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  • Cermets

    Machining the bright way

  • 2h6

    KUNO

    Time

    Cermets because ...

    ..... optimum surface finishesare attainable

    Advantages of cermets

    ..... close manufacturing tolerancescan be maintained

    ..... with correct applicationlong tool life is obtained

  • 3Cermets because ...

    ..... dry machining is no problem

    ..... subsequent grinding / finishingoperations are no longer required

    ..... special chip grooves ensurethat during finishingoperation or minimal materialremoval swarf control is optimized

  • 41931 1956 1962 1968 1974 1981 1990 1994 2000

    PLAN

    SEE

    TITA

    NIT

    S

    TIZI

    TF0

    5T, F

    10T

    TIZI

    TTC

    M05

    , TCM

    10

    TIZI

    TTC

    C10

    TIZI

    TTC

    M40

    7, T

    CC41

    0

    Objective and developmentThe objective to combine the properties of ceramics, such as

    hardness resistance to oxidation heat resistance

    with the properties of metals, such as

    toughness impact strength

    in order to create an ideal cutting material, produces cermets.

    The goal of the subsequent development was to improve toughness whilst maintaining the positive wear properties.This goal has been achieved, step by step, through many generations of cermet development.

    The first tungsten-carbide-free hard metal the first cermet was patented by PLANSEE in the year 1931 (inventors:P. Schwarzkopf and J. Hirschl).This alloy (TiC, Mo2C, Ni [Co,Cr]) was considerably more brittle than the cermets of today, demonstrating erraticperformance due to unsuitable conditions and processes of the time.

    Firs

    t cer

    met

    wor

    ldwi

    de

    Firs

    t cer

    met

    wor

    ldwi

    dew

    ith A

    l 2O3

    coat

    ing

    Britt

    lene

    ss

    Application safety

    Cermets

    = PLANSEE TIZIT grade

    Cerm

    etTy

    pe A

    TiC-

    Mo-

    Ni

    Cerm

    etTy

    pe B

    TiC-

    WC-

    Mo-

    Ni-C

    o

    Cerm

    etTy

    pe C

    TiC-

    TiN

    -TaC

    -Mo-

    Ni-C

    o-W

    C

    Cerm

    etTy

    pe D

    TiC-

    TaC-

    WC-

    Mo-

    Ni-C

    o

  • 5%

    100

    80

    60

    40

    20

    0WC TiC Ta(Nb)C Co

    %

    70

    50

    40

    30

    10

    0WC Ti(C,N) Ta(Nb)C Mo C2

    20

    60

    Co+Ni

    The differences compared to conventional hard metal consist primarily in the composition and the special grainstructure of the hard material particles.

    The hard material components basically consist of titanium carbonitrideswith a high content of nitrogen and additional carbides of the WC group,Ta(Nb)C, Mo2C, VC. The core - shell structure is typical of the hardparticles of cermets.A metal binder phase of nickel or nickel-cobalt guarantees the desiredadhesion of the carbides, providing a stable grain composition and thenecessary toughness.The most important hard element of the hard metal, namely tungstencarbide, does not exist as free WC in the structure.

    Titanium carbonitrides are characterised by their high thermodynamicstability and low tendency to bind with ferrous materials.Essential advantages result from this fact.Similar characteristics are demonstrated by certain coatings.Advantages of these features are minimal diffusion and friction duringuse.

    Composition

    Hard metal Cermets

    Microstructure of a modern cermet usingTCM10 as an example

    Structure

    max

    min

    max

    min

  • 6Production

    Cermet production is not notably different from the production of hard metal.

    The selected raw materials based on carbide, carbonitride and nitride are milled and spray dried in order to producea granulate that can be pressed.The following pressing and sintering operations result in a compact and hard form. Further finishing operationssuch as grinding, honing and coating then produce a ready for use indexable insert.

    Cermets

    Compared to hard metal, powder preparation, pressing, sintering and grinding are more complex operations.State-of-the-art processes and production plants represent the basis for high-quality cermets manufactured byPLANSEE TIZIT.

    Powder

    Pressing

    Sintering

    Grinding

    C e

    r m e

    t s

    H a

    r d

    m e

    t a

    l

    Precisely defined parameters

    Minimum punch / die clearance

    HIP sintering for avoidance of porosity

    Special grinding process

  • 7

  • 8TCM407(P10, M05, K05)

    TCM10(P15, M10, K10)

    Grade descriptionTCM407 / TCM10

    Composition:Co/Ni 8,0% ; WC 16,0% ; (Ta,Nb) C 10,0% ;Ti (C,N) rest

    Properties:> Maximum heat and wear resistance> Excellent resistance to oxidation> For very high cutting speeds> Ideal for finishing

    Composition:Co/Ni 12,2% ; WC 15,0% ; (Ta,Nb) C 10,0%Ti (C,N) rest

    Properties:> High heat and wear resistance> Good toughness> For high cutting speeds> Universal application

  • 9H212(P15)

    TCC410(P10, M10, K05)

    Grade descriptionH212 / TCC410

    Composition:Co/Ni 15,0% ; Mo2C 10,0% ; (Ta,Nb) C 12,0% ;Ti (C,N) rest

    Composition:Co/Ni 12,2% ; WC 15,0% ; (Ta,Nb) C 10,0%Ti(CN) rest

    Coating:CVD - Al2O3 multi-layer coatingTiN ; Ti (C,N) ; Ti (C,N)

    Layer thickness:6 m

    Properties:> Maximum heat and wear resistance> Excellent resistance to oxidation> For very high cutting speeds> Excellent crater resistance

    Properties:> Very good heat and wear resistance> Very good toughness> For high cutting speeds> First choice for rotating solid cermet tools

  • 10

    HW

    HC

    HT1)

    Grade overviewCermets

    Table of cutting materials

    Reference number Hard metal group

    1) These hard metals are also called cermets.

    Uncoated hard metal consisting mainly of tungstencarbide (WC)

    Uncoated hard metal consisting mainly of titaniumcarbide (TiC) or titanium nitride (TiN) or both

    Hard metal as above, but coated

    This international standarddefines the designation ofhard cutting materialsincluding hard metals,ceramics, diamond andboron nitride for machiningand describes their primaryarea of application.

    DIN ISO 513 (extract)1) Only for solid cermet tools

  • 11

    Characteristics / Advantages

    Characteristics AdvantagesLow frictionLow tendency to stick

    High surface quality(grinding no longer necessary)

    Low thermal conductivity(Cermets 20 40 / HM 60 100)

    Dry machiningModerate heating of workpiece

    High heat resistance High cutting speedReduced machining time

    High performance without coating Honing not necessarySharp cutting edgeBurr-free machining

    Long tool life Lower tooling costs

    Low flank wear Consistent dimensional accuracyGood repeatability

    Adapted chip grooves Swarf control also with small chip sections

    Cermets

  • 12

    1. Material

    CermetsBasic conditions

    Creating adequate basic conditions for cermet machining maximisesbenefits and advantages.

    Satisfactory results can be expected with all steel materials (including stainless steels) andductile cast irons (nodular cast iron).

    For grey cast irons no clear recommendation can be made.The practical results demonstrate unpredictable performance.

    The reasons for this are partly due to the condition of the cast blank but also to the specialstructure of grey cast iron. Perlitic castings as well as those with a high ferrite content are notparticularly suitable for cermets.In this situation notable improvement can be achieved with coated cermets.

    Cermets are less suitable / not recommended for non ferrous metals (aluminium, brass, etc.),heat resistant alloys (Inconel, etc.), titanium and hardened steels.The upper limits of component hardness amount to approx. 52 - 54 HRC, above whichcutting edge stability becomes a factor in successful application.

    2. Workpieces

    The workpieces should have a minimum material allowance and be free of scale, cavities orinclusions.Severe interrupted cuts and unstable conditions make the application of cermets difficult.

  • 13

    0 0,25 0,5 0,75 1,0 1,25 1,5

    0,05 0,1 0,15 0,2 0,25 0,3 0,35

    0 100 200 300 400 500 600

    ap

    f

    vc

    3. Machine / workpiece clamping

    High rigidity, which guarantees vibration-free machining, allows the potential of cermets tobe fully utilised.

    4. Cutting data

    The example of turning shows that themajority of cutting depths is below 1.5 mm.The frequency of the optimum allowance of0.5 mm is evident (one dot correspondsto one practical test).The feed rates are concentrated in the areaof 0.1 0.25 mm/ rev.

    Successful applications with cutting depthsand feed rates beyond specified are ratherunusual exceptions. With reference tocutting speed, cermets are not particularlysensitive.

    With their low tendency to stick they aresuitable for both the low vc-range (e.g. withreboring) and high speeds for fine / finishturning of large parts.

    Concerning the cutting speed, the materialused must be taken into consideration.Information can be found in the tables ofcutting data values (pages 32-33).

  • 14

    -CF

    Maxilock N

    -SF

    Maxilock S

    -SMF

    -TFQ

    5. Chip grooves

    Cermets

    Due to their specific field of application cermets require adapted chip grooves and cuttingedge design that meet the specification required for successful cermet application.A cutting edge only moderately honed together with a ground flank guarantee the necessaryedge quality for finishing. Fine chips are formed safely and evacuated without problems fromthe cutting zone.

    InsertChip groove code

    CharacteristicsInsert type

    Application area

    1.) Insert with as sintered periphery Inexpensive insert

    2.) Insert with ground periphery Close tolerance Precise cutting edge

    Method Material

    Fine machiningturning

    Steel Stainless steels Ductile cast irons

    All surfaces ground Maximum precision Negative chamfer

    for stable cutting edge

    Mediummachiningmilling

    Steel Stainless steels Ductile cast irons

    Milling

    Insert with ground periphery Close tolerance Precise cutting edge

    Very fine andfine machiningturning

    Steel Stainless steels Ductile cast irons

    Insert with as sintered periphery Inexpensive insert

    Fine and mediummachiningturning

    Steel Stainless steels Ductile cast irons

    Insert with as sintered periphery Wiper edge Masterfinish effect

    Mediummachiningturning

    Light roughing

    Steel Stainless steels Ductile cast irons

  • 15

    f [mm]

    a[m

    m]p

    4

    6

    0,20

    2

    0,4 0,60,1 0,3 0,5 0,7

    3

    5

    1 -SMF-SMF-SM-SM-SF

    -SMF

    -SF

    -SMF

    -SF

    -SM

    -SF

    -SM

    -SF-TFQ

    -S

    -SF

    -S

    -SF

    -S

    -SF

    -S

    -SF

    -S

    -SF

    -S

    -SF

    -S

    -SF

    -S

    -SF-FN -S

    -SF-FN -S

    -SFFN -S

    -SF-FN -S

    -SFN -S

    -SF-FN -S

    -SFFN -S

    -SFN -S

    -SFN -S

    -SFFN -S

    -SF-FN -S

    -SFN -S

    -SFN -S

    -SFFN -S

    -SFN -S

    -SFN -S

    -SFN-CF

    a[m

    m]p

    f [mm]

    4

    6

    0,20

    2

    0,4 0,60,1 0,3 0,5 0,7

    3

    5

    1 -TFQ-SMF-SMF-SMF-S-S-S-S-CF -S-CF -S-CF -S-CF -S-CF -S-CF -S-CF -S-CF -S-CF-FN -SM-CF-FN -SM-CFN -SM-CFFN -S-CF-FN -S-CF-FN -SM-CFN -S-CFN -S-CFFN -S-CFN -S-CFFN -S-CF-FN -S-CFN -S-CFN -S-CFN -S-CFFN -S-CFN-SF

    a[m

    m]p

    f [mm]

    4

    6

    0,20

    2

    0,4 0,60,1 0,3 0,5 0,7

    3

    5

    1 -CF-CF-CF-CF-CF-CF-CF -TFQ-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    N-CF-SF

    FN-CF-SF

    FN-CF-SF

    N-CF-SF

    N-CF-SF

    FN-CF-SF

    FN-CF-SF

    N-CF-SF

    N-CF-SF

    FN-CF-SF

    N-CF-SF

    N-CF-SF

    N -SMF

    -CF

    -SF

    -SMF

    a[m

    m]p

    f [mm]

    4

    6

    0,20

    2

    0,4 0,60,1 0,3 0,5 0,7

    3

    5

    1 -CF-CF-CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -CF-SF

    -FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN-CF-SF

    FN -SMF-CF-SF

    N -SMF-CF-SF

    N -S-SMF-CF-SF

    N -SM-SMF-CF-SF

    N -S-SMF-CF-SF

    N -SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -SM-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-CF-SF

    N -S-SMF-TFQ

    -TFQ

    ap: 0,05 - 2,0 mmf: 0,05 - 0,2 mm

    ap: 0,05 - 2,5 mmf: 0,05 - 0,25 mm

    ap: 0,05 - 2,5 mmf: 0,08 - 0,3 mm

    ap: 0,5 - 4,0 mmf: 0,1 - 0,6 mm

  • 16

    TIZIT

    Cermets are suitable for machining methods in which relatively small chip sections areevacuated, which can be due to the method itself or the selection of cutting parameters.

    6. Machining methods

    Suitable grade: TCM407/TCM10/TCC407 Suitable grade: TCM10

    Turning Milling

    The machining methods are important when choosing the cermet grade.For milling exclusively tough grades with an adequate cutting edge design are applied.

    Suitable grade: TCM10 Suitable grade: TCM10

    Parting Threading

  • 17

    Cermets

    Correct Wrong

    Conventional approach No drawing cuts

    Preroughing following the profile precisely Variation in depths of cut

    Several cuts One cut

    Numerous rules for application can be deducted from practical experience. Respecting themthe probability of successful application is high.

    7. Application recommendations

  • 18

    TIZIT TIZIT

    Correct Wrong

    Dry milling Wet milling

    Tangential exit 90 exit

    Cooling only with small chip sections(apmax < 0.5 / fmax < 0.2)

    Cooling with roughing

    Cermets

  • 19

    Correct Wrong

    Max. 0.25 mm depth of cut Large approach

    Continuous cut Interrupted cut

    Cooling possible(fmax

  • 20

    CNGG 120404EN-CFCNGG 120408EN-CFCNMG 120404EN-CFCNMG 120408EN-CFCNMG 120412EN-CFCNMG 120408EN-TFQCNMG 120412EN-TFQ

    TCC4

    10TC

    M10

    TCM

    407

    DNMG 110404EN-CFDNMG 110408EN-CFDNMG 110412EN-CFDNMG 150604EN-CFDNMG 150608EN-CFDNMG 150612EN-CF

    Maxilock N tooling system

    Turning

    Insert delivery program

    InsertType,ordering description

    Program see special catalogueTool holders for turning and boringNo. 90, in preparation No. 176

    The tried and tested lever lock creates a safe connectionbetween insert and tool holder. Simply loosen the clampingelements to be able to take the insert off the seat so thatthen a new cutting edge can be used.The insert has an inclination of 6 in the holder (axial andradial) which creates the correct clearance angle for thenegative insert.

  • 21

    TNMG 160404EN-CFTNMG 160408EN-CFTNMG 160412EN-CF

    TCC4

    10TC

    M10

    TCM

    407

    WNMG 060404EN-CFWNMG 060408EN-CFWNMG 060408EN-TFQWNMG 080408EN-CFWNMG 080408EN-TFQWNMG 080412EN-CF

    InsertType,ordering description

    Insert delivery program

  • 22

    CCGT 060202EN-SFCCGT 060204EN-SFCCGT 09T302EN-SFCCGT 09T304EN-SFCCGT 09T308EN-SFCCGT 120404EN-SFCCGT 120408EN-SFCCMT 060204EN-SMFCCMT 09T304EN-SMFCCMT 09T308EN-SMFCCMT 120404EN-SMF

    TCC4

    10TC

    M10

    TCM

    407

    Maxilock S tooling system

    Turning

    Insert delivery program

    InsertType,ordering description

    Program see special catalogueTool holders for turning and boringNo. 90, in preparation No. 176

    The centre screw guarantees a safe connection of theinsert with the tool holder. Chip evacuation is nothindered by obstructive clamping elements.Due to the neutral insert position the effectively availablerake angle is identical with the rake angle of the insert.

  • 23

    DCGT 070201EN-SFDCGT 070202EN-SFDCGT 070204EN-SFDCGT 11T302EN-SFDCGT 11T304EN-SFDCGT 11T308EN-SFDCMT 070202EN-SMFDCMT 070204EN-SMFDCMT 11T304EN-SMFDCMT 11T308EN-SMF

    SCGT 09T304EN-SFSCGT 09T308EN-SFSCMT 09T304EN-SMFSCMT 09T308EN-SMF

    TCGT 110202EN-SFTCGT 110204EN-SFTCGT 110208EN-SFTCGT 16T304EN-SFTCGT 16T308EN-SFTCMT 110204EN-SMFTCMT 110208EN-SMFTCMT 16T304EN-SMFTCMT 16T308EN-SMF

    VCGT 110201EN-SFVCGT 110302EN-SFVCGT 110304EN-SFVCGT 160404EN-SFVCGT 160408EN-SFVCMT 110304EN-SMFVCMT 160404EN-SMFVCMT 160408EN-SMF

    TCC4

    10TC

    M10

    TCM

    407

    InsertType,ordering description

    Insert delivery program

  • 24

    RDHX 0802MOSN

    RPHX 10T3MOSN

    RPHX 1204MOSN

    TCC4

    10TC

    M10

    TCM

    407

    System A251 - C251

    Milling

    Insert delivery program

    InsertType,ordering description

    Program see special catalogueMaximill A251 / C251 No. 153

    Shell mill and shank type milling cutterswith button inserts.

    Form-locked insert indexing Internal coolant supply Face milling, milling of clearance faces

    with particularly high feed rates Dia. range 20 125 mm

  • 25

    SEHW 1204AFSN

    SDHT 1204AESNSDHW 1204AESN

    XDHW 1204AEFN

    WPHT 0603PDSR-29

    SDHW 120508SR

    SDHW 0903AESN

    XDHW 0903AEFN

    TCC4

    10TC

    M10

    TCM

    407

    7818029

    7818037

    7818039

    7818031

    7818041

    S...

    X...

    S...

    X...

    A260 system

    CartridgeType,ordering description

    Program see special catalogueTools and inserts for milling No. 126

    The cartridge milling tool with the new dimensionconcerning the number of variations and flexibility.

    A standard basic body for all cartridge styles Three adjustment possibilities for axial run-out Possibility to combine roughing and

    finishing cartridge Dia. range 80 400 mm

    Cartridges and insert delivery program

    Insert

    Milling

  • 26

    SDHW 0903AESN

    XDHW 0903AEFN

    SDHT 1204AESNSDHW 1204AESNSDHW 1204AESN-R

    XDHW 1204AEFN

    TCC4

    10TC

    M10

    TCM

    407

    S...

    X...

    S...

    X...

    System A270 - C270 - C272

    Milling

    Insert delivery program

    InsertType,ordering description

    Program see special catalogueTools and inserts for milling No. 126

    Shell end and shank type milling cutter programwith 45 approach angle.

    Close, normal and course pitch Internal coolant supply Finishing insert for sizes 09 and 12 Face milling, chamfering, circular reboring

    and plunging possible Dia. range 16 160 mm

  • 27

    WPHT 0603PDSR-29

    TCC4

    10TC

    M10

    TCM

    407

    A280 system

    Program see special catalogueTools and inserts for milling No. 126

    Insert delivery program

    InsertType,ordering description

    Milling

    90 shell end milling cutter with trigon insert.

    Light cutting / low cutting forces Integrated wiper edge Economical Large chip pockets Dia. range 40 125 mm

  • 28

    SDHW 120508SR

    TCC4

    10TC

    M10

    TCM

    407

    A490 system

    Milling

    Insert delivery program

    InsertType,ordering description

    Program see special catalogueTools and inserts for milling No. 126

    Shell end cutter with 90 approach angle.

    Four efficient cutting edges! Integrated face chamfer Economical, robust Close pitch, internal coolant supply Face and shoulder milling, milling of 90 grooves Dia. range 50 125 mm

  • 29

    TIZIT

    DIN 6535HA

    E06.06.R.04E06.08.R.04E06.10.R.04E06.12.R.06E06.14.R.06E06.16.R.08E06.18.R.08E06.20.R.08

    TCC4

    10TC

    M10

    TCM

    407

    Helimax system

    Milling

    Delivery program

    ToolType,ordering description

    Program see special catalogueTools and inserts for milling No. 126

    End mills manufactured from solid carbide and end millswith brazed helical carbide strip.

    Long and precisely ground peripheral cuttingedge for optimal finishing (milling)

    High rigidity, precise radial run-out Dia. range 6 20 mm

    Special products are available upon request!

  • 30

    RR 0325-330RR 0420-330RR 0520-330RR 0620-330RR 0820-330RR 1020-330RR 1220-330RR 1420-330RR 1620-330RR 1820-330RR 2020-330

    H 21

    2

    D 330+10-0

    D [mm]

    3,254,205,206,208,20

    10,2012,2014,2016,2018,2020,20

    -0 / +0,10

    -0 / +0,25

    -0 / +0,30

    -0 / +0,45

    -0 / +0,55

    Cermet rods, as sintered

    Program see special catalogueHard metal for precision tools No. 147

    With grade H212 very positive cutting edge geometriesare possible, furthermore it is characterised by higher heatresistance and lower tendency to oxidation compared tohard metal.H212 cermet rods from PLANSEE TIZIT for themanufacturers of precision tools close a gap within thematerials offered up to now.

    Delivery program

    RodType,ordering description

    Rods

    Tol.

  • 31

    LDHW

    TCM

    10

    LDHW 15T308SR

    SEKN

    TCM

    10

    SEKN 1203AFSN

    TPKN

    TCM

    10

    TPKN 2204PDSR

    SPKN

    TC

    M10

    SPKN 1203EDSR

    Type,ordering descriptionInsert

    Type,ordering descriptionInsert

    Type,ordering descriptionInsert

    Special inserts

    Type,ordering descriptionInsert

    Milling

  • 32

    HB

    420500 - 850

    1000600

    850 - 10001180680

    1180

    1100

    TCM407TCM407TCM407TCM407TCM407

    vc [m/min]

    340 - 430290 - 340240 - 290320 - 360230 - 280200 - 250250 - 310230 - 330280 - 340210 - 250200 - 260250 - 280

    160 - 200

    280 - 430200 - 270330 - 500180 - 330

    1

    2

    36

    7/89

    1011

    12

    1314

    14

    14

    1415

    1617

    181920

    N/mm

    180260160250130230

    200180

    230-260330

    0,15% C0,15% - 0,45% C 0,45% C

    125

    150-250300180

    250-300350200350200325

    AAAAA

    FFFFF

    RRRRR

    Workpiece material Type of treatment / alloy

    Hard

    ness

    Cutting data values

    Gro

    up

    grey cast ironperlitic / ferriticperlitic / martensitic

    grey cast iron withspheroidal graphite

    ferriticperlitic

    tempered iron

    stainless steel

    annealedquenchedquenchedhardened

    ferritic / martensiticausteniticDuplexmartensitic / austenitic

    non alloyed steelannealedannealedtempered

    low alloyed steelannealedtemperedtempered

    high alloyed steelannealedtempered

    corrosion resistant steelannealedtempered

    ferriticmartensitic

    Turning

    ferriticperlitic

  • 33

    TCM10TCM10TCM10TCM10TCM10

    vc [m/min]

    TCC410TCC410TCC410TCC410TCC410

    vc [m/min]

    vc [m/min]

    vc [m/min]

    280 - 350230 - 270190 - 240260 - 300180 - 230140 - 220160 - 200160 - 200230 - 270170 - 250170 - 240200 - 240

    130 - 160

    220 - 300180 - 230250 - 350160 - 250

    300 - 420280 - 350220 - 320250 - 300180 - 260140 - 200160 - 220100 - 160240 - 350140 - 250200 - 280110 - 250100 - 220100 - 210

    180 - 300150 - 260200 - 330160 - 280

    350 - 600340 - 400180 - 350250 - 360200 - 320150 - 250180 - 280150 - 250300 - 400150 - 260250 - 400180 - 350

    180 - 250

    180 - 400150 - 250200 - 350180 - 320

    400 - 520350 - 400300 - 350400 - 440300 - 360250 - 300310 - 380280 - 400350 - 400260 - 310250 - 320300 - 350

    210 - 250340 - 480260 - 360360 - 520400 - 680230 - 400180 - 320

    TIZIT

    0,1xD

    TIZIT

    fz = 0,02 - 0,05

    Turning TurningIndexable inserts Helimax*

    Milling with

    *TIZIT tip*TIZIT tip*TIZIT tip*TIZIT tip*TIZIT tip

  • 34

    146

    290

    TIZIT

    32 H7

    Standard parts

    Problems / criteria: Surface quality Rz 20m Shape tolerance

    Flatness Parallelism Angularity

    Result: Surface quality achieved Rz 3-6 m The requirements of shape

    tolerance were perfectly fulfilled

    Application data:Vc [m/min] 300ap [mm] 0.25ae [mm] 146fz [mm] 0.09

    Workpiece: Standard partsMaterial: X 45 NiCrMo 4Strength: 600 - 800 N/mm2Machine: Milling machineTools: A 260.20.R.12/029

    SEHW 1204AFSN TCM10

    Problems / criteria: Quantity per cutting edge Maintaining size tolerance Surface quality

    Result: + 35% quantity per cutting edge

    Application data:Vc [m/min] 290ap [mm] 0.04f [mm/rev.] 0.125

    Workpiece: Connecting rodMaterial: GGG 70Strength: 235 - 265 HBMachine: Boring machineTools: Special boring bar

    TCGT 110208EN-SF TCC410

    Practical examples

    Connecting rod

  • 35

    TIZIT

    ZTIZIT

    Z M 3:1

    a=

    20m

    mp

    a = 0,5mme

    22

    18

    f6

    440

    Problems / criteria: Increase of feed rate, at the same time

    manufacturing tolerances are maintained.(Parallelism = 0.01mm to 1000 mm)

    Result:Number of pieces reached

    TIZIT: constantly 50 partsCompetitor: max. 20 parts

    Machining time:TIZIT: 0.43 minCompetitor: 2.21 min

    Application data: TIZIT CompetitorVc [m/min] 250 69ap [mm] 20 20fz [mm] 0.45 0.32

    Workpiece: Intermediate drumMaterial: GG 30Condition: StableMachine: Voest Alpine turn-milling centreTools: TIZIT: E06.20.R.08 TCM10

    Competitor: Solid carbide milling cutter

    Problems / criteria: Dimensional tolerance h6 Vibrations Swarf evacuation Surface quality N6

    Result: The combination of the chip groove -SF

    and grade TCM10 resulted in notableimprovements of dimensionalaccuracy and surface quality.

    Advantage: non conforming materialconsiderably reduced

    Application data:Vc [m/min] 220ap [mm] 1.0 - 1.5f [mm/rev.] 0.10

    Workpiece: ShaftMaterial: 32 CrMOV 12 10Strength: 1200 - 1500 N/mm2Machine: MAHO / GrazianoTools: SDUCR 2020 K11

    DCMT 11T308EN-SF TCM10

    Intermediate drum

    Shaft

  • 172

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    172 E 07.01

    Parent companyPLANSEE TIZIT AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-502 Cutting Tools

    +43 (5672) 600-503 Wear PartsE-Mail: [email protected]: [email protected]://www.plansee.com

    AustriaPLANSEE TIZIT AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-505E-Mail: [email protected]

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    BulgariaINSTRUMENT AGBoulevard Stoletov 157BG-5301 GabrovoTel.: +359 (66) 438-11Fax: +359 (66) 437-42E-Mail: [email protected]

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    GermanyPLANSEE TIZIT GmbHSchtzenstrae 29D-72574 Bad UrachTel.: +49 (7125) 1501-0Fax: +49 (7125) 8594E-Mail: [email protected]

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    FranceSocit PLANSEE TIZIT S.A.R.L.20, Rue LavoisierF-95300 PontoiseTel.: +33 (1) 3433-3180Fax: +33 (1) 3030-9339E-Mail: [email protected]

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    Great BritainPLANSEE TIZIT (UK) Ltd.Cliff LaneGrappenhallWarrington WA4 3JXTel.: +44 (1925) 261-161Fax: +44 (1925) 267-933E-Mail: [email protected]

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    ChinaPLANSEE TIZIT Hong Kong Ltd.Room 1201-1202Hollywood Centre233 Hollywood Rd., Sheung WanHong KongTel.: (+852) 2542-1838Fax: (+852) 2854-3777E-Mail: [email protected]

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    IndiaSiel TIZIT Limited58, Motilal Gupta RoadBarishaIN-700 008 CalcuttaTel.: +91 (33) 447-5435Fax: +91 (33) 447-6472Telex: 021 8142 ihm inE-Mail: [email protected]

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    ItalyTIZIT S.p.APiazza F. Martelli, 7I-20162 MilanoTel.: +39 (02) 6441-111Fax: +39 (02) 6611-6040E-Mail: [email protected]

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    SpainPLANSEE TIZITVa de las Dos Castillas, 9cPortal 2, Bajo BE-28224 Pozuelo (Madrid)Tel.: +34 (91) 351-0609Fax: +34 (91) 351-2813E-Mail: [email protected]

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    USASCHWARZKOPFTECHNOLOGIES Corporation115 Constitution BoulevardFranklin, MA 02038Tel.: +1 (508) 553-3800Fax: +1 (508) 553-3823E-Mail: [email protected]

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