pas ctg tur cer-cermet en
DESCRIPTION
Placas para arranque de virutaTRANSCRIPT
-
Cermets
Machining the bright way
-
2h6
KUNO
Time
Cermets because ...
..... optimum surface finishesare attainable
Advantages of cermets
..... close manufacturing tolerancescan be maintained
..... with correct applicationlong tool life is obtained
-
3Cermets because ...
..... dry machining is no problem
..... subsequent grinding / finishingoperations are no longer required
..... special chip grooves ensurethat during finishingoperation or minimal materialremoval swarf control is optimized
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41931 1956 1962 1968 1974 1981 1990 1994 2000
PLAN
SEE
TITA
NIT
S
TIZI
TF0
5T, F
10T
TIZI
TTC
M05
, TCM
10
TIZI
TTC
C10
TIZI
TTC
M40
7, T
CC41
0
Objective and developmentThe objective to combine the properties of ceramics, such as
hardness resistance to oxidation heat resistance
with the properties of metals, such as
toughness impact strength
in order to create an ideal cutting material, produces cermets.
The goal of the subsequent development was to improve toughness whilst maintaining the positive wear properties.This goal has been achieved, step by step, through many generations of cermet development.
The first tungsten-carbide-free hard metal the first cermet was patented by PLANSEE in the year 1931 (inventors:P. Schwarzkopf and J. Hirschl).This alloy (TiC, Mo2C, Ni [Co,Cr]) was considerably more brittle than the cermets of today, demonstrating erraticperformance due to unsuitable conditions and processes of the time.
Firs
t cer
met
wor
ldwi
de
Firs
t cer
met
wor
ldwi
dew
ith A
l 2O3
coat
ing
Britt
lene
ss
Application safety
Cermets
= PLANSEE TIZIT grade
Cerm
etTy
pe A
TiC-
Mo-
Ni
Cerm
etTy
pe B
TiC-
WC-
Mo-
Ni-C
o
Cerm
etTy
pe C
TiC-
TiN
-TaC
-Mo-
Ni-C
o-W
C
Cerm
etTy
pe D
TiC-
TaC-
WC-
Mo-
Ni-C
o
-
5%
100
80
60
40
20
0WC TiC Ta(Nb)C Co
%
70
50
40
30
10
0WC Ti(C,N) Ta(Nb)C Mo C2
20
60
Co+Ni
The differences compared to conventional hard metal consist primarily in the composition and the special grainstructure of the hard material particles.
The hard material components basically consist of titanium carbonitrideswith a high content of nitrogen and additional carbides of the WC group,Ta(Nb)C, Mo2C, VC. The core - shell structure is typical of the hardparticles of cermets.A metal binder phase of nickel or nickel-cobalt guarantees the desiredadhesion of the carbides, providing a stable grain composition and thenecessary toughness.The most important hard element of the hard metal, namely tungstencarbide, does not exist as free WC in the structure.
Titanium carbonitrides are characterised by their high thermodynamicstability and low tendency to bind with ferrous materials.Essential advantages result from this fact.Similar characteristics are demonstrated by certain coatings.Advantages of these features are minimal diffusion and friction duringuse.
Composition
Hard metal Cermets
Microstructure of a modern cermet usingTCM10 as an example
Structure
max
min
max
min
-
6Production
Cermet production is not notably different from the production of hard metal.
The selected raw materials based on carbide, carbonitride and nitride are milled and spray dried in order to producea granulate that can be pressed.The following pressing and sintering operations result in a compact and hard form. Further finishing operationssuch as grinding, honing and coating then produce a ready for use indexable insert.
Cermets
Compared to hard metal, powder preparation, pressing, sintering and grinding are more complex operations.State-of-the-art processes and production plants represent the basis for high-quality cermets manufactured byPLANSEE TIZIT.
Powder
Pressing
Sintering
Grinding
C e
r m e
t s
H a
r d
m e
t a
l
Precisely defined parameters
Minimum punch / die clearance
HIP sintering for avoidance of porosity
Special grinding process
-
7
-
8TCM407(P10, M05, K05)
TCM10(P15, M10, K10)
Grade descriptionTCM407 / TCM10
Composition:Co/Ni 8,0% ; WC 16,0% ; (Ta,Nb) C 10,0% ;Ti (C,N) rest
Properties:> Maximum heat and wear resistance> Excellent resistance to oxidation> For very high cutting speeds> Ideal for finishing
Composition:Co/Ni 12,2% ; WC 15,0% ; (Ta,Nb) C 10,0%Ti (C,N) rest
Properties:> High heat and wear resistance> Good toughness> For high cutting speeds> Universal application
-
9H212(P15)
TCC410(P10, M10, K05)
Grade descriptionH212 / TCC410
Composition:Co/Ni 15,0% ; Mo2C 10,0% ; (Ta,Nb) C 12,0% ;Ti (C,N) rest
Composition:Co/Ni 12,2% ; WC 15,0% ; (Ta,Nb) C 10,0%Ti(CN) rest
Coating:CVD - Al2O3 multi-layer coatingTiN ; Ti (C,N) ; Ti (C,N)
Layer thickness:6 m
Properties:> Maximum heat and wear resistance> Excellent resistance to oxidation> For very high cutting speeds> Excellent crater resistance
Properties:> Very good heat and wear resistance> Very good toughness> For high cutting speeds> First choice for rotating solid cermet tools
-
10
HW
HC
HT1)
Grade overviewCermets
Table of cutting materials
Reference number Hard metal group
1) These hard metals are also called cermets.
Uncoated hard metal consisting mainly of tungstencarbide (WC)
Uncoated hard metal consisting mainly of titaniumcarbide (TiC) or titanium nitride (TiN) or both
Hard metal as above, but coated
This international standarddefines the designation ofhard cutting materialsincluding hard metals,ceramics, diamond andboron nitride for machiningand describes their primaryarea of application.
DIN ISO 513 (extract)1) Only for solid cermet tools
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11
Characteristics / Advantages
Characteristics AdvantagesLow frictionLow tendency to stick
High surface quality(grinding no longer necessary)
Low thermal conductivity(Cermets 20 40 / HM 60 100)
Dry machiningModerate heating of workpiece
High heat resistance High cutting speedReduced machining time
High performance without coating Honing not necessarySharp cutting edgeBurr-free machining
Long tool life Lower tooling costs
Low flank wear Consistent dimensional accuracyGood repeatability
Adapted chip grooves Swarf control also with small chip sections
Cermets
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12
1. Material
CermetsBasic conditions
Creating adequate basic conditions for cermet machining maximisesbenefits and advantages.
Satisfactory results can be expected with all steel materials (including stainless steels) andductile cast irons (nodular cast iron).
For grey cast irons no clear recommendation can be made.The practical results demonstrate unpredictable performance.
The reasons for this are partly due to the condition of the cast blank but also to the specialstructure of grey cast iron. Perlitic castings as well as those with a high ferrite content are notparticularly suitable for cermets.In this situation notable improvement can be achieved with coated cermets.
Cermets are less suitable / not recommended for non ferrous metals (aluminium, brass, etc.),heat resistant alloys (Inconel, etc.), titanium and hardened steels.The upper limits of component hardness amount to approx. 52 - 54 HRC, above whichcutting edge stability becomes a factor in successful application.
2. Workpieces
The workpieces should have a minimum material allowance and be free of scale, cavities orinclusions.Severe interrupted cuts and unstable conditions make the application of cermets difficult.
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13
0 0,25 0,5 0,75 1,0 1,25 1,5
0,05 0,1 0,15 0,2 0,25 0,3 0,35
0 100 200 300 400 500 600
ap
f
vc
3. Machine / workpiece clamping
High rigidity, which guarantees vibration-free machining, allows the potential of cermets tobe fully utilised.
4. Cutting data
The example of turning shows that themajority of cutting depths is below 1.5 mm.The frequency of the optimum allowance of0.5 mm is evident (one dot correspondsto one practical test).The feed rates are concentrated in the areaof 0.1 0.25 mm/ rev.
Successful applications with cutting depthsand feed rates beyond specified are ratherunusual exceptions. With reference tocutting speed, cermets are not particularlysensitive.
With their low tendency to stick they aresuitable for both the low vc-range (e.g. withreboring) and high speeds for fine / finishturning of large parts.
Concerning the cutting speed, the materialused must be taken into consideration.Information can be found in the tables ofcutting data values (pages 32-33).
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14
-CF
Maxilock N
-SF
Maxilock S
-SMF
-TFQ
5. Chip grooves
Cermets
Due to their specific field of application cermets require adapted chip grooves and cuttingedge design that meet the specification required for successful cermet application.A cutting edge only moderately honed together with a ground flank guarantee the necessaryedge quality for finishing. Fine chips are formed safely and evacuated without problems fromthe cutting zone.
InsertChip groove code
CharacteristicsInsert type
Application area
1.) Insert with as sintered periphery Inexpensive insert
2.) Insert with ground periphery Close tolerance Precise cutting edge
Method Material
Fine machiningturning
Steel Stainless steels Ductile cast irons
All surfaces ground Maximum precision Negative chamfer
for stable cutting edge
Mediummachiningmilling
Steel Stainless steels Ductile cast irons
Milling
Insert with ground periphery Close tolerance Precise cutting edge
Very fine andfine machiningturning
Steel Stainless steels Ductile cast irons
Insert with as sintered periphery Inexpensive insert
Fine and mediummachiningturning
Steel Stainless steels Ductile cast irons
Insert with as sintered periphery Wiper edge Masterfinish effect
Mediummachiningturning
Light roughing
Steel Stainless steels Ductile cast irons
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15
f [mm]
a[m
m]p
4
6
0,20
2
0,4 0,60,1 0,3 0,5 0,7
3
5
1 -SMF-SMF-SM-SM-SF
-SMF
-SF
-SMF
-SF
-SM
-SF
-SM
-SF-TFQ
-S
-SF
-S
-SF
-S
-SF
-S
-SF
-S
-SF
-S
-SF
-S
-SF
-S
-SF-FN -S
-SF-FN -S
-SFFN -S
-SF-FN -S
-SFN -S
-SF-FN -S
-SFFN -S
-SFN -S
-SFN -S
-SFFN -S
-SF-FN -S
-SFN -S
-SFN -S
-SFFN -S
-SFN -S
-SFN -S
-SFN-CF
a[m
m]p
f [mm]
4
6
0,20
2
0,4 0,60,1 0,3 0,5 0,7
3
5
1 -TFQ-SMF-SMF-SMF-S-S-S-S-CF -S-CF -S-CF -S-CF -S-CF -S-CF -S-CF -S-CF -S-CF-FN -SM-CF-FN -SM-CFN -SM-CFFN -S-CF-FN -S-CF-FN -SM-CFN -S-CFN -S-CFFN -S-CFN -S-CFFN -S-CF-FN -S-CFN -S-CFN -S-CFN -S-CFFN -S-CFN-SF
a[m
m]p
f [mm]
4
6
0,20
2
0,4 0,60,1 0,3 0,5 0,7
3
5
1 -CF-CF-CF-CF-CF-CF-CF -TFQ-SF
-CF-SF
-CF-SF
-CF-SF
-CF-SF
-CF-SF
-CF-SF
-CF-SF
-CF-SF
-FN-CF-SF
FN-CF-SF
FN-CF-SF
FN-CF-SF
N-CF-SF
FN-CF-SF
FN-CF-SF
N-CF-SF
N-CF-SF
FN-CF-SF
FN-CF-SF
N-CF-SF
N-CF-SF
FN-CF-SF
N-CF-SF
N-CF-SF
N -SMF
-CF
-SF
-SMF
a[m
m]p
f [mm]
4
6
0,20
2
0,4 0,60,1 0,3 0,5 0,7
3
5
1 -CF-CF-CF-SF
-CF-SF
-CF-SF
-CF-SF
-CF-SF
-FN-CF-SF
FN-CF-SF
FN-CF-SF
FN-CF-SF
FN-CF-SF
FN-CF-SF
FN-CF-SF
FN-CF-SF
FN -SMF-CF-SF
N -SMF-CF-SF
N -S-SMF-CF-SF
N -SM-SMF-CF-SF
N -S-SMF-CF-SF
N -SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -SM-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-CF-SF
N -S-SMF-TFQ
-TFQ
ap: 0,05 - 2,0 mmf: 0,05 - 0,2 mm
ap: 0,05 - 2,5 mmf: 0,05 - 0,25 mm
ap: 0,05 - 2,5 mmf: 0,08 - 0,3 mm
ap: 0,5 - 4,0 mmf: 0,1 - 0,6 mm
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16
TIZIT
Cermets are suitable for machining methods in which relatively small chip sections areevacuated, which can be due to the method itself or the selection of cutting parameters.
6. Machining methods
Suitable grade: TCM407/TCM10/TCC407 Suitable grade: TCM10
Turning Milling
The machining methods are important when choosing the cermet grade.For milling exclusively tough grades with an adequate cutting edge design are applied.
Suitable grade: TCM10 Suitable grade: TCM10
Parting Threading
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17
Cermets
Correct Wrong
Conventional approach No drawing cuts
Preroughing following the profile precisely Variation in depths of cut
Several cuts One cut
Numerous rules for application can be deducted from practical experience. Respecting themthe probability of successful application is high.
7. Application recommendations
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18
TIZIT TIZIT
Correct Wrong
Dry milling Wet milling
Tangential exit 90 exit
Cooling only with small chip sections(apmax < 0.5 / fmax < 0.2)
Cooling with roughing
Cermets
-
19
Correct Wrong
Max. 0.25 mm depth of cut Large approach
Continuous cut Interrupted cut
Cooling possible(fmax
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20
CNGG 120404EN-CFCNGG 120408EN-CFCNMG 120404EN-CFCNMG 120408EN-CFCNMG 120412EN-CFCNMG 120408EN-TFQCNMG 120412EN-TFQ
TCC4
10TC
M10
TCM
407
DNMG 110404EN-CFDNMG 110408EN-CFDNMG 110412EN-CFDNMG 150604EN-CFDNMG 150608EN-CFDNMG 150612EN-CF
Maxilock N tooling system
Turning
Insert delivery program
InsertType,ordering description
Program see special catalogueTool holders for turning and boringNo. 90, in preparation No. 176
The tried and tested lever lock creates a safe connectionbetween insert and tool holder. Simply loosen the clampingelements to be able to take the insert off the seat so thatthen a new cutting edge can be used.The insert has an inclination of 6 in the holder (axial andradial) which creates the correct clearance angle for thenegative insert.
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21
TNMG 160404EN-CFTNMG 160408EN-CFTNMG 160412EN-CF
TCC4
10TC
M10
TCM
407
WNMG 060404EN-CFWNMG 060408EN-CFWNMG 060408EN-TFQWNMG 080408EN-CFWNMG 080408EN-TFQWNMG 080412EN-CF
InsertType,ordering description
Insert delivery program
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22
CCGT 060202EN-SFCCGT 060204EN-SFCCGT 09T302EN-SFCCGT 09T304EN-SFCCGT 09T308EN-SFCCGT 120404EN-SFCCGT 120408EN-SFCCMT 060204EN-SMFCCMT 09T304EN-SMFCCMT 09T308EN-SMFCCMT 120404EN-SMF
TCC4
10TC
M10
TCM
407
Maxilock S tooling system
Turning
Insert delivery program
InsertType,ordering description
Program see special catalogueTool holders for turning and boringNo. 90, in preparation No. 176
The centre screw guarantees a safe connection of theinsert with the tool holder. Chip evacuation is nothindered by obstructive clamping elements.Due to the neutral insert position the effectively availablerake angle is identical with the rake angle of the insert.
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23
DCGT 070201EN-SFDCGT 070202EN-SFDCGT 070204EN-SFDCGT 11T302EN-SFDCGT 11T304EN-SFDCGT 11T308EN-SFDCMT 070202EN-SMFDCMT 070204EN-SMFDCMT 11T304EN-SMFDCMT 11T308EN-SMF
SCGT 09T304EN-SFSCGT 09T308EN-SFSCMT 09T304EN-SMFSCMT 09T308EN-SMF
TCGT 110202EN-SFTCGT 110204EN-SFTCGT 110208EN-SFTCGT 16T304EN-SFTCGT 16T308EN-SFTCMT 110204EN-SMFTCMT 110208EN-SMFTCMT 16T304EN-SMFTCMT 16T308EN-SMF
VCGT 110201EN-SFVCGT 110302EN-SFVCGT 110304EN-SFVCGT 160404EN-SFVCGT 160408EN-SFVCMT 110304EN-SMFVCMT 160404EN-SMFVCMT 160408EN-SMF
TCC4
10TC
M10
TCM
407
InsertType,ordering description
Insert delivery program
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24
RDHX 0802MOSN
RPHX 10T3MOSN
RPHX 1204MOSN
TCC4
10TC
M10
TCM
407
System A251 - C251
Milling
Insert delivery program
InsertType,ordering description
Program see special catalogueMaximill A251 / C251 No. 153
Shell mill and shank type milling cutterswith button inserts.
Form-locked insert indexing Internal coolant supply Face milling, milling of clearance faces
with particularly high feed rates Dia. range 20 125 mm
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25
SEHW 1204AFSN
SDHT 1204AESNSDHW 1204AESN
XDHW 1204AEFN
WPHT 0603PDSR-29
SDHW 120508SR
SDHW 0903AESN
XDHW 0903AEFN
TCC4
10TC
M10
TCM
407
7818029
7818037
7818039
7818031
7818041
S...
X...
S...
X...
A260 system
CartridgeType,ordering description
Program see special catalogueTools and inserts for milling No. 126
The cartridge milling tool with the new dimensionconcerning the number of variations and flexibility.
A standard basic body for all cartridge styles Three adjustment possibilities for axial run-out Possibility to combine roughing and
finishing cartridge Dia. range 80 400 mm
Cartridges and insert delivery program
Insert
Milling
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26
SDHW 0903AESN
XDHW 0903AEFN
SDHT 1204AESNSDHW 1204AESNSDHW 1204AESN-R
XDHW 1204AEFN
TCC4
10TC
M10
TCM
407
S...
X...
S...
X...
System A270 - C270 - C272
Milling
Insert delivery program
InsertType,ordering description
Program see special catalogueTools and inserts for milling No. 126
Shell end and shank type milling cutter programwith 45 approach angle.
Close, normal and course pitch Internal coolant supply Finishing insert for sizes 09 and 12 Face milling, chamfering, circular reboring
and plunging possible Dia. range 16 160 mm
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27
WPHT 0603PDSR-29
TCC4
10TC
M10
TCM
407
A280 system
Program see special catalogueTools and inserts for milling No. 126
Insert delivery program
InsertType,ordering description
Milling
90 shell end milling cutter with trigon insert.
Light cutting / low cutting forces Integrated wiper edge Economical Large chip pockets Dia. range 40 125 mm
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28
SDHW 120508SR
TCC4
10TC
M10
TCM
407
A490 system
Milling
Insert delivery program
InsertType,ordering description
Program see special catalogueTools and inserts for milling No. 126
Shell end cutter with 90 approach angle.
Four efficient cutting edges! Integrated face chamfer Economical, robust Close pitch, internal coolant supply Face and shoulder milling, milling of 90 grooves Dia. range 50 125 mm
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29
TIZIT
DIN 6535HA
E06.06.R.04E06.08.R.04E06.10.R.04E06.12.R.06E06.14.R.06E06.16.R.08E06.18.R.08E06.20.R.08
TCC4
10TC
M10
TCM
407
Helimax system
Milling
Delivery program
ToolType,ordering description
Program see special catalogueTools and inserts for milling No. 126
End mills manufactured from solid carbide and end millswith brazed helical carbide strip.
Long and precisely ground peripheral cuttingedge for optimal finishing (milling)
High rigidity, precise radial run-out Dia. range 6 20 mm
Special products are available upon request!
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30
RR 0325-330RR 0420-330RR 0520-330RR 0620-330RR 0820-330RR 1020-330RR 1220-330RR 1420-330RR 1620-330RR 1820-330RR 2020-330
H 21
2
D 330+10-0
D [mm]
3,254,205,206,208,20
10,2012,2014,2016,2018,2020,20
-0 / +0,10
-0 / +0,25
-0 / +0,30
-0 / +0,45
-0 / +0,55
Cermet rods, as sintered
Program see special catalogueHard metal for precision tools No. 147
With grade H212 very positive cutting edge geometriesare possible, furthermore it is characterised by higher heatresistance and lower tendency to oxidation compared tohard metal.H212 cermet rods from PLANSEE TIZIT for themanufacturers of precision tools close a gap within thematerials offered up to now.
Delivery program
RodType,ordering description
Rods
Tol.
-
31
LDHW
TCM
10
LDHW 15T308SR
SEKN
TCM
10
SEKN 1203AFSN
TPKN
TCM
10
TPKN 2204PDSR
SPKN
TC
M10
SPKN 1203EDSR
Type,ordering descriptionInsert
Type,ordering descriptionInsert
Type,ordering descriptionInsert
Special inserts
Type,ordering descriptionInsert
Milling
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32
HB
420500 - 850
1000600
850 - 10001180680
1180
1100
TCM407TCM407TCM407TCM407TCM407
vc [m/min]
340 - 430290 - 340240 - 290320 - 360230 - 280200 - 250250 - 310230 - 330280 - 340210 - 250200 - 260250 - 280
160 - 200
280 - 430200 - 270330 - 500180 - 330
1
2
36
7/89
1011
12
1314
14
14
1415
1617
181920
N/mm
180260160250130230
200180
230-260330
0,15% C0,15% - 0,45% C 0,45% C
125
150-250300180
250-300350200350200325
AAAAA
FFFFF
RRRRR
Workpiece material Type of treatment / alloy
Hard
ness
Cutting data values
Gro
up
grey cast ironperlitic / ferriticperlitic / martensitic
grey cast iron withspheroidal graphite
ferriticperlitic
tempered iron
stainless steel
annealedquenchedquenchedhardened
ferritic / martensiticausteniticDuplexmartensitic / austenitic
non alloyed steelannealedannealedtempered
low alloyed steelannealedtemperedtempered
high alloyed steelannealedtempered
corrosion resistant steelannealedtempered
ferriticmartensitic
Turning
ferriticperlitic
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33
TCM10TCM10TCM10TCM10TCM10
vc [m/min]
TCC410TCC410TCC410TCC410TCC410
vc [m/min]
vc [m/min]
vc [m/min]
280 - 350230 - 270190 - 240260 - 300180 - 230140 - 220160 - 200160 - 200230 - 270170 - 250170 - 240200 - 240
130 - 160
220 - 300180 - 230250 - 350160 - 250
300 - 420280 - 350220 - 320250 - 300180 - 260140 - 200160 - 220100 - 160240 - 350140 - 250200 - 280110 - 250100 - 220100 - 210
180 - 300150 - 260200 - 330160 - 280
350 - 600340 - 400180 - 350250 - 360200 - 320150 - 250180 - 280150 - 250300 - 400150 - 260250 - 400180 - 350
180 - 250
180 - 400150 - 250200 - 350180 - 320
400 - 520350 - 400300 - 350400 - 440300 - 360250 - 300310 - 380280 - 400350 - 400260 - 310250 - 320300 - 350
210 - 250340 - 480260 - 360360 - 520400 - 680230 - 400180 - 320
TIZIT
0,1xD
TIZIT
fz = 0,02 - 0,05
Turning TurningIndexable inserts Helimax*
Milling with
*TIZIT tip*TIZIT tip*TIZIT tip*TIZIT tip*TIZIT tip
-
34
146
290
TIZIT
32 H7
Standard parts
Problems / criteria: Surface quality Rz 20m Shape tolerance
Flatness Parallelism Angularity
Result: Surface quality achieved Rz 3-6 m The requirements of shape
tolerance were perfectly fulfilled
Application data:Vc [m/min] 300ap [mm] 0.25ae [mm] 146fz [mm] 0.09
Workpiece: Standard partsMaterial: X 45 NiCrMo 4Strength: 600 - 800 N/mm2Machine: Milling machineTools: A 260.20.R.12/029
SEHW 1204AFSN TCM10
Problems / criteria: Quantity per cutting edge Maintaining size tolerance Surface quality
Result: + 35% quantity per cutting edge
Application data:Vc [m/min] 290ap [mm] 0.04f [mm/rev.] 0.125
Workpiece: Connecting rodMaterial: GGG 70Strength: 235 - 265 HBMachine: Boring machineTools: Special boring bar
TCGT 110208EN-SF TCC410
Practical examples
Connecting rod
-
35
TIZIT
ZTIZIT
Z M 3:1
a=
20m
mp
a = 0,5mme
22
18
f6
440
Problems / criteria: Increase of feed rate, at the same time
manufacturing tolerances are maintained.(Parallelism = 0.01mm to 1000 mm)
Result:Number of pieces reached
TIZIT: constantly 50 partsCompetitor: max. 20 parts
Machining time:TIZIT: 0.43 minCompetitor: 2.21 min
Application data: TIZIT CompetitorVc [m/min] 250 69ap [mm] 20 20fz [mm] 0.45 0.32
Workpiece: Intermediate drumMaterial: GG 30Condition: StableMachine: Voest Alpine turn-milling centreTools: TIZIT: E06.20.R.08 TCM10
Competitor: Solid carbide milling cutter
Problems / criteria: Dimensional tolerance h6 Vibrations Swarf evacuation Surface quality N6
Result: The combination of the chip groove -SF
and grade TCM10 resulted in notableimprovements of dimensionalaccuracy and surface quality.
Advantage: non conforming materialconsiderably reduced
Application data:Vc [m/min] 220ap [mm] 1.0 - 1.5f [mm/rev.] 0.10
Workpiece: ShaftMaterial: 32 CrMOV 12 10Strength: 1200 - 1500 N/mm2Machine: MAHO / GrazianoTools: SDUCR 2020 K11
DCMT 11T308EN-SF TCM10
Intermediate drum
Shaft
-
172
/1W
e re
serv
e th
e rig
ht to
mak
e te
chni
cal c
hang
es fo
r pro
duct
impr
ovem
ent.
172 E 07.01
Parent companyPLANSEE TIZIT AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-502 Cutting Tools
+43 (5672) 600-503 Wear PartsE-Mail: [email protected]: [email protected]://www.plansee.com
AustriaPLANSEE TIZIT AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-505E-Mail: [email protected]
= Sales Cutting Tools
BulgariaINSTRUMENT AGBoulevard Stoletov 157BG-5301 GabrovoTel.: +359 (66) 438-11Fax: +359 (66) 437-42E-Mail: [email protected]
= Sales Cutting Tools
GermanyPLANSEE TIZIT GmbHSchtzenstrae 29D-72574 Bad UrachTel.: +49 (7125) 1501-0Fax: +49 (7125) 8594E-Mail: [email protected]
= Sales Cutting Tools
FranceSocit PLANSEE TIZIT S.A.R.L.20, Rue LavoisierF-95300 PontoiseTel.: +33 (1) 3433-3180Fax: +33 (1) 3030-9339E-Mail: [email protected]
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Great BritainPLANSEE TIZIT (UK) Ltd.Cliff LaneGrappenhallWarrington WA4 3JXTel.: +44 (1925) 261-161Fax: +44 (1925) 267-933E-Mail: [email protected]
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ChinaPLANSEE TIZIT Hong Kong Ltd.Room 1201-1202Hollywood Centre233 Hollywood Rd., Sheung WanHong KongTel.: (+852) 2542-1838Fax: (+852) 2854-3777E-Mail: [email protected]
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IndiaSiel TIZIT Limited58, Motilal Gupta RoadBarishaIN-700 008 CalcuttaTel.: +91 (33) 447-5435Fax: +91 (33) 447-6472Telex: 021 8142 ihm inE-Mail: [email protected]
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ItalyTIZIT S.p.APiazza F. Martelli, 7I-20162 MilanoTel.: +39 (02) 6441-111Fax: +39 (02) 6611-6040E-Mail: [email protected]
= Sales Cutting Tools
SpainPLANSEE TIZITVa de las Dos Castillas, 9cPortal 2, Bajo BE-28224 Pozuelo (Madrid)Tel.: +34 (91) 351-0609Fax: +34 (91) 351-2813E-Mail: [email protected]
= Sales Cutting Tools
USASCHWARZKOPFTECHNOLOGIES Corporation115 Constitution BoulevardFranklin, MA 02038Tel.: +1 (508) 553-3800Fax: +1 (508) 553-3823E-Mail: [email protected]
= Sales Cutting Tools