passive fire protection - dunamenti · passive fire protection means iiii ttradition and...

WALL

PS FLPS FLANGEANGE

min 6060

n 60

min 6

min 60

min 60

PS FLANGE

POLYLACK F PLL AINTPPwith a thickness of 0.5 mm


MINERAL WOOLLwith density of min. 125 kg/m³thickness of 60 mm

MINERAL WOOLLor CEMENT MORTAR


COMBUSTIBLEPIPE ≤ Ø 160

PASSIVE FIRE PROTECTION MEANS

iiii T R A D I T I O N A N D T E C H N O L O G YT R A D I T I O N A N D T E C H N O L O G Y

INTRODUCTIONCompanies of the Dunamenti Group have already been operating on the fi re protection market for over 30 years. Long-term experience in the conducted operation and close contacts with our clients allowed us to defi ne our mission in great detail, and namely offering to our clients prime quality products and complex services.

To be able to fulfi l the adopted objective we continue to develop our offer, and manage to expand it also by products of our numerous partner companies. Concurrently we endeavour to assure to our clients a most comprehensive offer, comprising designing, through supplies of materials and products, up to performance of actual works.

The initial phases of our activity were connected with fi re-protection of nuclear power plants, which required top quality products and services. Thanks to out vast experience we have managed to enter easily the marker of fi re protection in other types of structures, both building structurs and industrial facilities.

In Poland, in Slovakia and in Ukraina we have established our own daughter companies, the main objective of which is distribution of offered materials. Sales is possible thanks to our highly qualifi ed staff, which excels in assisting our clients with professional advice and supervise appropriate application during works executed on site in line with valid legal regulations.

EXPORT OPERATIONProducts of the Dunamenti group are being exported to numerous countries, which include among others Poland, the Czech Republic, Slovakia, Romania, Ukraine, Serbia, Russia, Bulgaria, Spain, Lithuania, Latvia, Moldavia.Our products are also sold in Great Britain, Germany, Italy, Austria, Switzerland and Sweden.Our products are also sold in such countries, as the United Arab Emirates, Saudi Arabia, China and the United States of America.

RESEARCH AND DEVELOPMENTOne of the main objectives of Dunamenti is to maintain its leading role in fi re protection with respect to manufacturing of materials and applying state-of-the art components and production technologies for our products. In 2007 in line with the latest standards we renewed classifi cations and approvals of international accredited research institutions for our products developed in the past years. Obtaining such documents entailed meticulous and very costly procedures to allow further development of our share in the market, which is strictly correlated with the latest materials and their applications.

In the same year we oriented the focus of our development on working out a new line of fi re protection paints for protection of steel structures, and once we have presented the research programme and the fi rst achieved results, we were awarded a government grant for the development of nanotechnology, which enabled us to join the International Nanotechnology Research and Development Programme. Dunamenti established in Hungary a laboratory with our own oven for conducting fi re tests so that we can carry out fi re tests and control the quality of products. This enables us to work out modifi cations of our products to offer the most state-of-the art materials and system solutions to our clients. As an effect we were awarded new grants for innovations and development.

Our targets connected with rationalisation and innovativeness of our product solutions comprise among others implementation of a programme aimed at increasing the quality of our paints and at enhancing their fi re protection effi ciency, modernisation of the Polylack K paste production process and enhancing its effectiveness, as well as development of a new fi re protection mortar based on different components designated for protecting steel structures, which may be sprayed by simpler machines.

11T R A D I T I O N A N D T E C H N O L O G YT R A D I T I O N A N D T E C H N O L O G Y

MEMBERSHIP IN ORGANISATIONSDunamenti Tuzvedelem Zrt. is a member of the following associations:• The Hungarian Nuclear Forum• Association of Fire Protection Service Entrepreneurs and Suppliers (www.tszvsz.hu)• Hungarian Association of Asbestos Removing Enterprisers – (www. azbesztmentes.hu)• Hungarian Society of Light Structure Enterprisers • The Hungaria Society of Construction Materials – MÉASZ

QUALITY MANAGEMENTWe are one of the fi rst companies allowed to execute works in nuclear power plants. As regards quality assurance, we have established a system that could guarantee a constantly high quality of our products and services, which is also being controlled by external companies.Already in 1996 we became one of the very fi rst enterprises in the fi re protection industry, which introduced a quality management system consistent with the ISO 9000 standard. This certifi cate is being systematically renewed during audits, which means that the three-phase policy adopted right from the very beginning, integrated in the production process, reduces to a minimum the possibility of any mistakes made during production and application, and what is more, our system of multi-level control enables us to detect and eliminate or remedy such mistakes without delay.

FIELDS OF OPERATION OF COMPANIES IN THE DUNAMENTI GROUPThe DUNAMENTI Group comprises among others:Dunamenti Építő Kft. – industrial and construction scaffolding.Csolnoki Szerelvénygyártó Kft. - production of hydrant cabinets, fi re protection and extinguishing equipment.Dunamenti Aka Kft. – production of glazed and solid fi re doors, glazed partitions.Dunamenti Tűzvédelem Zrt. – production of passive fi re protection means: materials for fi re protection of installation penetrations, steel and wooden structures; manufacturing of fi re curtains, smoke vents; removal of asbestos; designing and construction works.

Regulations of the building code require that installations crossing through walls and ceiling slabs of fi re divisions must meet the criteria of appropriate fi re tightness and insulation. Installation penetrations through walls and ceiling slabs that contain single electrical conductors, cables, raceways and cable bundles, as well as pipes of combustible and incombustible materials form a crucial element of the fi re wall. Should the necessary protection not be provided, there is a hazard that the required fi re resistance of the wall or ceiling slab may be considerable reduced. The task of passive fi re protection means is to retain the fi re resistance of the fi re wall, which signifi cantly reduces the risk of fi re spreading and also the consequent losses.

GENERAL REQUIREMENTSDuring a fi re the building has to meet specifi c functions, i.e. it must have certain operating properties that have to allow evacuation and limit the magnitude of material losses, which means that:- for the assumed period the load bearing capacity of the structure has to be retained,- the creation and spreading of fi re and smoke within the premises should be constrained,- the spreading of fi re onto adjacent buildings has to be constrained,- the users should be able to leave the facility or be evacuated,- the appropriate security level should be guaranteed for the rescuing teams.

BASIC TERMS AND DEFINITIONS

Fire zone - space separated in a way that helps prevent the fi re from spreading within a defi ned time outside or inside the separated premise.

Fire division element - this is a structural element of a building, such as ceiling slab or wall having a specifi c fi re resistance class, the task of which is establishment of a fi re zone.

Fire resistance - ability of building elements to meet the specifi ed requirements in normalised physical conditions, which refl ect a comparable progress of a fi re.

A measure of fi re resistance is the time expressed in minutes from commencement of testing until the time when the trial element has achieved one of the three basic limiting states.

R - (fi re load bearing capacity) a time in which the trial element maintains its ability for bearing a given load.

I - (fi re insulation) a time in which the trial element maintains its separating function during testing, without causing a defi ned temperature increase on a non-heated surface.

E - (fi re integrity) a time in which the trial element maintains during testing its separating function without penetration of fl ames and hot gases or without appearance of fl ames on the non-heated surface.

Fire load - the amount of combustible material which is accumulated on a given surface; it delimits the heat energy expressed in mega joules, which may be created during combustion of materials contained in a given premise.

22 T R A D I T I O N A N D T E C H N O L O G YT R A D I T I O N A N D T E C H N O L O G Y

TABLE OF CONTENTS

Incombustible pipes, insulated

incombustible pipes

Polyack KG

Hose reels, combustible pipes

Polyack KG

Expansion joints and gaps

Polyack F, K

Combined penetration

Polyack F, K


Combustible pipes

Clamping ring PS25

Expansion joints and gaps

DunasealCombined penetration

(single plate)

Polyack F, K

Combustible, incombustible

insulated pipes

Flange PS

Cable penetrations

Polyack F, K

Cables

Polyack KG


PS COLLAR – FIRE PROTECTION COLLAR IN METAL CASE

PS collar Tube diameter Outer diamater of case Inner diameter of case Height Number of fi xings

PS 50 50 mm 65 mm 52 mm 30 mm 3PS 63 63 mm 77 mm 65 mm 30 mm 3PS 75 75 mm 95 mm 77 mm 30 mm 4PS 90 90 mm 112 mm 92 mm 30 mm 5

PS 110 110 mm 132 mm 112 mm 30 mm 6PS 125 125 mm 150 mm 127 mm 30 mm 6PS 160 160 mm 196 mm 163 mm 30 mm 8PS 200 200 mm 248 mm 204 mm 60 mm 5PS 225 225 mm 270 mm 228 mm 60 mm 6

PS 250 250 mm 298 mm 254 mm 60 mm 6

Tested according to EN 1366-3:2005Test report : FIRES -FR-027-08-AUNE

DESTINATION:• Fire protection of tubes of combustible material up to 400 mm diameter.• Fire protection of tubes of insulated combustible material up to 250 mm diameter.• Fire protection of tubes of insulated non-combustible material up to 160 mm diameter.• Fire protection of tubes of combustible material in angle up to 160 mm diameter.

DESCRIPTION OF THE PRODUCT:The PS fi re protection collar consists of an outer case made of galvanized steel and fl exible fi re protection laminates. Laminates consists of fi re-resistant fi lling materials, special graphite and additives mixed into thermoplastic materials. As a result of a temperature of the laminates over 140 °C they get swelled and lock the opening established in course of burning.

TECHNICAL DATA:

THICKNESS OF BOLSTER AT PENETRATIONS (MINIMUM):• 120 mm concrete walls • 150 mm solid brick and cell structure concrete walls• 100 mm drywall plate walls • 150 mm reinforced concrete and cell structure concrete ceilings

WAY OF MOUNTING:

1. The penetration has to be cleaned from dust and smooth contaminations.

2. The space between the wall and the tube has to be fi lled out with mineral wool or cement based mortar.

3. Collars have to be mounted at both sides of the wall, however, only from below from one side in case of ceilings.

4. Fixing the collars is to be done by holes on fl appers of the case , holes on ceilings have to be drilled from below and they have to be fi xed: • M6×60 size anchors in the wall socket up to 110 mm

diameter, above 110 mm diameter M6×80 mm size anchors;• M6 bolts on mineral wool board or M5×50 mm size

wooden screws;• M6 size wing anchors suitable for the drywall plate

depending from thickness of drywall walls.

5. Penetrations have to be marked:– applicator company name– name of the applied

materials– fi re resistance limit– number of the

certifi cation– application date


B

B

150

150

• Gaps around the tube have to be fi lled with classifi ed fi re protection materials, mineral wool or cement-based mortar.• Collars are to be fi xed to the bolster with wall sockets and anchors made of steel.• B = 120 for concrete walls B = 125 for drywall walls B = 150 for solid brick and cell structure concrete walls

• Gaps around the tube have to be fi lled with classifi ed fi re protection materials, mineral wool or cement-based mortar.• Depending on the type of insulation the insulation material can be removed from the penetration in the thickness of the

wall / ceiling. • Collars are to be fi xed to the bolster with wall sockets and anchors made of steel.• A = max.ø 160 mm, for steel tubes A = max. ø 75 mm, for copper tubes• B = 120 for concrete walls B = 125 for drywall walls B = 150 for solid brick and cell structure concrete walls

SEALING OF TUBES OF COMBUSTIBLE MATERIAL AT PENETRATIONS IN WALLS AND CEILINGS

SEALING OF NON-COMBUSTIBLE TUBES AT PENETRATIONS IN WALLS AND CEILINGS

EI 120 EI 120

Tested according to EN 1366-3:2009 Classifi cation: FIRES-CR-139-12-AUPE

Tested according to EN 1366-3-2005

PS COLLAR

EI 90EI 120

EI 90EI 120/EI 180

Geberit MeplaPVC, PE, PP


PS COLLAR

Denomination of the product Size

Flange PS 50 50 mm

Flange PS 63 63 mm

Flange PS 75 75 mm

Flange PS 90 90 mm

Flange PS 110 110 mm






For ordering:

• Gaps around the tube have to be fi lled with classifi ed fi re protection materials, mineral wool or cement-based mortar.• Collars are to be fi xed to the mineral wool board with wooden screws (min. diameter 5 mm, min. length 50 mm) • B = 120 for concrete wallsB = 125 for drywall wallsB = 150 for solid brick and cell structure concrete walls

SEALING OF COMBUSTIBLE MATERIAL TUBES PASSING IN ANGLE AT PENETRATION IN WALLS AND CEILINGS

EI 120EI 120


B

3

150

3


PS collar Inner diameter of case Outer diamater of case Length Height

PS25 50 52 mm 62 mm 192 mm 60 mmPS25 63 65 mm 75 mm 235 mm 60 mmPS25 75 77 mm 87 mm 273 mm 60 mmPS25 90 92 mm 102 mm 321 mm 60 mm

PS25 110 112 mm 132 mm 415 mm 60 mmPS25 125 127 mm 147 mm 463 mm 60 mmPS25 160 162 mm 192 mm 605 mm 60 mmPS25 200 203 mm 243 mm 769 mm 60 mmPS25 225 228 mm 268 mm 842 mm 60 mmPS25 250 253 mm 293 mm 924 mm 60 mm

PS25 COLLAR– FIRE PROTECTION LAMINATE

Tested according to EN 1366-3:2009Classifi cation: FIRES-CR-139-12-AUPE

DESTINATION:• Fire protectionsealing of tubes of combustible material up to 250 mm diameter.

DESCRIPTION OF THE PRODUCT:The PS25 collar consists of intumescent fl exible laminates, containing fi re-resistant fi lling materials, special graphite and additives mixed into thermoplastic materials. As a result of a temperature of the laminates over 140 oC they get swelled and lock the opening established in course of burning.

TECHNICAL DATA:

THICKNESS of BOLSTER AT PENETRATION (MINIMUM):• B = 120 mm for concrete walls• B = 100 mm for drywall walls• B = 150 mm for solid brick and cell structure concrete walls• B = 150 mm for reinforced concrete and cell structure concrete ceilings

WAY OF MOUNTING:1. The penetration has to be cleaned

from dust and smooth contaminations.

2. The PS25 collars have to be mounted in both sides of the wall, but only from below in case of ceilings, from one side.

1

2

3. The free space between the wall and the tube is to be fi lled out with mineral wool or cement-based mortar.

4. The suffi cient size collars have to be wrapped on the tube, stuck by a band and slipped in the gap on the wall. The package contains stabilizing wedges, which can be used for placing and fi xing the collar in the penetration.

3

4

6. Penetrations have to be marked: – applicator company name – name of the applied materials – fi re resistance limit – number of the certifi cation – application date

6

5. The gap between the collar and the wall (up to 10 mm width) has to be fi lled out with Polylack K or Polylack KR or Polylack KG putty. In case of drywalls fi lling out may be performed by gypsum, too.


PS25 COLLAR

B

Ø 250 Ø 225

150

Ø 250 Ø 225


PS Collar PS25 50 50 mm










• Gaps around the tube have to be locked by mineral wool or cement-based mortar.• Gaps up to 10 mm between the wall and the collar are to be sealed with Polylack K or Polylack KR or Polylack KG fi re

protection putty.• B = 120 mm for concrete walls B = 125 mm for drywall walls B = 150 mm for solid brick and cell structure concrete walls

SEALING OF PENETRATION OF TUBES OF COMBUSTIBLE MATERIAL IN WALLS AND CEILINGS

For the order:


EI 90EI 120

EI 90EI 120/EI 180

Geberit MeplaPVC, PE, PP


DESTINATION:• Sealing of gaps and construction dilatations• Sealing of penetrations – cables, cable bundles, cable

channels• Sealing of combined penetration – cables, tubes and

fl exible hoses• Sealing of non-combustible tubes and non-combustible

tubes with insulations

BASE THICKNESS (MINIMUM):• 120 mm – concrete walls• 100 mm – walls made of drywall plates• 150 mm – walls made of solid brick and cell structure

concrete• 150 mm – ceilings made of reinforced concrete

and cell structure concrete

DESCRIPTION OF THE PRODUCT:The POLYLACK F is an intumescent paint, which is based on antipyrens, gas- and carbon forming additives as well as water dispersions of synthetic resins. Applied and dried paints form foamy-carbon layer in case of fi re due to the high temperature, which is able to stop the burning of the polymer insulation layer at an early stage, preventing the spreading of fl ames on the protected surface of the penetration.

DESCRIPTION OF THE PRODUCT:The POLYLACK K and KR are intumescent putties, in form of a dense mortar. After application, the paste forms a foamy-carbon layer due to the high temperature which is able to stop the burning of the polymer insulation layer at an early stage, preventing the spreading of fl ames at the sealed places. The destination of the putty is to fi ll out of micro- and macro cavities, lacks, unevenness, gaps and dilatations, which may be established in course of the installation of fi re protection sealing of cables, cable trays and combined penetrations.

DESCRIPTION OF THE PRODUCT:• POLYLACK F – fi re protection intumescent paint:

DESCRIPTION OF THE PRODUCT:• POLYLACK K és KR – fi re protection intumescent putty:

Colour White

Density 1312 kg/m3

Coating formation time appr.. 120 min.

Full drying 24 hours

Temperature resistance ability from -40ºC to +120ºC

Swelling 1:25

Thickness of dry layer 0,5 mm

Storage temperature from +5ºC to +40ºC

Shelf time 12 months from the date of production

Colour White

Density K - 1346 kg/m3, KR - 1377 kg/m3

Coating formation time appr. 30 min.

Full drying 24 – 72 hours

Temperature resistance ability from 40ºC to120ºC

Swelling 1:10

Depth to be fi lled 25 mm

Storage temperature from +5ºC to +40ºC


POLYLACK F– FIRE PROTECTION INTUMESCENT PAINT

POLYLACK K, KR and KG– FIRE PROTECTION INTUMESCENT PUTTY

Tested according to EN 1366-3:2009 Classifi cation: FIRES-JR-052-12-NURE


POLYLACK F, K, KR and KG – FIRE PROTECTION INTUMESCENT MATERIALS

• The unevenness between walls, fi ttings and the mineral wool have to be sealed with Polylack K or KR putty.• The collars have to be fi xed to the wall and/or ceiling with threaded bolts made of steel.• B = 120 concrete walls B = 100 drywall walls B = 150 solid brick and cell structure concrete walls

SEALING OF COMBINED PENETRATION IN WALLS AND CEILINGS BY SINGLE LAYER MINERAL WOOLWALL

CABLE BUNDLES

CABLES

CABLE TRAY

POLYLACK F PAINT 0,5 mm thickness

150

B

150

COMBUSTIBLE TUBE Ø 50

COMBUSTIBLE TUBE Ø 160

PS25 COLLAR

PS COLLAR

POLYLACK KG PUTTYmin

20

MINERAL WOOL min. 125 kg/m3 densitymin. 60 mm thickness

CEILING

150

150

3

150

Ø 50

SEALING OF PENETRATION OF CABLES AND CABLE BUNDLES, CABLE TRAYS IN WALLS AND CEILINGS

1. The inner edge of penetration has to be cleaned from dust and smooth contaminations.

2. The cables and cable trays in the penetrations have to be painted with Polylack F paint.

3. The mineral wool, with min. 125 kg/m3 density and 60 mm. thickness have to be painted on both sides with Polylack F paint – paint thickness after drying should be 0.5 mm. If you are using the original Dunamenti wool, called Dunaboard this action may be left out.

4. The suffi cient sized wool pieces have to be cut out and they have to be inserted into the penetrations.

5. The cables and cable trays are to be painted with Polylack F paint in a length of 150 mm from the wall and it is to be painted only once so that the paint should create a homogeneous, even surface.

6. At combustible tubes up to a diameter of 160 mm PS 25 collars have to be located between the tube and the wall-edge and pushed till the surface of the wool and fi xed with fi re protection piutty. In the case of PS collars those should be located on both sides of the wall but only from below on the ceiling. The collars have to be fi xed with bolts having M6 threads or wood screws of the size M5×50 mm.

7. Combustible tubes up to 50 mm diameter can also be sealed with Polylack KG putty. For this purpose the wool has to be removed in its full thickness in form of a ring, round in a width of 20 mm. The gap established on this way has to be sealed by a putty knife or pusher-pistol with Polylack KG intumescent putty at the full thickness of the wool (60 mm).

8. The unevenness between walls, fi ttings and the mineral wool has to be sealed with Polylack K or KR putty.

9. Penetrations have to be marked: – applicator company name – name of the applied materials – fi re resistance limit – number of the certifi cation – application date

EI 60 EI 60



SEALING OF PENETRATIONS OF CABLES AND CABLE BUNDLES IN WALLS AND CEILINGS

3

150

B

150

150

150

150

3

• The unevenness between walls, fi ttings and the mineral wool has to be sealed with Polylack K or KR putty.

• B = 120 concrete walls B = 100 drywall walls B = 150 solid brick and cell structure concrete walls

WAY OF MOUNTING AT CABLE PENETRATIONS:


2. The cables and cable trays in the penetrations have to be painted with Polylack F paint.




7. Penetrations have to be marked:

– applicator company name – name of the applied materials – fi re resistance limit – number of the certifi cation – application date – applicator signature


EI 120 EI 120



• Collars have to be fi xed to the walls/ceilings with threaded bolts made of steel.

• The unevenness between walls, fi ttings and mineral wool is to be sealed with Polylack K or KR putty.

• A = max. ø 160 mm, for steel tubes A = max. ø 75 mm , for copper tubes• B = 120 for concrete walls B = 100 for drywall walls B = 150 for solid brick and cell structure

concrete walls

SEALING OF COMBINED PENETRATIONS IN THE WALL

15-2

015

-20

150

Ø 45

Ø 50

3

150

150

20

150

150 150

150

25

B

MOUNTING OF DOUBLE-LAYER COMBINED PENETARTIONS MADE OF MINERAL WOOL: 1. The inner edge of penetration

has to be cleaned from dust and smooth contaminations.

2. The cables, cable trays, tubes and fl exible hoses in the penetrations have to be painted with Polylack F paint.




6. At combustible tubes up to a diameter of 160 mm PS collars have to be mounted at both sides of the wool. These are to be fi xed with bolts of M6 thread or wooden screws of the size M5×50 mm.

7. Tubes up to 50 mm may also be sealed with Polylack KG putty. For this purpose the wool has to be removed in a depth of 25 mm in a ring form, round, in a width of 20 mm on both sides. The gap established on this way has to be sealed by putty knife or pusher-pistol with Polylack KG intumescent putty. Tubes are to be painted with Polylack F paint at a length of 150 mm from the wall, only once, so that an even, homogeneous layer should be created.

8. Flexible tubes up to 45 mm may also be sealed with Polylack KG putty. For this purpose the wool has to be removed in a depth of 25 mm in a ring form, round, in a width of 20 mm. The gap established on this way has to be sealed by putty knife or pusher-pistol with Polylack KG intumescent putty. Tubes are to be painted with Polylack F paint at a length of 150 mm from the wall, only once, so that an even, homogeneous layer should be created.


EI 90/EI 120

9. The insulated non-combustible tubes in penetration may to sealed with Polylack KG putty. For this purpose the wool has to be removed in its entirely thickness in a ring form, round, in a width of 20 mm. The gap established this way has to be sealed by putty knife or pusher-pistol with Polylack KG intumescent putty. Tubes are to be painted with Polylack F paint at a length of 150 mm from the wall, only once, so that an even, homogeneous layer should be created.


11. Penetrations have to be marked: – applicator company name – name of the applied materials – fi re resistance limit – number of the certifi cation – application date – applicator signature




• The unevenness between tubes , walls, accessories and the mineral wool has to be sealed with Polylack K or KR putty.• B = 120 concrete walls B = 100 drywall walls B = 150 solid brick and cell structure concrete walls

SEALING OF PENETRATIONS OF STEEL TUBES IN WALLS AND CEILINGS:

B

150 150

Ø 160

3

150

150

150

3

Ø 160

WAY OF MOUNTING AT STEEL TUBES PENETRATION:


2. The tubes in the penetrations have to be painted with Polylack F paint.




5. Tubes are to be painted with Polylack K paint in a length of 150 mm from the wall and those are to be painted only once so that the paint should create a homogeneous, even surface in thickness 0,5 mm. The unevenness between walls, fi ttings and the mineral wool has to be sealed with Polylack K or KR putty.

EI 60 EI 120



• The unevenness between tubes , walls, accessories and the mineral wool has to be sealed with Polylack K or KR putty.• A = max. ø 160 mm, for steel tubes• A = max. ø 75 mm, for copper tubes• B = 120 concrete walls B = 100 drywall walls B = 150 solid brick and cell structure concrete walls

SEALING OF PENETRATIONS OF INSULATED NON-COMBUSTIBLE TUBES IN WALLS AND CEILINGS:

Ø A

3

B

150

Ø A

3


WAY OF MOUNTING AT THE INSULATED NON-COMBUSTIBLE TUBE PENETRATIONS:




4. The wool has to be removed around the insulation in the thickness of 25 mm on both sides in a width of 20 mm.

5. The established gap is to be sealed by putty knife or pusher-pistol with Polylack KG intumescent putty.


6. The unevenness between walls and the mineral wool is to be sealed with Polylack K or KR putty.

EI 90 EI 90





SEALING OF PENETRATIONS OF CONSTRUCTION GAPS IN WALLS AND CEILINGS:

B

WALL

6060

0.5 mm thickness

MINERAL WOOL min. 125 kg/m3 densitymin. 60 mm thicknessm

ax10

0

MINERAL WOOL min. 125 kg/m3 densitymin. 60 mm thickness

CEILING

150

max 10060

600.5 mm thickness



3. The suffi cient seized wool have to be cut out and inserted in the penetration at both sides of the wall. These inserted parts are to be painted with Polylack F paint.

4. Small gap between the inserted mineral wool parts and the edge of the penetration is to be fi lled with Polylack K or Polylack KR putty.

5. Penetrations have to be marked:

– applicator company name

– name of the applied materials

– fi re resistance limit – number of the

certifi cation – application date – applicator signature

WAY OF MOUNTING IN GAPS AND DILATATIONS:

EI 120

EI 120

Tested according to EN 1366-4:2006+2010 Test report: FIRES-FR-131-14-AUNE


DESTINATION:• Fire protection sealing of cables and cable bundles up to a diameter of 100 mm.• Sealing of non-combustible tubes with insulations

(see description at Polylack F paint).• Sealing of combustible tubes (see description at Polylack F paint).• Sealing of cables in fl exible tubes (see description at Polylack F paint).

DESCRIPTION OF THE PRODUCT:The POLYLACK KG is a fi re protection intumescent putty in the form of dense mortar. After application of the putty, due to the high temperature, it shall be swelling, multiplying its own volume. On this way it is creating a protecting layer which shall lock the penetration and stops burning.

THICKNESS OF BASE (MINIMUM):• 150 mm – solid brick and cell structure concrete walls• 150 mm – ceilings made of reinforced steel and cell structure concrete

POLYLACK KG– FIRE PROTECTION INTUMESCENT PUTTY

WAY OF MOUNTING:

1. The penetration has to be cleaned from dust and smooth contaminations.

2. The Paste has to be pushed by a putty knife into the gap between the cables and the wall as well as between the cables, or it has to be pressed from a tube on the entire thickness of the wall and/or the ceiling in max. 150 mm thickness. In case of a base thicker than defi ned as maximum penetration has to be fi lled from both sides in the thickness 75-75 mm each.

4. The penetration has to be marked.

– applicator company name – name of the applied

materials – fi re resistance limit – number of the certifi cation – application date – applicator signature

3. The paste surface has to be smoothed with a putty knife or a wet brush in order to achieve an aesthetic surface.

Tested according to EN 1366-3:2006Test report: FIRES-FR-112-08-AUNE



SEALING OF PENETRATIONS OF CABLES AND CABLE BUNDLES IN WALLS AND CEILINGS

B

Ø 100

150

Ø 100

EI 120EI 120

POLYLACK KG – FIRE PROTECTION INTUMESCENT PUTTY


FUNCTION:• Fire protection sealing of construction dilatations up to 50 mms.

DESCRIPTION OF THE PRODUCT:The Dunaseal sealing unit consists of hardly combustible single- or double layer elastic sponge having 2 or 3 intumescent laminated fi re protection strips which create a volume growth in case of fi re on this way forming barriers for the fi re by fi lling out the gaps and construction dilatations. The location of units in the gap allows to establish a quick and effi cient fi re protection sealing in the wall or in the ceiling or within the gaps between the junction of two construction elements. This system is very fl exible and thanks to this fl exibility it makes the independent moving of the construction elements possible, beside keeping full airtightness.

TECHNICAL DATA:Width: 35 mm (1 layer of sponge and 2 layers of intumescent laminated strips)Width: 67,5 mm (2 layers of sponge and 3 intumescent laminated strips)

SUBSTRATE THICKNESS (MINIMUM):• 120 mm – Concrete walls• 125 mm – Walls made of drywall plates• 150 mm – Walls built of solid brick and cell-structure concrete walls • 150 mm – Ceilings built of reinforced concrete and cell-structure concrete

THE WAY OF MOUNTING:The Dunaseal units serve for the sealing of gaps and construction dilatations up to 50 mm width. Mineral wool with min. 50 kg/m3 density has to be pushed into the inside of the gap leaving a 30 mm free space where the Dunaseal units have to be inserted. For gaps with 10-25 mm width Dunaseal 35 units are to be used, for gaps of 25-50 mm. the Dunaseal 67 units are to be applied. For ceilings, Dunaseal units are to be mounted from below. Two Dunaseal units have to mounted into the wall, from both sides. Dunaseal units are to be mounted in a way that they should face the laminated layer.

DUNASEAL– FIRE PROTECTING SEALING UNIT

1. Penetrations have to be cleaned from dust and smooth contaminations.

2. Mineral wool of min. 50 kg/m3 density have to be pushed into the gaps, leaving 30 mm free space.

3. The unit has to be squeezed and inserted into the space left free, the intumescent layer has to face the wall.

4. Units can be inserted into the wall from both sides, however, they need to be inserted from below in case of ceilings.

5. Penetrations have to be marked.

– applicator company name – name of the applied

materials – fi re resistance limit – number of the certifi cation – application date – applicator signature

Tested according to EN 1366-4:2006+2010Test report: FIRES-FR-131-14-AUNE



Dunaseal 35 1 m

Dunaseal 67 1 m

For ordering:

• B = 120 Concrete walls B = 125 Drywall walls B = 150 For walls built of solid brick and cell-structure concrete walls

SEALING OF GAPS AND CONSTRUCTION DILATATIONS IN WALLS AND CEILINGS WITH DUNASEAL UNITS

150

max 50

30

DUNASEAL UNIT

50 kg/m3 density DUNASEAL UNIT

CEILING

150

max 50 50 kg/m3 density

30

EI 120 EI 120


PURPOSE:Increasing the fi re-resistance of steel supporting structures up to a limit value of 60 min., with respect to the critical temperature.

PURPOSE:Increasing the fi re-resistance of steel supporting structures up to a limit value of 90 min., with respect to the critical temperature.

TECHNICAL DESCRIPTION:

• POLYLACK A


• POLYLACK W

Colour White

Solid content 76 +/- 2 m/m%

Density 1,35 +/- 0,06 g/cm


Approvals ÉME A-19/2001 FIRES JR-043-12-NURE1

Colour White


Density 1,34 +/- 0,06 g/cm


Approvals ÉME A-2/1998FIRES CR-208-12-AUPE2

1. Surface preparation:iron and steel: the surface should be dry, cleaned from contamination, and coated with anti-corrosion primer; suggested primer: a generally used anti-corrosion primer, or a primer tested and approved by the producer. galvanized surface: the surface should be dry, cleaned from contamination, and coated with a primer designed for galvanized surfaces and approved by the producer.

2. Application: with airless sprayer: nozzle 0,48-0,63 mm; 1500-2000 µm wet paint/layerwith brush/roller: 300-500 µm wet paint/layerafter homogenization with a mixer machine the Polylack A paint should be applied to the surface undiluted, or by adding max 5% thinner; suggested thinner type: aromatic

3. Average drying time at 23 oC, with 300 µm layer-thickness:- dust-dry after 1 hour- touch-safe and treatable after 24 hours- can be painted with itself after 8 hours; with coating paint after 24 hours

1. Surface preparation:iron and steel: the surface should be dry, cleaned from contamination, and coated with anti-corrosion primer; suggested primer: a generally used anti-corrosion primer, or a primer tested and approved by the producer. galvanized surface: the surface should be dry, cleaned from contamination, and coated with a primer designed for galvanized surfaces and approved by the producer.

2. Application:with airless sprayer: nozzle 0,48-0,63 mm; 800-1000 µm wet paint/layerwith brush/roller: 300-500 µm wet paint/layerafter homogenization with a mixer machine the Polylack W paint should be applied to the surface undiluted, or by adding max 3% thinner; suggested thinner type: aromatic

3. Average drying time at 23 oC, with 250 µm layer-thickness:- dust-dry after 1 hour- touch-safe and treatable after 24 hours- can be painted with itself after 8 hours; with coating paint after 24 hours

USE: USE:

POLYLACK A– INTUMESCENT, SOLVENT-BASED FIRE PROTECTION PAINT FOR STEEL STRUCTURES

POLYLACK W – INTUMESCENT, WATER-DILUTABLE FIRE PROTECTION PAINT FOR STEEL STRUCTURES


PURPOSE:Increasing the fi re-resistance of steel supporting structures up to limit values R30-R240 by applying an 8 to 60 mm thick mortar layer.

DECSCRIPTION:The POLYPLAST G is a fi re protection gypsum mortar for steel structures, which can be applied on the surfaces - after mixing with water - with a plaster machine.

POLYPLAST G– FIRE PROTECTION GYPSUM MORTAR FOR STEEL STRUCTURES


ColourGrey, granular powder forms a rough sprayed surface when applied

Density 400-420 kg/m3

Mixing proportion 1 kg dry mortar + 1 litre water

Usable max 2,5 hours at 20 oC after mixing


ApprovalsÉME A-20/2010 FIRES CR-144-11-AUPE2

1. Surface preparation:the surface should be dry, cleaned from contamination, and coated with a one-component, anti-corrosion primer (50 µm); suggested primer: a generally used anti-corrosion primer.

2. Application:with small and medium performance machines (5-15 l/min spraying capacity): one layer up to 25 mm coating thickness; two layers above 25 mm coating thickness - with 30-60 min. drying time before applying second layer.

3. Drying time:average drying time at 20 oC for every layer-thickness:- hardened but wet after 1 hour- touch-safe and treatable after 24 hours- entirely dry after 30 days.Maximal shrinkage after complete drying: 5%.

USE:

POSE


PURPOSE:To provide fi re protection, fi re retarding abilities to interior wooden surfaces, wooden support constructions.

PURPOSE:To provide fi re protection, fi re retarding abilities to interior wooden surfaces, wooden support constructions.

TECHNICAL DESCRIPTION: TECHNICAL DESCRIPTION:

Colour Light-yellowish, opalescent


Density 1,14 +/- 0,06 g/cm3

Required amount 0,3 kg/m2


Approvals ÉME A-163/2011

Colour White


Density 1,25 +/- 0,06 g/cm3

Required amount 0,3 kg/m2


Approvals ÉME A-381/2005

POLYLACK WOOD TRANSPARENT– ACRYLIC RESIN BASED INTUMESCENT PAINT

POLYLACK WOOD BIANCO AQUA– INTUMESCENT, WATER-DILUTABLE FIRE PROTECTION DISPERSION PAINT


2. Application:after mixing the paint should be applied with a brush, roller or machine sprayer; environment temperature should be between 5 oC and 40 oC

3. Thinner:the product does not require thinner, but 1-3% aromatic thinner can be added, if necessary (e.g. when working with air atomisation method)

4. Drying time:average drying time at 20 oC:- dust-dry after 1 hour- entirely dry after 24 hours

5. Note:the product may not be used on wooden surfaces of toys, beehives, forcing- and glasshouses, and of any other object in touch with food; not usable outdoors, and in areas subject to condensation, dampening or direct rain.


2. Application:after mixing the paint should be applied with a brush, roller or machine sprayer; environment temperature should be between 5 oC and 40 oCuse under 5 oC is not recommended!

3. Thinner:the product is ready-to-use, but 1-3% water can be added, if necessary (e.g. when working with air atomisation method)

4. Drying time:average drying time at 20 oC:- dust-dry after 1 hour- entirely dry after 24 hours

5. Note:the product may not be used on wooden surfaces of toys, beehives, forcing- and glasshouses, and of any other object in touch with food; not usable outdoors, and in areas subject to condensation, dampening or direct rain.

USE: USE:


Dunamenti Tűzvédelem Zrt. has been making computerized modelling since 2012.

USED SOFTWARE:“Fire Dynamics Simulator”, approved by the National Disaster Management Offi ce. Can investigate and test the effi ciency of the heat and smoke control in the building, as well as the evacuability of the building and the conformity of special designs.

COMPUTERIZED FIRE MODELLING, SIMULATION

SUMMARY OF THE AREAS OF USE OF MODELLING:– Verifying of the conformity of heat and smoke control not designed according the regulations. – Establishing specifi c fi re zones, hall sizes. – Determining specifi c evacuation times. – Parallel examination of smoke and evacuation. – Eurocode based fi re load calculation

MAIN REFERENCES:Közti Zrt.Nat. Univ. of Public Service (NKE)MVM Nuclear Power Plant Paks

Budapest Airport Zrt.Firka Építész Tervező Iroda Kft.Neuzer Kft.Spar Kft.

Studio100 Kft.Rockwell Club Miller Bár MiskolcFlextronics Hungaria Kft.BVSC Zugló Közhasznú Egyesület

1. Planning of custom heat and smoke control in production halls, halls, sports arenas and buildings with large ceiling height.

3. Re-designing of existing halls, storage above smoke curtain.

5. 15-30% higher maximum allowed occupancy in buildings by using the panic model.

2. Re-designing of existing halls, storage above smoke curtain.

4. Mechanical engineering and realisation of customs solutions in underground car parks

6. Custom time evacuation justifi ed with smoke spread testing. Maximum allowed occupancy can be increased even by 50% depending on the nature of the building and the fl exibility of the designer.


LOCATION OF WORK ART OF WORKALDI, Szentendrei rd, Budapest Fire retardant paint application

ALLEE Shopping Center, Budapest Fire retardant paint application, sealing, mortar

Auchan, Kecskemét Fire retardant seals

Audi, Győr Complete fi re protection

BME (Budapest University of Technology and

Economics), Building EL

Fire retardant paint application

Borsodchem Fire retardant paint application

Bridgestone Takenaka, Tatabánya Fireproof rolling shutter, Fire retardant paint application

Mélyfúró st, Budapest Asbestos removal

Columbian Tiszai Koromgyártó Kft., Tiszaújváros Installation of NOVEC 1230 gaseous extinguishing-, and sprinkler systems.

Dunai, Tiszai Finomító (Danube and Tisza Refi neries) Asbestos removal

Dunaújváros Steel Works Fire retardant seals, Fire retardant paint application

ELTE (Eötvös Lóránd University), Building “A” Fire retardant seals,

FKF Zrt. (Metropolitan Public Domain Maintenance

Private Company Limited by Shares)

Asbestos removal

Gallicoop Zrt. Installation of Ansul-system

GE Hungary Asbestos removal

Glencore Grain Hungary Kft., vegetable oil plant Fire retardant paint application, Fire retardant seals

Grassalkovich Palace, Gödöllő Fire retardant paint application

Gödöllő Inkubátorház (Incubator House Gödöllő) Fire retardant paint application, Fire retardant seals

Hankook factory, Dunaújváros Fire retardant seals, Fire retardant paint application, smoke curtain and fi reproof

rolling shutter

Hilton Budapest – Buda Castle Installation of Ansul-system

Hilton Budapest – WestEnd Installation of Ansul-system

K&H Bank Fire retardant seals, Fire doors and gates

Kecskemét Mercedes Complete fi re protection

Mylan Hall, Komárom Fire retardant paint application, Fire retardant seals

Nokia, Komárom Installation of Ansul system

KÖKI Terminal, Budapest Fire retardant seals, Pipe collars, Fire retardant paint application

Laurus Offi ce Buildings Fire retardant seals, Fire retardant paint application, PROMAT Fire retardant

board application

LEGO, Nyíregyháza Complete fi re protection

Liszt Ferenc Airport, SKY Court T2, T2 a b Fireproof rolling shutter installation, Fire retardant seals, painting, mortar application

Grand Hotel Margitsziget, Budapest Asbestos removal

Malév HQ2 “A” Fire retardant paint and mortar application

Stations of Subway line no. 4, Budapest Fire retardant paint application, Fire retardant seals, Fire doors, windows and gates

Modine Hall, Mezőkövesd Fire retardant seals

Syngenta Hall, Mezőtúr Rolling shutter installation, Fire retardant seals

Millenium Offi ce Buildings Fireproof sliding gates

MOL Refi neries Danube and Tisza Asbestos removal, Fire retardant seals

MOM Cinema Fire retardant mortar spraying, Fire retardant seals

Palace of Arts, Budapest Fire retardant seals

New York Palace Fire retardant paint application

Opel, Szentgotthárd Fire retardant paint application, Fire retardant seals

Pannon Növényolajgyár (Pannon Vegetable Oil Plant) Fire retardant seals, Fire retardant mortar, Fire retardant paint application,

PROMAT Fire retardant boards

Nuclear Power Plant Paks NOVEC 1230 gaseous extinguishing system, Asbestos removal, Cable tray coating,

Fire door installation

House of Parliament, underground car park Fire retardant seals, Fire retardant paint application, Water-mist system

Procter & Gamble, Gyöngyös Fire retardant seals

Reckitt Benckiser Fire retardant paint application, Fireproof rolling shutter installation

Samsung, Tatabánya Fire retardant paint application

Dunamenti Erőmű Zrt. (Dunamenti Power Plant),

Százhalombatta

Asbestos removal

Tesco, Váci rd, Budapest Fire retardant mortar spraying

Telenor Central Offi ce Fire retardant paint application, Fire retardant seals

Exchange Palace, Budapest Fire retardant seals, Fire retardant paint application, Fire doors, windows and gates

Jávorszky Ödön Hospital, Vác Fire retardant paint application

Várkert Bazár, Budapest Fire retardant mortar spraying

Continental Hall, Veszprém Fire retardant paint application

Vodafone Active fi re protection – installation of gaseous extinguishing system


CERTIFICATIONS

Dunamenti Fire Protection Co. delivers training courses related to the application and assembly of its fi re protection products in accordance with the adopted technology and binding relevant legal regulations. After a completed training the participants receive a Certifi cate.

Dunamenti Tűzvédelem Zrt.H-2131 Göd, Nemeskéri Kiss Miklós u. 33.

Tel.: +(36) 27 345-217

Fax: +(36) 27 345-074

e-mail: [email protected]

[email protected]

www.dunamenti.hu

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