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GEBP4963JANUARY 2003

PartsManual5-Tine Orange Peel GrappleHGA1-Up (Work Tool)

Product and Dealer InformationNote: For product identification plate locations, see the section “Product Identification Information” in theOperation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:

MEMORANDA

TABLE OF CONTENTS 5Name Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 6

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GRAPPLE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . .HEAD GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . . .LINK GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . . .SHELL GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . 15

FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . 16HOUSING GP-GRAPPLE . . . . . . . . . . . . . . . . . . 16

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 17CYLINDER & LINES GP . . . . . . . . . . . . . . . . . . 17CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . 18GRAPPLE GP-HYDRAULIC . . . . . . . . . . . . . . . . 20LINES GP-CONNECTING . . . . . . . . . . . . . . . . . . 21ROTATOR GP-HYDRAULIC . . . . . . . . . . . . . . . . 24

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 27LUBRICATION GP . . . . . . . . . . . . . . . . .. . . . . . . . 27

12

101011

6 GENERAL INFORMATION

1. WORK TOOL IDENTIFICATION

Caterpillar Work Tools are identified by Serial Numbers(S/N).

Caterpillar dealers need all of these numbers todetermine accurate parts identification.

2. ORDERING PARTS

Quality Caterpillar replacement parts are available fromCaterpillar dealers throughout the world. Their partsinventories are up to date and include all parts normallyrequired to protect your investment in Caterpillar WorkTools. Dealers may offer repair kits or remanufacturedparts to allow selection of the most effective repairalternative for a particular situation. When orderingparts, your order should specify the quantity, partnumber, part name, and the serial number of the worktool for which the parts are needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the specific Work Tool. The informationelements are organized alphabetically by part nameand secondarily by part number within each majorsection of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginningof the manual. The TOC lists each section of themanual with a complete list of all information elementsorganized as they appear in the manual. Page numbersare provided for quick reference to detailed partsidentification illustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

6. INDEX

The index located near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

7. PART NUMBER INDEX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

8. CAPTIONS

Captions located at the top of each page of aninformation element identify the part number and partname along with additional descriptive information.S/N information found in each caption should be usedto select correct information for a specific work tool.Field replacement options, identification of optionalattachment components, and where used ("part of")information is also provided.

The first line of a caption is shown in larger type fontto indicate the beginning of an information element.Captions for additional pages that may be requiredto illustrate an information element will be shown instandard type font and will include the term (contd.).

9. NON-SERVICED PARTS

In some instances it is necessary to displaynon-serviced parts that are a link to a lower levelserviceable consist lists. These non-serviced partnumbers are shown in italic type indicating that theyare not available.

GENERAL INFORMATION

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspondto numbers used in the associated graphic(s). Analphabetic suffix may be added to a reference numberto identify lower level consist items. Numbers shown inthe Graphic Ref column refer to the graphic numberidentifier displayed in the lower left corner of eachillustration. The Graphic Ref number may be used incombination with the item Ref No to determine thecorrect part number. There may be intentional omissionof a Ref No in a consist list as information is updatedto reflect the latest serviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are alsoused to show where to reconnect illustrations that havebeen separated.

13. ABBREVIATIONS AND SYMBOLS

O.D. – Outside DiameterI.D. – Inside DiameterA – Not Part Of This GroupB – Use As RequiredC – Change From Previous TypeD – Order By The MeterE – Order By The CentimeterF – Not ShownG – Order By The InchI – See Hose Fabrication GuideM – Metric PartR – Remfg Part May Be AvailableY – Separate IllustrationZ – Not Serviced Separately

NOTE:

Continuing improvement and advancement of productdesign may cause changes to your work tool whichmay not be included in this publication. Whenever aquestion arises regarding your Caterpillar product orthis publication, please consult your Caterpillar dealerfor the latest available information.

7

GENERAL INFORMATION8

INDEXName Page Name Page

CCYLINDER & LINES GP . . . . . . . . . . . . . . . . . . . . . . . 1 7

CYLINDER GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 1 8

GGRAPPLE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0GRAPPLE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 2 0

HHEAD GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . 2

HOUSING GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . . . 1 6

LLINES GP-CONNECTING . . . . . . . . . . . . . . . . . . . . . 21

23LINK GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2

1314

RROTATOR GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 24

25

SSHELL GP-GRAPPLE . . . . . . . . . . . . . . . . . . . . . . . . . 1 5

9

WORK TOOLS222-3803 GRAPPLE AR

S/N: HGA1-108

SMCS-6307 i01653392

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

Y 222-3804 1 GRAPPLE GP-HYDRAULIC 18Y 215-6685 1 HEAD GP-GRAPPLE 11Y 222-3805 1 LUBRICATION GP 27

Y-SEPARATE ILLUSTRATION

<END>

10

WORK TOOLS215-6685 HEAD GP-GRAPPLE

S/N: HGA1-108

SMCS-6307 i01822134

NOTEREFNO

GRAPHICREF PART NUMBER QTY

PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

1 1 5W-2817 1 FITTING-GREASE2 1 145-4078 6 LOCKWASHER3 1 174-4473 2 PIN-SPRING4 1 215-6687 1 HEAD AS5 1 215-6688 1 BUSHING6 1 216-8311 6 BOLT-SOCKET HEAD

GRAPHIC #1 g00930539

11

WORK TOOLS212-3872 LINK GP-GRAPPLE

S/N: HGA1-108AN ATTACHMENT

SMCS-6307 i01708852

NOTEREFNO



SEEPAGE

1 1 095-0865 1 PIN-COTTER2 1 215-6729 1 WASHER3 1 215-7054 1 PIN4 1 215-7058 1 LINK AS-GRAPPLE5 1 215-7516 1 NUT6 1 215-7059 1 PIN AS7 1 7Y-3110 1 WASHER (17X65X6MM THK)

M 8 1 7X-2552 1 BOLT (M16X2X30MM)M-METRIC PART


12



SMCS-6307 i01708847

NOTEREFNO



SEEPAGE

1 1 095-0865 1 PIN-COTTER2 1 215-6729 1 WASHER3 1 215-7054 1 PIN4 1 215-7063 1 LINK AS-GRAPPLE5 1 215-7516 1 NUT


13



SMCS-6307 i01708856

NOTEREFNO



SEEPAGE

1 1 095-0865 1 PIN-COTTER2 1 215-6729 1 WASHER3 1 215-7054 1 PIN4 1 215-7060 1 LINK AS-GRAPPLE5 1 215-7516 1 NUT6 1 215-7062 1 PIN AS7 1 7Y-3110 1 WASHER (17X65X6MM THK)

M 8 1 7X-2552 1 BOLT (M16X2X30MM)M-METRIC PART


14

WORK TOOLS215-6706 SHELL GP - GRAPPLE

S/ N: HGA1- 108

S MCS - 6307 i 01776321

NOTEREFNO



SEEPAGE

1 1 215- 6707 1 S HE L L AS1 216- 3829 1 TI P

M 2 1 7Y- 5260 2 BOL T ( M20X2. 50X170MM)3 1 145- 4078 2 L OCKWAS HE R

M 4 1 188- 2720 2 L OCKNUT5 1 216- 3830 1 COVE R AS

M- ME TRI C PART

GRAPHI C #1 g00879592

15

FRAME AND BODY220-7042 HOUSING GP - GRAPPLE

S/N: HGA1-108

SMCS-6307 i01822114

NOTEREFNO



SEEPAGE

1 1 5W- 2817 15 FI TTI NG- GREASE2 1 159-1119 10 LOCKWASHER3 1 159-1121 5 LOCKWASHER4 1 220-8030 1 HOUSING AS

Y 5 1 220-7049 1 CYLINDER & LINES GP 176 1 215-6696 5 PIN AS7 1 215-6698 5 WASHER8 1 215-6699 5 PIN9 1 215-6701 5 PLATE-LOCK

10 1 215-6703 5 PIN11 1 215-6704 5 PLATE-LOCK12 1 215-6705 10 COVER13 1 215-7514 5 LOCKNUT14 1 216-2121 10 BUSHING

M 15 1 8C-6789 5 SCREW-HEX SOCKETM 16 1 8T-4190 5 BOLT (M16X2X25MM)M 17 1 8T-4192 10 BOLT (M12X1.75X25MM)

M-METRIC PARTY-SEPARATE ILLUSTRATION

GRAPHIC #1 for reference only g00930528

16

HYDRAULIC SYSTEM220-7049 CYLINDER& LINES GP

S/N: HGA1-108

SMCS-5057, 5362 i01706809

NOTEREFNO



SEEPAGE

1 1 159-1118 5 LOCKWASHER2 1 197-7334 2 SEAL

Y 3 1 215-6708 5 CYLINDER GP-HYDRAULIC 184 1 215-6710 1 DISTRIBUTION AS5 1 221-8308 10 HOSE AS6 1 221-8496 20 ADAPTER AS

1 162-2254 1 SEALM 7 1 8T-4195 5 BOLT (M10X1.5X30MM)

M-METRIC PARTY-SEPARATE ILLUSTRATION

GRAPHIC #1 For reference only g00879189

17

HYDRAULIC SYSTEM215-6708 CYLINDERGP - HYDRAULIC

S/N: HGA1-108

SMCS-5362 i01781090

NOTEREFNO



SEEPAGE

1 1 220-3592 1 ORIFICE AS2 1 220-3594 1 CYLINDER AS3 1 220-3595 1 ROD4 1 220-3596 1 PISTON5 1 220-3597 1 HEAD

J 6 1 220-3598 1 RING-BACKUPJ 7 1 220-3599 1 RINGJ 8 1 221-2322 1 SEAL-WIPERJ 9 1 221-2323 2 RING-WEARJ 1 0 1 221-2325 1 SEAL-WIPERJ 1 1 1 221-2326 1 SEAL ASJ 1 2 1 221-2330 1 SEAL-O-RINGJ 1 3 1 221-2331 2 RING-WEARJ 1 4 1 221-2332 1 SEAL ASJ 1 5 1 222-3760 2 SEALM 16 1 6V-9327 2 SETSCREW-SOCKET

17 1 8T-0333 2 BEARING18 1 8T-9599 2 RING-RETAINING

AVAILABLE REPAIR KIT(S):J 215-6711 1 KIT-SEAL

J- KIT MARKED J INCLUDES PART(S) MARKED JM- METRIC PART

18

HYDRAULIC SYSTEM215-6708 CYLINDER GP- HYDRAULIC (contd. ) i 01781090

GRAPHI C #1 g00924502

19

HYDRAULIC SYSTEM222-3804 GRAPPLE GP-HYDRAULIC

S/N: HGA1-108

S MCS - 6307 i 01674541

NOTEREFNO



SEEPAGE

Y 1 1 215- 6689 1 ROTATOR GP- HYDRAUL I C 24Y 2 1 215- 6692 1 HOUS I NG GP- GRAPPL E 16Y 3 1 215- 6706 4 S HE L L GP- GRAPPL E 15

Y- S E PARAT E I L L US T RAT I ON

GRAPHI C #1 g00865015

20

HYDRAULIC SYSTEM215-7790 LINES GP-CONNECTING

S/N: HGA1-108F OR US E WI T H MAT E RI AL HANDL E R

AN ATTACHME NT

S MCS - 5057 i 01698105

NOTEREFNO



SEEPAGE

1 1 2T- 3001 4 F L ANGE - S PL I T2 1 7X- 2608 2 F L ANGE - ADAPTE R

I 3 1 133- 6146 2 HOS E ASI 4 1 215- 8248 2 HOS E AS

5 1 3K- 0360 2 S E AL - O- RI NG6 1 4J - 0522 2 S E AL - O- RI NG7 1 6V- 8398 4 S E AL - O- RI NG8 1 6V- 8639 2 CONNE CTOR9 1 6V- 9746 4 S E AL - O- RI NG

10 1 7M- 8485 2 S E AL - O- RI NGM 11 1 8T- 4194 8 BOL T ( M12X1. 75X50MM)

12 1 8T- 4223 8 WAS HE R- HARD ( 13. 5X25. 5X3MM THK)13 1 9X- 6643 2 ADAPTE R

I - S E E HOS E F ABRI CATI ON GUI DEM- ME TRI C PART

21

HYDRAULIC SYSTEM215- 7790 L I NE S GP- CONNE CTI NG (contd. ) i 01698105

GRAPH IC #1 For reference only g00878697

22

HYDRAULIC SYSTEM218-2750 LINES GP-CONNECTING

S/N: HGA1-108AN ATTACHME NT

S MCS - 5057 i 01689797

NOTEREFNO



SEEPAGE

1 1 8U- 6213 2 CONNE CTOR2 1 114- 9149 2 F I TTI NG- COUPL I NG

I 3 1 133- 6146 2 HOS E ASI 4 1 218- 9826 2 HOS E AS

5 1 1P- 3702 2 S E AL - RE CTANGUL AR6 1 6V- 8397 4 S E AL - O- RI NG7 1 6V- 9746 2 S E AL - O- RI NG8 1 8T- 4121 8 WAS HE R- HARD ( 11X21X2. 5MM THK)

M 9 1 8T- 4182 8 BOL T ( M10X1. 5X45MM)10 1 8T- 9403 4 F L ANGE - HAL F

I - S E E HOSE F ABRICATION GUIDEM- ME TRIC PART

GRAPH I C #1 For reference only g00871069

23

HYDRAULIC SYSTEM215-6689 ROTATOR GP - HYDRAULIC

S/ N: HGA104- 108

S MCS - 6326 i 01827779

NOTEREFNO



SEEPAGE

1 1 155- 8994 2 ADAPTE R AS( E ACH I NCL UDE S )

1 6V- 8398 1 S E AL - O- RI NG1 155- 9644 1 S E AL

2 1 159- 1121 8 L OCKWAS HE R3 1 174- 4473 2 PI N- S PRI NG4 1 177- 3005 2 ADAPTE R AS

( E ACH I NCL UDE S )1 6V- 9746 1 S E AL - O- RI NG1 163- 3343 1 S E AL

Y 5 1 215- 6690 1 ROTATOR GP- HYDRAUL I C 25C 6 1 223- 8990 8 BOL T- S OCKE T HE AD

7 1 6V- 9830 2 CAP AS8 1 6V- 9832 2 CAP AS

C- CHANGE F ROM PRE VI OUS TYPEY- S E PARAT E I L L US T RAT I ON

GRAPHI C #1 g00924470

24

HYDRAULIC SYSTEM215-6690 ROTATOR GP - HYDRAULIC

S / N: HGA1- 108

S MCS - 6326 i 01781068

NOTEREFNO



SEEPAGE

1 1 6V- 9498 2 WAS HE R- HARD2 1 7I - 2789 2 WAS HE R3 1 9X- 0558 1 BE ARI NG AS4 1 215- 7055 1 HOUS I NG- MOTOR5 1 215- 7057 1 PL ATE - DI S TRI BUTOR6 1 216- 2168 1 HE AD- MOTOR7 1 216- 2169 1 HOUS I NG- ROTOR8 1 217- 4996 1 PL ATE9 1 217- 4997 1 S HAF T

10 1 217- 8651 1 RI NG11 1 217- 8652 1 ROTOR12 1 217- 8653 2 S PRI NG13 1 217- 8654 12 S PRI NG14 1 217- 8655 1 NUT15 1 217- 8656 2 VAL VE16 1 217- 8657 2 VAL VE17 1 217- 8658 4 PL UG18 1 217- 8659 1 KI T- S E AL19 1 218- 7069 2 S CRE E N- F I L TE R20 1 219- 0419 1 BE ARI NG AS21 1 219- 6916 10 BOL T22 1 220- 3165 2 S CRE W23 1 220- 3166 3 S CRE W24 1 223- 7261 2 VAL VE25 1 6T- 5545 2 DOWE L

25

HYDRAULIC SYSTEM215- 6690 ROTATOR GP- HYDRAUL I C (contd. ) i 01781068

GRAPHI C #1 g00924685

26

SERVICE EQUIPMENT AND SUPPLIES222-3805 LUBRICATION GP

S/N: HGA1-108

S MCS - 7405, 7557 i 01725280

NOTEREFNO



SEEPAGE

1 1 150- 8896 1 F I L M- S YMBOL ( L I F T)2 1 159- 8035 5 F I L M- WARNING ( CRUS H POI NT)3 1 159- 8036 1 F I L M- WARNING4 1 161- 4130 1 PL ATE - IDE NTIF ICATION

GRAPHI C #1 g00889777

27

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