pc-192 dec 09 - nyab · parts catalog doc. no. pc-192 revision: ... 20 db60/db60l control valve...

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R a i l V e h i c l e S y s t e m s

P C - 1 9 2Rev. D (1/22/10) -en

DB60&DB60Lassy1

DB60/DB60L Control Valve Assemblies

Parts Catalog

DB60/DB60L Control Valve AssembliesParts Catalog Doc. No. PC-192

Revision: D 1/22/10-en

Knorr-Bremse Group / 37

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.NYAB retains any power of disposal, such as copying and transferring.

Contact addressNew York Air Brake Corporation748 Starbuck AvenueWatertown, NY 13601

USAPhone: +1 315 786 5200

Fax: +1 315 786 5676www.nyab.com

This document was originally written in English.





INDEXPAGE MATERIAL PARTNO. DESCRIPTION (See Note) NO.

5 1.0 General Information5 1.1 Technical Changes6 1.2 Notes and Warning Messages

7 Shipping Cover Combinations and Accessory KitDB10 A 776830DB20 A 776828DB20L A 776829Accessory Kit 770728

10 DB60/DB60L Control Valve AssembliesDB60 CI/A 776105DB60 A 775866DB60L CI/A 776106DB60L A 775867

11 DB60/DB60L Control Valve Combinations with Receiver Access Plate KitDB60LABR/15 w/BCQD Access Bottom Receiver/15° w/Brake Control Quick Disconnect CI/A 777468DB60LABR/15 w/BCQD Access Bottom Receiver/15° w/Brake Control Quick Disconnect A 781380DB60ABR/45 w/BCQD Access Bottom Receiver/45° w/Brake Control Quick Disconnect CI/A 781014DB60ABR/45 w/BCQD Access Bottom Receiver/45° w/Brake Control Quick Disconnect A 781404DB60LABR/45 Access Bottom Receiver/45° CI/A 775746

16 DB60LABR/45 Access Bottom Receiver/45° A 781395DB60LABR/45 w/BCQD Access Bottom Receiver/45°w/Brake Control Quick Disconnect CI/A 776382DB60LABR/45 w/BCQD Access Bottom Receiver/45°w/Brake Control Quick Disconnect A 781377DB60AFR Access Front Receiver CI/A 774181DB60AFR Access Front Receiver A 781383

20 DB60AFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect CI/A 780170DB60AFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect A 781401

20 DB60/DB60L Control Valve Combinations with Receiver Access Plate Kit (Cont’d.)DB60LAFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect CI/A 778896DB60LAFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect A 781386DB60ATR w/BCQD Access Top Receiver w/Brake Control Quick Disconnect CI/A 776482

24 DB60ATR w/BCQD Access Top Receiver w/Brake Control Quick Disconnect A 781398DB60ATR/90 Access Top Receiver/90° CI/A 779036DB60ATR/90 Access Top Receiver/90° A 781389DB60LATR/90 w/BCQD Access Top Receiver/90° w/Brake Control Quick Disconnect CI/A 775666DB60LATR/90 w/BCQD Access Top Receiver/90° w/Brake Control Quick Disconnect A 781392

NOTE: A = Aluminum (Portions and Pipe Bracket)CI/A = Cast Iron Pipe Bracket and Aluminum Portions





PAGE MATERIAL PARTNO. DESCRIPTION (See Note) NO.

27 Access Plates w/ReceiversFront Access Plate --- 777638Front Access Plate w/Brake Control Quick Disconnect --- 77890090° Top Loading Access Plate w/Brake Control Quick Disconnect --- 777635Top Loading Access Plate w/Brake Control Quick Disconnect --- 77763415° Bottom Loading Access Plate w/Brake Control Quick Disconnect --- 77763745° Bottom Loading Access Plate --- 77763645° Bottom Loading Access Plate w/Brake Control Quick Disconnect --- 777633

30 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets without Mounting Brackets DB60S (NYAB Pipe Bracket) A 777041DB60SL (NYAB Pipe Bracket) A 777042DB60SR A 781408DB60SR w/Brake Control Quick Disconnect CI/A 773616DB60SR w/Brake Control Quick Disconnect A 780680DB60SLR w/Brake Control Quick Disconnect CI/A 773617DB60SLR w/Brake Control Quick Disconnect A 780687

33 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets with Suspension Mounting BracketsDB60S (NYAB Pipe Bracket) A 777045DB60SL (NYAB Pipe Bracket) A 777046DB60SR w/Brake Control Quick Disconnect CI/A 774019DB60SR w/Brake Control Quick Disconnect A 780685DB60SLR w/Brake Control Quick Disconnect CI/A 774024DB60SLR w/Brake Control Quick Disconnect A 780688

33 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets with Floor Mounting BracketsDB60S (NYAB Pipe Bracket) A 777043DB60SL (NYAB Pipe Bracket) A 777044DB60SR A 781409DB60SR w/Brake Control Quick Disconnect CI/A 773355DB60SR w/Brake Control Quick Disconnect A 780681DB60SLR w/Brake Control Quick Disconnect CI/A 773509DB60SLR w/Brake Control Quick Disconnect A 780689

INDEX (Continued)

NOTE: A = Aluminum (Portions and Pipe Bracket)CI/A = Cast Iron Pipe Bracket and Aluminum Portions





1.1 DTechnical changesNYAB reserves the right to change the unit or this document at any time without giving special notice.

B60/DB60L Control Valve Assem-blies

1 General Information

Whenever a part in this assembly is replaced, theassembly must pass the tests in the latest issue ofthe applicable New York Air Brake Corporation(NYAB) Test Specification. Additionally, astationary vehicle test must be made to ensure thatthis device functions properly when installed in thetotal brake equipment arrangement. Consult yourlocal NYAB representative to identify the applicabletest specifications.

The purpose of this catalog is to identify the detailparts that make up this complete assembly. To avoiddamage to this assembly and/or personal injury,utilize the applicable maintenance publicationsbefore attempting to disassembly or assembly thisdevice.

When repairing this assembly, use only NYAB supplied parts. Use of commercially available parts may result in unsatisfactory performance of this assembly and the brake system it becomes a part of.





1.2 Notes and warning messagesThe symbols indicate that important personal safety information follows. Carefully read and understand each safety related text message and apply the message to the opera-tion and maintenance of the system as defined in the safety alert message. The following are definitions associated with the different safety alert message categories.

Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.

Indicates a potentially hazardous situation, which if not avoided, may result in death or serious injury.

Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may be used to alert against unsafe practices.

Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property





DB60/DB60L CONTROL VALVE ASSEMBLIES

Figure 1

- Shipping Covers and Accessory Kit -






SHIPPING COVER COMBINATIONS

776830 776830 1 . DB10 W/ SHIPPING COVER (Includes items 1-14, 1-18, 1-20, 1-21 and 1-22.)

1-14 C 775868 775868 1 . . SERVICE PORTION, DB10

1-18 C 755668 CV-1216 1 . . SHIPPING COVER

1-20 B 755679 CV-575X 1 . . GASKET, Foam

1-21 C 755677 CV-1216B 1 . . SPACER

1-22 C 731021 027009 3 . . HEX NUT

77682 8 776828 1 . DB20 W/ SHIPPING COVER(Includes items 1-16 (769141), 1-19, 1-22 and 1-23.)

77682 9 776829 1 . DB20L W/ SHIPPING COVER

(Includes items 1-16 (769143), 1-19, 1-22 and 1-23.)

1-16 C 775871 775871 1 . . EMERGENCY PORTION, DB20775872 775872 1 . . EMERGENCY PORTION, DB20L

1-19 C 755670 CV-1217 1 . . SHIPPING COVER

1-22 C 731021 027009 2 . . HEX NUT

1-23 B 755678 CV-218X 1 . . GASKET, Foam

ACCESSORY KIT

770728 I/76295 1 . . ACCESORY KIT (Includes items 1 through 3.)

1-1 C 734389 094977 1 . . COTTER PIN

1-2 C 734458 512708 1 . . RESERVOIR RELEASE HANDLE

1-3 C 734405 096472 2 . . STRAINER

- Shipping Covers and Accessory Kit -





DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Assemblies -

Figure 2





DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Assemblies -

ItemNo. Description Qty.

DB60 VALVE ASSEMBLY

(Cast Iron and Aluminum)776105

DB60 VALVE ASSEMBLY

(Aluminum)775866

DB60L VALVE ASSEMBLY


DB60L VALVE ASSEMBLY

(Aluminum)775867

. PIPE BRACKET ASSEMBLY (Includes items 2-1 thru 2-11) 1 769241

I76293/111775873775873

769142I76293/111L

775874775874

1 . . PIPE BRACKET 1 769493I76293/101

775875775875

769493I76293/101

775875775875

. . STUD KIT 1 769495I76294

769495I76294

769496I76294/L

769495I76294

2 . . NUT, Hex Steel, Pltd., 5/8"-11 6 735386

502387735386502387

735386502387

735386502387

3 . . STUD 1768918

B69271/2(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

4 . . STUD 1768918

B69271/2(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

5 . . STUD 1768918

B69271/2(5/8"-11 x 6-5/8")

768918B69271/2

(5/8"-11 x 6-5/8")

769422B69271/7

(5/8"-11 x 7-3/4")

769442B69271/7

(5/8"-11 x 7-3/4")

6 . . STUD 1761387761387

(5/8"-11 x 3")

761387761387

(5/8"-11 x 3")

761387761387

(5/8"-11 x 3")

761387761387

(5/8"-11 x 3")

7 . . STUD 1768917

B69271/4(5/8"-11 x 7-3/8")

768917B69271/4

(5/8"-11 x 7-3/8")

768917B69271/4

(5/8"-11 x 7-3/8")

768917B69271/4

(5/8"-11 x 7-3/8")

8 . . STUD 1761388761388

(5/8"-11 x 7-1/8")

761388761388

(5/8"-11 x 7-1/8")

761388761388

(5/8"-11 x 7-1/8")

761388761388

(5/8"-11 x 7-1/8")

9 . . FILTER ELEMENT 1 734743569146

734743569146

734743569146

734743569146

10 . . STRAINER NUT 1 734400094947

734400094947

734400094947

734400094947

11 . GASKET, Service Portion 1 734399994784

734399994784

734399994784

734399994784

12

. SERVICE VALVE PORTION, DB10

w/Shipping Cover1

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830

13

. EMERGENCY VALVE PORTION, DB20

w/Shipping Cover

1

775871775871

776828776828

775871775871

776828776828

775872775872

776829776829

775872775872

776829776829

14 . GASKET, Emergency Portion 1 734340

994783734340994783

734340994783

734340994783

15 . STEM GUARD 1755759569669

755759569669

755759569669

755759569669

16 . PIN, Cotter 1 737115017963

737115017963

737115017963

737115017963






Figure 3

- Standard Control Valve Combinations with Receiver Access Plate Kit -







DB60LABR/15 w/BCQD


DB60LABR/15w/BCQD

(Aluminum)781380

DB60ABR/45 w/BCQD


DB60ABR/45 w/BCQD

(Aluminum)781404

DB60LABR/45(Cast Iron and Aluminum)

775746

. BRACKET ASSEMBLY 1 776680776680

781381781381

781016781016

781405781405

775748775748

1 . . PIPE BRACKET 1 769493I76293/101

775875775875

769493I76293/101

775875775875

769493I76293/101


502387735386502387

735386502387

735386502387

735386502387

3 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

4 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

5 . . STUD 1769442

B69271/75/8"-11 x 6-5/8"

769442B69271/7

5/8"-11 x 7-3/4"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

769442B69271/7

5/8"-11 x 7-3/4"

RECEIVER ACCESSPLATE KIT(Includes items 6 thru 24.)

1 7766681660721-F001

776681660721-F001

776372660721-F002

776372660721-F002

774600660721-2

6 . . . STRAINER 1 734743569146

734743569146

734743569146

734743569146

734743569146

7 . . . NUT, Strainer 1 777632660701

777632660701

777632660701

777632660701

777632660701

8 . . . GASKET, Triple 1 775762660783

775762660783

775762660783

775762660783

775762660783

9 . . . GASKET, Ring, 4" 1 775761660715

775761660715

775761660715

775761660715

775761660715

10 . . . GASKET, Ring, 1" 4 748835533212

748835533212

748835533212

748835533212

748835533212

11

. . . ACCESS PLATE W/RECEIVER(Includes item 12.)(Refer to Figure 4, Pg. 27.)

1777637

660792-F001(Figure 4E)

777637660792-F001(Figure 4E)

777633660792-F002(Figure 4G)

777633660792-F002(Figure 4G)

777636660792-2

(Figure 4F)

12 . . . . RECEIVER(Includes items 13 thru 20.) 1 776464

305400-F000776464

305400-F000776464

305400-F000776464

305400-F000774178305400

REPAIR PARTS KIT, Receiver(Includes items 13 thru 20.)

777631305583

777631305583

777631305583

777631305583

777631305583

13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A


*NOTE: Not sold separately. To replace, order Receiver Repair Parts Kit P/N 777631.





DB60/DB60L CONTROL VALVE ASSEMBLIES- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3






ItemNo. Description Qty

DB60LABR/15w/BCQD


DB60LABR/15w/BCQD

(Aluminum)781380

DB60ABR/45w/BCQD


DB60ABR/45w/BCQD

(Aluminum)781404

DB60LABR/45(Cast Iron and Aluminum)

775746


15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A


17 . . . . . INSERT, Small Check Valve 3 *N/A *N/A *N/A *N/A *N/A

18 . . . . . INSERT, Large Check Valve 1 *N/A *N/A *N/A *N/A *N/A



21 . . . STUD 1775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

22 . . . STUD 1775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

23 . . . STUD 1775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

24 . . . GASKET, Service Portion 1 734399994784

734399994784

734399994784

734399994784

734399994784

25 . SERVICE VALVE PORTION, DB10 1 775868

775868775868775868

775868775868

775868775868

775868775868

26 . EMERGENCY VALVE PORTION 1

775872775872(DB20L)

775872775872(DB20L)

775871775871(DB20)

775871775871(DB20)

775872775872(DB20L)


994783734340994783

734340994783

734340994783

734340994783

28 . STEM GUARD 1 755759569669

755759569669

755759569669

755759569669

755759569669

29 . PIN, Cotter 1 737115017963

737115017963

737115017963

737115017963

737115017963

30 . . SCREW, Hex Head Cap Steel, 5/8"-11 x 12-1/2"

1 776844776844

776844776844 --- --- ---







Figure 3







DB60LABR/45(Aluminum)

781395

DB60LABR/45w/BCQD


DB60LABR/45w/BCQD

(Aluminum)781377

DB60AFR(Cast Iron and Aluminum)

774181

DB60AFR(Aluminum)

781383


776384776384

781378781378

774624774624

781384781384

1 . . PIPE BRACKET 1 775875775875

769493I76293/101

775875775875

769493I76293/101

775875775875


502387735386502387

735386502387

735386502387

735386502387

3 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

4 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

5 . . STUD 1769442

B69271/75/8"-11 x 7-3/4"

769442B69271/7

5/8"-11 x 7-3/4"

769442B69271/7

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"


1 774600660721-2

776372660721-F002

776372660721-F002

774179660720

774179660720

6 . . . STRAINER 1 734743569146

734743569146

734743569146

734743569146

734743569146

7 . . . NUT, Strainer 1 777632660701

777632660701

777632660701

777632660701

777632660701

8 . . . GASKET, Triple 1 775762660783

775762660783

775762660783

775762660783

775762660783

9 . . . GASKET, Ring, 4" 1 775761660715

775761660715

775761660715

775761660715

775761660715

10 . . . GASKET, Ring, 1" 4 748835533212

748835533212

748835533212

748835533212

748835533212

11


1777636

660792-2(Figure 4F)

777633660792-F002(Figure 4G)

777633660792-F002(Figure 4G)

777638660791

(Figure 4A)

777638660791

(Figure 4A)


305400776464

305400-F000776464

305400-F000774178305400

774178305400


777631305583

777631305583

777631305583

777631305583

777631305583









Figure 3







.

DB60LABR/45(Aluminum)

781395

DB60LABR/45w/BCQD


DB60LABR/45w/BCQD

(Aluminum)781377

DB60AFR(Cast Iron and Aluminum)

774181

DB60AFR(Aluminum)

781383








21 . . . STUD 1775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

22 . . . STUD 1775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

23 . . . STUD 1775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"


734399994784

734399994784

734399994784

734399994784


775868775868775868

775868775868

775868775868

775868775868


775872775872(DB20L)

775872775872(DB20L)

775872775872(DB20L)

775871775871(DB20)

775871775871(DB20)


994783734340994783

734340994783

734340994783

734340994783

28 . STEM GUARD 1 755759569669

755759569669

755759569669

755759569669

755759569669

29 . PIN, Cotter 1 737115017963

737115017963

737115017963

737115017963

737115017963


1 --- --- --- --- ---







Figure 3







DB60AFRw/BCQD


DB60AFRw/BCQD

(Aluminum)781401

DB60LAFRw/BCQD


DB60LAFRw/BCQD

(Aluminum)781386

DB60ATRw/BCQD

(Cast Iron and Aluminum) 776482


781402781402

778898778898

781387781387

776483776483

1 . . PIPE BRACKET 1 769493I76293/101

775875775875

769493I76293/101

775875775875

769493I76293/101


502387735386502387

735386502387

735386502387

735386502387

3 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

4 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

5 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

769442B69271/7

5/8"-11 x 7-3/4"

769442B69271/7

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"


1 778899660720-F000

778899660720-F000

778899660720-F000

778899660720-F000

776481660719-F001

6 . . . STRAINER 1 734743569146

734743569146

734743569146

734743569146

734743569146

7 . . . NUT, Strainer 1 777632660701

777632660701

777632660701

777632660701

777632660701

8 . . . GASKET, Triple 1 775762660783

775762660783

775762660783

775762660783

775762660783

9 . . . GASKET, Ring, 4" 1 775761660715

775761660715

775761660715

775761660715

775761660715

10 . . . GASKET, Ring, 1" 4 748835533212

748835533212

748835533212

748835533212

748835533212

11


1778900

660791-F000(Figure 4B)

778900660791-F000(Figure 4B)

778900660791-F000(Figure 4B)

778900660791-F000(Figure 4B)

777634660790-F001(Figure 4D)


305400-F000776464

305400-F000776464

305400-F000776464

305400-F000776464

305400-F000


777631305583

777631305583

777631305583

777631305583

777631305583









Figure 3







.

DB60AFRw/BCQD


DB60AFRw/BCQD

(Aluminum)781401

DB60LAFRw/BCQD

(Cast Iron and Aluminum) 778896

DB60LAFRw/BCQD

(Aluminum)781386

DB60ATRw/BCQD









21 . . . STUD 1775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

22 . . . STUD 1775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

23 . . . STUD 1775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"


734399994784

734399994784

734399994784

734399994784


775868775868775868

775868775868

775868775868

775868775868


775871775871(DB20)

775871775871(DB20)

775872775872(DB20L)

775872775872(DB20L)

775871775871(DB20)


994783734340994783

734340994783

734340994783

734340994783

28 . STEM GUARD 1 755759569669

755759569669

755759569669

755759569669

755759569669

29 . PIN, Cotter 1 737115017963

737115017963

737115017963

737115017963

737115017963


1 --- --- --- --- ---








Figure 3







DB60ATRw/BCQD

(Aluminum)781398

DB60ATR/90w/BCQD


DB60ATR/90w/BCQD

(Aluminum)781389

DB60LATR/90w/BCQD


DB60LATR/90w/BCQD

(Aluminum)781392


775430775430

781390781390

775667775667

781393781393

1 . . PIPE BRACKET 1 775875775875

769493I76293/101

775875775875

769493I76293/101

775875775875


502387735386502387

735386502387

735386502387

735386502387

3 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

4 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

5 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

769442B69271/7

5/8"-11 x 7-3/4"

769442B69271/7

5/8"-11 x 7-3/4"


1 776481660719-F001

775431660719-F001

775431660719-F001

775431660719-2

775431660719-2

6 . . . STRAINER 1 734743569146

734743569146

734743569146

734743569146

734743569146

7 . . . NUT, Strainer 1 777632660701

777632660701

777632660701

777632660701

777632660701

8 . . . GASKET, Triple 1 775762660783

775762660783

775762660783

775762660783

775762660783

9 . . . GASKET, Ring, 4" 1 775761660715

775761660715

775761660715

775761660715

775761660715

10 . . . GASKET, Ring, 1" 4 748835533212

748835533212

748835533212

748835533212

748835533212

11


1777634

660790-F001(Figure 4D)

777635660790-2

(Figure 4C)

777635660790-2

(Figure 4C)

777635660790-2

(Figure 4C)

777635660790-2

(Figure 4C)


305400-F000774178305400

774178305400

774178305400

774178305400


777631305583

777631305583

777631305583

777631305583

777631305583








Figure 3







.

DB60ATRw/BCQD

(Aluminum)781398

DB60ATR/90(Cast Iron and Aluminum)

779036

DB60ATR/90(Aluminum)

781389

DB60LATR/90w/BCQD


DB60LATR/90w/BCQD

(Aluminum)781392








21 . . . STUD 1775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

775760660716

5/8"-11 X 3-3/4"

22 . . . STUD 1775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

775759660718

5/8"-11 X 8"

23 . . . STUD 1775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"

775758660717

5/8"-11 X 7-3/4"


734399994784

734399994784

734399994784

734399994784


775868775868775868

775868775868

775868775868

775868775868


775871775871(DB20)

775871775871(DB20)

775871775871(DB20)

775872775872(DB20L)

775872775872(DB20L)


994783734340994783

734340994783

734340994783

734340994783

28 . STEM GUARD 1 755759569669

755759569669

755759569669

755759569669

755759569669

29 . PIN, Cotter 1 737115017963

737115017963

737115017963

737115017963

737115017963


1 --- --- --- --- ---








Figure 4A Figure 4B Figure 4C

Figure 4D Figure 4E Figure 4F Figure 4G

- Receiver Access Plates -





DB60/DB60L CONTROL VALVE ASSEMBLIES- Receiver Access Plates -

Figure 4A

Description Part No. Ref. No.

Front Access Plate 777638 660791

Figure 4B


Front Access Plate w/BCQD 778900 660791-F000

Figure 4C


90° Top Loading Access Plate w/BCQD 777635 660790-2

Figure 4D


Top Loading Access Plate w/BCQD 777634 660790-F001

Figure 4E


15° Bottom Loading Access Plate w/BCQD 777637 660792-F001

Figure 4F


45° Bottom Loading Access Plate 777636 660792-2

Figure 4G


45° Bottom Loading Access Plate w/BCQD 777633 660792-F002





DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -

Figure 5





DB60/DB60L CONTROL VALVE ASSEMBLY


DB60S(Aluminum)

777041

DB60SL(Aluminum)

777042

DB60SR(Aluminum)

781408

DB60SRw/BCQD

(Cast Iron and Aluminum)

773616

DB60SRw/BCQD

(Aluminum)780680

DB60SLRw/BCQD


773617

DB60SLRw/BCQD

(Aluminum)780687

. PIPE BRACKET ASSEMBLY 1 777039777039

777040777040

781410781410

776606776606

780679780679

776576776576

780686780686

1 . . PIPE BRACKET, Plugged 1 777038777038

777038777038 --- --- --- --- ---

1A . . PIPE BRACKET (Includes item 4.) 1 --- --- 780682

780682773357773357

780682780682

773357773357

780682780682

2 . . . FILTER ELEMENT 1 734743569146

734743569146

734743569146

734743569146

734743569146

734743569146

734743569146

3 . . . NUT, Strainer 1 773428305321

773428305321

773428305321

773428305321

773428305321

773428305321

773428305321

4 . . . PLUG, Choke 1 748130UV-198

748130UV-198 --- --- --- --- ---


502387735386502387

735386502387

735386502387

735386502387

735386502387

735386502387

6 . . STUD 1761387761387

5/8"-11 x 3"

761387761387

5/8"-11 x 3"

761387761387

5/8"-11 x 3"

761387761387

5/8"-11 x 3"

761387761387

5/8"-11 x 3"

761387761387

5/8"-11 x 3"

761387761387

5/8"-11 x 3"

7 . . STUD 1761388761388

5/8"-11 x 7-1/8"

761388761388

5/8"-11 x 7-1/8"

761388761388

5/8"-11 x 7-1/8"

761388761388

5/8"-11 x 7-1/8"

761388761388

5/8"-11 x 7-1/8"

761388761388

5/8"-11 x 7-1/8"

761388761388

5/8"-11 x 7-1/8"

8 . . STUD 1768917

B69271/45/8"-11 x 7-3/8"

768917B69271/4

5/8"-11 x 7-3/8"

768917B69271/4

5/8"-11 x 7-3/8"

768917B69271/4

5/8"-11 x 7-3/8"

768917B69271/4

5/8"-11 x 7-3/8"

768917B69271/4

5/8"-11 x 7-3/8"

768917B69271/4

5/8"-11 x 7-3/8"

9 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

10 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

11 . . STUD 1768918

B69271/25/8"-11 x 6-5/8"

769442B69271/7

5/8"-11 x 7-3/4"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

768918B69271/2

5/8"-11 x 6-5/8"

769442B69271/7

5/8"-11 x 7-3/4"

769442B69271/7

5/8"-11 x 7-3/4"

12 . . STRAINER 3 --- --- 734405096472

734405096472

734405096472

734405096472

734405096472

13 . GASKET, Service Portion 1 734399994784

734399994784

734399994784

734399994784

734399994784

734399994784

734399994784

14

. SERVICE VALVE PORTION, DB10

w/Shipping Cover

1

1

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830

775868775868

776830776830


734340994783

734340994783

734340994783

734340994783

734340994783

734340994783

- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -





DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -

Figure 5






16

. EMERGENCY VALVE PORTION

w/Shipping Cover

1

1

775871775871

776828776828

775872775872

776829776829

775871775871

776828776828

775871775871

776828776828

775871775871

776828776828

775872775872

776829776829

775872775872

776829776829

17 . STEM GUARD 1 755759569669

755759569669

755759569669

755759569669

755759569669

755759569669

755759569669

18 . PIN, Cotter 1 737115017963

737115017963

737115017963

737115017963

737115017963

737115017963

737115017963

19 . SCREW, Hex Head Cap 3 748646VV347

748646VV347

748646VV347

748646VV347

748646VV347

748646VV347

748646VV347

20 . COVER 1 773422773422

773422773422

773422773422

773422773422

773422773422

773422773422

773422773422

21 . RING GASKET 3 738999EV4843

738999EV4843

738999EV4843

738999EV4843

738999EV4843

738999EV4843

738999EV4843

22 . GASKET 1 738339EV4303

738339EV4303

738339EV4303

738339EV4303

738339EV4303

738339EV4303

738339EV4303

23 . . RECEIVER (Indludes items 24 thru 31.) 1 --- --- 774178

305400776464

305400-F000776464

305400-F000776464

305400-F000776464

305400-F000

REPAIR PARTS KIT, Receiver(Includes items 24 thru 31.) --- --- --- 777631

305583777631305583

777631305583

777631305583

24 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

25 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

26 . . . FILTER 3 --- --- --- *N/A *N/A *N/A *N/A

27 . . . FILTER 1 --- --- --- *N/A *N/A *N/A *N/A

28 . . . INSERT, Small Check Valve 3 --- --- --- *N/A *N/A *N/A *N/A

29 . . . INSERT, Large Check Valve 1 --- --- --- *N/A *N/A *N/A *N/A

30 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

31 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A


DB60S(Aluminum)

777041

DB60SL(Aluminum)

777042

DB60SR(Aluminum)

781408

DB60SRw/BCQD


773616

DB60SRw/BCQD

(Aluminum)780680

DB60SLRw/BCQD


773617

DB60SLRw/BCQD

(Aluminum)780687

- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -







Figure 6

- DB60/DB60L Single Sided Control Valve Combinations with Mounting Brackets -

Figure 7






FIGURE 6

FIGURE 7

DB60S/DB60SL Single Sided Control Valve Combinations with Suspension Mounting Brackets


DB60Sw/o BCQD

(Aluminum)777045

DB60SLw/o BCQD

(Aluminum)777046

DB60SRw/BCQD


DB60SRw/BCQD

(Aluminum)780685

DB60SLRw/BCQD


DB60SLRw/BCQD

(Aluminum)780688

1 .DB60SR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 777041

777041 --- 773616773616

780680780680 --- ---

1 .DB60SL VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- 777042

777042 --- --- ---

1 .DB60SLR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- --- --- --- 773617

773617780687780687

. MOUNTING KIT (Includes items 2 and 3.) 1 774023

660636774023660636

774023660636

774023660636

774023660636

774023660636

2 . . BRACKET, Mounting, LH 1 776465776465

776465776465

776465776465

776465776465

776465776465

776465776465

3 . . BRACKET, Mounting, RH 1 776467776467

776467776467

776467776467

776467776467

776467776467

776467776467

4. SCREW, Hex Head Steel, Pltd., 5/8"-11 x 10"

2775063660700

775063660700

775063660700

775063660700

775063660700

775063660700

DB60S/DB60SL Single Sided Control Valve Combinations with Floor Mounting Brackets


DB60S(Aluminum)

777043

DB60SL(Aluminum)

777044

DB60SR(Aluminum)

781409

DB60SRw/BCQD


773355

DB60SRw/BCQD

(Aluminum)780681

DB60SLRw/BCQD


773509

DB60SLRw/BCQD

(Aluminum)780689

1 .DB60S VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 777041

777041 --- --- --- --- --- ---

1 .DB60SR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- --- 781408

781408773616773616

780680780680 --- ---

1 DB60SL VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- 777042

777042 --- --- --- --- ---

1 .DB60SLR VALVE ASSEMBLY (See Figure 5, Pg. 29) 1 --- --- --- --- --- 773617

773617780687780687

. MOUNTING KIT (Includes items 2 thru 4.) 1 774022

660739774022660739

774022660739

774022660739

774022660739

774022660739

774022660739

2 . . . PEDESTAL 2 776466776466

776466776466

776466776466

776466776466

776466776466

776466776466

776466776466

3 . . . EYE, Lifting 2 775062305397

775062305397

775062305397

775062305397

775062305397

775062305397

775062305397

4 . . . SCREW, Hex Head Cap Steel, Pltd., 5/8"-11 x 10" 4 775063

660700775063660700

775063660700

775063660700

775063660700

775063660700

775063660700

- DB60/DB60L Single Sided Control Valve Combinations with Mounting Brackets -





DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Standard Control Valve Installation Data -

APPROXIMATE NET WEIGHT

All Aluminum = 92 Lbs.Cast Iron Pipe Bracket and Aluminum Portions = 112 Lbs.





DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Standard Control Valve w/Receiver Access Plate Installation Data -


All Aluminum = 95 Lbs.Cast Iron and Aluminum Portions = 115 Lbs.





DB60/DB60L CONTROL VALVE ASSEMBLIES- DB60/DB60L Control Valve w/Single Sided Pipe Bracket Installation Data -


All Aluminum = 89 Lbs. Aluminum Portions w/Cast Iron Pipe Bracket = 119 Lbs.

pc-192 dec 09 - nyab · parts catalog doc. no. pc-192 revision: ... 20 db60/db60l control valve...

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