For selection
To enter
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 6] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the CARTRIDGEPOSITION ADJUSTMENT MODE.
Open the FRONT COVER.Then, press the [POWER] key to return to the TESTMODE.During the TEST MODE, [POWER] LED will be ON andeither [PIECE] or [ROLL] LED will blink.
69
4 Adjustment
47Put the RIBBON CARTRIDGE to the CARTRIDGEHOLDER 1 and close the FRONT COVER.CARTRIDGE EXCHANGE TEST will be preformedrepeatedly in a sequence described as the table below.
6Select CARTRIDGE EXCHANGE TEST.Selection can be done by [SHEET TYPE] key.
[PIECE] LED blinks : CARTRIDGE EXCHANGE TEST[ROLL] LED blinks : CMYK SENSING TEST
Repeat 4 — 8 until CARTRIDGE EXCHANGE TEST isperformed without problem.Turn off the MAIN POWER SW to finish the adjustment.
8
CARTRIDGE EXCHANGE TEST should beperformed without problem in the all PASS.
P A S S EXCHANGED PERFORMED LED INDICATION
1st At the position where it is adjusted.[BASE POINT] LED : OFF[COLOR] LED : OFF
2nd At the position where 8 steps shifted to the left.[BASE POINT] LED : ON[COLOR] LED : OFF
3rd At the position where 8 steps shifted to the right.[BASE POINT] LED : OFF[COLOR] LED : ON
70
4 Adjustment
4
1Remove the RAIL COVER and open the FRONT COVER.
4-15 CMYK SENSING CHECK
[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
CMYK SENSING CHECK is necessary when checking the RIBBON CARRIAGE SENSOR 2 is functionto detect the type of CARTRIDGE being installed.This check should be performed in case of CARTRIDGE SENSING ERROR.It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE toperform this check.
Performs CARTRIDGEEXCHANGE TEST.
CARTRIDGE POSITIONADJUSTMENT MODE
CARTRIDGEEXCHANGE
TEST
[POWER] key
[POWER] LED will be ON and[PIECE] LED will blink.
[SHEET TYPE] key
[ ] or [ ] keys
CMYK SENSINGTEST
Performs CMYK SENSING TEST.
ADJUSTMENTMODE
Adjust CARTRIDGEPOSITION.
Save Settings.
[POWER] LED will be ON and[ROLL] LED will blink.
ERROR
Close FRONT COVER.
[SHEET TYPE] key
[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON
Open FRONT COVER.
END
GOOD
71
4 Adjustment
43
4Select CMYK SENSING CHECK.Selection can be done by [SHEET TYPE] key.
[PIECE] LED blinks : CARTRIDGE EXCHANGE TEST[ROLL] LED blinks : CMYK SENSRING CHECK
2
For selection
To enter
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 6] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the CARTRIDGEPOSITION ADJUSTMENT MODE.
Make sure that it is in the TEST MODE.During the TEST MODE, [POWER] LED will be ON andeither [PIECE] or [ROLL] LED will blink.If not, press the [POWER] key to enter the MODE.
5Put CMYK ribbon in the CARTRIDGE HOLDER and closethe FRONT COVER.PC60 starts performing CARTRIDGE EXCHANGE in orderof CMYK.
72
4 Adjustment
4
4-16 GRIT COMPENSATION
[GRIT COMPENSATION MODE FLOW CHART (in Factory Mode)]
1Make sure to check the followings before this adjustments.
1. Put LINE SPACING MODE to default. (P.95)2. Put the GRIT ECCENTRICITY ADJUSTMENT to
default.
GRIT COMPENSATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.This adjustment must be performed after replacement of the MAIN BOARD, or in case of having GAPbetween BANDs or BANDING PROBLEM, or in case you like to improve the distance accuracy.It is necessary to enter the GRIT COMPENSATION MODE in the FACTORY MODE to perform thisadjustment.
PRINTING MODE
[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON.
Test pattern for GRITCOMPENSATION willbe printed.
GRIT COMPENSATIONMODE
ADJUSTMENT MODE
Save Settings.
[POWER] key
[ ] or [ ] keys
[SHEET TYPE] key
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
Change parametersfor GRITCOMPENSATION.
Indicates setting by LED.
Change parametersto default.
[CUT TEST] key
[BASE POINT] key
[ ] or [ ] keys
73
4 Adjustment
4
2
3
4
5
Raise the SHEET LOADING LEVER and select thePRINTING MODE.Normally, it should be in the PRINTING MODE.If not, selection can be done by pressing the [POWER] key.
PRINTING MODE : [POWER] LED ON.ADJUSTMENT MODE : [POWER] LED BLINKS.
Set the MAGENTA RIBBON CARTRIDGE, MEDIA andthe PEN on the machine. The pattern shown in the figurewill be printed when SHEET LOADING LEVER is loweredand FRONT COVER is closed.
Other RIBBON CARTRIDGE except theMAGENTA can not be used.
250mm
50mm
CUT
Calculate the amount to be compensated by using the rightformula.
CA = Compensating amountCL = Commanded amount (250 mm)ML = Measured amount
FORMULA
CA = CL - MLML
x 100
[FOR EXAMPLE] When ML is 249.9 mm
250 mm - 249.9 mm
249.9 mmX 100 = 0.04 %
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 3] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the GRITCOMPENSATION MODE.
74
4 Adjustment
4
8
RANGE : -20 STEP — +20 STEPUNIT : 1STEP = 0.03%
7Current settings can be checked by pressing the [CUTTEST] key.And also, settings can be changed back to the default bypressing the [BASE POINT] key.
6Raise the SHEET LOADING LEVER and select theADJUSTMENT MODE.Keep pressing the [POWER] key until the [POWER] LEDstarts blinking to enter the ADJUSTMENT MODE.
PRINTING MODE : [POWER] LED ON.ADJUSTMENT MODE : [POWER] LED BLINKS.
Enter the amount to be compensated with [] and [ ]keys.Press the [SHEET TYPE] key to save the settings.
9The parameters for the GRIT COMPENSATION is put onthe GUIDE RAIL.
Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0
[CARTRIDGE HOLDER] LED MEANING
1OFF : +ON : -
2 Blinks for amount of the 10th digit.
3 Blinks for amount of the 1st digit.
75
4 Adjustment
4
4-17 WIRE TENSION ADJUSTMENT
1Remove the RAIL COVER and LEFT SIDE COVER.Then, move the TOOL CARRIAGE to the left end of themachine.
2Loosen the SCREW A located at the left end of the machine.
3Measure the TENSION at the center of the machine withTENSION METER (ST-011).
ST-011
TENSIONMETER
REAR SIDE
SCREW A
WIRE TENSION ADJUSTMENT is designed to ensure the movement of the TOOL CARRIAGE andHEAD CARRIAGE by adding the proper tension to the WIRE.This adjustment must be performed after replacement of the WIRE and Y PULLEY.
76
4 Adjustment
4
SCREW A
5Make sure to check the tension again after moving theTOOL CARRIAGE back and forth in a whole distance ofthe GUIDE RAIL.If the tension changes, re-adjust it by following 3 — 4 .
6Tighten the SCREW A located at the left end of themachine.
7Check the tension again.
Adjust the tension with the SCREW B so that it will be 8—10 lb.4
SCREW B
77
4 Adjustment
4
4-18 STITCHING ADJUSTMENT
240 dots
DARK
LIGHT
1 group = 8dots
HEAD
192 dots (Dots used for printing)
Groups to be adjusted.
STITCHING ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY SERVICE .This adjustment can decrease or increase the printing density of top and bottom edges of the BAND for apurpose of reducing the BANDING PROBLEM or WHITE LINE between the BANDs.However, the adjustment procedure has not been established perfectly, yet.Therefore, this procedure is tentative and should be followed only when BANDING PROBLEM orWHITE LINE between the BANDs can not be reduced by performing other measures.
WHAT IS STITCHING ADJUSTMENT?As it is mentioned in THERMAL HEAD DENSITY ADJUSTMENT MODE, heating time for eachGROUP can be adjusted separately by deviding the HEAD to 30 groups.STITCHING ADJUSTMENT is for changing the heating time of the group used for printing the top andbottom edge of the BAND.
78
4 Adjustment
4
2
1
For selection
To enter
Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the THERMALHEAD DENSITY ADJUSTMENT MODE.
Raise the SHEET LOADING LEVERKeep pressing the [POWER] key until [POWER] and[FRONT COVER] LED start blinking to enter theSTITCHING ADJUSTMENT MODE.
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
[SHEET TYPE] key
[ ] key
AUTO. ADJUSTMENTMODE
Reset parametersto default.
[CUT TEST] key
[POWER] & [FRONT COVER] LED will blink.
MANUALADJUSTMENT
MODERESET MODE
GROUPSELECTION
MODE
Select GROUP tobe adjusted.
SETTING MODE
Change parametersfor HEAD DENSITY.
Save Settings.
THERMAL HEAD DENSITYADJUSTMENT MODE
STITCHING ADJUSTMENT
MODESend data from PC.
STITCHING ADJUSTMENTfor TOP EDGE.
STITCHING ADJUSTMENTfor BOTTOM EDGE.
Change parameters for TOPSTITCHING ADJUSTMENT.
Change parameters for BOTTOMSTITCHING ADJUSTMENT.
Save Settings. Save Settings.
[POWER] key
[ ] key
[ ] or [ ] keys [ ] or [ ] keys
[SHEET TYPE] key
[CUT TEST] key
[COLOR] LED will be ON.
[ ] key[SHEET TYPE] key
[CARTRIDGE HOLDER 1, 3 & 5] and[CARTRIDGE HOLDER 2, 4 & 6] willblink alternately.
[BASE POINT] key
[ ] or [ ] keys
[BASE POINT] key
[ ] or [ ] keys
[SHEET TYPE] key
[BASE POINT] LED will be ON.
[BASE POINT] LED will be OFF.
[POWER] & [BASE POINT] LED will blink.
After all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
79
4 Adjustment
4
3Select TOP or BOTTOM edge to be adjusted by [] and[ ] keys.
[ ] key : TOP edge. [FRONT COVER] LED blinks[ ] key : BOTTOM edge. [BASE POINT] LEDblinks
4Status of the STITCHING will be indicated by the[CARTRIDGE HOLDER] LEDs as shown in the table.Select the amount to be adjsuted by [] and [ ] keys.Press [SHEET TYPE] key to save the settings. Adjust boththe TOP and BOTTOM edges and turn off the MAINPOWER SW to end.
[CARTRIDGE HOLDER] LEDAMOUNT DENSITY
1 2 3 4 5 6
ON OFF OFF OFF OFF OFF -5 LIGHTER
BLINK BLINK OFF OFF OFF OFF -4
OFF ON OFF OFF OFF OFF -3
OFF BLINK BLINK OFF OFF OFF -2
OFF OFF ON OFF OFF OFF -1
OFF OFF BLINK BLINK OFF OFF 0 DEFAULT
OFF OFF OFF ON OFF OFF +1
OFF OFF OFF BLINK BLINK OFF +2
OFF OFF OFF OFF ON OFF +3
OFF OFF OFF OFF BLINK BLINK +4
OFF OFF OFF OFF OFF ON +5 DARKER
TOP EDGE
BOTTOM EDGE
PAPER FEEDINGDIRECTION
5The parameters for the STITCHING ADJUSTMENT is puton the GUIDE RAIL.
Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0
80
4 Adjustment
4
4-19 GRIT ECCENTRICITY ADJUSTMENT
[GRIT ECCENTRICITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
BANDING
GAP
1st BAND
9th BAND
GRIT ECCENTRICITY ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARYSERVICE.This adjustment is designed to ensure the printing quality by calibrating the eccentric amount of the GRITROLLER. GRIT ROLLER is eccentric due to the manufacturing tolerance.Sometimes, the eccentricity of GRIT ROLLER could cause dark BANDING or WHITE LINE betweenBANDs.When printing is effected by the eccentricity of GRIT ROLLER, GAP and BANDING appear in every 8BAND in a cycle.For example, if there is BANDING in between 1st and 2nd BAND, there will be GAP between 9th and10th BAND.However, the adjustment procedure has not been established perfectly, yet,and also, BANDING and WHITE LINE are caused more by other reasons.Therefore, this procedure is tentative and should be followed only whenBANDING or WHITE LINE is caused by the eccenctricity of the GRITROLLER.
PRINTING MODE
[POWER] LED will blink and[PIECE] & [ROLL] LED will be ON.
Test pattern for GRITECCENTRICITY willbe printed.
GRIT ECCENCTRICITY ADJUSTMENT MODE
ADJUSTMENT MODE
Save Settings.
[POWER] key
[ ] or [ ] keys
[SHEET TYPE] keyAfter all [CARTRIDGE HOLDER] LEDbecome ON, it will be turned OFF from 1 to 6 in order.Then, [PIECE] and [ROLL] LED will be ON.
Select position to beadjusted.
[ ] or [ ] keys
Change parameters forGRIT ECCENTRICITYADJUSTMENT.
[POWER] LED will be ON and[PIECE] or [ROLL] LED will blink.
81
4 Adjustment
4
1Make sure to check the followings before this adjustment.
1. Put LINE SPACING MODE to default. (P.95)2. GRIT CALIBRATION3. Turn off the FRONT EDGE SENSE MODE. (P.94)
2
3Set the CYAN RIBBON CARTRIDGE and MEDIA on themachine. And then, select ROLL as media type.
4
Other RIBBON CARTRIDGE except the CYANcan not be used.
For selection
To enter
Raise the SHEET LOADING LEVER.Turn on the MAIN POWER SW while pressing [POWER],[SHEET TYPE] and [BASE POINT] keys and enter theFACTORY MODE.Select [CARTRIDGE HOLDER 4] with [ ] or [ ] keysand press [SHEET TYPE] key to enter the GRITECCENTRICITY ADJUSTMENT MODE.
Lower the SHEET LOADING LEVER and close theFRONT COVER.The pattern shown in the figure will be printed.
17 BANDs
30mm
17 BANDs
30mm
Because there is no STITCHING TREATMENT,there will be gap or banding between bands.
82
4 Adjustment
4
8 Enter the POSITION NO. found in 6 with [ ] and [ ]
keys. Refer to the table on next page.
POSITION NO. will be displayed by thecombination of [CARTRIDGE HOLDER] LED[3]—[6].
5Raise the SHEET LOADING LEVER.Keep pressing the [POWER] key for a while. When[POWER] key is released [POWER] LED blinks and[PIECE]&[ROLL] LED become ON and enter theADJUSTMENT MODE.
6Find the position where the gap between the BANDs is thebiggest.
BANDING
THE BIGGEST GAP
POSITION NO.1POSITION NO.2POSITION NO.3
••••••
•
•
•
••
POSITION NO.14POSITION NO.15POSITION NO.16
MEDIA FEEDING DIRECTION
7Enter the amount of the biggest GAP found in 6 by
referring to the right table with [ ] and [ ] keys.
The condition of the GAP will be displayed bythe combinat ion of the [CARTRIDGEHOLDER] LED [1] and [2].
AMOUNT[CARTRIDTGE HOLDER] LED
1 2
DEFAULT OFF OFF
SMALL ON OFF
MIDIUM OFF ON
LARGE ON ON
83
4 Adjustment
4
9Press [SHEET TYPE] key to save the settings.Turn off the MAIN POWER SW to end.
POSITION[CARTRIDGE HOLDER] LED
NO. 3 4 5 6
1 ON OFF OFF OFF
2 OFF ON OFF OFF
3 ON ON OFF OFF
4 OFF OFF ON OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
8 OFF OFF OFF ON
9 ON OFF OFF ON
10 OFF ON OFF ON
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON
16 OFF OFF OFF OFF
10 The parameters for the GRIT ECCENTRICITYADJUSTMENT is put on the GUIDE RAIL.
Grit Distance : +8 Eccentricity : Amount- 0 Number= 0 Head ID : B06-0032 Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1 Stitch Adjust : Upper= 0 Lower= 0
84
4 Adjustment
4
-- MEMO --
85
5 Supplemental Information
5
5-1 OPERATIONAL SEQUENCE
5 Supplemental Information
DRAM CHECK
Main Power SW ON
NG
OK
All LEDs blink 5 times and [ROLL]and [CARTRIDGE HOLDER 1] LEDblink once.
Copy firmware to DRAM
from FLASH MEMORY.
Firmware program SUM CHECK.
EEROM CHECK
[POWER] LED ON
Detects Midia
Detects Sheet Loading Lever.
Move to Print Origin to be stand-by.
[CARTRIGE HOLDER] LED blinks.
OK
OK
NG
NG
NG
OK
DOWN
UP
All LEDs blink 5 times and [FRONT COVER]and [CARTRIDGE HOLDER 1] LED blink once.
All LEDs blink 5 times and [FRONT COVER]and [CARTRIDGE HOLDER 2] LED blink once.
Sub Power SW ON
All LEDs blink 5 times and [ROLL]and [CARTRIDGE HOLDER 2] LED blink once.
Initialize THERMAL HEAD.
Detect Limit Position.
Select Sheet Type.
NG [PIECE] and [ROLL] LED starts blinking.
Detects Pinch Roller Position.NG [PIECE] and [ROLL] LED starts
blinking.
OK
OK
Detects FRONT COVER.
CLOSE
[FRONT COVER] LED will be ON.
Detects CARTRIDGE TYPE.
OK
[CARTRIDGE HOLDER] LED willbe ON.
NG
OPEN
86
5 Supplemental Information
5
5-2 SENSOR MAP
RIBBON END SENSORThis sensor detects the end of the RIBBON.
RIBBON CARRIAGE SENSOR 1This sensor detects whether the RIBBON CARTRIDGE is installed or not.
FRONT PAPER SENSORThis sensor detects whether the Media is set or not.And also, it detects the front edge of the Media.Media has to be on this sensor when SETUP.
REAR PAPER SENSORThis sensor detects whether the Media is set or not. Andalso, it detects the rear edge of the Media.Media has to be on this sensor when SETUP.
Y LIMIT SENSORThis sensor detects the Y Limit.
PINCH ROLLER SENSORThis sensor detects the Pinch Roller position.It is located behind the HEAD.
RIBBON CARRIAGE SENSOR 2This sensor detects the type of RIBBON CARTRIDGE which is installed.
SHEET LOAD SENSORThis sensor detects whether theSHEET LOADING LEVER israised or lowered.
FRONT COVER SENSORThis sensor detects whether the FRONTCOVER is OPENED or CLOSED.
GRIT HOME POSITION SENSORThis sensor detects the home position of theGRIT ROLLER when powered on.
87
6 Trouble Shooting
6
6 Troubleshooting
GAP BETWEEN BANDSSCRATCHY PRINTING/WHITE LINE IN BAND
6-1 PRINTING
SCRATCHY PRINTING
WHITE LINE IN BAND
GAP BETWEEN BANDS
Replace the CLEANING PAD.
Fix the PLATEN DAMPER.again.
NO
YES
YES
Adjust HEAD POSITION.
Adjust HEAD VOLTAGE.
Replace the PLATEN DAMPER.
Is the CLEANING PAD dirty?
Is the PLATEN DAMPER loose?
Is the PLATEN DAMPER flat and smooth?
YES
Is the HEAD POSITION OK?
YES
Is the HEAD VOLTAGE OK?
NO
NO
NO
NO
YES
Life of the HEAD. Replace the HEADASSEMBLY.
Clean the Media with alcohol.
Clean the HEAD.
NO
YESIs the Media dirty?
Is the HEAD dirty?YES
NO
Adjust HEAD DENSITY ADJUSTMENT.
YES
Is the HEAD DENSITY ADJUSTMENT OK?
NO
Replace the PINCH ROLLER.
YES
NO
YES
Accommodate Media in environment.
Adjust GRIT COMPENSATION.
Set the Media correctly.Is the Media set correctly?
Is the PINCH ROLLER worn out?
Is the GRIT COMPENSATION correct?
NO
Has the Media been accommodated inenvironment?
YES
NO
YES
NO
Is the GRIT HOME POSITION SENSOR OK?
Replace the GRIT HOME POSITION SENSOR.
NO
YES
NO Set the LINE SPACING ADJUSTMENT todefault.
Is the LINE SPACING ADJUSTMENT for users set to default?
Adjust GRIT ECCENTRICITY.
Is the GRIT ECCENTRICITY ADJUSTMENT OK?
YES
NO
Is the HEAD POSITION aligned OK? Align the HEAD POSITION. NO
YES
88
6 Trouble Shooting
6
CUT SHIFTS FROM PRINTING
RAINBOW LINE BETWEEN BANDS
BLURRED PRINT
Fix the holder to TOOL CARRIAGE.
YES
NO
YES
Accommodate media in environment.
Fix the TOOL CARRIAGE.
Set the media correctly.Is the media set correctly?
Is the holder part of TOOL CARRIAGEloose?
Is the TOOL CARRIAGE loose?
NO
Has the media been accommodated inenvironment?
NO
YES
YES
Is the Print/Cut Offset correct? Adjust Print/Cut Offset.NO
YES
Adjust HEAD VOLTAGE.
Replace the CARRIAGE BOARD orHEAD CARRIAGE.
Is THERMISTOR OK?
Is the HEAD VOLTAGE OK?
YES
YES
NO
NO
Life of the HEAD. Replace the HEADCARRIAGE.
Adjust HEAD DENSITY.
Is the DENSITY ADJUSTMENT OK?
YES
NO
CUT LINE
RAINBOW LINE
YES
Life of the HEAD. Replace the HEADASSEMBLY.
Adjust HEAD DENSITY ADJUSTMENT. Is the HEAD DENSITY ADJUSTMENT OK?
NO
YES
Replace PLATEN DAMPER.Is the PLATEN DAMPER flat and smooth?NO
YES
Adjust HEAD POSITION. Is the HEAD POSITION adjusted properly?
NO
89
6 Trouble Shooting
6
STITCH CUT
6-2 CUTTING
Replace the blade.
Replace the blade holder.
NO
YES
YES
Replace Cutter Protection.
Fix the Tool Holder.
Replace the CARRIAGE ASSEMBLY.
Is the blade worn out?
IBearing in blade holder rotates smoothly?
Does pen move up/down smoothly?
YES
Is there scratch on Cutter Protection?
NO
Is Holder part of CARRIAGE ASSEMBLY loose?
NO
NO
YES
YES
NO
Is CARRIAGE ASSEMBLY loose?
NO
Is Tool Height adjusted correctly?
YES
Is Tool Pressure adjusted correctly?
YES
Is MAIN BOARD ASS'Y OK?
YES
NO
NO
NO
Fix the CARRIAGE ASSEMBLY.
Adjust Tool Height.
Adjust Tool Pressure.
Replace MAIN BOARD ASS'Y.
DISTORTED FIGURE/WAVY LINE
Replace the Blade Holder.
Fix the holder part of CARRIAGE ASSEMBLY.
YES
NO
NO
Adjust Backlash.
Bearing inside Blade Holder rotates smoothly?
Holder part of the CARRIAGE ASSEMBLY is loose?
YES
NO
YES
NOIs backlash adjusted correctly?
NO
Fix the CARRIAGE ASSEMBLY.YES
Is CARRIAGE ASSEMBLY loose?
Replace the CARRIAGE DRIVE GEAR.YES
Is CARRIAGE DRIVE GEAR Broken?
Replace the Blade.
NO
YESIs the Blade worn out?
NO
Adjust WIRE TENSION.YES
Is WIRE TENSION loose?
Replace the LM GUIDE.
90
6 Trouble Shooting
6
PEN UP/DOWN ERROR
Replace CARRAIGE CABLE.
Replace the CARRIAGE ASSEMBLY.
NO
YES
YES
YES
Replace IC2 on MAIN BOARD ASS'Y.
Adjust Tool Pressure.
Replace the CARRIAGE ASSEMBLY.
Is there cut-line or bad contact in CARRIAGE CABLE?
Is carraige solenoid OK?
Is there cut-line in solenoid wire?
NO
Is SOLENOID DRIVER IC OK?
YES
Is Tool Pressure adjusted correctly?
NO
NO
NO
YESConnect the Solenoid wire.Is the Solonoid wire connected correctly?
NO
91
6 Trouble Shooting
6
BROKEN RIBBON CARTRIDGE EXCHANGE ERROR
6-3 OTHERS
Use it in the room temperature of 15ºC ~30ºC.
Use the recommended media.
YES
NO
YES
Correct the twisted part of RIBBON.
Use the media without wrincle.
Is the machine used in the correct usingenvironment?
Is the recommended media being used?
Is media wrincled?
NO
Is RIBBON twisted?
NO
YES
YES
NO
Fix or replace the RIBBON CARTRIDGE.Is RIBBON CARTRIDGE rewinded or disassembled once?
NO
YES
Replace HEAD CARRIAGE.Is the STRIPPING BAR on the HEAD holding down the RIBBON OK?
YES
NO
Adjust the CASSETTE POSITION.Is CASSETTE POSITION OK?NO
YES
Replace the HEAD CARRIAGE or CARRIAGE BOARD.
Is THERMISTER OK?NO
YES
Replace the HEAD CARRIAGE.Is RIBBON CARTRIDGE SENSOR OK?NO
YES
Adjust the HEAD VOLTAGE.Is HEAD VOLTAGE OK?NO
Replace or fix the HOOK for the CARTRIDGE HOLDER.
Replace the HEAD CARRIAGE.
NO
YES
NO
Adjust CARTRIDGE POSITION.
Is the HOOK part on the CARTRIDGE HOLDER distorted or broken?
Is the HOOK part on the HEAD CARRIAGEbroken?
Is the CARTRIDGE POSITION OK?
YES
YES
NO
NO
YES
Fix the HEAD CARRIAGE again.Is HEAD CARRIAGE fixed OK?
YES
NO
YES
NO
Replace the HEAD CARRIAGE.Are the HEAD CABLEs OK?NO
Replace the HEAD CARRIAGE.Is RIBBON CARTRIDGE SENSOR OK?
Replace IC4 on the MAIN BOARD.Is RF MOTOR DRIVER IC broken?
92
6 Trouble Shooting
6
MEDIA SHIFTING
FAN REVOLUTION
TWISTED RIBBON
Set vinyl sheet correctly.
Clean the GRIT ROLLER.
YES
NO
YES
Replace GUIDE LEVER STOPPER.
Replace the PINCH ROLLER ASSEMBLIES.
Is vinyl sheet set correctly?
Is GRIT ROLLER clean?
Is PINCH ROLLER ASSEMBLIES worn out?
NO
Is GUIDE LEVER STOPPER distorted or broken?
NO
YES
YES
Replace the RIBBON CARTRIDGE.
NO
YES
NO
Adjust the HEAD POSITION.
Is the problem only occur with the specificRIBBON CARTRIDGE?
YES
Is the HEAD POSITION OK?
YES
NO
NO
YES
Fix or replace the RIBBON CARTRIDGE.Is RIBBON CARTRIDGE rewinded or disassembled once?
NO
Replace HEAD CARRIAGE.Is the ROLLER on the HEAD to hold downthe RIBBON OK?
Replace the HEAD CARRIAGE.Does the HEAD CARRIAGE wind RIBBONwhen it is in UP POSITION?
YES
NORe-fix the Y RAIL.
Is the PLATEN DAMPER and Y RAILparallel to each other?
Replace Q11 on MAIN BOARD ASS'Y.
YES
YES
NO
Replace MAIN BOARD ASS'Y.
Replace FAN MOTOR.
Is FAN PWM IC OK?
Is FAN MOTOR OK?
Is MAIN BOARD ASS'Y OK?NO
NO
93
7 Supplement
7
7-1 MAINTENANCE CHECK LIST
7 SupplementDateÅ : . .
MECHANICAL PARTS
LUBRICATION
FUNCTION CHECK
CONSUMABLE PARTS
Model Serial No.
PC-60
Check Points Confirmation
Carriage Driving Part 1. Wire Tension
Foreign substance
Grit Driving Part 1. Drive Gear Cleaning
2. Backlash Loosen
3. Grit Roller Foreign substance
Bed/Guide Rail 1. Pinch Roller Rotation/Wear down
2. Cutter Protection Dirty /Scratch
(Replacement depend on the scratch.)
3. Platen Damper Dirty/Scratch
(Replacement depend on the scratch.)
Head Assembly 1. Head Cleaning
Life
Cutter Pen Rotation of the Bearing
Description Life Confirmation
HEAD ASSEMBLY
HEAD CLEANER
Check Points Confirmation
Floil G-474C Carriage Drive Gear OK/Cleaning & Lubrication
Grit Drive Gear OK/Cleaning & Lubrication
Check Points Confirmation
1. ROM Version
Replace the ROM to the latest version.
2. Printing Test • Scratch Printing
• Edges of the bands are not aligned.
• White line between bands.
• White line in one band.
• Space or overlap part between the bands.
3. Panel Switch • Noise & unexpected movement.
4. Demo Test • Cutting quality
• Noise
• Pen Pressure
94
7 Supplement
7
7-2 USER'S DIP SW SETTING
Following table describes the settings of the DIP SW located at the right side of the machine.
Bit#9 and bit#10 are not announced to the end users.
NORMAL MODE ECONOMY MODE
MAGENTA MAGENTA
CYAN CYAN
HEAD is down and RIBBON is
winded only at CYAN part.HEAD is down and RIBBON is winded all the time.
Ribbon can be saved.
DIP SW Function OFF ON
SW-1 RS-232C Baud rate 9600 19200
SW-2 RS-232C Parity Disable Enable
SW-3 RS-232 Parity ODD EVEN
SW-4 RS-232C Handshake Hardwire XON/XOFF
SW-5 RS-422 Baud rate 57.6K 115.2K
SW-6 Front edge sense Disable Enable
SW-7 Blade offset 0.25 mm 0.5 mm
SW-8 Prefeed mode Enable Disable
SW-9 Ribbon economy mode Normal Ribbon economy
SW-10 Auto Power Off function Enable Disable
RIBBON ECONOMY MODERibbon Economy Mode is explained by explaining the way of printing CYAN part of the following figure.Normally, HEAD will be in DOWN position and the RIBBON will be winded from the beginning to the end of 1BAND.When selecting Ribbon Economy Mode, CYAN RIBBON won't be winded at the right margin of MAGENTA part,and the HEAD will be DOWN only at the CYAN part for printing. However, ribbon will be winded at the left part ofMAGENTA part.
ROLAND DG CORPORATION does not guarantee the quality of the printing using the RibbonEconomy Mode.The starting point of the printing could be shifted in each BAND.
95
7 Supplement
7
7-3 LINE SPACING ADJUSTMENT MODE
How to Correct Line Pitch
1. Hold down the [BASE POINT] key on the panel while you turn the POWER key (sub power) on.
2. Pressing the [ ] and [ ] keys changes the displayed [CARTRIDGE HOLDER] LEDs.
3. Referring to the table below, use the [ ] and [ ] keys to determine the amount of offset between line.(Offset can only be used for narrow line pitch than the default value, which is no offset.)
Following table describes the procedure to adjust the LINE SPACING for users.
* Distance accuracy cannot be guaranteed when line-pitch correction has been performed.
Flashing PitchCARTRIDGE HOLDER LED (corresponding number of dots)
6 Default (no offset)
5 -0.5
4 -1.0
3 -1.5
2 -2.0
1 -2.5
AUTO POWER OFF MODEAuto Power OFF function is to turn off the SUB POWER when PC-60 doesn't receive any command for 1 hour. This function can be
disabled by turing bit#10 of the DIP SW.
4. The setting is completed when the [POWER] key is used to switch off the sub power.
96
7 Supplement
7
Specifications
Mechanism .................................................. Media-movement method, Thermal-transfer serial, Automatic cartridge-changing typeAcceptable Media Width ............................. 50 mm—610 mm (2"—24")Maximum Work Area .................................. 571.6 mm x 24998 mm (22-1/2" x 984-1/8")Acceptable Media Type .............................. Adhesive vinyl, thickness 0.23 mm—0.06 mm (0.00906"—0.00591")Tools ........................................................... Cutter: blade & blade holder Printing ribbon: thermal transfer ribbon cartridgeNumber of installed cartridges .................... 6 piecesCutter Force ................................................ 30 gf—200 gfCutting Speed ............................................. 10 mm/sec.—200 mm/sec. (0.393"/sec.—7.874"/sec.)Printing Speed ............................................ Max. 130 mm/sec. (5.118")Cutting Resolution (Software Resolution) ... 0.025 mm/step (0.000984"/step)Printing Resolution ...................................... 600 dpiCutting Accuracy (Distance Accuracy) ........ Less than +/-0.3 % of distance traveled or +/-0.3 mm(0.0118"), whichever is greaterRegistration between Printing/Cutting ......... Less than +/-0.3 mm(0.0118") (Excluding expansion or contraction of the media, and excluding times when material is been reloaded)Memory ....................................................... 2 Mb
Control switches .......................................... POWER, SHEET TYPE, BASE POINT/CLEAR, CUT TEST, , , , LED ............................................................. POWER, PIECE, ROLL, FRONT COVER, CARTRIDGE HOLDER, COLOR, BUSY, BASE POINT/CLEARInterface ...................................................... Parallel (Centronics), Serial (RS-232C,RS-422) (The data received first after switching on the power is used to determine automatically whether the parallel or serial interface is being used.)Power consumption .................................... 0.9 A/100 V, 0.8 A/117 V, 0.45 A/220-240 VAcoustic noise level .................................... Printing/Cutting mode: less than 60 dB (A), Standby mode: less than 40 dB (A) (According to ISO 7779)Dimensions ................................................. [Main unit] 1016 mm (W) x 326 mm (D) x 266 mm (H) (40" (W) x 12-7/8" (D) x 10-1/2" (H)) when cover is open: 1016 mm (W) x 326 mm (D) x 355 mm (H) (40" (W) x 12-7/8" (D) x 14" (H)) [With stand] 1016 mm (W) x 326 mm (D) x 1125 mm (H) (40" (W) x 12-7/8" (D) x 44-5/16" (H)) when cover is open: 1016 mm (W) x 326 mm (D) x 1214 mm (H) (40" (W) x 12-7/8" (D) x 44-13/16" (H))Weight ......................................................... [Main unit] 26 kg (57.3 lb.) [With stand] 45 kg (99.2 lb.)Operating Temperature ............................... 15—30ºC (59—86ºF)Operating Humidity ..................................... 35—70% (non-condensing)
Accessories ................................................. • Power Cord • Thermal transfer ribbon cartridges • Blade (Carbide) • Blade Holder • Material for Test Cuts
• Head Cleaner • User's Manual • PC-60 DRIVER for windows® 95 • PC-60 DRIVER for windows® 3.1
Interface Specifications
[Serial]Standard RS-232C specificationsTransmission method Asynchronous, duplex data transmissionTransmission speed 9600, 19200 (selected using DIP switches.)Parity check Odd, Even, or None (selected using DIP switches.)Data bits 8 bits (fixed)Stop bits 1 or 2 bits
Standard RS-422 specificationsTransmission method AsynchronousTransmission speed 115.2 Kbps, 57.6 Kbps (selected using DIP switches.)Parity check None (fixed)Data bits 8 bits (fixed)Stop bits 1 bits (fixed)Start bits 1 bits (fixed)Handshake Hardwire (DTR & CTS) (fixed)Recommended Cable Apple System Peripheral-8 CableInput signals
[Parallel]Standard In compliance with the specifications of CentronicsInput signals STROBE (1BIT), DATA (8BITS)Output signals BUSY (1BIT), ACK (1BIT)Level of input/output signals TTL levelTransmission method Asynchronous
7-4 SPECIFICATIONS
PIN No. SIGNAL NAME
1 DTR
2 CTS
3 TxD-
4 GND
5 RxD-
6 TxD+
7 N.C.
8 RxD+
8 7 6
5 4 3
2 1
+