parts manual - doosan portable power

PARTS MANUAL

LIGHT TOWER

Doosan Infracore Portable Power 1293 Glenway DriveStatesville, N.C. 28625www.doosanportablepower.com

Book: 22902456 Revision G (7/10)

LIGHTSOURCE (C13)LIGHTSOURCE HA (C14) LIGHTSOURCE B (D47)LIGHTSOURCE C (D56)LIGHTSOURCE (D92)LIGHTSOURCE (D98)

Doosan purchased Bobcat Company from Ingersoll-Rand Company in2007. Any reference to Ingersoll-Rand Company or use of trademarks,service marks, logos, or other proprietary identifying marks belongingto Ingersoll-Rand Company in this manual is historical or nominativein nature, and is not meant to suggest a current affiliation betweenIngersoll-Rand Company and Doosan Company or the products ofeither.

Revised (01-13)

TABLE OF CONTENTSParts Book

TITLE PAGEParts List

General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Drawbar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Drawbar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Drawbar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Running Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Running Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Generator and Mounting - Serial Code: D47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Generator and Mounting - Serial Code: D47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Generator and Mounting - Serial Code: D56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Generator Internal Parts - Serial Code: D56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Radiator - Serial Code: D92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Fuel Tank and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Fuel Tank and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Battery and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Instrument / Control Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Ballast Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Tower Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Tower Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Frame and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Frame and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Wiring Diagram - Prior to S/N: 403504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Wiring Diagram - Prior to S/N: 403504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Wiring Diagram - After S/N: 403504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Wiring Diagram - After S/N: 403504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Wiring Diagram - Serial Code D98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Lamp / Socket Assembly - Prior to S/N: 407952 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Lamp / Socket Assembly - Prior to S/N: 407952 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Lamp / Socket Assembly - From S/N: 407952 to 408213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Lamp / Socket Assembly - From S/N: 407952 to 408213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Lamp / Socket Assembly - After S/N: 408213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Lamp / Socket Assembly - After S/N: 408213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Lights and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Electric Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Electric Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Middle Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Top Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

1

Parts Book

2

Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll Rand branded parts for your unit.

Doosan Infracore Portable Power can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.

Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult local yellow pages or visit: www.dooasnportablepower.com.

Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

Parts List

5

General Arrangement

22902458_006_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923407 Jack, Outrigger 2B 54518758 Coupler 1 2”C 36923654 Winch 1D 36923183 Door 2E 22501217 Optical Assembly 4 Prior to S/N: 407952

23084932 Optical Assembly 4 Between S/N’s: 407952 & 408213

46496907 Optical Assembly 4 After S/N: 408213F 36884948 Bottle, Coolant 1G 36881100 Tank, Fuel 1H 36073542 Tire & Wheel Assembly 2

AB

C

D

E

F

G

H

6

General Arrangement

22902458_007_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923266 Drawbar 1B 54462353 Decal, Panel 1C 36877579 Fender 1D 23137276 Shield, Heat 1E 36870020 Pin 1F 36923662 Handle, Winch 2 9”

A

B

C

D

E

F

7

Drawbar Assembly

22902458_008_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54518758 Hitch, Dual, Standard 1 2” Ball, 2.5” PintleB 36923290 Coupler 1 2” BallC 35605187 Pintle, 3 Position 1 3” PintleD 36509073 Coupler, 3 Position 1 2” Ball

35370469 Coupler, 3 Position 1 2 5/16” BallE 54399506 Bracket, Coupler 3 Position 1F 35376094 Screw 2 M16 - 2.0 X 120G 96701750 Nut (2 per Screw) 4 M16 - 2.0H 36923241 Spacer 2J 95935003 Washer 4K 35304047 Nut 2 M12 - 1.75

Continued.....

E

H

J

K

L

M

N

P

Q

R

S

A8

A8

A9

A10

A7

T

U

V

P

W

Y

Z

A1

A2

A3 A4 A5 A6

A

B

C

D

G

F

8

Drawbar Assembly

22902458_009_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

L 22144521 Chain & Hook Assembly 2M 96721527 Screw (Prior to S/N: 384829) 1 M12 - 1.75 X 120

96727896 Screw (After S/N: 384829) 1 M12 - 1.75 X 110N 96721550 Screw 1 M12 - 1.75 X 160P 36923415 Jack Assembly 1Q 36923266 Drawbar 1R 95953998 Screw 1 7/8” - 9 X 4-1/2”S 95935060 Nut 1 7/8” - 9T 36787398 Level 1U 36881886 Nut 3 M8 - 1.25V 36923654 Winch, Manual 1W 36889608 Screw 3 M8 - 1.25 X 25

.....Continued

E

H

J

K

L

M

N

P

Q

R

S

A8

A8

A9

A10

A7

T

U

V

P

W

Y

Z

A1

A2

A3 A4 A5 A6

A

B

C

D

G

F

9

Drawbar Assembly

22902458_010_05/06_A


Y 36923407 Jack, Outrigger 2Z 92368687 Screw 2 M6 - 1.0 X 14

A1 36848224 Pin 2A2 22876379 Running Gear 1A3 36073542 Tire & Wheel Assembly 2A4 22246268 Tire 1A5 35292986 Wheel 2A6 35282565 Stem, Valve 1A7 36923662 Handle, Winch 1 9”A8 35279025 Screw 8 M8 - 1.25 X 20A9 36796068 Tube, Mounting 1A10 22382949 Bracket, Support 1

E

H

J

K

L

M

N

P

Q

R

S

A8

A8

A9

A10

A7

T

U

V

P

W

Y

Z

A1

A2

A3 A4 A5 A6

A

B

C

D

G

F

10

Running Gear Assembly

22902458_011_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22885073 Cap 2B 35315274 Nut, Wheel 10C 22885057 Nut, Spindle 2D 22885065 Pin, Cotter 2E 22884993 Cone, Bearing Inner 2F 22885032 Hub Assembly 2G 22884985 Seal, Grease 2H 22884977 Beam, Axle 1J 22885115 Nut, U-Bolt 8K 22885099 Plate, Tie 2L 22885123 Spring, Double Eye 2M 22885107 U-Bolt 4

Continued.....

A

B

C

D

EF

G

H

J

K

U

L

M

N

P

Q

N

S

T

V

R

P

Z

Z

W

11

Running Gear Assembly

22902458_012_05/06_A


N 22888291 Bolt, Front 6 9/16” - 18 X 3 1/2”P 22888309 Nut, Top Lock 6 9/16” - 18Q 22885156 Shackle 4R 22885081 Stud, Wheel 4 9/16” - 18 X 3”S 22885008 Cup, Bearing Inner 2T 22885016 Cone, Bearing Outer 2U 22885024 Cup, Bearing Outer 2V 22885040 Washer 2W 22885081 Stud 10

A

B

C

D

EF

G

H

J

K

U

L

M

N

P

Q

N

S

T

V

R

P

Z

Z

W

12

Generator and Mounting - Serial Code: D47

22902458_013_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35273366 Nut 1 M10 - 1.5B 36899037 Washer 1C 36875565 Isolator, 250 lb 1D 35279025 Screw 5 M8 - 1.25 X 20E 96730411 Screw 1 M10 - 1.5 X 60F 22389381 Generator 1 6KWG 22515753 Relief, Strain 1H 95067864 Screw 6 5/16” - 18 X 3/4”J 95920674 Screw 8 3/4” - 16 X 1”K 22389373 Support, Generator 1L 36888915 Connector, Strain Relief 1

Parts Not Illustrated22819031 Kit, Capacitor 22.5 uF 122819007 Instructions 1

Continued.....

A

B

CD

E

F

HJ

K

D

13


22902458_013_05/06_A


Parts Not Illustrated

22819023 Capacitor 222891857 Block, Terminal 122891790 Bearing, NDE 122891808 Kit, Diode 122891816 Bolt, Rotor 122891824 Cover, Top 122891832 Cap, End 122891840 Fan 1

A

B

CD

E

F

HJ

K

D

14


22902458_013_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35273366 Nut 1 M10 - 1.5B 36899037 Washer 1C 36875565 Isolator, 250 lb 1D 35279025 Screw 5 M8 - 1.25 X 20E 96730411 Screw 1 M10 - 1.5 X 60F 22810618 Generator 1 6KWG 36888915 Connector, Strain Relief (Not Shown) 1H 95067864 Screw 6 5/16” - 18 X 3/4”J 95920674 Screw 8 3/4” - 16 X 1”K 22809313 Support, Generator 1

A

B

CD

E

F

HJ

K

D

15

Generator Internal Parts - Serial Code: D56

22902458_013_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 23278906 Seal, Rear 1B 23278914 Bracket, NDE 1C 23278922 Bracket, DE 1D 23278989 Plates, Disc Ring 3E 23278963 Diodes 2F 23278997 Capacitor 1G 46543104 Board, Terminal (Not Shown) 1H 23278955 Bearing, Rear 1J 23279037 Support, Diode Heat Sink 1K 23278930 Rotor Assembly 1L 23278971 Bolt, Cover Stay 1M 23279060 Cover, Top (Not Shown) 1N 23276052 Hook, lifting 1P 23279003 Band, Closing 1Q 23279011 Flange, Interchangable 1R 23279029 Stator, Wound 1S 23279045 Nut, Cable Gland 1T 23278948 Fan 1

A

N

L

B

H

J

E

K

T

D

Q

C

R

PF

S

N

16

Engine Assembly

22902458_014_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35273366 Nut 2 M10 X 1.5B 36899037 Washer 2C 36875565 Isolator, 250 lb 2D 35225077 Clamp, Support 1E 35279025 Screw 4 M8 - 1.25 X 20F 96730411 Screw 2 M10 - 1.50 X 60G 36898096 Screw 6 M6 -1.0 X 20H 36868727 Guard, Fan 1J 36871614 Bracket, Mounting 1K 36898104 Nut 6 M6 - 1.0L 22258446 Muffler 1

Continued.....

A

B

R

C

E

F

G

G

H J

K

K

M

L

N

P T U

DN

S

V

W

17

Engine Assembly

22902458_015_05/06_A


M 22439889 Engine, Kubota Tier 2 1 Serial Code: C1322439897 Engine, Kubota Tier 2 1 Serial Code: C1423173198 Engine, Kubota Tier 4 1 Serial Code: D47, D5646546461 Engine, Kubota Tier 4 1 Serial Code: D9246553988 Engine, Kubota Tier 4 1 Serial Code: D98

N 35296342 Clamp 2P 36884948 Bottle, Coolant 1Q 35363498 Hose 32”R 35273366 Washer 2S 92368687 Screw (Fan to Guard) 2 M6 - 1.0 X 14T 35179025 Screw 2 M8 - 1.25 X 25U 36881886 Nut 2 M8 - 1.25V 46541504 Bracket, Engine Mount 2W 46551868 Screw 8 M10 - 1.25 X 30

Continued.....

A

B

R

C

E

F

G

G

H J

K

K

M

L

N

P T U

DN

S

V

W

18

Engine Assembly

22902458_016_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESParts Not Illustrated .....Continued

X 36870574 Filter, Engine OilY 36870566 Filter, Engine FuelZ 22173561 Filter, Engine Air Complete

A1 36890135 Element, Air FilterA2 36878379 Switch 12 PSIA3 36868479 Switch, Water Temp.A4 44004539 Kit, SolenoidA5 36888170 AlternatorA6 36888501 Engine FanA7 23350549 Harness, EngineA8 46553992 Harness, Engine Serial Code: D98

Continued.....

A

B

R

C

E

F

G

G

H J

K

K

M

L

N

P T U

DN

S

V

W

19

Engine Assembly

22902458_017_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESParts Not Illustrated .....Continued

A9 36888477 Radiator Bottom HoseB1 36888485 Hose ClampB2 36888493 Fan Belt Prior to S/N: 383711B3 15908098 Fan Belt After S/N: 383711B4 22986517 StarterB5 36888451 Radiator Prior to S/N: 383711B6 22988885 Cap, Radiator Prior to S/N: 383711B7 23083405 Radiator, Aluminum After S/N: 383711B8 23084338 Cap, Radiator After S/N: 383711B9 36888469 Radiator Top HoseC1 22988885 Cap, Radiator Prior to S/N: 383711C2 23084338 Cap, Radiator (for Aluminum Radiator) After S/N: 383711

A

B

R

C

E

F

G

G

H J

K

K

M

L

N

P T U

DN

S

V

W

20

Radiator - Serial Code: D92

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 46545695 Radiator Assy 12 46548715 Cap, Radiator 13 46541579 Hose, Radiator - Lower 14 46541561 Hose, Radiator - Upper 15 46548152 Clamp, Hose 46 46542171 Bracket, Radiator 47 92398130 Screw 4 M8 - 1.25 X 208 36881886 Nut 4 M8 - 1.259 36898096 Screw 13 M6 - 1.0 X 20

10 36898104 Nut 10 M6 - 1.011 46546032 Guard, Radiator 112 46547295 Bracket, Radiator Guard 113 92368687 Screw 1 M6 - 1.0 X 14

1

2

3

45

7

8

9

10

11

12

6

13

21

Fuel Tank and Piping

22902458_018_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881100 Tank, Fuel 1B 36885564 Cap, Fuel Tank 1C 35385111 Gasket 1D 95916532 Screw 5E 36792828 Cover 1F 35361849 Gasket 1G 35363498 Hose 1 4”H 36845493 Filter, Inline 1J 35363498 Hose 1 24”K 35384577 Bushing 2L 35363498 Hose 1 30”M 35296342 Clamp 10

Continued.....

A

B

D E F

G

H

J

N

LQ

R

S

S

S

T

U

V W

X

R

Q

C

P

K

22

Fuel Tank and Piping

22902458_019_05/06_A


N 35282078 Hose 1 24”P 35392307 Fuel Tank Pipe Assembly 2Q 36881886 Nut 1 M8 - 1.25R 22260905 Strap, Top 1S 35279025 Screw 4 M8 - 1.25 X 20T 36923274 Bracket, Filter 1U 36870566 Filter, Engine Fuel 1V 36889608 Screw 2 M8 - 1.25 X 25W 36881886 Nut 2 M8 - 1.25X 22262315 Strap, Vertical 1

Parts not Illustrated35384593 Elbow, Barbed

A

B

D E F

G

H

J

N

LQ

R

S

S

S

T

U

V W

X

R

Q

C

P

K

23

Battery and Mounting

22902458_021_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923282 J-Bolt 2B 22246797 Battery 600CCA 1 12 V

36844975 Battery 1000CCA (Optional) 1 12VC 36892685 Cable, Negative 1 37”D 36853257 Angle 1E 35516582 Cable, Positive 1 48”F 95923298 Nut 2G 36853265 Washer, Plastic 2H 35578194 Strap, Ground (Not Illustrated) 1

A

C

D

B

E

F

G

24

Instrument / Control Panel Assembly

22902458_022_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35371772 Breaker, Circuit 1 20 AMPB 54462353 Decal, Panel 1C 36841245 Hourmeter 1D 36786457 Switch, Key 1

35385533 Key 1E 36883825 Light, Low Fuel (Not Shown) 1F 35371798 Receptacle 1G 36848752 Receptacle, Twist-LOC 1H 36875953 Breaker, Circuit 1 25 AMPJ 35337435 Switch, Toggle 4K 36923084 Cover, Control Panel 1

HG

F

A

DB

C

J

K

25

Ballast Box Assembly

22902458_023_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923068 Box, Ballast 1B 36923076 Bracket, Capacitor 1C 36888683 Capacitor 4D 36883791 Ballast 4E 36923050 Bracket, Ballast Box 1F 36797652 Screw, Tapping 17 M6 -1 .0 X 12G 36878361 Relay 1F 35279025 Screw, Tapping 1 M8 - 1.25 X 20G 36878361 Relay - Serial Code: D98 1H 35279025 Screw, Tapping - Serial Code: D98 1 M8 - 1.25 X 20

B

C

D

E

A

F

F

F

F

GH

26

Tower Brackets

22902458_025_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36869246 Pin, Clevis 2B 95928867 Pin, Cotter 2C 36783009 Pulley 2D 36885614 Support, TowerPivot 1E 36923258 Support, Tower 1F 36885549 Spring, Flat 1G 36869253 Pin 2H 35271170 Bolt 1J 36786218 Cable, Pin 3

Continued.....

E H

G

N

GA

BC

D

CB

A

J

J

N

M U

L

K

F

K

PQ

SR

R

T

27

Tower Brackets

22902458_026_05/06_A


K 36843282 Rivet 3L 36870020 Pin 1M 36885697 Rest, Tower 1N 36794170 Pin, Spring 1P 36880995 Screw 2Q 36879195 Nut 2R 95935011 Washer 1S 36881886 Nut 2 M8 - 1.25T 95928321 Washer 1U 35279025 Screw, Tapping 4 M8 - 1.25 X 20

E H

G

N

GA

BC

D

CB

A

J

J

N

M U

L

K

F

K

PQ

SR

R

T

28

Frame and Enclosure

22902458_027_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923209 Frame 1B 36923142 Panel, Front 1C 36923233 Support, Front Panel 1D 36877579 Fender 2E 96739313 Screw (L.H. Fender only) 5 M6 - 1.0 X 14F 36898104 Nut (L.H. Fender only) 5 M6 - 1.0G 92368687 Screw, Tapping (R.H. Fender only) 5 M6 - 1.0 X 14H 22369052 Panel, L.H. Side 1J 36923183 Door 2K 36923225 Panel, R.H. Side (Prior to S/N: 388770 ) 1

23137284 Panel, R.H. Side (After S/N : 388770) 1L 36923175 Hinge 2M 36843282 Rivet 30N 36923167 Roof 1P 22267579 Panel, Rear 2

Continued.....

C

BK

A

JX

D

PN

L

K

J

U

SQ

R

T

V

W

E F G

M

X

29

Frame and Enclosure

22902458_028_05/06_A


Q 95923298 Nut 4R 36772028 Washer, Nylon 4S 35607837 Spring 4T 36923134 Bracket, Door Bolt 1U 35607829 Eyebolt 4V 22253470 Shield, Heat (Prior to S/N: 388717) 1

23137276 Shield, Heat (After S/N: 388717) 1W 35279025 Screw (Prior to S/N: 384249) 3 M8 - 1.25 X 20

35300771 Screw (After S/N: 384249) 3 M6 - 1.0 X 20X 54627617 Guard, Door Edge 4 24”Y 35279025 Screw 37 M8 - 1.25 X 20Z 36880995 Screw 4 M10 - 1.5 X 30

A1 36879195 Nut 4 M10 - 1.5

C

BK

A

JX

D

PN

L

K

J

U

SQ

R

T

V

W

E F G

M

X

30

Decal Location

22902458_029_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54568787 Decal, Improper Operation 1B 54630033 Decal, Operating Instructions 1C 36534667 Decal, General Data 1D 54568803 Decal, Collapsing Jack Stand 1E 54604921 Decal, Towing Notice 1F 54369806 Decal, Engine Wiring Diagram 1G 54369814 Decal. Generator Wiring Diagram 1H 36524304 Decal, Line Up Arrows 1J 54604947 Decal, Ultra Violet Radiation 1K 54604913 Decal, Ball Hitch 1L 36524353 Decal, Standard Straight 1M 54605027 Decal, Hazardous Voltage 1N 54568753 Decal, Combustible Gas 1P 54604962 Decal, Radiator Hot Fill 1

L

H

J

E

D

N

KA

B

C

M

F

G

P

Q

31

Decal Location

22902458_031_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22471114 Decal, 3 Part Warning 1B 54625207 Decal, ISO Diesel Fuel 1C 54568761 Decal, Hot Pressurized Fluid 1D 36531564 Decal, Tower Operating Instructions 1E 36529824 Decal, Lifting Instructions 1F 54568779 Decal, Rotating Fan 1G 22743843 Decal, Tire Load 1H 23241045 Decal, VIN 1J 46492542 Decal, IR Logo 22” 1K 46492559 Decal, IR Logo 24” 2L 46497400 Decal, Doosan 8” Logo 2M 46542270 Decal, Lightsource Model Number 2

A

D

E

C

F

B

H

G

K

L

J

M

32

Wiring Diagram - Prior to S/N: 403504

22902458_034_09/06_B

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

B

B

ATTE

RY

CB

W

INCH

CIR

CUIT

BRE

AKER

(OPT

ION)

FUI

ENG

INE

FUSE

G0

ALT

ERNA

TOR

GP

GLO

W P

LUGS

h

HOU

RMET

ERL2

L

OW F

UEL

LAM

P (O

PTIO

N)

MI

ST

ARTE

R M

OTOR

PSI

OIL

PRE

SSUR

E SW

ITCH

R1

FUE

L SH

UTDO

WN

RELA

Y (O

PTIO

N)

S1

MAI

N SW

ITCH

S2

LOW

FUE

L SW

ITCH

(OPT

ION)

SV1

FU

EL S

OLEN

OID

TS1

W

ATER

TEM

PERA

TURE

SW

ITCH

U2

ELE

CTRI

C W

INCH

SYS

TEM

(OPT

ION)

S111

1111 0

GP

W

R/0

R/Y

GRP2

7E2 SV

1FU

ELSO

LENO

ID(A

)

N

PH

(+)

( )

GR

h

GOM

1(S

T)R/

Y

BB

R

(B)

R/Y

2,13

4,14

5 P2

P2

(50)

(19)

(AC)

(30)

P2 1.15

RFU

IR/

WR/

WR/

W

R/Y

R1 (30)

(87)

R1(8

6) (85)

S2

(C)

(B)

P2 6

P/GR

P212

PSI

TS1

P2 8

PP4

L2

R/GR

P/G

P2 1

0

P29 P/R

D1

(B+)

(IG)

P2R/

B

P23

KUBO

TA

P211

E1

N

P

GR

33

Wiring Diagram - Prior to S/N: 403504

22902458_035_09/06_B


CB1

C

IRCU

IT B

REAK

ER CB

2

CIR

CUIT

BRE

AKER

C1

4

BAL

LAST

CAP

ACIT

OR

C5

G

ENER

ATO

R CA

PACI

TOR

G1

G

ENER

ATO

R

T1

4

BAL

LAST

TRA

NSFO

RMER

S1

4

LIG

HT S

WIT

CH

SB

1

SO

CKET

OUT

LET

BOX

(LIG

HT)S

SK

1 4

S

OCK

ET O

UTLE

T (L

IGHT

)S

SK

5 6

S

OCK

ET O

UTLE

T (P

OW

ER)

G1

T5T8(T

4)(T

2,T3

)(T

1)

P1 1,4

3,6

2,5

GND

G

GG

GW

G

R B

LINE

25A

CB1

R B

BR

(L2/

Y)

SK5

SK6

(N)

G

W

(G)

(L1)

(G)

(L1/

X)

240V

30A

120V

20A

GFC

1CB2 RR

B

R

S1 S2 S3 S4

BL O Y R

120V

T1 T2 T3 T4

W W W COM

M

W120V

120V

120V

C1 C2 C3 C4

P3 1 2 3 4 7,8

(5)

(6)

BL O Y R

SB1

(1)

(2)

(3) (4)

B W G B W G B W G B W G

SK1

SK2

SK3

SK4(G

)

(G)

(G)

(G)

W G

W G

C5W

L1 L2

COM

M

COM

M

COM

M

LINE

120/

240V

34

Wiring Diagram - After S/N: 403504

22902458_034_09/06_B


B -

BA

TT

ER

Y -

22246797

CB

- W

INC

H C

IRC

UIT

BR

EA

KE

R -

36850402

H-

HO

UR

ME

TE

R -

36841245

L2 -

LO

W F

UE

L L

AM

P (

OP

TIO

N )

- 3

6883825

PS

I =

OIL

PR

ES

SU

RE

SW

ITC

H -

36878379

RI -

FU

EL S

HU

TD

OW

N R

ELA

Y (

OP

TIO

N )

36878361

SI -

MA

IN S

WIT

CH

- 3

6786457

S2 -

LO

W F

UE

L S

WIT

CH

( O

PT

ION

) -

22278865

TS

1 -

WA

TE

R T

EM

PE

RA

TU

RE

SW

ITC

H -

36868479

U2 -

ELE

CT

RIC

WIN

CH

- 3

6878056

EN

GIN

E W

IRIN

G H

AR

NE

SS

- 2

2220347

CO

NT

RO

L P

AN

EL

HA

RN

ES

S -

543

64

86

4 (

60

HZ

UN

ITS

)C

ON

TR

OL

PA

NE

L H

AR

NE

SS

- 2

21

11

08

2 (

ES

A 5

0 H

Z U

NIT

S )

50 H

Z O

NLY

EM

- E

ME

RG

EN

CY

ST

OP

- 3

6883809

D1 -

VO

LT

AG

E D

IRE

CT

ING

DIO

DE

- 3

5376169

35

Wiring Diagram - After S/N: 403504

22902458_035_09/06_B


CB1

C

IRCU

IT B

REAK

ER CB

2

CIR

CUIT

BRE

AKER

C1

4

BAL

LAST

CAP

ACIT

OR

C5

G

ENER

ATO

R CA

PACI

TOR

G1

G

ENER

ATO

R

T1

4

BAL

LAST

TRA

NSFO

RMER

S1

4

LIG

HT S

WIT

CH

SB

1

SO

CKET

OUT

LET

BOX

(LIG

HT)S

SK

1 4

S

OCK

ET O

UTLE

T (L

IGHT

)S

SK

5 6

S

OCK

ET O

UTLE

T (P

OW

ER)

G1

T5T8(T

4)(T

2,T3

)(T

1)

P1 1,4

3,6

2,5

GND

G

GG

GW

G

R B

LINE

25A

CB1

R B

BR

(L2/

Y)

SK5

SK6

(N)

G

W

(G)

(L1)

(G)

(L1/

X)

240V

30A

120V

20A

GFC

1CB2 RR

B

R

S1 S2 S3 S4

BL O Y R

120V

T1 T2 T3 T4

W W W COM

M

W120V

120V

120V

C1 C2 C3 C4

P3 1 2 3 4 7,8

(5)

(6)

BL O Y R

SB1

(1)

(2)

(3) (4)

B W G B W G B W G B W G

SK1

SK2

SK3

SK4(G

)

(G)

(G)

(G)

W G

W G

C5W

L1 L2

COM

M

COM

M

COM

M

LINE

120/

240V

36

Wiring Diagram - Serial Code D98


B B

M1

(B)(ST

)R/

Y

GO

(B+)

(1G)

R

P23

P211R/O

RP2 1,1

5(30

)S1

(AC) (19)

(50)

P2 5 P2 2,13

P2 4,14

R/W

GP

WR/Y

R/W

PS1

TS1

P/G

P P2-8

PP4

(87)

R1

(30)

GR

GR

(+) (-)

P212 N

GR

P2-7

SV1 N

P2-1

0

R/G

R

(86)

R1(85

)

P/GR

P2-6 (C

)

(A)N

S2(B)P/R

P29

L2

R/W

CB

U2H

KEY

B - B

ATTE

RY CB

- W

INCH

CIR

CUIT

BREA

KER

(OPT

ION)

FP -

ELEC

TRIC

FUE

L LIF

T PU

MP FU

1 - E

NGIN

E FU

SE FU

2 - E

LECT

RIC

FUEL

LIFT

PUM

P FU

SE G

O -

ALTE

RNAT

OR

GP

- GLO

W P

LUGS

H - H

OUR

MET

ER

DI -

VOLT

AGE

DIRE

CTIN

G DI

ODE

L2 -

LOW

FUE

L LAM

P (O

PTIO

N) M

1 - S

TART

ER M

OTOR

PS1

- OIL

PRE

SSUR

E SW

ITCH

R1 -

FUEL

SHU

TDOW

N

RE

LAY (

OPTIO

N) R2

- EL

ECTR

IC F

UEL L

IFT

PUMP

REL

AY S1

- MA

IN S

WIT

CH S2

- LO

W F

UEL S

WIT

CH (O

PTIO

N)

SV1

- FUE

L SO

LENO

ID TS

1 - W

ATER

TEM

PERA

TURE

SWITC

H U2

- EL

ECTR

IC W

INCH

SYST

EM (O

PTIO

N)

1 0 11 111

R/Y

FU1

AB

CA

D1

ENGI

NE W

ITH

ELEC

TRIC

FUE

L LIF

T PU

MP

R2

4

(85)

(30)

5(87

)(86

)

21

FU2

AB

RR/

W

NN

m (-)

(+)

FP

B

37

Lamp / Socket Assembly - Prior to S/N: 407952

22902458_037_05/06_A

B

C

D

E

F

H

J

K

L

M

S

T

U

W

A1

A3 A5 A6

A4

Q

X

Y

G

N P R

V

Z A2

A

FACE VIEW OF MALE

12 3

A7

38

Lamp / Socket Assembly - Prior to S/N: 407952

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22515480 Clamp, Band Assembly 1 18”B 22515498 Screw 1 8 - 32 X 1 1/4”C 22515506 Nutsert 1 8 - 32D 22515514 Clamp, Band Left Angle Bracket 1E 22515522 Clamp, Band Right Angle Bracket 1F 22515530 Gasket, Lens 1 18.5”G 22515548 Lens, Glass 1 18.5”H 22515555 Relfector, Dimpled 1J 36847747 Lamp, MH 1 1000WK 22515571 Brace, Lamp 2L 22515589 Gasket, Reflector Housing 1M 22515597 Screw 4 10 - 24 X 5/8”N 22515605 Rivet, Aluminium 2 1/8” X 3/16”P 22515613 Ring, Reflector 1Q 22515621 Screw 2 8 - 32 X 3/8”R 22515639 Bracket, Socket 1S 22515647 Insulator, Lamp Holder 1T 22515654 Socket, Mogul 1U 22515662 Screw 2 8 - 32 X 7/8”V 22515670 Plate, Heat Sink 1W 22515688 Casting, Aluminium 1X 22515696 BLT 2 1/2” - 13 X 1 1/4”Y 22515704 Handle, Adjustment 2Z 22515712 Washer, External Tooth 2 1/2”

A1 22515720 Trunnion, Galvanized 1A2 22515738 Washer, Lock 2A3 36779346 Cord, Quick Connect 1 54”A4 22333215 Cord 1A5 22515761 Nut, Wire 2A6 22515779 Sleeve, Fiberglass 3 3”A7 22501217 Lamp Assembly, Complete 1

39

Lamp / Socket Assembly - From S/N: 407952 to 408213

22902458_037_05/06_A

B

W

H

G

R

V

A3

A4

Y

M

A5

A6

N

P

QU

A2T X

C

E

D

A1

J KL

A7

A8

A

Lamp / Socket Assembly - From S/N: 407952 to 408213

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 23084965 Lamp 1B 23168685 Housing, Base 1C 23168693 Frame, Top 1D 23168701 Lens, Glass 1E 23177348 Gasket, Lens 1F 23177355 Gasket, Top Frame 1G 23177363 Clip, Lens 8H 23177371 Cover, Lens Clip 8J 23177389 Brace, Lamp 1K 23177397 Socket, Mogul 5kv 1L 23177405 Gasket, Mogul Socket 1M 23177413 Base, Reflector 1N 23177421 Reflector, Lamp Side 1P 23177439 Reflector, Side 1Q 23177447 Bracket, Socket 1R 23177454 Washer, Rubber Frame Top 4S 23177470 Pin, Hinge 2T 23177553 Washer, Star 3 #8U 23177561 Washer, Flat 1V 23177587 Screw 4W 23177603 Screw 8X 23177629 Screw 2Y 23177637 Screw 2Z 23177645 Screw 1

A1 23177686 Yoke, Trunnion 1A2 23177694 Screw 3A3 23177702 Washer, Star 2A4 23177710 Washer, Locking 2A5 23177728 Screw, 3A6 23177736 Screw 2A7 23177751 Handle, Adjustment 2A8 23084932 Lamp Assembly, Complete 1

41

Lamp / Socket Assembly - After S/N: 408213

22902458_037_05/06_A

Aim up at least 20 degrees

20C SA

A B C D

E F GH

J

K L M N

PQ

RST

U VW

X Y

ZA1 A2

A3A4

A5K

P

A6

A7

A8 A9 B1 B2B3

B4

B5

B6

B7

B8

B9

42

Lamp / Socket Assembly - After S/N: 408213

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 46497236 Screw 4B 46497228 Washer, Flat 4C 46497210 Washer, Rubber 4D 46497202 Frame, Top 1E 46497194 Gasket, Lens 1F 46497186 Lens, Glass 1G 23177371 Cover, Lens Clip 8H 23177371 Clip, Lens 8J 46497178 Screw 8K 46497160 Screw 8L 46497152 Reflector, Lamp Side 1M 46497145 Reflector, Main 1N 49497137 Reflector, Side 1P 46497129 Screw 3Q 46497111 Bracket, Socket 1R 23177397 Socket, 5kv 1S 46497103 Screw 2T 46497095 Connector, Wire 2U 46497087 Sleve, Fiberglass 3V 46497079 Screw 1W 46497061 Washer, Star 1X 46497053 Spring, Strain Relief 1Y 46497046 Pad, Insulation 1Z 46497038 Gasket, Insulated Pad 1

A1 46497020 Joint, Threaded, W/Bushing, Ring and Nut 1A2 46497012 Cable 1A3 46497004 Spring, Lamp 1A4 46496998 Brace, Lamp 1A5 46496980 Washer, Flat 1A6 46496972 Housing, Base 1A7 46496964 Gasket, Top Frame 1A8 46496956 Washer, Rubber 2A9 23177702 Washer, Star 2B1 46496949 Yoke, Trunion 1B2 23177751 Handle, Adjustment 1B3 23177710 Washer, Spring 2B4 23177694 Screw 2B5 46496931 Label, Aiming 1B6 46497657 Decal, CSA/UL Approval 1B7 23084965 Lamp, 1000W 1B8 46496923 Sheet, Instruction, Flood Lamp 1B9 46496907 Lamp Assembly, Complete 1

43

Lights and Mounting

22902458_024_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95923363 Nut 1 3/4” - 10B 36779346 Cord with Plug (Not Shown) 1C REF Lamp Assembly 4D 95995478 Screw 4 3/4” - 10 X 4”E REF Trunnion 1F 22333215 Cord 1G 36885838 Box, Junction 1H 36885945 Cover 1J 36779346 Cord, 3-Wire (Junction Box) 4K 95935011 Washer 2 3/4”

A

C

E

D

F

G H

J

K

K

B

44

Electric Winch Assembly

22902458_039_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881548 Bracket, Solenoid Mounting 1B 22451702 Relay, Electric Winch (2 Per Winch) 4C 36898096 Screw 4 M6 - 1.0 X 20D 36876803 Sensor, Proximity 2E 36769503 Terminal 4F 36898104 Nut, Hex 4 M6 - 1.0G 95962734 Rivet 6H 35300771 Screw 2 M6 - 1.0 X 20J 54418306 Bracket, Magnet 1K 36876746 Sensor, Magnet 1

Continued.....

B

C

D E F

G H

J

K

L

N

P

Q

R

S

T

U

V

W

G

C

M

F

45

Electric Winch Assembly

22902458_040_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 36878056 Winch, 12 Volt (Mount 1 ea on Drawbar & Tower) 2 .....ContinuedM 36889608 Screw 6 M8 - 1.25 X 25N 36881886 Nut 6 M8 - 1.25P 95928867 Pin, Cotter 1Q 36869246 Pin, Clevis 1R 36783009 Pulley 1S 36850402 Breaker, 70amp Circuit 1T 36794204 Switch, Toggle 2U 54413885 Bracket, Winch Switch 1V 95942496 Screw 2 #6 - 32 X 0.188W 54412804 Decal, Electric Winch 2X 36888774 Harness, Electric Winch (Not Shown) 1

B

C

D E F

G H

J

K

L

N

P

Q

R

S

T

U

V

W

G

C

M

F

46

Bottom Tower Assembly

22902458_041_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36881886 Nut 1B 36876225 Cable ( 5460mm ) 1C 36923662 Handle, Winch 1D 36923654 Winch, Manual 1E 54370754 L-Bolt 1F 92368687 Screw 4G 22348825 Bottom Tower Assembly 1

Continued.....

AB

D

E

F

H

G

J

K

L

N

M

P

Q

C

47

Bottom Tower Assembly

22902458_042_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESH 22335053 Shroud, Wire 1 .....ContinuedJ 36783009 Pulley 1K 95928867 Pin, Cotter 1L 36783868 Pin, Clevis 1M 95934998 Washer 4N 96702659 Screw 4P 22284079 Slide, Tower 2Q 36769743 Nut 4

AB

D

E

F

H

G

J

K

L

N

M

P

Q

C

48

Middle Tower Assembly

22902458_043_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22284087 Middle Tower Assembly 1B 36783009 Pulley 1C 95928867 Pin, Cotter 1D 36783868 Pin, Clevis 1E 36769743 Nut 4F 22284079 Slide, Tower 2G 95934998 Washer 4H 96702659 Screw 4

A

B

CD

E

F

GH

49

Top Tower Assembly

22902458_044_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22284111 Top Tower Assembly 1B 95923363 Nut, Locking 2C 95935011 Washer 4D 22284103 Crossbar 1E 95995478 Screw 2

A

B

C

D

C

E

50

Cable Routing

22902458_045_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36923654 Winch, Manual 1B REF Bottom Tube Assembly 1C REF Cable ( 5460 mm ) 1D REF Pulley 5E REF Middle Tube Assembly 1F REF Top Tube Assembly 1G REF Drawbar 1H 36868545 Cable ( 3430 ) 1J REF Tower Assembly 1

AB

C

D

E

F

G

C

J

A

H

D

D

D

51

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE
15908098 ........................... 2022144521 ............................. 922173561 ........................... 1922246268 ........................... 1022246797 ........................... 2422253470 ........................... 3022258446 ........................... 1722260905 ........................... 2322262315 ........................... 2322267579 ........................... 2922284079 ........................... 48 .......................................... 49
22284087 ........................... 4922284103 ........................... 5022284111 ........................... 5022333215 ........................... 39 .......................................... 44

22335053 ........................... 4822348825 ........................... 4722369052 ........................... 2922382949 ........................... 1022389373 ........................... 1322389381 ........................... 1322439889 ........................... 1822439897 ........................... 1822451702 ........................... 4522471114 ........................... 3222501217 ............................. 6 .......................................... 39

22515480 ........................... 3922515498 ........................... 3922515506 ........................... 3922515514 ........................... 3922515522 ........................... 3922515530 ........................... 3922515548 ........................... 3922515555 ........................... 3922515571 ........................... 3922515589 ........................... 3922515597 ........................... 3922515605 ........................... 3922515613 ........................... 3922515621 ........................... 3922515639 ........................... 3922515647 ........................... 3922515654 ........................... 3922515662 ........................... 3922515670 ........................... 3922515688 ........................... 3922515696 ........................... 3922515704 ........................... 3922515712 ........................... 3922515720 ........................... 3922515738 ........................... 3922515753 ........................... 1322515761 ........................... 39

22515779 ............................3922743843 ............................3222809313 ............................1522810618 ............................1522819007 ............................1322819023 ............................1422819031 ............................1322876379 ............................1022884977 ............................1122884985 ............................1122884993 ............................1122885008 ............................1222885016 ............................1222885024 ............................1222885032 ............................1122885040 ............................1222885057 ............................1122885065 ............................1122885073 ............................1122885081 ............................1222885099 ............................1122885107 ............................1122885115 ............................1122885123 ............................1122885156 ............................1222888291 ............................1222888309 ............................1222891790 ............................1422891808 ............................1422891816 ............................1422891824 ............................1422891832 ............................1422891840 ............................1422891857 ............................1422986517 ............................2022988885 ............................2023083405 ............................2023084338 ............................2023084932 ..............................6 ...........................................4123084965 ............................41 ...........................................4323137276 ..............................7 ...........................................3023137284 ............................2923168685 ............................4123168693 ............................4123168701 ............................4123173198 ............................1823177348 ............................4123177355 ............................4123177363 ............................4123177371 ............................41 ...........................................4323177389 ............................41

23177397 ............................41 ...........................................4323177405 ............................4123177413 ............................4123177421 ............................4123177439 ............................4123177447 ............................4123177454 ............................4123177470 ............................4123177553 ............................4123177561 ............................4123177587 ............................4123177603 ............................4123177629 ............................4123177637 ............................4123177645 ............................4123177686 ............................4123177694 ............................41 ...........................................4323177702 ............................41 ...........................................4323177710 ............................41 ...........................................4323177728 ............................4123177736 ............................4123177751 ............................41 ...........................................4323241045 ............................3223276052 ............................1623278906 ............................1623278914 ............................1623278922 ............................1623278930 ............................1623278948 ............................1623278955 ............................1623278963 ............................1623278971 ............................1623278989 ............................1623278997 ............................1623279003 ............................1623279011 ............................1623279029 ............................1623279037 ............................1623279045 ............................1623279060 ............................1623350549 ............................1935179025 ............................1835225077 ............................1735271170 ............................2735273366 ............................13 ...........................................15 ...........................................17 ...........................................18

53

NUMERICAL INDEX

35279025 ........................... 10 .......................................... 13 .......................................... 15 .......................................... 17 .......................................... 23 .......................................... 26 .......................................... 28 .......................................... 30
35282078 ........................... 2335282565 ........................... 1035292986 ........................... 1035296342 ........................... 18 .......................................... 22

35300771 ........................... 30 .......................................... 45

35304047 ............................. 835315274 ........................... 1135337435 ........................... 2535361849 ........................... 2235363498 ........................... 18 .......................................... 22

35370469 ............................. 835371772 ........................... 2535371798 ........................... 2535376094 ............................. 835384577 ........................... 2235384593 ........................... 2335385111 ........................... 2235385533 ........................... 2535392307 ........................... 2335516582 ........................... 2435578194 ........................... 2435605187 ............................. 835607829 ........................... 3035607837 ........................... 3036073542 ............................. 6 .......................................... 10

36509073 ............................. 836524304 ........................... 3136524353 ........................... 3136529824 ........................... 3236531564 ........................... 3236534667 ........................... 3136769503 ........................... 4536769743 ........................... 48 .......................................... 49

36772028 ........................... 3036779346 ........................... 39 .......................................... 44

36783009 ........................... 27 .......................................... 46 .......................................... 48 .......................................... 49

36783868 ........................... 48 .......................................... 49

36786218 ........................... 27

36786457 ............................2536787398 ..............................936792828 ............................2236794170 ............................2836794204 ............................4636796068 ............................1036797652 ............................2636841245 ............................2536843282 ............................28 ...........................................2936844975 ............................2436845493 ............................2236847747 ............................3936848224 ............................1036848752 ............................2536850402 ............................4636853257 ............................2436853265 ............................2436868479 ............................1936868545 ............................5136868727 ............................1736869246 ............................27 ...........................................4636869253 ............................2736870020 ..............................7 ...........................................2836870566 ............................19 ...........................................2336870574 ............................1936871614 ............................1736875565 ............................13 ...........................................15 ...........................................1736875953 ............................2536876225 ............................4736876746 ............................4536876803 ............................4536877579 ..............................7 ...........................................2936878056 ............................4636878361 ............................2636878379 ............................1936879195 ............................28 ...........................................3036880995 ............................28 ...........................................3036881100 ..............................6 ...........................................2236881548 ............................4536881886 ..............................9 ...........................................18 ...........................................21 ...........................................23 ...........................................28 ...........................................46 ...........................................47

36883791 ............................2636883825 ............................2536884948 ..............................6 ...........................................1836885549 ............................2736885564 ............................2236885614 ............................2736885697 ............................2836885838 ............................4436885945 ............................4436888170 ............................1936888451 ............................2036888469 ............................2036888477 ............................2036888485 ............................2036888493 ............................2036888501 ............................1936888683 ............................2636888774 ............................4636888915 ............................13 ...........................................1536889608 ..............................9 ...........................................23 ...........................................4636890135 ............................1936892685 ............................2436898096 ............................17 ...........................................21 ...........................................4536898104 ............................17 ...........................................21 ...........................................29 ...........................................4536899037 ............................13 ...........................................15 ...........................................1736923050 ............................2636923068 ............................2636923076 ............................2636923084 ............................2536923134 ............................3036923142 ............................2936923167 ............................2936923175 ............................2936923183 ..............................6 ...........................................2936923209 ............................2936923225 ............................2936923233 ............................2936923241 ..............................836923258 ............................2736923266 ..............................7 .............................................936923274 ............................2336923282 ............................2436923290 ..............................8

54

NUMERICAL INDEX

36923407 ............................. 6 .......................................... 10
36923415 ............................. 936923654 ............................. 6 ............................................ 9 .......................................... 47 .......................................... 51

36923662 ............................. 7 .......................................... 10 .......................................... 47

44004539 ........................... 1946492542 ........................... 3246492559 ........................... 3246496907 ............................. 6 .......................................... 43

46496923 ........................... 4346496931 ........................... 4346496949 ........................... 4346496956 ........................... 4346496964 ........................... 4346496972 ........................... 4346496980 ........................... 4346496998 ........................... 4346497004 ........................... 4346497012 ........................... 4346497020 ........................... 4346497038 ........................... 4346497046 ........................... 4346497053 ........................... 4346497061 ........................... 4346497079 ........................... 4346497087 ........................... 4346497095 ........................... 4346497103 ........................... 4346497111 ........................... 4346497129 ........................... 4346497145 ........................... 4346497152 ........................... 4346497160 ........................... 4346497178 ........................... 4346497186 ........................... 4346497194 ........................... 4346497202 ........................... 4346497210 ........................... 4346497228 ........................... 4346497236 ........................... 4346497400 ........................... 3246497657 ........................... 4346541504 ........................... 1846541561 ........................... 2146541579 ........................... 2146542171 ........................... 2146542270 ........................... 3246543104 ........................... 1646545695 ........................... 2146546032 ........................... 21

46546461 ............................1846547295 ............................2146548152 ............................2146548715 ............................2146551868 ............................1846553988 ............................1846553992 ............................1949497137 ............................4354369806 ............................3154369814 ............................3154370754 ............................4754399506 ..............................854412804 ............................4654413885 ............................4654418306 ............................4554462353 ..............................7 ...........................................2554518758 ..............................6 .............................................854568753 ............................3154568761 ............................3254568779 ............................3254568787 ............................3154568803 ............................3154604913 ............................3154604921 ............................3154604947 ............................3154604962 ............................3154605027 ............................3154625207 ............................3254627617 ............................3054630033 ............................3192368687 ............................10 ...........................................18 ...........................................21 ...........................................29 ...........................................4792398130 ............................2195067864 ............................13 ...........................................1595916532 ............................2295920674 ............................13 ...........................................1595923298 ............................24 ...........................................3095923363 ............................44 ...........................................5095928321 ............................2895928867 ............................27 ...........................................46 ...........................................48 ...........................................4995934998 ............................48 ...........................................4995935003 ..............................8

95935011 ............................28 ...........................................44 ...........................................5095935060 ..............................995942496 ............................4695953998 ..............................995962734 ............................4595995478 ............................44 ...........................................5096701750 ..............................896702659 ............................48 ...........................................4996721527 ..............................996721550 ..............................996727896 ..............................996730411 ............................13 ...........................................15 ...........................................1796739313 ............................29REF ....................................44 ...........................................51

55

NUMERICAL INDEX


56

WORD INDEX

AAlternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

BBallast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Band

Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Base

Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Battery 1000CCA (Optional) . . . . . . . . . . . . . . . . . 24Battery 600CCA . . . . . . . . . . . . . . . . . . . . . . . . . . 24Beam

Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Bearing

NDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

BlockTerminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Board

Terminal (Not Shown) . . . . . . . . . . . . . . . . . . . 16Bolt

Cover Stay . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BottleCoolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 18

Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . 47Bottom Tube Assembly . . . . . . . . . . . . . . . . . . . . . 51Box

Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Junction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

BraceLamp . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 41, 43

BracketBallast Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Coupler 3 Position . . . . . . . . . . . . . . . . . . . . . . 8DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Door Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Engine Mount . . . . . . . . . . . . . . . . . . . . . . . . . 18Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17NDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Radiator Guard . . . . . . . . . . . . . . . . . . . . . . . . 21Socket . . . . . . . . . . . . . . . . . . . . . . . . . 39, 41, 43Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . 45Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Winch Switch . . . . . . . . . . . . . . . . . . . . . . . . . 46

Breaker70amp Circuit . . . . . . . . . . . . . . . . . . . . . . . . . 46Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CCable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Cable ( 3430 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Cable ( 5460 mm ) . . . . . . . . . . . . . . . . . . . . . . . . . 51Cable ( 5460mm ) . . . . . . . . . . . . . . . . . . . . . . . . . 47Cap

End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 21Radiator (for Aluminum Radiator) . . . . . . . . . . 20

Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 16, 26Casting

Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Chain & Hook Assembly . . . . . . . . . . . . . . . . . . . . . 9Clamp

Band Assembly . . . . . . . . . . . . . . . . . . . . . . . . 39Band Left Angle Bracket . . . . . . . . . . . . . . . . . 39Band Right Angle Bracket . . . . . . . . . . . . . . . . 39Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ClipLens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43

ConeBearing Inner . . . . . . . . . . . . . . . . . . . . . . . . . 11Bearing Outer . . . . . . . . . . . . . . . . . . . . . . . . . 12

ConnectorStrain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . 13Strain Relief (Not Shown) . . . . . . . . . . . . . . . . 15Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 443-Wire (Junction Box) . . . . . . . . . . . . . . . . . . . 44Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . 39

Cord with Plug (Not Shown) . . . . . . . . . . . . . . . . . 44Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 8

3 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Cover

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . 25Lens Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Top (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . 16

Crossbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Cup

Bearing Inner . . . . . . . . . . . . . . . . . . . . . . . . . 12Bearing Outer . . . . . . . . . . . . . . . . . . . . . . . . . 12

57

WORD INDEX

DDecal

3 Part Warning . . . . . . . . . . . . . . . . . . . . . . . . 32Ball Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Collapsing Jack Stand . . . . . . . . . . . . . . . . . . 31Combustible Gas . . . . . . . . . . . . . . . . . . . . . . 31CSA/UL Approval . . . . . . . . . . . . . . . . . . . . . . 43Doosan 8” Logo . . . . . . . . . . . . . . . . . . . . . . . 32Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . . 46Engine Wiring Diagram . . . . . . . . . . . . . . . . . . 31General Data . . . . . . . . . . . . . . . . . . . . . . . . . 31Hazardous Voltage . . . . . . . . . . . . . . . . . . . . . 31Hot Pressurized Fluid . . . . . . . . . . . . . . . . . . . 32Improper Operation . . . . . . . . . . . . . . . . . . . . 31IR Logo 22” . . . . . . . . . . . . . . . . . . . . . . . . . . . 32IR Logo 24” . . . . . . . . . . . . . . . . . . . . . . . . . . . 32ISO Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . 32Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . 32Lightsource Model Number . . . . . . . . . . . . . . 32Line Up Arrows . . . . . . . . . . . . . . . . . . . . . . . . 31Operating Instructions . . . . . . . . . . . . . . . . . . 31Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 25Radiator Hot Fill . . . . . . . . . . . . . . . . . . . . . . . 31Rotating Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 32Standard Straight . . . . . . . . . . . . . . . . . . . . . . 31Tire Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Tower Operating Instructions . . . . . . . . . . . . . 32Towing Notice . . . . . . . . . . . . . . . . . . . . . . . . . 31Ultra Violet Radiation . . . . . . . . . . . . . . . . . . . 31VIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Decal. Generator Wiring Diagram . . . . . . . . . . . . . 31Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 29Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 9, 51

EElbow

Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Element

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Engine

Kubota Tier 2 . . . . . . . . . . . . . . . . . . . . . . . . . 18Kubota Tier 4 . . . . . . . . . . . . . . . . . . . . . . . . . 18

Engine Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 16Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 29Filter

Engine Air Complete . . . . . . . . . . . . . . . . . . . . 19Engine Fuel . . . . . . . . . . . . . . . . . . . . . . . 19, 23Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FlangeInterchangable . . . . . . . . . . . . . . . . . . . . . . . . 16

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43

Fuel Tank Pipe Assembly . . . . . . . . . . . . . . . . . . . 23

GGasket

Insulated Pad . . . . . . . . . . . . . . . . . . . . . . . . . 43Lens . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 41, 43Mogul Socket . . . . . . . . . . . . . . . . . . . . . . . . . 41Reflector Housing . . . . . . . . . . . . . . . . . . . . . . 39Top Frame . . . . . . . . . . . . . . . . . . . . . . . . 41, 43

Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 15Guard

Door Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

HHandle

Adjustment . . . . . . . . . . . . . . . . . . . . . 39, 41, 43Winch . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 10, 47

HarnessElectric Winch (Not Shown) . . . . . . . . . . . . . . 46Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Hitch

DualStandard . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Hooklifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

HoseRadiator - Lower . . . . . . . . . . . . . . . . . . . . . . . 21Radiator - Upper . . . . . . . . . . . . . . . . . . . . . . . 21

Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Housing

Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

IInstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Insulator

Lamp Holder . . . . . . . . . . . . . . . . . . . . . . . . . . 39Isolator

250 lb . . . . . . . . . . . . . . . . . . . . . . . . . 13, 15, 17

JJack

Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 10Jack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9J-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Joint

ThreadedW/Bushing

Ring and Nut . . . . . . . . . . . . . . . . . . . 43

58

WORD INDEX

KKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Kit

Capacitor 22.5 uF . . . . . . . . . . . . . . . . . . . . . . 13Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

LLabel

Aiming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

1000W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43MH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Lamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 44Complete . . . . . . . . . . . . . . . . . . . . . . 39, 41, 43

L-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Lens

Glass . . . . . . . . . . . . . . . . . . . . . . . . . 39, 41, 43Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Light

Low Fuel (Not Shown) . . . . . . . . . . . . . . . . . . 25

MMiddle Tower Assembly . . . . . . . . . . . . . . . . . . . . 49Middle Tube Assembly . . . . . . . . . . . . . . . . . . . . . 51Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

NNut

Cable Gland . . . . . . . . . . . . . . . . . . . . . . . . . . 16Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Top Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Nut (2 per Screw) . . . . . . . . . . . . . . . . . . . . . . . . . . 8Nut (L.H. Fender only) . . . . . . . . . . . . . . . . . . . . . 29Nutsert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

OOptical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PPad

Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Panel

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29L.H. Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29R.H. Side (After S/N

388770) . . . . . . . . . . . . . . . . . . . . . . . . . . 29R.H. Side (Prior to S/N

388770 ) . . . . . . . . . . . . . . . . . . . . . . . . . . 29Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Parts Not Illustrated . . . . . . . . . . . . . . 13, 14, 19, 20

Parts not Illustrated . . . . . . . . . . . . . . . . . . . . . . . . 23Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 10, 27, 28

Clevis . . . . . . . . . . . . . . . . . . . . . . 27, 46, 48, 49Cotter . . . . . . . . . . . . . . . . . . . 11, 27, 46, 48, 49Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Pintle3 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PlateHeat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

PlatesDisc Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pulley . . . . . . . . . . . . . . . . . . . . . . . 27, 46, 48, 49, 51

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Radiator Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Radiator Bottom Hose . . . . . . . . . . . . . . . . . . . . . . 20Radiator Top Hose . . . . . . . . . . . . . . . . . . . . . . . . 20Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Twist-LOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Reflector

Lamp Side . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Electric Winch (2 Per Winch) . . . . . . . . . . . . . 45

Relay - Serial CodeD98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

RelfectorDimpled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

ReliefStrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

RestTower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

RingReflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

RivetAluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SScrew

41Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 28Tapping - Serial Code

D98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Tapping (R.H. Fender only) . . . . . . . . . . . . . . 29

Screw (After S/N384249) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30384829) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Screw (Fan to Guard) . . . . . . . . . . . . . . . . . . . . . . 18

59

WORD INDEX

Screw (L.H. Fender only) . . . . . . . . . . . . . . . . . . . 29Screw (Prior to S/N

384249) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30384829) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SealGrease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SensorMagnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Proximity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Sheet

InstructionFlood Lamp . . . . . . . . . . . . . . . . . . . . . . . 43

ShieldHeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Heat (After S/N

388717) . . . . . . . . . . . . . . . . . . . . . . . . . . 30Heat (Prior to S/N

388717) . . . . . . . . . . . . . . . . . . . . . . . . . . 30Shroud

Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Sleeve

Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Sleve

Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Slide

Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 49Socket

5kv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Mogul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Mogul 5kv . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

SpringDouble Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Stator

Wound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Stem

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Strap

Ground (Not Illustrated) . . . . . . . . . . . . . . . . . 24Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SupportDiode Heat Sink . . . . . . . . . . . . . . . . . . . . . . . 16Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Generator . . . . . . . . . . . . . . . . . . . . . . . . . 13, 15Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27TowerPivot . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 46Water Temp. . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TTank

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 22Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Tire & Wheel Assembly . . . . . . . . . . . . . . . . . . . 6, 10Top Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . 50Top Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . 51Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 51Trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Galvanized . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Tube

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

WWasher . . . 8, 12, 13, 15, 17, 18, 28, 44, 48, 49, 50

External Tooth . . . . . . . . . . . . . . . . . . . . . . . . 39Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Rubber Frame Top . . . . . . . . . . . . . . . . . . . . . 41Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43

Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

12 Volt (Mount 1 ea on Drawbar & Tower) . . . 46Manual . . . . . . . . . . . . . . . . . . . . . . . . . 9, 47, 51

YYoke

Trunion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

60

Revision History

Rev Level EC Number Comments
A SVC30937 B SVC31089 C SVC31119 D SVC31147 E SVC31161 F SVC31179 G SVC31205
Original Release 10-19-06Revised per EC 5-16-08Revised per EC 5-19-08Revised per EC 6-19-09Revised per EC 8-25-09Decals Revised per EC 10-08-09Revised per EC 5-24-10

Revision History

Rev Level EC Number Comments

©2009 Doosan Infracore International, Inc. Printed in the USA

Doosan Infracore Portable Power 1293 Glenway DriveStatesville, N.C. 28625www.doosanportablepower.com

parts manual - doosan portable power

Documents