pawan verma
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Presentation Mech House Keeping and Dry Fog“Mechanised House Keepingâ€Shop Floors & Plant& “Dry Fogâ€Best Solution for Fugitive Dust ControlPawan Verma“ MECHANISED HOUSEKEEPING †“ INREASED PRODUCTIVITY †“ BETTER WORK ENVIRONMENT â€TO GET FIRST IDEA OF“PRODUCTIVITY AWARENESSâ€OF AN ORGANIZATION OR ITS GENERAL WORK CULTURE,Walk Around Its Premises Observe The Housekeeping Practices- The Way The Floors Are Swept, - The Work Tables Organized, - The Tools And Stationery Stored, - The Machines And EquiTRANSCRIPT
““Mechanised House KeepingMechanised House Keeping”” Shop Floors & Plant
&
““Dry Fog”Dry Fog”Best Solution for
Fugitive Dust Control
Pawan Verma
“ MECHANISED HOUSEKEEPING ”
“ INREASED PRODUCTIVITY ”
“ BETTER WORK ENVIRONMENT ”
TO GET FIRST IDEA OF “PRODUCTIVITY AWARENESS”
OF AN ORGANIZATION OR
ITS GENERAL WORK CULTURE,
Walk Around Its Premises
Observe The Housekeeping Practices
- The Way The Floors Are Swept, - The Work Tables Organized, - The Tools And Stationery Stored, - The Machines And Equipment Cleaned And
Maintained, - Personal Items Kept Etc.
“THESE OFTEN TELL MORE THAN ANY FINANCIAL STATEMENT”
BASIC AND IMPORTANT FACTORS OF
“ Good Housekeeping “
-Keeping The Equipments, -Floors,
-And Approach Roads From One Workstation To Other
“ Free From Dust and Spillages ”
•Seiri,•Seiton,•Seiso,•Seiketsu•and •Shitsuke.
“SEISO” : “To clean and inspect your work place thoroughly so that there is no dust on the floor, machine & equipment
“SEIKETSU” :
“To maintain a high standard of work place organization by keeping everything clean and orderly at all times”.
5 ‘S’
A MAINTENANCE MAN , IF HAS TO APPROACH FOR A REGULAR PREVENTIVE MAINTENANCE IN VERY DUSTY ENVIRONMENTS, MAY BE IGNORED BY HIM
AS IT IS DIFFICULT TO WORK UNDER SUCH CONDITIONS,
THUS MANY TIMES IN SUCH ENVIRONMENTS THE PREVENTIVE MAINTENANCE WILL BE IGNORED AND THE BREAKDOWN MAINTENANCE IS ONLY TAKEN UP
RESULTING IN LOSS OF EQUIPMENT LIFE
AS WELL AS
INCREASED DOWN TIME
THERE ARE MANY CLEANING ACTIVITIES, WHICH INVOLVES A VERY LONG TIME IF DONE MANUALLY
They Are Closely Linked To : -
The Flow Of Activities,
Employees’ Morale,
Product And Service Quality
And Inventory Level
“ MECHANISED HOUSE KEEPING ”
PLANT BUILDING :-
Spillages RemovalFloor Cleaning
Equipment Cleaning
PLANT ROADS :-
Sweeping & Removal of Dust , Debris
PLANT WASTE MAGMT :-
Collection & Transport
PLANT DRAINS & PITS :-
De-silting & De-clogging
MECHANISED HOUSE - KEEPING
PLANT BUILDING:-
•Spillages Removal
•Floor Cleaning
•Equipment Cleaning
MECHANISED HOUSE - KEEPINGMECHANISED HOUSE - KEEPING
BULK SUCTIONOF SPILLAGE
VACUUM CLEANINGFROM TUNNEL
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
VARIOUS DISPOSAL & RECOVERY SYSTEMS
TRUCK CONVEYOR MOBILE M/C
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
1 2M/C
HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM
FLOOR SWEEPING M/C
OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA
FOR SWEEPING OF POT ROOMFLOORS,
FOR REMOVAL OF SPILLAGES
AROUND THE POTS AND
ON TOP OF THEPOTS.
MORE THAN 10 Nos.
STATIONARY VACUUMCLEANING
UNITSOF
110 KW TO 55 KW WITH
CENTRALIZED PIPE LINE SYSTEM
WORKING IN
NALCOBALCO AND VEDANTA
SMELTER PLANT.
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
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TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
TYPICAL
PIPING
NETWORK
STATIONERY
VACUUM
M/C
HEAVY DUTY INDUSTRIAL VACUUM CLEANING & CONVEYING SYSTEM
PIPING
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TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
1 2M/C
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TYPICAL WAGON TIPPLER
PIPING NETWORK
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
TYPICAL CEMENT PLANT
PIPING NETWORK
PIPING NET-WORK - TATA STEEL- COKE OVEN
LENTH OF COKE OVEN - 400 M
TPS HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
1 2M/C
MECHANISED HOUSE KEEPING
PLANT ROADS
Sweeping & Removal of Dust , Debris
Salient features :-.
1. CLEANING AND SWEEPING THE POT AREAS , CRUSHED BATH UNLOADING / LOADING AREAS , GENERAL PLANT ROADS ETC.
2. Works on the principle of dry filter system. No water spray is essential.
3. Large container capacity of 6 cu.M for more effective sweeping time.
4. Ergonomic design allows easy single man operation.
5. All sweeping application are hydraulicly / pneumaticly actuated.
6. Powerful suction pick-up.7. Dumping of collected
material.8. Simple and easy to maintain.9. Fast and effective after sales
network.
PLANT ROADS Sweeping & Removal of Dust , Debris
ROAD SWEEPERModel : TPS - VACSWEEP - 750D
Road SweeperModel : TPS -
VACSWEEP - 750D
SWEEPING HIGHWAY IN GAZIABAD
Model : TPS - VACSWEEP - 750D
SCHEMATIC LINE DIAGRAM -- SIDE VIEW
Model : TPS - VACSWEEP - 750D
Road SweeperModel : TPS - VACSWEEP - 750D
PLANT ROADS Sweeping & Removal of Dust , Debris
Used for Sweeping and cleaning flours and roads in Cast – House , Work-shops , Rolling Mill Shop etc.
Container capacity : 1000 LITRES.
Sweeping width : 1800 mm.
Fully hydrostatic drive.
Cartridge filters with continuous cleaning arrangement during sweeping.
High level of maneuverability – easy movement in restricted spaces.
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris Ride-on Type Mobile Road Sweeper Model
MECHANISED HOUSE KEEPING
PLANT WASTE MANAGEMENT
Collection & Transportation
HOOK LIFTER WITH BINSHOOK LIFTER WITH BINS
FOR FOR
PLANT WASTE MANAGEMENTPLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
MECHANISED HOUSE - KEEPING
PLANT DRAINS & PITS :-De-silting & De-clogging
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
OPERATING IN A STEEL PLANT
DE-SILTING SETLLING TANKS & TRUNK SEWAGE LINES
DE-SILTING M/C
SKIP-CONTAINER
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HEAVY-DUTY TRUCK MOUNTED VACCUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C WITH TRUCK MOUNTED SKIP-CONTAINERS
SUCTION CUM JETTING MACHINES FOR SEWEGE LINES MAINTENANCE
DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF
150 MM- TO 1000 MM DIA PIPE-LINES
1. The Truck Engine Is Used To Drive The Jetting Pump & Vacuum Pump
2. Two Compartment 4000 Liters Fresh Waters & 6000 Liters Sludge Tank
3. High Vacuum (90 %) For Suctioning Sludge From 8 Meter Depth
4. High Pressure Jetting Pump
SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE
REAR VIEW
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SUCTION CUM JETTING MACHINES FOR SEWER LINES MAINTENANCE
DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF
150 MM- TO 1000 MM DIA PIPE-LINES
“ IMPROVED FUGITIVE DUST CONTROL”
“ HEALTHY WORK FORCE ”
“ BETTER WORK ENVIRONMENT ”
“ INREASED PRODUCTIVITY ”
““Dry FogDry Fog””
Best Solution forWork Zone Dust Control
HOW & WHY
““Dry FogDry Fog””
Best Solution forWork Zone Dust Control
????
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
SCHEMATIC ‘SoniCore’ SPRAY NOZZLE
DRY FOG DUST CONTROL
FOG NOZZLES OPERATED OUTSIDE - SHOWS THE FOG QUALITY
COKE HANDLING IN PET COKE PLANT
DRY FOG DUST CONTROL
TRANSFER POINT - TYPICAL INSTALLATION
DUST FOG FOGFOG
FOG
NOZZELS MOUNTED ON
SPRAY BAR
FOG
DRY FOG DUST CONTROL
TYPICAL CIRCUIT- FOR BELT TO BELT TRANSFER
F.A.S.
P.R.U.
SPRAY BAR
NOZZLES
DRY FOG DUST CONTROL
P & I DIAGRAM
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
P & I DIAGRAM
DRY FOG DUST CONTROL
ELECTRICAL P & I DIAGRAM OF F.A.S.
ADDITIONAL FEATURES
• Captures virtually all types of respirable and fugitive dust• Water addition to process is extremely low: less than 0.1%
• Uses plant compressed air• Low pressure air and water:no booster pumps required•No expensive modifications required to existing plants
•Meets health and safety regulations• Water usage as little as 10% of hydraulic sprays
• Low maintenance• Permits recovery of spilled materials
DRY FOG DUST CONTROL
•Cost Effective:Lower Capital andOperating Costs
The installed costs are as low as 40%of ventilation-type bag filter systems,and consume less than 10% of the
energy.
Clean Air for Industry
DRY FOG DUST CONTROL
DRY FOG SYSTEM SAIL DURGAPUR STEEL PLANT
IN THE STOCK - HOUSE OPERATIONAL SINCE DEC’2000
BENEFITS : -1. * POWER SAVING 1 MW
2. * NO SECONDRY HANDLING OF FINES IT IS SCREENED DUE TO BRTTER SCREENING EFFICIENCY
3. * SYSTEM NEEDS ALMOST NIL MAITENENCE
4. * EFFECTIVE DUST CONTROL
5. * BETTER WORK ENVIRONMENT
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
CONTROLLING DUST INSIDE A SCREEN
DRY FOG DUST CONTROL
PERFORMANCE AT
TATA CMEMICALS, GUJRAT LIGNITE HANDLING
POWER PLANT
AFTER
BEFORE
DRY FOG DUST CONTROL
PERFORMANCE AT
TATA CMEMICALS, GUJRAT LIGNITE HANDLING
POWER PLANT
BEFORE
AFTER
DRY FOG DUST CONTROL
PERFORMANCE AT SAIL
DSP BF 3 STOCK HOUSE
SINTER CONVEYOR
AFTER
BEFORE
DRY FOG DUST CONTROL
BEFORE
AFTER
PERFORMANCE AT SAIL
DSP BF 3 STOCK HOUSE
COKE SCREEN
DRY FOG DUST CONTROL
BEFORE
AFTER
PERFORMANCE AT SAIL
DSP BF 3 STOCK HOUSE
SINTER CONVEYOR
PERFORMANCE AT TATA-STEEL COKE PLANT-II,
SYSTEM OPERATING SINCE DEC’1997
DUST LEVEL MEASUREMENT
DRY FOG DUST CONTROL SYSTEM
DRY FOG DUST CONTROL SYSTEMPERFORMANCE AT TATA-STEEL COKE PLANT-II,
SYSTEM OPERATING SINCE DEC’1997
MOISTURE PICK-UP
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DRY FOG DUST CONTROL
AT TATA-STEEL COKE PLANT-II,
SYSTEM OPERATING SINCE LAST
5 YEARS
DRY FOG DUST CONTROL
NEW COAL HANDLING PLANT (
NCHP )
COKE OVEN BATTERY #5 ,6 & 7
DRY FOG DUST CONTROL
COKE OVEN BATTERY #5 ,6 & 7
NEW COAL HANDLING PLANT
( NCHP )
DRY FOG DUST CONTROL SYSTEM
IRON ORE SCREENING PLANT ( THROUGH TRF )
DRY FOG DUST CONTROL
DRY FOG DUST CONTROLDRY FOG SYSTEM AT SAIL DURGAPUR STEEL PLANT
IN THE STOCK - HOUSE
DRY FOG DUST CONTROL
CONTACT :-
PAWAN VERMAV.P. (Engg. & Sales)
TPS INFRASTRUCTURE LIMITED 84 M , Market Complex Greater Kailash – I New Delhi , India Phone : 91-11-29214007 Fax : 91-11-29216856 E-mail : [email protected] / [email protected] Web Site : www. tpsmfg.com
BRANCHES :-
BHUBANESWAR : TELEFAX: 91-674-2397708, MOBILE: 094370-00708
BOMBAY FAX: 91-22-28224314, MOBILE: 098210-86259
CHENNAI FAX: 91-44-28204619 MOBILE: 094440-12947
JAMSHEDPUR TELEFAX: 91-657-2223934 MOBILE: 094311-13658