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RG45X / RG45X-R Super Jr®PARTS MANUAL

RAYCO MANUFACTURING © 2017 ALL RIGHTS RESERVEDPRINTED IN USA

INDEX: PMRG45X / 45X-R-17

RG45X / RG45X-R Parts Manual

2

This manual is published by Rayco Manufacturing, Inc. for the benefit of the users of Rayco products. Rayco Manufacturing, Inc. has made every effort to ensure that this manual is correct and up to date at the time of publication. However, due to continuous improvements, Rayco Manufacturing, Inc. reserves the right to make changes in the contents, at any time, without notice or obligation.

Each machine shipped contains operation, maintenance & parts manuals to familiarize the operator with the proper operating, lubricating and maintenance instructions. This helps to ensure the best possible performance and service from the machine. Read and understand all instructions before attempting to operate this machine. This manual should be

readily available for reference at all times. Additional copies of this manual may be purchased from Rayco.

This Rayco machine was designed and manufactured by Rayco Manufacturing, Inc., Wooster, Ohio. Due to continuous improvements, Rayco reserves the right to make changes in engineering, design and specifications, or discontinue manufacture, at any time, without notice or obligation.

Always have a record of the model numbers and serial numbers for your machine to specify when ordering parts. Record your machine model and serial numbers on page 4 for your personal records.

Introduction

NOTICE:Maintenance and Repairs should ONLY be performed by a trained specialists or qualified personel.

Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.


800.392.2686 3

Table of ContentsLiterature InformationThe operators manual should be stored in the operator’s compartment in the literature holder storage area. Rayco provides a binder to hold the Operator Service Manual, Parts Manual, Engine Manual along with other component manuals.

These manuals contain safety information, operation instruction, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in the publication show details of attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement may have caused changes to your machine which may not be included in this publication.

Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.

Whenever a question arises regarding your machine, of this publication, please consult your Rayco dealer for the latest available information.

SafetyThe safety section lists basic safety precautions. In addition, this section may include text and locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

PartsParts are readily found through illustrations with accompanying Rayco part numbers. The machine assembly is listed by basic groups to enable ease of finding parts.

Please consult your local Rayco Dealer or local Engine Manufacturer Dealer for obtaining engine parts and service

OperationThe operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

MaintenanceThe maintenance section is a guide to equipment care. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance procedure.

Maintenance IntervalsUse the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 100 service hours, also service those items listed under every 50 service hours and every 10 service hours or daily.

CALIFORNIAProposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.


4

Foreword

Certified Engine MaintenanceProper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road engine owner, you are responsible for the required maintenance listed in the Engine Owner Manual & Machine Operator, Maintenance & Service Manual.

Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment.

Know the width of your equipment in order to maintain proper clearance with you operate the equipment near fences or near boundary obstacles.

Be aware of high voltage power lines and power cables that are buried. If the machine comes in contact with these hazards, serious injury or death may occur from electrocution.

Wear a hard hat, protective glasses, and other protective equipment, as required.

Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.

Make sure that all protective guards and all covers are secured in place on the equipment.

Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, and from steps.

Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.

Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.

Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be present. Inhaling the fumes that are released from a flame that contact air conditioner refrigerant can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.

Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.

Obey all local regulations for the disposal of liquids.

Use all cleaning solutions with care. Report all necessary repairs.

Do not allow unauthorized personnel on the equipment.

Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.

When you perform maintenance above ground level, use appropriate devices such as ladders or man lift machines. If equipped, use the machine anchorage points and use approved fall arrest harnesses and lanyards.

Machine DescriptionTurbo diesel power, 4 wheel drive, and a hydraulic backfill blade. And it comes in a self-propelled package that fits through a 36” gate. The RG45X puts together all the features customers want and fits them into a compact diesel stump cutter. Operators appreciate the large cutting dimensions as well as visibility and protection of the swing-out control station. For travel through gates, the control station swings in line. Wide floatation tires and 4 wheel drive allow the RG45X to maintain traction in challenging conditions. A hydraulic backfill blade saves time during clean up, letting you get on to the next job. Also available with optional wireless remote controls.


800.392.2686 5

Serial Number Location & Information

Identification NumbersModel Number Serial Number

MachineEngine

Implement

Implement

Dealer InformationName

Address

Dealer Contact Phone Number Hours

SalesPartsService

Serial number is located as shown. Use the below table to record identification numbers and dealer information.


6

28471 Main Frame Assembly - Rev N Serial #’s RG45X0140816 - Current

171441

393725

2

16

15

1213034

26

52

21

65

61

51

427

2332

42

54

55

31

56

10

68

62

8

66

A

5048

20

11

21

61

47

6324

38 64

59

56 29

8

43

53

7 28

35

4913

51

19

22

29INSTALL BULKHEAD FITTING W/ GREEN LOCTITE

INSTALL WITHBLUE LOCTITETORQUE TO 40 FT-LB

INSTALL WITH 3M ADHESIVE

9 36 29 18

4733

57 58 60

62

NOTE: 35884 HARNESS-MAIN-TETHER RG45X NOT SHOWN

DETAIL A SCALE 1 : 4

40 45

44

67

3

46

56

33

12

27


800.392.2686 7

ITEM QTY. PART # DESCRIPTION

1 1 23588 BATTERY BRACKET

2 1 736030 BATTERY-26R-60 25/35

3 1 23602 BLOCK SOA

4 2 722105 BOLT HEX 1/4-20 X 1 1/4”

5 2 722107 BOLT HEX 1/4-20 X 1 3/4

6 2 750865 BOLT HEX 1/4-20 X 4

7 2 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8

8 2 760853 BOLT HEX 5/16-18 X 4” GR8

9 2 722110 BOLT WHIZ 1/4-20 X 3/4

10 2 751019 BOLT WHIZ 3/8-16 X 1-1/2

11 2 751027 BOLT WHIZ 3/8-16 X 1-1/4

12 4 801514 BOLT WHIZ 5/16-18 X 1-1/2

13 12 800613 BOLT- METRIC 10-1.5 X 55

14 1 801842 BOOT-CIRCUIT BREAKER

15 1 17741 CABLE-BATTERY BLACK

16 1 17740 CABLE-BATTERY RED

17 1 761432 CIRCUIT BREAKER-50AMP MANUAL

18 6 730024 CLAMP-HOSE #4

19 1 28346 CURTAIN ASM.

20 1 28374 FRAME WELDMENT 1645SJRS

21 1 765049 FILTER-FUEL ASSEMBLY

22 2 800983 GROMMET-RUBBER 2-1/4” ID 3/8” THICK

23 1 7617 BATTERY SPACER

24 1 27041 LH SWING PIN

25 7 724105 NUT HEX LOCK #10-24

26 2 760867 NUT-HNNL #8-32

27 4 724508 NUT LOCK 1/4-20 NYLOCK

28 2 750050 NUT LOCK 5/16-18 NYLON

29 6 750768 NUT-WHIZ 1/4-20 SERR FLANGE L/N GR8 ZN



32 2 760261 NUT-HNNL 3/8-16 INS


34 1 724203 NUT-WING 5/16-18 NYLOCK

35 1 21775 PIVOT HEAD ASSY. SJRD

36 1 764492 PUMP-FUEL, ELECTRIC C100

37 3 736130 RELAY-MINI 12V SPDT 20/30A W/TAB

38 1 27046 PIN, SWING

39 4 750456 SCREW-#10-24 X1/2 HH MACH

40 2 750124 SCREW-1/4-20 X 1” SFHCS ZP

41 2 761520 SCREW-RHMS #8-32 X 1/2”

42 5 800857 SEAL-RUBBER RIBBED 3/8” X 1/2”

43 1 800309 SLEWING RING

44 1 23600 SOA BLOCK

45 1 28384 SOA SUPPORT BRACKET

46 1 23829 SWITCH MOUNT

47 68.5” 761641 TRIM-EDGE TRIM-LOK 1/4”

48 1 1200015 VALVE-OVERCENTER

49 12 726954 WASHER METRIC LOCK M10

50 1 801412 WHEEL DRIVE BLOCK

51 1 28563 WRENCH

52 1 802296 WRENCH-ALLEN 5/23”

53 2 801075 ZERK-GREASE 10MM X 1.0

54 4 726101 WASHER FLAT 1/4 USS

55 1 802495 FILTER, INLINE FUEL 5/16”

56 1 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP

57 2 722203 BOLT HEX 5/16-18X 3/4 GR8

58 2 750050 NUT LOCK 5/16-18 NYLON

59 1 802998 TUBE-MANUAL 2” DIA X 12.5” LONG

60 2 726201 WASHER - FLAT 5/16

61 1 802522 VALVE-BLADE-W/CC

62 1 32767 SLEWING GUARD

63 1 20396 SWING CYL. ASSY. LH SJRD

64 1 20397 SWING CYL. ASSY. RH SJRD

65 1 34447 PUMP, HAND BRAKE RELEASE ASM

66 2 760872 BEARING-GARMAX 1.25X1.00

67 1 804735 MICROSWITCH-ROLLER PLUNGER

68 1 804783-01 LCM-RG45X

69 1 35884 HARNESS-MAIN-TETHER

28471 Main Frame Assembly - Rev N Serial #’s RG45X0140816 - Current


8

20396 Swing Cylinder Assembly Rev A

3

5

1

4 4

2


1 1 20392 CYLINDER WELD-SWING SJRD

2 1 760872 BEARING-GARMAX 1.25X1.00

3 1 750325 RING-RETAIN EXT HVY 1”

4 4 726907 WASHER FLAT 1-14GA

5 2 765313 BUSHING-COMP 1.25 X 1 X 1.25


800.392.2686 9

4

5

3

1

3

4

5

2 4

20397 Swing Cylinder Assembly Rev A


1 1 20395 CYLINDER WELD-SWING SJRD

2 1 760872 BEARING-GARMAX 1.25X1.00



5 2 765313 BUSHING-COMP 1.25 X 1 X 1.25


10

21775 Pivot Head Assembly

5

10 11

NOTE: TORQUE TO 40 FT-LBSBLUE LOCTITE

91

8

7

642 3


1 1 21771 PIVOT HEAD WELD/MACH SJRD

2 2 18985 PIN, BOOM LIFT CYL.

3 2 726909 WASHER FLAT 1-1/4-14GA

4 2 760701 RING-RETAIN EXT 1 1/4”

5 3 750050 NUT LOCK 5/16-18 NYLON

6 2 764101 BOLT HEX 5/16-18 X 3 GR8


8 12 960108 BOLT- METRIC 10-1.5 X 45

9 2 763360 BEARING POLYGON 1.5 X 1.25 X 1.50

10 1 18994 PIN-CYLINDER, SWING

11 1 722201 BOLT HEX 5/16-18 X 2 GR8

12 2 726908 WASHER FLAT 1-1/4-10GA


800.392.2686 11

7

5

1

3 4

6

3

28346 Curtain Assembly - Rev A.


1 1 28341 CURTAIN, FRONT

2 4 722118 BOLT WHIZ 1/4-20 X 1

3 10 724508 NUT LOCK 1/4-20 NYLOCK

4 4 726607 FENDER WASHER

5 2 19710 BRACKET-CURTAIN

6 6 722105 BOLT HEX 1/4-20 X 1 1/4”



12

34447 Pump, Hand Brake Release Assembly

1

23

4

5

NOTE:FILL TUBE WITH HYDRAULIC OIL BEFORE REASSEMBLING


1 1 802251 PUMP - HAND BRAKE RELEASE

2 1 802250 VALVE-MINI BALL

3 1 802301 FIT-4FOR -2MP

4 1 802302 FIT-4MOR-4FOR SW

5 1 34446 GREASE GUN TUBE WELDMENT


800.392.2686 13

12 2 3

16 6 4

1368723

8

5

9

11

141517

10

18

19 1

28330 Chip Guard Assembly - Rev A.


1 6 722110 BOLT WHIZ 1/4-20 X 3/4

2 8 750762 BOLT WHIZ 5/16-18 X 3/4


4 2 760261 NUT-HNNL 3/8-16 INS

5 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


7 4 722306 BOLT HEX 3/8-16X1-3/4GR8

8 4 726302 WASHER-LOCK 3/8

9 1 28336 GUARD, CHIP WELDMENT

10 1 28340 CURTAIN-MAIN CHIP GUARD

11 1 28326 PANEL,CHIP GUARD WELD LH 45SJRS

12 1 28328 HOOD MOUNT L.H. FRONT

13 1 28329 HOOD MOUNT R.H.

14 2 726201 WASHER - FLAT 5/16

15 2 750050 NUT LOCK 5/16-18 NYLON

16 2 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

17 2 722203 BOLT HEX 5/16-18X 3/4 GR8

18 2 20137 BRACKET, CURTAIN

19 6 724508 NUT LOCK 1/4-20 NYLOCK


14

28403 Steering Axle Assembly - Rev D

17 8 9 7

16897

18

19

1

15

11 12

13425

6

6

20

22

21

TORQUE ITEM #1 TO 80 FT-LBS

RED LOCTITE ITEM # 2TORQUE TO 115 FT-LBS

TORQUE SPINDLE NUT TO 150 FT-LBS

TIE ROD ON BOTTOMOF LEADER/ FOLLOWERS

310

1423

PLEASE PUT DRIVE MOTORS ON CORRECT SIDES

CYLINDER SHOULD MOVE FREELY AFTER BOLT AND WASHER ARE TIGHTENED

24


1 8 724504 NUT LUG 1/2”-20

2 8 724501 NUT HEX 1/2-13 GR8

3 1 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8

4 8 722512 BOLT HEX 1/2-13 X 2.75GR8

5 8 726502 WASHER LOCK 1/2

6 2 4900-53 WASHER 1/4 X 1.531 X 2.38

7 4 726911 WASHER FLAT 1 1/2 14 GA

8 2 1200201 RING-RETAIN EXT 1-1/2”

9 2 729999 ZERK-GREASE 1/8”NPT 90DEG

10 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

11 1 20405 PIN PIVOT STEER AXLE

12 1 750050 NUT LOCK 5/16-18 NYLON

13 1 804694 MOTOR-ORBITAL 337CC LH

14 2 34265 HUB, WHEEL

15 1 28377 AXLE, STEERING WELDMENT

16 1 28359 MOTOR MOUNT-FOLLOWER

17 1 28365 MOUNT, MOTOR LEADER

18 1 28379 TIE ROD ASM.

19 1 28381 CYINDER, STEERING ASM

20 1 802190 WHEEL LH 18X8.5-10

21 1 802191 WHEEL-TIRE ASM RH

22 1 764264 BUSHING, 1 X 3/4 X 1/2

23 1 801472 MOTOR-ORBITAL 337CC RH

24 2 800974 COTTER PIN, 5/32 X 1-1/2


800.392.2686 15

1

6

2

2 4

ASSEMBLE WITH BOLT HEAD ON TOP OF TIE ROD(TYP.)

7

5

3

28379 Tie Rod Assembly


1 1 28378 TIE ROD

2 2 760609 ROD-END 3/4”

3 2 726803 WASHER, FLAT 3/4-14GA

4 2 760809 NUT-JAM 3/4-16 GR2 Z

5 2 726805 WASHER, FLAT 3/4-10GA

6 2 960304 BOLT HEX 3/4-10X2-1/2GR8

7 2 724800 NUT-HNML 3/4-10


16

28381 Steering Cylinder Assembly

67

3 2 4

5

NOTE:ASSEMBLE WITH BLUE LOCKTITE 242

1


1 1 28380 CYLINDER, STEERING WELDMENT

2 1 20406 PIN-STEER CYL

3 1 722107 BOLT HEX 1/4-20 X 1 3/4

4 1 724508 NUT LOCK 1/4-20 NYLOCK

5 1 765313 BUSHING-COMP 1.25 X 1 X 1.25

6 1 4900-78 WASHER- 7 GA X .406 X 1.75

7 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


800.392.2686 17

4

TORQUE TO80 FT-LBS

NOTE: TORQUE BOLTS TO 80 FT-LBSCAUTION - EXCESSIVE TORQUE WILL

DISTORT BACKING PLATE

31652

7

98

30391 Wheel Drive Assembly Rev B.


1 8 726502 WASHER LOCK 1/2

2 8 762886 BOLT HEX 1/2-13 X 5.25 GR8

3 8 724501 NUT HEX 1/2-13 GR8

4 8 802794 NUT-WHIZ 1/2-20 A563 GR-A

5 2 801687 MOTOR-ORBITAL 337cc W/BRAKE

6 2 28420 BRACKET, WHEEL MOTOR MOUNTING

7 1 29503 DUAL WHEEL ASM. SINGLE BOLT

8 2 800974 COTTER PIN, 5/32 X 1-1/2

9 2 34265 HUB, WHEEL


18

29503 Dual Wheel Assembly

3

5

6

7

8

2

1

4


1 1 29493 WHEEL-TIRE INNER LH

2 1 29494 WHEEL-TIRE INNER RH

3 2 29504 STANDOFF, DUAL WHEEL WELD

4 1 29501 WHEEL-TIRE OUTER LH

5 1 29502 WHEEL-TIRE OUTER RH

6 2 750940 WASHER FLAT 1 SAE

7 2 29505 COUPLER BOLT, DUAL WHEEL

8 1 30326 WRENCH WELD,SINGLE BOLT DUALS


800.392.2686 19

92

101

15

21

4

14

13

3

12

7

8

5

616

11

17

18

19

20

ITEM 24 THROUGH 28 IS TO FASTEN TO ENGINE ASM.

24

26 27 25

2827

802194 RG45 HYDRAULIC KIT NOT SHOWN

802813 SPIRAL WRAP- 1" HOSE NOT SHOWN-HOSE WRAP USED FOR DECK PLATE PROTECTION

31454 Hydraulic Fuel Assembly - Rev D.


1 1 31453 ROD, HOLD DOWN

2 1 31449 STRAP, HYDRAULIC TANK

3 1 20045 PAD, FUEL TANK

4 2 750762 BOLT WHIZ 5/16-18 X 3/4



7 1 12579 HYD. TANK - PLASTIC

8 1 722836 BOLT MSHCS 10 X1.5 X 20

9 1 803604 FILTER-HYD. RETURN

10 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

11 2 760303 LOCK NUT 3/8-16 GR8

12 1 12722 PAD, HYD. RESERVOIR

13 1 31455 TANK, FUEL WELD

14 1 801682 CAP-FUEL FULL TURN EPA

15 1 724508 NUT LOCK 1/4-20 NYLOCK

16 1 722103 BOLT HEX 1/4-20 X 3/4 GR8

17 1 803404 GAUGE-FUEL 11.5”

18 1 763538 PLUG- DRAIN,MAG 1/2 NPT

19 2 750140 CLAMP-SPRING ACTION 1/2”


21 15 730043 HOSE-FUEL LINE 5/16

22 1 802194 RG45 HYDRAULIC KIT

23 36” 802813 SPIRAL WRAP- 1” HOSE

24 1 800877 PUMP-TANDEM 4.27/1.07 CC

25 1 722849 BOLT METRIC 8-1.25 X 35

26 1 724920 NUT METRIC 8MM-1.25

27 2 750389 WASHER METRIC LOCK M8 PL

28 1 762608 BOLT METRIC 8 X 1.25 X 25


20

34208 Engine Assembly Rev B

A

33

69 30 21 18

57

37

34

312610

2322

REQUIRES53.2"

27

35

52

NOTE*USE SHIMS AS REQUIRED(28640) - 14GA(28641) - 16GA(21662) - 20GA(27154) - .015"

INSTALL WIRING SCREWS WITH BLUE LOCTITE

1211

17

REMOVE BOLTSAND INSTALL WITHBLUE LOCTITE WHENSETTING CLUTCH

16

15

16

61862

6

56

1 3

ROUTE BREATHER TUBE VERTICALBEFORE ROUTING DOWN

INSTALL THESE BOLTS WITH BLUE LOCTITETORQUE TO 29 FT-LB

582419

INSTALL THESE BOLTS WITH BLUE LOCTITETORQUE TO 45FT-LBS

46

40

44 45

8

51

3775

61

50

15

14

3236

7

60

25

TORQUE TO 60 FT-LB WITH BLUE LOCTITE

63 47

2 3 18

BLUE LOCTITETORQUE45FT-LBS

BLUE LOCTITETORQUE

33FT-LBS

TORQUE100FT-LBS

COPPER ANTI-SEIZE

GREASE SHAFT64 65

APPLY ANTI SEIZE TOTAPER SHAFT BEFORE

SPROCKET INSTALLATION13

6677468

72

733

INSTALL THESE BOLTS WITH BLUE LOCTITETORQUE TO 45FT-LBS

3

79 25 77 78

80

37

2841

39

70

32204929

38

59

54442535

2

55

62

43

6 9

60

DETAIL ASCALE 1 : 4

7

74

67 65 68

71

66


800.392.2686 21


1 6 722303 BOLT-HEX 3/8-16 X 1

2 2 722303 BOLT-HEX 3/8-16 X 1

3 16 726302 WASHER-LOCK 3/8

4 4 764216 BOLT-BHCS 1/4-20 X 3/4 SS


6 5 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP


8 2 750400 BOLT WHIZ 5/16-18 X 1/2

9 7 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

10 1 722503 BOLT HEX 1/2-13 x 1 1/4

11 1 4900-80 WASHER 3/8 X .531 X 2.0

12 1 726502 WASHER LOCK 1/2

13 6 726202 WASHER LOCK 5/16” PLATED

14 4 750071 BOLT - HEX M16 X 2.0 X 35

15 8 763434 WASHER FLAT 5/8” HARDEN GR8

16 8 726702 WASHER LOCK 5/8 GR8

17 4 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP



20 2 722832 BOLT METRIC 8-1.25 X 30

21 14 764520 BOLT METRIC 10 X 1.25 X 25


23 4 762085 BOLT-MHHCS 16 X 2.0 X 45 GR10.9

24 4 750388 BOLT-MHHCS 8 X 1.25 X 20

25 6 722302 BOLT HEX 3/8-16 X 3/4 GR8

26 6 762008 BOLT SHCS 5/16-18 x 1

27 1 620009 GEARBOX-90DEG 2.21 RATIO

28 1 764603 INDICATOR-SERVICE 50MB

29 1 20235 SIDE ENGINE MNT.WELD LH

30 1 20237 SIDE ENGINE MNT.WELD RH

31 1 20260 STUB SHAFT WELD SJRD

32 2 20265 PLATE, FLYWHL HSG SJRD

33 1 800119 CLUTCH/BRAKE-WARNER ELEC.

34 1 2583-08 3/8 KEYSTOCK X 3 1/4

35 1 20352 CLUTCH COVER MOUNT WELD

36 1 800979 COUPLER-48/60 HUB WITH SPIDER

37 4 730024 CLAMP-HOSE #4

38 1 28282 BRACKET,RAD LOWER MOUNTING

39 1 28544 ENCLOSURE, ENGINE WELDMENT

40 1 750679 ELBOW-RUBBER 90D 2”

41 1 28543 DOOR, ENGINE COMP.

42 1 763236 HINGE-TOOLBOX

43 1 28458 HINGE SHIM

44 1 28508 PIPE, INTAKE

45 1 760934 ADAPTOR-AIRCLEANER

46 3 1200055 CLAMP-HOSE 1-9/16” X 2-1/2”

47 1 800307 CLAMP-VINYL COVERED 1-1/2”


49 1 22274 WIRE-ENGINE GROUND

50 1 802275 SEAL, FLAP

51 1 20420 HARNESS, CLUTCH PIGTAIL

52 4 28640 SHIM, .750” X 2.500” 14GA

53 1 722330 BOLT CAR 3/8-16 X 3/4

54 1 802322 NUT-WNNL 3/8-16 ZP

55 1 802496 SENSOR-COOLANT LEVEL, LOW, 4PIN

56 1 20408 SCREEN WELDMENT, RADIATOR

57 1 801698 RADIATOR ASSEMBLY

58 1 28279 PIPE,EXHAUST WELDMENT 45SJRS

59 1 30311 BRACKET, SIDE ISOLATOR

60 2 802925 BUFFER-50X30 B 3/8X0.78

61 1 30223 BRACKET,OVERFLOW BOTTLE


63 1 31870 KIT, CLUTCH STRAP RG45

64 2 722104 BOLT HEX 1/4-20 X 1 GR8

65 3 724508 NUT LOCK 1/4-20 NYLOCK

66 1 722855 BOLT SOCKET SHOULDER 3/8

67 1 750651 BOLT HEX 1/4-20 X 1.5GR8


69 1 802834 ENGINE-42HP KUBOTA

70 1 34751 CLUTCH COVER WELD RG45T-R

71 1 30300 ACTUATOR, THROTTLE ASM

72 1 804422 SPROCKET- 28T

73 1 21914 GEARBOX KEY

74 1 804429 SPRING-EXTENSION

75 1 750681 CLAMP-HOSE 1 5/16-2 1/4

77 1 802718 BOTTLE- EXPANSION, RAD. 1.5 QT

78 1 36167 MOUNT, COOLANT BOT WELD

79 2 760261 NUT-HNNL 3/8-16 INS


34208 Engine Assembly Rev B


22

30300 Actuator, Throttle Assembly - Rev.

12

NOTE: A - YELLOW B - GREEN


1 1 802695 ACTUATOR, THROTTLE

2 1 802865 CONNECTOR- 2 PIN DEUTSCH


800.392.2686 23

3

5

1

4

2

5

31870 Kit, Clutch Strap - Rev


1 1 803473 CLUTCH STRAP

2 1 803487 WASHER-FENDER 3/8” X 1.5”

3 1 750521 BOLT HEX 5/16-24 X 3/4 GR8

4 1 750050 NUT LOCK 5/16-18 NYLON

5 2 726201 WASHER - FLAT 5/16


24

1

1

2 5

5

2

1

3

3

3

3

9 11 14 10 4

25

6 7

19

19

18

17

12

13

15

16

8

20

34588 Blade Assembly - Rev .


1 4 765285 NUT-HNML 1”-14

2 8 750057 NUT-WHIZ 1/2-13 A563 GR-A

3 12 4900-38 WASHER 12 GA.X1.015X2.5


5 8 722504 BOLT HEX 1/2-13 x 1 1/2

6 4 722539 BOLT CARR 1/2”-13 X 1-1/2

7 4 724503 NUT-HNML 1/2-13 PREV TORQ GR8

8 4 27048 PIN WELDMENT

9 1 24237 CYLINDER,WELDMENT 10”

10 1 14132 PIN-CLEVIS

11 2 728004 PIN-COTTER 3/16 X 1-1/2

12 1 28306 ARM, LIFT WELDMENT

13 3 28303 ARM, BLADE

14 1 726906 WASHER FLAT - 1” 10 GA.

15 2 800972 PIN-CLEVIS 3/4 X 1 3/4 LG.

16 8 765313 BUSHING-COMP 1.25 X 1 X 1.25

17 1 34589 BRACKET, BLADE WELDMENT

18 1 34590 BLADE, WELDMENT RG45T

19 2 34594 BLADE, FOLDING WELDMENT

20 2 728038 HAIRPIN COTTER


800.392.2686 25

34621 Boom Assembly - Rev. A

7 56 12

1

4 3

14

8

2

13

12

15

ASSEMBLE WITH LOCTITE 242 (RED)

ASSEMBLE WITHLOCTITE 242(BLUE)TORQUE TO 46 FT-LBS

11

10

16

9

19 18 17 21 20


1 5 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

2 2 726302 WASHER-LOCK 3/8

3 4 726909 WASHER FLAT 1-1/4-14GA

4 2 760701 RING-RETAIN EXT 1 1/4”

5 2 4900-77 WASHER 7 GA. X .531 X 2.0

6 2 726502 WASHER LOCK 1/2

7 2 722502 BOLT HEX 1/2-13 x 1

8 2 722303 BOLT-HEX 3/8-16 X 1

9 2 750057 NUT-WHIZ 1/2-13 A563 GR-A

10 2 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2 ZP

11 4 751027 BOLT WHIZ 3/8-16 X 1-1/4

12 1 34624 BOOM WELDMENT

13 2 18953 PIVOT WELD, BOOM

14 1 800307 CLAMP-VINYL COVERED 1-1/2”

15 1 34623 IDLER ASSEMBLY

16 1 28711 GUARD, BEARING

17 2 750061 NUT-WHIZ 3/8-16 A563 GR-A

18 2 751019 BOLT WHIZ 3/8-16 X 1-1/2

19 2 34787 ACTUATOR BRACKET

20 1 750651 BOLT HEX 1/4-20 X 1.5GR8

21 1 724508 NUT LOCK 1/4-20 NYLOCK


26

34623 Idler Assembly - Rev E

32

USE RED LOCTITE

91

4

6

7

5 8


1 4 724801 NUT HEX 3/4-10 GR8

2 2 726502 WASHER LOCK 1/2

3 2 722502 BOLT HEX 1/2-13 x 1

4 1 21187 ADJUSTER NUT


6 1 34759 PLATE ADJUSTER

7 2 722539 BOLT CARR 1/2"-13 X 1-1/2

8 1 35720 WHEEL, IDLER ASM

9 1 2536-02 ROD, THREAD 3/4-10 X 6"


800.392.2686 27

35720 Wheel, Idler Assembly

5

3

1

24

3

1

1

TORQUE TO 130 POUNDS-FEETRED LOCTITE


1 3 760977 NUT HEX 1”-8

2 1 34761 SPACER, IDLER

3 2 804561 BEARING-BALL 2” OD X 1” ID

4 1 35186 SHAFT, IDLER

5 1 35185 WHEEL, IDLER MACHINE


28

35468 - Cover Assembly - Rev A.

9 1110 15 14 1

3

4

21

20

19

16

17

5

6

2

DUAL WRENCH STOWAGE (REFERENCE)

7 818

2213

12


1 3 722110 BOLT WHIZ 1/4-20 X 3/4

2 3 750768 NUT-WHIZ 1/4-20 A563 GR-A

3 10 750762 BOLT WHIZ 5/16-18 X 3/4

4 10 750764 NUT WHIZ 5/16”-18 A563 GR-A

5 4 726201 WASHER - FLAT 5/16

6 4 750050 NUT LOCK 5/16-18 NYLON

7 4 750124 SCREW-1/4-20 X 1” SFHCS ZP

8 4 724508 NUT LOCK 1/4-20 NYLOCK

9 1 35466 TOP COVER PLATE

10 1 23647 COVER DOOR LH

11 1 23646 COVER DOOR

12 1 28317 SIDE COVER LH

13 1 28315 SIDE COVER RH

14 2 23600 SOA BLOCK

15 1 35467 BRACKET,SOA STOP

16 4 722205 BOLT HEX 5/16-18 X 1 GR8


18 1 24434 ROD, MUFFLER GUARD MNT

19 1 724301 NUT HEX 3/8-16 GR8

20 1 761283 NUT JAM 3/8-16 ZINC

21 1 726300 WASHER FLAT 3/8 SAE

22 1 802322 NUT-WNNL 3/8-16 ZP


800.392.2686 29

35244 Cutter Wheel Assembly - Rev A

987

20 20 21

13

4

4

6

3

10 14

2 5 1

19 5 18

17

161515

12

11

ASSEMBLE WITH RED LOCTITE

TORQUE TO 60 FT-LBS

TORQUE TO 67 FT-LBS

ASSEMBLE WITH RED LOCTITE(BOTH SIDES)

NOT SHOWN:CAN PLACE 761415 WASHER FLAT 1-3/4-14 GABETWEEN 804534 AND 130003ORUSE (1) EXTRA 763481 BETWEEN ITEM 35242 AND 28515

TIMKEN PB BEARING

23

NOTE:-(4) GREASE ZERKS WILLBE REMOVED AND REPLACED WITH 763581 -USE 28597 CW BEARING SPACERS IF NEEDED


1 9 2933t TOOTH, ONE PIECE, TAPPED

2 9 2933c TOOTH, ONE PIECE, C-BORED

3 4 722626 BOLT HEX 9\16-18 X 3 GR8

4 8 724602 NUT HEX 9/16-18 GR8

5 24 718014 BOLT-POCKET 2 3/4 1960 S

6 8 801494 WASHER, 5/8”

7 2 4900-33 WASHER 7 GA. X .531 X 2.25

8 2 726502 WASHER LOCK 1/2

9 2 722503 BOLT HEX 1/2-13 x 1 1/4

10 1 130003 BUSHING-E 1-3/4

11 1 2583-17 3/8 KEYSTOCK X 2.25

12 1 28531 SHAFT, CW

13 2 804531 BEARING-PB 1-3/4 RG45T-R

14 1 2583-09 3/8 KEYSTOCK X 1 1/4

15 2 763481 WASHER FLAT 1-3/4-10 GA.

16 2 35242 BEARING COLLAR RG45T-R

17 1 28515 CUTTER WHEEL

18 3 3144T TOOTH, ONE PIECE, TAPPED

19 3 3144C TOOTH, ONE PIECE, C-BORED

20 1 763023 SPROCKET-45(14MX)37 3020

21 1 762508 BUSHING-TAPER LOCK 3020

22 1 761438 POLYCHAIN- 1750 (14MM) 37

23 1 35243 SPACER-CW SHAFT .795

24 4 763581 FIT-PLUG -02MP C’SUNK HEX


30

35470 SOA Assembly Rev F. Serial #’s RG45X0140816 - Current RG45X

7

14917

5

141026

618 24

3

1

1511

47

53

21

2831

4

33

22

30

2513

2712

8

35

3736

40 41

45

4649

2829 37 3652

50

51

48

2

20

19322316

343839

42

1114

4344

NOT SHOWN:1879- PLUG-WD JUMPER SJR


800.392.2686 31


1 1 20605 SHIELD-OPERATOR SOA

2 4 23297 GRIP, VALVE HANDLE

3 1 23618 BUSHING SOA PIVOT

4 1 24644 HANDLE,ASSEMBLY SOA

5 1 28276 WINDOW BRACKET

6 1 28277 CURTAIN-RUBBER

7 1 29404 BRACKET,WINDOW SOA WELD

8 1 29405 BRACKET, WIND FRM SPT WELD

9 4 722103 BOLT HEX 1/4-20 X 3/4 GR8

10 9 722110 BOLT WHIZ 1/4-20 X 3/4

11 2 722118 BOLT WHIZ 1/4-20 X 1

12 3 722207 BOLT HEX 5/16-18 X 2- 1/2 GR8

13 3 722837 BOLT-MHHCS 8 X 1.25 X 16

14 15 724508 NUT LOCK 1/4-20 NYLOCK


16 1 726201 WASHER - FLAT 5/16



19 1 730038 STRAP-TARP W/S-HOOK 10”

20 1 735999 SWITCH-IGN 3/4 CYL 1011

21 1 736023 HOURMETER

22 1 738004 VALVE-3 SPOOL

23 1 750050 NUT LOCK 5/16-18 NYLON



26 3 750400 BOLT WHIZ 5/16-18 X 1/2


28 7 750765 BOLT WHIZ 1/4-20 X 1/2


30 2 760408 SWITCH-ROCKER, SPST ON-OFF

31 1 801492 SWITCH PUSH/PULL

32 1 801514 BOLT WHIZ 5/16-18 X 1-1/2

33 1 802228 VALVE-1 SPOOL MOTOR

34 5 802336 INDICATOR LIGHT, RED

35 1 800344 SWITCH

36 2 724105 NUT HEX LOCK #10-24

37 2 750456 SCREW-#10-24 X1/2 HH MACH

38 1 738008 NEEDLE VALVE

39 1 765207 JAM NUT - 5/8” - 18

40 2 801832 SCREW-#8-32X1-1/4 HHMS ZP

41 2 760867 NUT-HNNL #8-32

42 1 32349 WINDOW REINFORCEMENT BRACKET

43 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


45 1 801923 FIT-EL90 -4MORFS-6MOR

46 1 803570 FIT- 08MORFS X -6MORB

47 1 35469 ARM, WELDMENT SOA RG45X

48 1 35903 COVER, WELDMENT SOA TETHER RG45X

49 1 804589 SWITCH-TOGGLE, (ON)-OFF-(ON)

50 1 610023 BOOT-RUBBER CLUT SWITCH

51 1 35852 SWITCH, SAFETY TETHER

52 1 35830 SWITCH-EMER SHUTDOWN REWORK

53 2” 12000127WEATHERSTRIP- 5/32 X 1/2

35470 SOA Assembly Rev F. Serial #’s RG45X0140816 - CurrentRG45X


32

35476 SOA Assembly Rev D. Serial #’s RG45X0140816 - Current RG45X-R

26

91211

28

98 15

19

18 10

20

27

717

2929

54

21

3

33

23

24

1413

4

34

35

38

40

32

41

43 42

37

12

49 50

43 42

53

39

441656

45

5850

6261

NOTE: INSTALL SWITCH BOOT DIRECTTO PANEL SURFACE

6364

65

6667

179

7077

56

579

BOTTOM VIEW


800.392.2686 33

35476 SOA Assembly Rev D. Serial #’s RG45X0140816 - CurrentRG45X-R


1 2 801832 SCREW-#8-32X1-1/4 HHMS ZP

2 2 760867 NUT-HNNL #8-32

3 12 750765 BOLT WHIZ 1/4-20 X 1/2


5 1 750050 NUT LOCK 5/16-18 NYLON

6 1 726201 WASHER - FLAT 5/16


8 9 722110 BOLT WHIZ 1/4-20 X 3/4

9 17 724508 NUT LOCK 1/4-20 NYLOCK



12 4 722103 BOLT HEX 1/4-20 X 3/4 GR8

13 6 722207 BOLT HEX 5/16-18 X 2- 1/2 GR8


15 3 750400 BOLT WHIZ 5/16-18 X 1/2

16 1 801514 BOLT WHIZ 5/16-18 X 1-1/2

17 2 722118 BOLT WHIZ 1/4-20 X 1


19 1 35469 ARM, WELDMENT SOA RG45X

20 1 23618 BUSHING SOA PIVOT

21 1 736023 HOURMETER

22 1 35898 COVER, SOA TETHER RG45X-R

23 1 24644 HANDLE,ASSEMBLY SOA

24 2 760408 SWITCH-ROCKER, SPST ON-OFF

25 1 735999 SWITCH-IGN 3/4 CYL 1011

26 1 29404 BRACKET,WINDOW SOA WELD

27 1 20605 SHIELD-OPERATOR SOA

28 1 28276 WINDOW BRACKET

29 1 28277 CURTAIN-RUBBER

30 1 730038 STRAP-TARP W/S-HOOK 10”

31 5 802336 INDICATOR LIGHT, RED

32 1 29405 BRACKET, WIND FRM SPT WELD

33 1 801492 SWITCH PUSH/PULL

34 1 802771 VALVE- CONTROL 3POS, 2WAY, 12V

35 1 802772 VALVE, 3 SPOOL REMOTE

36 4 28525 SWITCH REWORK, CUTTER WHEEL

37 1 802599-01RG45X-R RECEIVER

38 2 750651 BOLT HEX 1/4-20 X 1.5GR8

39 4 610023 BOOT-RUBBER CLUT SWITCH

40 1 801122 SWITCH-ROCKER, SPDT (ON)-OFF- (ON)

41 1 800344 SWITCH

42 3 724105 NUT HEX LOCK #10-24

43 3 750456 SCREW-#10-24 X1/2 HH MACH

44 1 738008 NEEDLE VALVE

45 1 765207 JAM NUT - 5/8” - 18

46 1 32349 WINDOW REINFORCEMENT BRACKET

47 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


49 1 802346 FIT90-04MORFS-08MORB

50 1 800427 FIT-08ORFS X -08MOR

51 1 35852 SWITCH, SAFETY TETHER

52 1 35830 SWITCH-EMER SHUTDOWN REWORK

53 1 35869 BRACE, SOA COVER CORNER

54 2” 12000127 WEATHERSTRIP- 5/32 X 1/2


34

35474 Decal Kit - Rev C


1 1 18914 DECAL - GENERAL WARNING

2 1 21349 DECAL, GREASE SLEWING RING

3 1 28483 DECAL-CONTROL

4 1 28586 DECAL,RELAY_ID

5 1 28596 DECAL THROTTLE

6 1 28670 DECAL-GREASE 20 HOUR INTERVAL

7 1 30168 DECAL- ICON 6”

8 1 30178 DECAL- RAYCO VERT LOCKUP 8” H

9 1 30180 DECAL- 4X4

10 1 30188 DECAL- COMMAND CUT

11 1 30189 DECAL- DIESEL

12 2 35475 DECAL- RG45X OUTLINE

13 1 30213 DECAL- RAYCOMFGCOM 1.75” H

14 1 30220 DECAL- RAYCO WORDMARK 15” H

15 1 30243 DECAL, INDICATOR LIGHTS

16 1 3080 DECAL-CHECK ENGINE OIL LEVEL

17 1 6351 DECAL-OPERATOR ZONE

18 1 7005 DECAL-ULSD FUEL ONLY

19 1 732000 DECAL- HYDRAULIC OIL

20 1 732005 DECAL-WARNING FOR YOUR P

21 1 732006 DECAL-DANGER WHEN REFUELING

22 1 732008 DECAL-CAUTION EAR & EYE

23 1 732010 DECAL-WARNING

24 1 732011 DECAL-DANGER KEEP HANDS

25 1 732014 DECAL-TOOTH BOLT TORQUE

26 1 732018 DECAL-DANGER ROTATING CW

27 1 732020 DECAL- CAUTION REDUCE ENG, ES

28 1 732021 DECAL-CAUTION KEEP CLEAR

29 1 732026 DECAL- GREASE MACHINE

30 1 751022 DECAL-MANUAL BOX

31 1 765359 DECAL-CUT WHL ON-OFF

32 1 804761 DECAL - TEST SAFETY SWITCH

33 1 801352 DECAL - 2 SPD

34 1 801777 DECAL, 811 CALL BEFORE YOU DIG

35 1 802268 DECAL ROCKER SWITCH

36 1 802587 DECAL- SPIDER COUPLER

37 1 801353 DECAL-SWING SPEED 1635 SJR

38 1 32827 DECAL- PARTS QUICK REF.

39 1 35904 DECAL-EMERGENCY STOP

40 1 803040 DECAL-LIMP MODE

1

2

3

4

5

6

7

8

8

9

10

11 12

13

14

15

16

17

18

19

20

21

22

23

36

35

34

33

32

31

30

28

29

27

26

25

24

37

38

3940

RG45X


800.392.2686 35

35477 Decal Kit - Rev C


1 1 18914 DECAL - GENERAL WARNING

2 2 21349 DECAL, GREASE SLEWING RING

3 1 30243 DECAL, INDICATOR LIGHTS

4 1 28483 DECAL-CONTROL

5 1 28586 DECAL,RELAY_ID

6 1 28596 DECAL THROTTLE

7 1 28670 DECAL-GREASE 20 HOUR INTERVAL

8 1 30178 DECAL- RAYCO VERT LOCKUP 8” H

9 2 30180 DECAL- 4X4

10 1 30188 DECAL- COMMAND CUT

11 1 30189 DECAL- DIESEL

12 2 30220 DECAL- RAYCO WORDMARK 15” H

13 2 35478 DECAL- RG45X-R OUTLINE

14 1 3080 DECAL-CHECK ENGINE OIL LEVEL

15 1 6351 DECAL-OPERATOR ZONE

16 1 7005 DECAL-ULSD FUEL ONLY

17 1 732000 DECAL- HYDRAULIC OIL

18 1 732005 DECAL-WARNING FOR YOUR P

19 1 732006 DECAL-DANGER WHEN REFUELING

20 1 732008 DECAL-CAUTION EAR & EYE

21 1 732010 DECAL-WARNING

22 1 732011 DECAL-DANGER KEEP HANDS

23 1 732014 DECAL-TOOTH BOLT TORQUE

24 1 732018 DECAL-DANGER ROTATING CW

25 1 732020 DECAL- CAUTION REDUCE ENG, ES

26 2 732021 DECAL-CAUTION KEEP CLEAR

27 1 732026 DECAL- GREASE MACHINE

28 1 765359 DECAL-CUT WHL ON-OFF

29 1 804761 DECAL - TEST SAFETY SWITCH

30 1 801352 DECAL - 2 SPD

31 1 801777 DECAL, 811 CALL BEFORE YOU DIG

32 1 802268 DECAL ROCKER SWITCH

33 1 802587 DECAL- SPIDER COUPLER

34 1 803040 DECAL-LIMP MODE

35 2 30168 DECAL- ICON 6”

36 1 30213 DECAL- RAYCOMFGCOM 1.75” H

37 1 751022 DECAL-MANUAL BOX

38 1 801353 DECAL-SWING SPEED 1635 SJR

39 1 32827 DECAL- PARTS QUICK REF.

40 1 35904 DECAL-EMERGENCY STOP

1213

35

10

5 28 1

32

6

3

422

18

19

34

3126

21

23

25

17

15

7

16

2 24

11

36

8

37

27

14

30

29 20

339

38

39

40

RG45X-R


36

802194 Hydraulic Schematic RG45X


800.392.2686 37

802194 Hydraulic SchematicRG45X


38

ITEM QTY PART # DESCRIPTION

1 1 HOSE 4R1T-6FFX-4FFX90-123”

2 1 HOSE 4R2T-6FFX-4FFX-125”

3 - - INTENTIONAL BLANK




7 1 HOSE 4R17-4FFX-4FFX-38”

8 1 HOSE 4R17-4FFX-4FFX90-30”

9 1 HOSE 4R17-4FFX-4FFX90-74” W/FABRIC HOSE GUARD

10 1 HOSE 4R17-4FFX-4FFX-88” W/FABRIC HOSE GUARD

11 1 HOSE 4R17-4FFX-4FFX-44”

12 1 HOSE 4R17-4FFX-4FFX-34”

13 1 HOSE 4R17-4FFX-4FFX-74”

14 1 HOSE 4R17-4FFX-4FFX90-77”

15 1 HOSE 4R2T-6FFX-4FFX45-60” W/FABRIC HOSE GUARD




19 1 HOSE 4R2T-6FFX-4FFX-65” W/FABRIC HOSE GUARD





24 1 HOSE 4R2T-6FFX-4FFX-66” W/FABRIC HOSE GUARD

25 1 HOSE B16150-PLAIN-PLAIN-50” (PROTEC-TION FOR BATTERY CABLES)

26 1 HOSE 4R2T-4FSX-4FSX-66”

27 1 HOSE 4R1T-4FSX-4FSX-55”




31 1 HOSE 30R7-PLAIN-111” (3/16” ID)

32 1 HOSE 4R17-4FFX-4FFX45-13”

33 2 HOSE 4R17-4FFX-4FFX45-16”

34 1 HOSE 4R17-4FFX-4FFX45-20”

35 1 HOSE 143-06-6MP-6FJX-22”


37 1 WRAP PWLD-16-15”

38 1 SLEEVE TQS-3.25-25” (3-1/4” VELCRO SLEEVE)



41 0 HOSE 30R7-PLAIN-PLAIN-9” *FOR REF ONLY

42 1 HOSE 30R7-5FJX-PLAIN-28”

43 1 HOSE 30R7-5FJX90-PLAIN-94”


45 2 HOSE 4R17-4FSX-4FSX90-52”

46 - HOSE INTENTIONAL BLANK


48 1 HOSE 12R4F-PLAIN-PLAIN-56”



802194H Hydraulic Hose Kit Rev S.


800.392.2686 39

ITEM QTY PART # DESCRIPTION

1 3 FF6602-04-04-04 TEE RUN -4MFFX -4MFFX -4FFFX

2 4 FF6802-06-10 ELBOW 45 DEG -6MFFX-10MOR



5 4 FF6400-04-10 CONNECTOR -4MFFX-10MOR

6 2 FF6801-06-06 ELBOW 90 DEG - FIT -6MFFX -6MOR


8 1 FF6600-08-08-08 TEE-8MFFX -8MFFX -8FFFX

9 2 FF6500-04-04 ELBOW 90 DEG -4MFFX -4FFFX




13 6 FF6400-04-04 CONNECTOR -4MFFX -4MOR


15 1 FF2700-04-04LH BULKHEAD UNION

16 1 5406-C-6 CAP-6FP


18 1 9500-12MM WASHER 12MM

19 1 9605-06-12x1.25 CONNECTOR -6MJ-12MMX1.25MMT



22 10 FF6801-04-06 ELBOW 90 DEG -4MFFX -6MOR

23 2 FF6804-04-04-04 TEE RUN -4MFF X -4MFFX -4MOR

24 5 FF6801-04-04 ELBOW 90 DEG -4MFFX -4MOR


26 1 FF6600-04-04-04 TEE-4MFFX-4MFFX-4FFFX

27 2 FF6500-08-08 ELBOW 90 DEG -8MFF -8FFFX



30 1 205-104 CONNECTOR - 5/16” BARB X 1/4 MNPT

31 2 6400-05-06CONNECTOR-5MJIC -6MOR

32 1 4603-12-08 ELBOW 45 DEG -12BARB -8MOR


34 2 TBC-120 T-BOLT HOSE CLAMP


36 2 FF2501-04-04 ELBOW 90° 04MORFS X 04MP

37 2 5504-04-04F

FEMALE ELBOW 90° 04FNPT X 04FNPT


39 1 4501-12-12 ELBOW 90° 12BARB-12MPT

40 1 5405-08-12 CONNECTOR 08MPT X 12FPT

41 1 203-104 3/16” HOSE BARB X 1/4” MALE NPT

802194A Hydraulic Adapter Kit Rev L.


40

28147 Main Wiring Schematic - Rev N

PLUG '01'COMMAND CUT

CONTROLTYPE 'A'


CONTROLTYPE 'C'

PLUG '04'CAN-BUS

TYPE 'D' & 'E'

PLUG '44'FUEL

SOLENOIDRELAY

TYPE 'G'

PLUG '43'CLUTCHRELAY

TYPE 'G'

PLUG '39'2-SPDVALVE

TYPE 'H'

PLUG '40'2-SPDVALVE

TYPE 'H'

PLUG '41'2-SPDVALVE

TYPE 'H'

46

4847

35

34

29

17

19

18

20

30

26

25

24

23

PLUG '08'ENGINE

HARNESSTYPE 'L'

PLUG '12'6 TERM.

IGNITIONSWITCHTYPE 'Q'

PLUG '13'4 TERM.

IGNITIONSWITCHTYPE 'R'

PLUG '36'BLADE

VALVE #1TYPE 'H'

PLUG '37'BLADE

VALVE #2TYPE 'H'

PLUG '38'COMMAND

CUTVALVE

TYPE 'H'

PLUG '07'ENGINE

HARNESSTYPE 'K'

PLUG '09'ENGINE

HARNESSTYPE 'M'

PLUG '11'CLUTCHSIGNALTYPE 'K'

06

05

10

1415

22

3231

21

49

02

50ACIRCUIT

BREAKERTYPE 'F'

50ACIRCUIT

BREAKERTYPE 'F'

FUELPUMP

GROUNDTYPE 'V'

FUELPUMP

POWERTYPE 'U'

AIR FILTERGROUNDTYPE 'J'

AIR FILTERSIGNALTYPE 'J'

ENGINEGROUNDTYPE 'N'

HOURMETERPOWERTYPE 'J'

HOURMETER

GROUNDTYPE 'J'

IND. LGT. POWERTYPE 'U'




GLOW PLUGCOMMONTYPE 'W'

PLUG '16'PHOTOEYE

TYPE 'S'

WATER TEMP.SIGNALTYPE 'W'

OIL PRESS. SIGNALTYPE 'W'

BATTERY SIGNALTYPE 'W'

AIR FILTER SIGNALTYPE 'W'

GLOW PLUGSIGNALTYPE 'U'

2-SPDSWITCHTYPE 'J'

2-SPDSWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

33 FUSE 5ATYPE 'B'

PLUG '27'WHEEL DRIVE

NEUTRALSWITCHTYPE 'P'

Terminal Legend

A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - METRI-PACK ASM #1203376 FEMALE TERMINAL AND DELPHI #12033731 WEATHER TIGHT CAP C - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET)D - DEUTSCH DT04-3P OR EQ. (W/W3P-1939 WEDGE LOCK & PINS)E - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)F - RING TERMINAL FOR #10 STUD - INSULATED - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - 1/4" FEMALE BLADE - FULLY INSULATED (MOLEX 19005-0005 or PANDUIT)K - WEATHER PACK PLUG #12015792 (W/FEMALE TERM. & SEAL)L - PACKARD 56 SIERIES #02977042 (W/MALE TERM.)M - PACKARD 56 SIERIES #02984678 (W/MALE TERM.)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)S - TURCK CONNECTOR CABLE WK4T-1.2 (TRI-POWER MPT INC. 330-264-8094 (REF. QUOTE #121206))T - DELTA CONN. 6200 SERIES (PURCHASED THRU "STENS CORP" #430-0370) (PHONE #812-481-5550)U - FEMALE BULLET CONNECTOR (0.157 ID)V - RING TERMINAL FOR 1/4" STUD - INSULATED - W/ADH. HEAT SHRINKW - MALE BULLET CONNECTOR (0.157 OD)X - PACKARD METRI-PACK #12065298 (FEMALE PINS W/ SEALS)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- RECTIFIER DIODE 3 AMP 400PIVAA- DEUTSCH DT06-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- RECTIFIER DIODE 5 AMP VISHAY DALE SCHOTKY BARR RECT #50SQ100CC- DELPHI 12066176 SECONDARY LOCK CONNECTORDD- DEUTSCH DTM06-2S, 0462-201-20141 CONTACTS OR EQ, WM-2S WEDGEEE- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)FF- RING TERMINAL FOR #6 STUD - INSULATED - W/ADH. HEAT SHRINK

5"

5"

2"2"

3"

2"

3" 3"

4"

5"

16"

2"

4"4"4"

8"

4"

4"

4"

6"

12"3"

2" 2"

2"

2"

3"3"3"

6"

12"

4"

12"

30"

6"6"

6"6"

6"1"

6"6"6"6"

1"8"

4"

8"

6"

8"

8"

8"

8"

8"

8"

8"

8"

8"

8"48"

2"

PLUG '42'STARTRELAY

TYPE 'G'

10" 6"

PIN 1: BROWNPIN 2: N/CPIN 3: BLUEPIN 4: BLACK

'0'LOCATION

6"

45

2" 2"

3"

1"

SOASAFETYSWITCHSIGNAL

TYPE 'FF'

SOASAFETYSWITCHPOWER

TYPE 'FF'

FRAMEGROUNDTYPE 'N'

PLUG '50'COOLANT LEVEL

SENSORTYPE 'X' AND "CC"

8"

8"

PLUG '28'CLUTCHSWITCHTYPE 'T'

PLUG '52'REMOTEHARNESS

TYPE 'Y '& 'AA'

51

BA

7"

2"

8"2"

2"

4"

53

54

55

56

DIODETYPE 'BB'

FUS

E 1

5AT

YP

E 'B

'

LIMP MODE START SIGTYPE 'F'

LIMP MODE START PWRTYPE 'F'

FUSE HOLDERTYPE 'B'NO FUSE

DIO

DE

TY

PE

'Z'

57

58

59

60

THROTTLESWITCHGROUNDTYPE 'J'

THROTTLE SWITCHFUSE POWERTYPE 'J'

THROTTLE SWITCHTHROTTLE UPTYPE 'J'

THROTTLE SWITCHTHROTTLE DOWNTYPE 'J'

62

PLUG '61'THROTTLE ACTUATORTYPE 'DD'

FUSE 5ATYPE 'B'

7"

8"

12"

PLUG '63'THROTTLE ACTUATOR

(REMOTE HARNESS)TYPE 'EE'

7"

2"

2"

2"

2"

NO LOOM

NO LOOM64

20"

DIODE DETAILTERMINAL TYPE "Z" &TERMINAL TYPE "BB"

WIRE LENGTH TOLERANCELESS THAN 6" +1/4" -0"

6" TO 40" +1/2" -0"40" TO 100" +3/4" -0"100" TO 200" +1" -0"

GREATER THAN 200" +1-1/2" -0"


800.392.2686 41



CONTROLTYPE 'A'


CONTROLTYPE 'C'

PLUG '04'CAN-BUS

TYPE 'D' & 'E'

PLUG '44'FUEL

SOLENOIDRELAY

TYPE 'G'


TYPE 'G'

PLUG '39'2-SPDVALVE

TYPE 'H'

PLUG '40'2-SPDVALVE

TYPE 'H'

PLUG '41'2-SPDVALVE

TYPE 'H'

46

4847

35

34

29

17

19

18

20

30

26

25

24

23

PLUG '08'ENGINE

HARNESSTYPE 'L'

PLUG '12'6 TERM.


PLUG '13'4 TERM.


PLUG '36'BLADE

VALVE #1TYPE 'H'

PLUG '37'BLADE

VALVE #2TYPE 'H'

PLUG '38'COMMAND

CUTVALVE

TYPE 'H'

PLUG '07'ENGINE

HARNESSTYPE 'K'

PLUG '09'ENGINE

HARNESSTYPE 'M'


06

05

10

1415

22

3231

21

49

02

50ACIRCUIT

BREAKERTYPE 'F'

50ACIRCUIT

BREAKERTYPE 'F'

FUELPUMP

GROUNDTYPE 'V'

FUELPUMP

POWERTYPE 'U'





HOURMETER

GROUNDTYPE 'J'






PLUG '16'PHOTOEYE

TYPE 'S'






2-SPDSWITCHTYPE 'J'

2-SPDSWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

33 FUSE 5ATYPE 'B'



Terminal Legend

A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - METRI-PACK ASM #1203376 FEMALE TERMINAL AND DELPHI #12033731 WEATHER TIGHT CAP C - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET)D - DEUTSCH DT04-3P OR EQ. (W/W3P-1939 WEDGE LOCK & PINS)E - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)F - RING TERMINAL FOR #10 STUD - INSULATED - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - 1/4" FEMALE BLADE - FULLY INSULATED (MOLEX 19005-0005 or PANDUIT)K - WEATHER PACK PLUG #12015792 (W/FEMALE TERM. & SEAL)L - PACKARD 56 SIERIES #02977042 (W/MALE TERM.)M - PACKARD 56 SIERIES #02984678 (W/MALE TERM.)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)S - TURCK CONNECTOR CABLE WK4T-1.2 (TRI-POWER MPT INC. 330-264-8094 (REF. QUOTE #121206))T - DELTA CONN. 6200 SERIES (PURCHASED THRU "STENS CORP" #430-0370) (PHONE #812-481-5550)U - FEMALE BULLET CONNECTOR (0.157 ID)V - RING TERMINAL FOR 1/4" STUD - INSULATED - W/ADH. HEAT SHRINKW - MALE BULLET CONNECTOR (0.157 OD)X - PACKARD METRI-PACK #12065298 (FEMALE PINS W/ SEALS)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- RECTIFIER DIODE 3 AMP 400PIVAA- DEUTSCH DT06-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- RECTIFIER DIODE 5 AMP VISHAY DALE SCHOTKY BARR RECT #50SQ100CC- DELPHI 12066176 SECONDARY LOCK CONNECTORDD- DEUTSCH DTM06-2S, 0462-201-20141 CONTACTS OR EQ, WM-2S WEDGEEE- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)FF- RING TERMINAL FOR #6 STUD - INSULATED - W/ADH. HEAT SHRINK

5"

5"

2"2"

3"

2"

3" 3"

4"

5"

16"

2"

4"4"4"

8"

4"

4"

4"

6"

12"3"

2" 2"

2"

2"

3"3"3"

6"

12"

4"

12"

30"

6"6"

6"6"

6"1"

6"6"6"6"

1"8"

4"

8"

6"

8"

8"

8"

8"

8"

8"

8"

8"

8"

8"48"

2"

PLUG '42'STARTRELAY

TYPE 'G'

10" 6"

PIN 1: BROWNPIN 2: N/CPIN 3: BLUEPIN 4: BLACK

'0'LOCATION

6"

45

2" 2"

3"

1"


TYPE 'FF'


TYPE 'FF'

FRAMEGROUNDTYPE 'N'



8"

8"



TYPE 'Y '& 'AA'

51

BA

7"

2"

8"2"

2"

4"

53

54

55

56

DIODETYPE 'BB'

FUS

E 1

5AT

YP

E 'B

'




DIO

DE

TY

PE

'Z'

57

58

59

60

THROTTLESWITCHGROUNDTYPE 'J'




62


FUSE 5ATYPE 'B'

7"

8"

12"



7"

2"

2"

2"

2"

NO LOOM

NO LOOM64

20"



6" TO 40" +1/2" -0"40" TO 100" +3/4" -0"100" TO 200" +1" -0"

GREATER THAN 200" +1-1/2" -0"


42

8587A

87

86

30

8587A

87

86

30

8587A

87

86

30

CO

MM

AN

D C

UT

SO

LEN

OID

(38

)

BLA

DE

SO

LEN

OID

(37

)

BLA

DE

SO

LEN

OID

(36

)

2-S

PE

ED

SO

LEN

OID

(39

)

2-S

PE

ED

SO

LEN

OID

(40

)

2-S

PE

ED

SO

LEN

OID

(41

)

TA

N(B

/B S

OL)

CLUTCH (11)

BLK(COMM GRD)

AIR FILTERSWITCH

FUELPUMP

BLK5A FUSE (33)

HOUR METER

BLADE/BOOMSWITCH

2-SPEED SWITCH

WHEEL DRIVE NEUT. SWITCH (27)

FUEL SOLENOIDRELAY (44)

CLUTCHRELAY(43)

OILPRESS.

AIRFILTER

BATTERY

WATERTEMP.

GLOWPLUG

BLU(AIR FILTER)

GRN(BATT LGT)

ORG(FUEL SOL)

BLU

(OIL

PR

ES

S L

GT

)

WATER TEMP. (23)

OIL PRESS. (21)

STARTER

BATTERY

BLK

(CO

MM

GN

D)

RED/WHT(IGN SW PWR)

SOASWITCH

ENGINEGROUND (10)

RED(BATT. PWR)

BLK

/WH

T(S

OA

SW

)

OR

G(2

-SP

D S

OL)

PHOTO EYE (16)

BROWN(RUN PWR)

50ACIRCUIT BREAKER

BR

N(G

LOW

PLU

G S

IG)

YLW

(OIL

PR

ES

S. L

GT

)IGNITIONSWITCH

COLOR LEGEND:RED = REDBLK = BLACKBRN = BROWNORG = ORANGEYLW = YELLOWTAN = TANPUR = PURPLEGRN = GREENBLU = BLUEGRY = GRAY/*** = TRACER COLOR(***) IMPRINT LETTERING

BLK(COMM GRD)

BRN(GLOW PLUG SIG)

BLK(COMM GND)

GRY(TACH SIG)

BLU(LIMP PWR)

GRN (SOA SW)

BRN(START SIG)

GRN(START RELAY)

START SWITCH

FUSEHOLDER (53)

FRAMEGROUND (49)

BLU(FUEL SOL RELAY) GRN

(START RELAY)YLW(LGT PWR)

CAN +

CAN -

WATER TEMPERATURE INPUT

5V SWITCH POWER OUTPUT

POWER

ENGINE TACH INPUT

POWER

SWING OUT ARMSWITCH INPUT

GROUND

GROUND

CLUTCH SWITCHINPUTWHEEL DRIVENEUTRAL INPUT

FAULT LAMP POWEROUTPUT

START RELAYOUTPUT

2-SPEED SOLENOIDOUTPUT

YLW

GRN

RED(FUSED PWR)

PUR(WTR TEMP LGT)

15A FUSE(2)

RE

D(R

UN

PW

R)

ORG/BLK(2-SPD)

PUR(CLUTCH)

TAN/BLK(B/B SW)

BLU(CLUTCH SIG)

GR

N(S

W P

WR

)

REMOTEHARNESS (52)

CAN-BUSPORT (4)

FUEL SOLENOID RELAY OUTPUT

BLADE/BOOM SOLENOID OUTPUT

REMOTE CLUTCH OUTPUT

COMMAND CUT VALVE OUTPUTORG/BLK(CC VALVE)

OR

G(W

D N

EU

T)

2-SPEED SWITCH INPUT

BLADE/BOOM SWITCH INPUT

CLUTCHSWITCH (28)

RED(RUN PWR) PUR

(LOCKOUT SW)

STARTRELAY (42)

PU

R(W

TR

TE

MP

LG

T)

COMON

ON COM

(12)

(13)

(14)(15)

(31)

(32)

(30)

(29)

(1) (3)

(34)

(35)

(51)

(56)

(48) (47)

(45) (46)

(6) (5)

COOLANT LEVELSENSOR (50)

(7)(9)(8)

(19)

(20)

(17)

(18)

(23)

(24)

(25)

(26)

(21)

(22)

(55) (54)

BLU(START SW)

GRN/WHT(START)

PU

R(C

L S

W S

IG)

BLUE(COM GND)

5A FUSE (62)

THROTTLE SWITCH

(57) (58)

(59) (60)

THROTTLEACTUATOR

(61)

THROTTLEACTUATOR

(REMOTE HARNESS)(63)

BLK(COMM GRD)

RED(RUN PWR)

RE

D(R

UN

PW

R)

BLK

(5A

FU

SE

)

YLW

(TH

RO

TT

LE U

P)

GR

N(T

HR

OT

TLE

DO

WN

)

(64)



800.392.2686 43

8587A

87

86

30

8587A

87

86

30

8587A

87

86

30

CO

MM

AN

D C

UT

SO

LEN

OID

(38

)

BLA

DE

SO

LEN

OID

(37

)

BLA

DE

SO

LEN

OID

(36

)

2-S

PE

ED

SO

LEN

OID

(39

)

2-S

PE

ED

SO

LEN

OID

(40

)

2-S

PE

ED

SO

LEN

OID

(41

)

TA

N(B

/B S

OL)

CLUTCH (11)

BLK(COMM GRD)

AIR FILTERSWITCH

FUELPUMP

BLK5A FUSE (33)

HOUR METER

BLADE/BOOMSWITCH

2-SPEED SWITCH



CLUTCHRELAY(43)

OILPRESS.

AIRFILTER

BATTERY

WATERTEMP.

GLOWPLUG

BLU(AIR FILTER)

GRN(BATT LGT)

ORG(FUEL SOL)

BLU

(OIL

PR

ES

S L

GT

)

WATER TEMP. (23)

OIL PRESS. (21)

STARTER

BATTERY

BLK

(CO

MM

GN

D)

RED/WHT(IGN SW PWR)

SOASWITCH

ENGINEGROUND (10)

RED(BATT. PWR)

BLK

/WH

T(S

OA

SW

)

OR

G(2

-SP

D S

OL)

PHOTO EYE (16)

BROWN(RUN PWR)

50ACIRCUIT BREAKER

BR

N(G

LOW

PLU

G S

IG)

YLW

(OIL

PR

ES

S. L

GT

)

IGNITIONSWITCH


BLK(COMM GRD)

BRN(GLOW PLUG SIG)

BLK(COMM GND)

GRY(TACH SIG)

BLU(LIMP PWR)

GRN (SOA SW)

BRN(START SIG)

GRN(START RELAY)

START SWITCH

FUSEHOLDER (53)

FRAMEGROUND (49)



CAN +

CAN -



POWER

ENGINE TACH INPUT

POWER

SWING OUT ARMSWITCH INPUT

GROUND

GROUND

CLUTCH SWITCHINPUTWHEEL DRIVENEUTRAL INPUT


START RELAYOUTPUT


YLW

GRN

RED(FUSED PWR)

PUR(WTR TEMP LGT)

15A FUSE(2)

RE

D(R

UN

PW

R)

ORG/BLK(2-SPD)

PUR(CLUTCH)

TAN/BLK(B/B SW)

BLU(CLUTCH SIG)

GR

N(S

W P

WR

)

REMOTEHARNESS (52)

CAN-BUSPORT (4)


BLADE/BOOM SOLENOID OUTPUT



OR

G(W

D N

EU

T)


BLADE/BOOM SWITCH INPUT

CLUTCHSWITCH (28)

RED(RUN PWR) PUR

(LOCKOUT SW)

STARTRELAY (42)

PU

R(W

TR

TE

MP

LG

T)

COMON

ON COM

(12)

(13)

(14)(15)

(31)

(32)

(30)

(29)

(1) (3)

(34)

(35)

(51)

(56)

(48) (47)

(45) (46)

(6) (5)


(7)(9)(8)

(19)

(20)

(17)

(18)

(23)

(24)

(25)

(26)

(21)

(22)

(55) (54)

BLU(START SW)

GRN/WHT(START)

PU

R(C

L S

W S

IG)

BLUE(COM GND)

5A FUSE (62)

THROTTLE SWITCH

(57) (58)

(59) (60)

THROTTLEACTUATOR

(61)

THROTTLEACTUATOR


BLK(COMM GRD)

RED(RUN PWR)

RE

D(R

UN

PW

R)

BLK

(5A

FU

SE

)

YLW

(TH

RO

TT

LE U

P)

GR

N(T

HR

OT

TLE

DO

WN

)

(64)



44

FROM WIRE DESCRIPTION GAUGE COLOR TO

PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #01 1 B/B SW 16 TAN/BLK 32 -

01 2 2 SPD 16 ORG/BLK 30 -

01 3 CL SW SIG 16 PUR SP12 -

01 4 WD NEUT 16 ORG 28 9

01 6 CLUTCH 16 PUR SP13 -

01 7 CC VALVE 16 ORG/BLK 38 1

01 8 LGT PWR 18 YLW SP7 -

01 9 START RELAY ANNODE 18 GRN 64 A

01 10 FUEL SOL RELAY 18 BLU 56 A

01 11 2 SPD SOL 16 ORG SP5 -

01 12 B/B SOL 16 TAN SP8 -

02 A RUN PWR 16 RED SP1 -

02 B FUSED PWR 16 RED SP11 -

03 1 FUSED PWR 16 RED SP11 -


03 3 WTR TEMP LGT 18 PUR SP9 -

03 4 5V SW PWR 16 GRN SP10 -

03 5 TACH SIG. 16 GRY 09 1

03 6 CAN +SEE

NOTE #1

YLW 04 A

03 7 CAN -SEE

NOTE #1

GRN 04 B

03 8 START SIG 16 BRN 12 7

03 9 SOA SW 18 GRN 48 -

03 11 COMM GRD 16 BLK SP2 -


05 - AIR FILTER 16 BLU 25 -

06 - COMM GRD 16 BLK SP2 -

07 A BATT PWR 12 RED 46 -

07 B GLOW PLUG SIG 14 BRN SP4 -


08 2 FUEL SOL 14 ORG SP6 -


08 4 BATT LGT 16 GRN 17 -


08 6 OIL PRESS LGT 16 BLU 21 -

09 3 START 16 GRN/WHT 42 87


11 A CLUTCH SIG 12 BLU 43 87

11 B COMM GRD 12 BLK SP2 -

12 5 RUN PWR 16 RED SP1 -

12 8 GLOW PLUG SIG 14 BRN 19 -

12 9 GLOW PLUG SIG 14 BRN SP4 -

12 10 LIMP POWER 16 BLU SP18 -

13 1 IGN SW PWR 12 RED/WHT SP3 -


14 - RUN PWR 16 RED SP1 -


16 1 RUN PWR 16 BRN SP1 -

16 3 COMM GRD 16 BLU SP2 -

16 4 SOA SW 18 BLK/WHT 47 -

18 - LGT PWR 18 YLW SP7 -



23 - WTR TEMP LGT 18 PUR SP9 -



27 A SW PWR 16 GRN SP10 -

27 B LOCK OUT SW 16 PUR 28 3



29 - SW PWR 16 GRN SP10 -


33 A 5A FUSE 16 BLK 34 -

33 B RUN PWR 16 RED SP1 -


36 1 B/B SOL 16 TAN SP8 -





39 1 2 SPD SOL 16 ORG SP5 -







42 85 START SIG 18 GRN SP17 -






44 85 FUEL SOL RELAY 18 BLU SP16 -



45 - IGN SW PWR 12 RED/WHT SP3 -



50 C WTR TEMP LGT 18 PUR SP9 -

50 D WTR TEMP LGT 18 PUR SP9 -

51 A DIODE IN 16 PUR SP12 -

51 B DIODE OUT 16 PUR SP13 -

52 1 MAIN POWER 16 RED SP1 -



28147 Main Wiring Harness - Rev N


800.392.2686 45

SPLICE CIRCUITS

SPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO

SP1 RUN PWR 16 RED, BRN 02-A, 12-5, 14, 16-1, 28-1, 33-B, 52-1, 62-B

SP2 COMM GRD 16, 14, 12 BLK, BLU03-11, 03-12, 06, 08-1, 10, 11-B, 15, 16-3, 24, 35, 36-2, 37-2, 38-2, 39-2, 40-2, 41-2, 42-86, 43-86, 44-86, 49, 50-B, 52-2, 57

SP3 IGN SW PWR 12 RED/WHT 13-1, 42-30, 43-30, 44-30, 45

SP4 GLOW PLUG SIG 14 BRN 07-B, 12-9, 13-3

SP5 2 SPD SOL 16 ORG 01-11, 39-1, 40-1, 41-1

SP6 FUEL SOL 14 ORG 08-2, 08-3, 44-87

SP7 LGT PWR 18 YLW 01-8, 18, 20, 22, 26

SP8 B/B SOL 16 TAN 01-12, 36-1, 37-1, 52-3

SP9 WTR TEMP LGT 18 PUR 03-3, 08-5, 23, 50-C, 50-D

SP10 5V SW PWR 16 GRN 03-4, 27-A, 29, 31

SP11 FUSED PWR 16 RED 02-B, 03-1, 03-2

SP12 CL SW SIG 16 PUR 01-3, 28-4, 51-A

SP13 CLUTCH 16 PUR 1-6, 43-85, 51-B

SP14 CAN (-) 18 GRN 3-7, 4-B, 52-5

SP15 CAN (+) 18 YLW 3-6, 4-A, 52-6

SP16 LIMP MODE PWR 18 BLU 44-85, 52-4, 53-B, 56-B

SP17 LIMP MODE START SIG 16, 18 GRN 42-85, 55, 64-B

SP18 LIMP MODE START PWR 18 BLU 12-10, 53-A, 54

SP19 THROTTLE UP 16 YLW 59, 61-1, 63-1

SP20 THROTTLE DOWN 16 GRN 60, 61-2, 63-2

28147 Main Wiring Splice Circuits - Rev N

52 4 LIMP MODE START PWR 16 BLU SP16 -

52 5 CAN (-) 16 GRN SP14 -

52 6 CAN (+) 16 YLW SP15 -

53 A LIMP MODE START PWR 16 BLU SP18

53 B LIMP MODE PWR 16 BLU SP16 -

54 - LIMP MODE START PWR 16 BLU SP18 -

55 - LIMP MODE START SIG 16 GRN SP17 -

56 B DIODE FUEL SOL 18 BLU SP16 -


59 - THROTTLE UP 16 YLW SP19 -

60 - THROTTLE DOWN 16 GRN SP20 -

61 1 THROTTLE UP 16 YLW SP19 -

61 2 THROTTLE DOWN 16 GRN SP20 -

62 A 5A FUSE 16 BLK 58 -




64 B START RELAY CATHODE 18 GRN SP17 -


46

35884 Main Wiring Tether Harness Rev C


CONTROLTYPE 'A'


CONTROLTYPE 'C'

PLUG '04'CAN-BUS

TYPE 'D' & 'E'

PLUG '44'FUEL

SOLENOIDRELAY

TYPE 'G'


TYPE 'G'

PLUG '39'2-SPDVALVE

TYPE 'H'PLUG '40'

2-SPDVALVE

TYPE 'H'

PLUG '41'2-SPDVALVE

TYPE 'H'

46

6766

35

34

29

17

19

18

20

30

26

25

24

23

PLUG '08'ENGINE

HARNESSTYPE 'L'

PLUG '12'6 TERM.


PLUG '13'4 TERM.


PLUG '36'BLADE

VALVE #1TYPE 'H'

PLUG '37'BLADE

VALVE #2TYPE 'H'

PLUG '38'COMMAND

CUTVALVE

TYPE 'H'

PLUG '07'ENGINE

HARNESSTYPE 'K'

PLUG '09'ENGINE

HARNESSTYPE 'M'


06

05

10

1415

22

6564

21

49

02

50ACIRCUIT

BREAKERTYPE 'F'

50ACIRCUIT

BREAKERTYPE 'F'

FUELPUMP

GROUNDTYPE 'V'

FUELPUMP

POWERTYPE 'U'





HOURMETER

GROUNDTYPE 'J'











2-SPDSWITCHTYPE 'J'

2-SPDSWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

33 FUSE 5ATYPE 'B'



Terminal Legend

A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - METRI-PACK ASM #1203376 FEMALE TERMINAL AND DELPHI #12033731 WEATHER TIGHT CAP C - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET)D - DEUTSCH DT04-3P OR EQ. (W/W3P-1939 WEDGE LOCK & PINS)E - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)F - RING TERMINAL FOR #10 STUD - INSULATED - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - 1/4" FEMALE BLADE - FULLY INSULATED (MOLEX 19005-0005 or PANDUIT)K - WEATHER PACK PLUG #12015792 (W/FEMALE TERM. & SEAL)L - PACKARD 56 SIERIES #02977042 (W/MALE TERM.)M - PACKARD 56 SIERIES #02984678 (W/MALE TERM.)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)T - DELTA CONN. 6200 SERIES (PURCHASED THRU "STENS CORP" #430-0370) (PHONE #812-481-5550)U - FEMALE BULLET CONNECTOR (0.157 ID)V - RING TERMINAL FOR 1/4" STUD - INSULATED - W/ADH. HEAT SHRINKW - MALE BULLET CONNECTOR (0.157 OD)X - PACKARD METRI-PACK #12065298 (FEMALE PINS W/ SEALS)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- RECTIFIER DIODE 3 AMP 400PIVAA- DEUTSCH DT06-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- RECTIFIER DIODE 5 AMP VISHAY DALE SCHOTKY BARR RECT #50SQ100CC- DELPHI 12066176 SECONDARY LOCK CONNECTORDD- DEUTSCH DTM06-2S, 0462-201-20141 CONTACTS OR EQ, WM-2S WEDGEEE- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)FF- RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINKGG- DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.HH- 1/4" STRIPPED AND TINNED

5"

5"

2"2"

3"

2"

3" 3"

4"

5"

16"

2"

4"4"4"

8"

4"

4"

4"

6"

12"3"

2"2"

2"

2"

3"3"3"

6"

12"

4"

12"

30"

6"6"

6"6"

6"1"

6"6"6"6"

1"8"

4"3"

8"

8"

8"

8"

8"

8"

8"

8"

8"

8"48"

2"

PLUG '42'STARTRELAY

TYPE 'G'

10" 6"6"

45

3" 3"

3"

1"


TYPE 'FF'


TYPE 'FF'

FRAMEGROUNDTYPE 'N'



8"

8"



TYPE 'Y '& 'AA'

BA

7"

2"

8"2"

2"

4"

53

54

55

56

FUS

E 1

5AT

YP

E 'B

'




57

58

59

60

THROTTLE SWITCHGROUNDTYPE 'J'




62


FUSE 5ATYPE 'B'

7"

8"

12"



7"

2"

2"

2"

2"

PLUG '68'E-STOPSWITCH

TYPE 'GG'

SA

FET

Y IN

TE

RLO

CK

T

YP

E 'H

H' (#21)

FUE

L SO

LEN

OID

TY

PE

'HH

' (#22)

2"2"

2"

7"

3"

3"

69 70

NO LOOM

71

20"


DIODETYPE 'BB'


6" TO 40" +1/2" -0"40" TO 100" +3/4" -0"100" TO 200" +1" -0"

GREATER THAN 200" +1-1/2" -0"


800.392.2686 47



CONTROLTYPE 'A'


CONTROLTYPE 'C'

PLUG '04'CAN-BUS

TYPE 'D' & 'E'

PLUG '44'FUEL

SOLENOIDRELAY

TYPE 'G'


TYPE 'G'

PLUG '39'2-SPDVALVE

TYPE 'H'PLUG '40'

2-SPDVALVE

TYPE 'H'

PLUG '41'2-SPDVALVE

TYPE 'H'

46

6766

35

34

29

17

19

18

20

30

26

25

24

23

PLUG '08'ENGINE

HARNESSTYPE 'L'

PLUG '12'6 TERM.


PLUG '13'4 TERM.


PLUG '36'BLADE

VALVE #1TYPE 'H'

PLUG '37'BLADE

VALVE #2TYPE 'H'

PLUG '38'COMMAND

CUTVALVE

TYPE 'H'

PLUG '07'ENGINE

HARNESSTYPE 'K'

PLUG '09'ENGINE

HARNESSTYPE 'M'


06

05

10

1415

22

6564

21

49

02

50ACIRCUIT

BREAKERTYPE 'F'

50ACIRCUIT

BREAKERTYPE 'F'

FUELPUMP

GROUNDTYPE 'V'

FUELPUMP

POWERTYPE 'U'





HOURMETER

GROUNDTYPE 'J'











2-SPDSWITCHTYPE 'J'

2-SPDSWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

BLADE/BOOM

SWITCHTYPE 'J'

33 FUSE 5ATYPE 'B'



Terminal Legend

A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - METRI-PACK ASM #1203376 FEMALE TERMINAL AND DELPHI #12033731 WEATHER TIGHT CAP C - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET)D - DEUTSCH DT04-3P OR EQ. (W/W3P-1939 WEDGE LOCK & PINS)E - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)F - RING TERMINAL FOR #10 STUD - INSULATED - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - 1/4" FEMALE BLADE - FULLY INSULATED (MOLEX 19005-0005 or PANDUIT)K - WEATHER PACK PLUG #12015792 (W/FEMALE TERM. & SEAL)L - PACKARD 56 SIERIES #02977042 (W/MALE TERM.)M - PACKARD 56 SIERIES #02984678 (W/MALE TERM.)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)T - DELTA CONN. 6200 SERIES (PURCHASED THRU "STENS CORP" #430-0370) (PHONE #812-481-5550)U - FEMALE BULLET CONNECTOR (0.157 ID)V - RING TERMINAL FOR 1/4" STUD - INSULATED - W/ADH. HEAT SHRINKW - MALE BULLET CONNECTOR (0.157 OD)X - PACKARD METRI-PACK #12065298 (FEMALE PINS W/ SEALS)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- RECTIFIER DIODE 3 AMP 400PIVAA- DEUTSCH DT06-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- RECTIFIER DIODE 5 AMP VISHAY DALE SCHOTKY BARR RECT #50SQ100CC- DELPHI 12066176 SECONDARY LOCK CONNECTORDD- DEUTSCH DTM06-2S, 0462-201-20141 CONTACTS OR EQ, WM-2S WEDGEEE- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)FF- RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINKGG- DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.HH- 1/4" STRIPPED AND TINNED

5"

5"

2"2"

3"

2"

3" 3"

4"

5"

16"

2"

4"4"4"

8"

4"

4"

4"

6"

12"3"

2"2"

2"

2"

3"3"3"

6"

12"

4"

12"

30"

6"6"

6"6"

6"1"

6"6"6"6"

1"8"

4"3"

8"

8"

8"

8"

8"

8"

8"

8"

8"

8"48"

2"

PLUG '42'STARTRELAY

TYPE 'G'

10" 6"6"

45

3" 3"

3"

1"


TYPE 'FF'


TYPE 'FF'

FRAMEGROUNDTYPE 'N'



8"

8"



TYPE 'Y '& 'AA'

BA

7"

2"

8"2"

2"

4"

53

54

55

56

FUS

E 1

5AT

YP

E 'B

'




57

58

59

60

THROTTLE SWITCHGROUNDTYPE 'J'




62


FUSE 5ATYPE 'B'

7"

8"

12"



7"

2"

2"

2"

2"

PLUG '68'E-STOPSWITCH

TYPE 'GG'

SA

FET

Y IN

TE

RLO

CK

T

YP

E 'H

H' (#21)

FUE

L SO

LEN

OID

TY

PE

'HH

' (#22)

2"2"

2"

7"

3"

3"

69 70

NO LOOM

71

20"


DIODETYPE 'BB'


6" TO 40" +1/2" -0"40" TO 100" +3/4" -0"100" TO 200" +1" -0"

GREATER THAN 200" +1-1/2" -0"


48

8587A

87

86

30

8587A

87

86

30

8587A

87

86

30

CO

MM

AN

D C

UT

SO

LEN

OID

(38

)

BLA

DE

SO

LEN

OID

(37

)

BLA

DE

SO

LEN

OID

(36

)

2-S

PE

ED

SO

LEN

OID

(39

)

2-S

PE

ED

SO

LEN

OID

(40

)

2-S

PE

ED

SO

LEN

OID

(41

)

TA

N(B

/B S

OL)

CLUTCH (11)

BLK(COMM GRD)

AIR FILTERSWITCH

FUELPUMP

BLK5A FUSE (33)

HOUR METER

2-SPEED SWITCH



CLUTCHRELAY(43)

OILPRESS.

AIRFILTER

BATTERY

WATERTEMP.

GLOWPLUG

BLU(AIR FILTER)

GRN(BATT LGT)

ORG(SAFETY INT)

BLU

(OIL

PR

ES

S L

GT

)

WATER TEMP. (23)

OIL PRESS. (21)

STARTER

BATTERY

BLK

(CO

MM

GN

D)

RED/WHT(IGN SW PWR)

ENGINEGROUND (10)

RED(BATT. PWR)

OR

G(2

-SP

D S

OL)

50ACIRCUIT BREAKER

BR

N(G

LOW

PLU

G S

IG)

YLW

(OIL

PR

ES

S. L

GT

)

IGNITIONSWITCH


BLK(COMM GRD)

BRN(GLOW PLUG SIG)

BLK(COMM GND)

GRY(TACH SIG)

BLU(LIMP PWR)

BRN(START SIG)

GRN(START RELAY)

START SWITCH

FUSEHOLDER (53)

FRAMEGROUND (49)



CAN +

CAN -



POWER

ENGINE TACH INPUT

POWER

GROUND

GROUND

WHEEL DRIVENEUTRAL INPUT


START RELAYOUTPUT


YLW

GRN

RED(FUSED PWR)

PUR(WTR TEMP LGT)

15A FUSE(2)

RE

D(R

UN

PW

R)

ORG/BLK(2-SPD)

PUR(CLUTCH)

BLU(CLUTCH SIG)

GR

N(S

W P

WR

)

REMOTEHARNESS (52)

CAN-BUSPORT (4)




OR

G(W

D N

EU

T)


CLUTCHSWITCH (28)

RED(RUN PWR) PUR

(LOCKOUT SW)

STARTRELAY (42)

PU

R(W

TR

TE

MP

LG

T)

COMON

(12)

(13)

(14)(15)

(30)(29)

(1) (3)

(34)

(35)

(56)

(45) (46)

(6) (5)


(7)(9)(8)

(19)

(20)

(17)

(18)

(23)

(24)

(25)

(26)

(21)

(22)

(55) (54)

BLU(START SW)

GRN/WHT(START)

5A FUSE (62)

THROTTLE SWITCH

(57) (58)

(59) (60)

THROTTLEACTUATOR

(61)

THROTTLEACTUATOR


BLK(COMM GRD)

RED(RUN PWR)

RE

D(R

UN

PW

R)

BLK

(5A

FU

SE

)

YLW

(TH

RO

TT

LE U

P)

GR

N(T

HR

OT

TLE

DO

WN

)

BLADE/BOOMSWING SWITCH

SOABLADE SAFETY INTERLOCK SW

E-STOPSAFETY

INTERLOCK

BLADE/BOOMSWITCH

(68-1) (68-2) (69) (70)

(66)(67)

(65)(64)ORG

(SAFETY INT)

ORG(FUEL SOL)

ORG(FUEL SOL)(#21) (#22)

(71)

35884 Main Wiring Tether Harness Rev B


800.392.2686 49

35884 Main Wiring Tether Harness Rev B

8587A

87

86

30

8587A

87

86

30

8587A

87

86

30

CO

MM

AN

D C

UT

SO

LEN

OID

(38

)

BLA

DE

SO

LEN

OID

(37

)

BLA

DE

SO

LEN

OID

(36

)

2-S

PE

ED

SO

LEN

OID

(39

)

2-S

PE

ED

SO

LEN

OID

(40

)

2-S

PE

ED

SO

LEN

OID

(41

)

TA

N(B

/B S

OL)

CLUTCH (11)

BLK(COMM GRD)

AIR FILTERSWITCH

FUELPUMP

BLK5A FUSE (33)

HOUR METER

2-SPEED SWITCH



CLUTCHRELAY(43)

OILPRESS.

AIRFILTER

BATTERY

WATERTEMP.

GLOWPLUG

BLU(AIR FILTER)

GRN(BATT LGT)

ORG(SAFETY INT)

BLU

(OIL

PR

ES

S L

GT

)WATER TEMP. (23)

OIL PRESS. (21)

STARTER

BATTERY

BLK

(CO

MM

GN

D)

RED/WHT(IGN SW PWR)

ENGINEGROUND (10)

RED(BATT. PWR)

OR

G(2

-SP

D S

OL)

50ACIRCUIT BREAKER

BR

N(G

LOW

PLU

G S

IG)

YLW

(OIL

PR

ES

S. L

GT

)

IGNITIONSWITCH


BLK(COMM GRD)

BRN(GLOW PLUG SIG)

BLK(COMM GND)

GRY(TACH SIG)

BLU(LIMP PWR)

BRN(START SIG)

GRN(START RELAY)

START SWITCH

FUSEHOLDER (53)

FRAMEGROUND (49)



CAN +

CAN -



POWER

ENGINE TACH INPUT

POWER

GROUND

GROUND

WHEEL DRIVENEUTRAL INPUT


START RELAYOUTPUT


YLW

GRN

RED(FUSED PWR)

PUR(WTR TEMP LGT)

15A FUSE(2)

RE

D(R

UN

PW

R)

ORG/BLK(2-SPD)

PUR(CLUTCH)

BLU(CLUTCH SIG)

GR

N(S

W P

WR

)

REMOTEHARNESS (52)

CAN-BUSPORT (4)




OR

G(W

D N

EU

T)


CLUTCHSWITCH (28)

RED(RUN PWR) PUR

(LOCKOUT SW)

STARTRELAY (42)

PU

R(W

TR

TE

MP

LG

T)

COMON

(12)

(13)

(14)(15)

(30)(29)

(1) (3)

(34)

(35)

(56)

(45) (46)

(6) (5)


(7)(9)(8)

(19)

(20)

(17)

(18)

(23)

(24)

(25)

(26)

(21)

(22)

(55) (54)

BLU(START SW)

GRN/WHT(START)

5A FUSE (62)

THROTTLE SWITCH

(57) (58)

(59) (60)

THROTTLEACTUATOR

(61)

THROTTLEACTUATOR


BLK(COMM GRD)

RED(RUN PWR)

RE

D(R

UN

PW

R)

BLK

(5A

FU

SE

)

YLW

(TH

RO

TT

LE U

P)

GR

N(T

HR

OT

TLE

DO

WN

)

BLADE/BOOMSWING SWITCH

SOABLADE SAFETY INTERLOCK SW

E-STOPSAFETY

INTERLOCK

BLADE/BOOMSWITCH

(68-1) (68-2) (69) (70)

(66)(67)

(65)(64)ORG

(SAFETY INT)

ORG(FUEL SOL)

ORG(FUEL SOL)(#21) (#22)

(71)


50

FROM WIRE DESCRIPTION GAUGE COLOR TOPLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #

01 2 2 SPD 16 ORG/BLK 30 -

01 4 WD NEUT 16 ORG 28 9

01 6 CLUTCH 16 PUR SP13 -

01 7 CC VALVE 16 ORG/BLK 38 1

01 8 LGT PWR 18 YLW SP7 -

01 9 START RELAY ANNODE 18 GRN 71 A

01 10 FUEL SOL RELAY 18 BLU 56 A

01 11 2 SPD SOL 16 ORG SP5 -

02 A RUN PWR 16 RED SP1 -

02 B FUSED PWR 16 RED SP11 -




03 4 5V SW PWR 16 GRN SP10 -

03 5 TACH SIG. 16 GRY 09 1

03 6 CAN +SEE

NOTE #1

YLW 04 A

03 7 CAN -SEE

NOTE #1

GRN 04 B

03 8 START SIG 16 BRN 12 7



05 - AIR FILTER 16 BLU 25 -


07 A BATT PWR 12 RED 46 -

07 B GLOW PLUG SIG 14 BRN SP4 -




08 4 BATT LGT 16 GRN 17 -


08 6 OIL PRESS LGT 16 BLU 21 -

09 3 START 16 GRN/WHT 42 87


11 A CLUTCH SIG 12 BLU 43 87



12 8 GLOW PLUG SIG 14 BRN 19 -


12 10 LIMP POWER 16 BLU SP18 -








23 - WTR TEMP LGT 18 PUR SP9 -



27 A SW PWR 16 GRN SP10 -

27 B LOCK OUT SW 16 PUR 28 3




33 A 5A FUSE 16 BLK 34 -















42 85 START SIG 18 GRN SP17 -






44 85 FUEL SOL RELAY 18 BLU SP16 -


44 87 FUEL SOL 16 ORG 68 1

45 - IGN SW PWR 12 RED/WHT SP3 -



50 C WTR TEMP LGT 18 PUR SP9 -

50 D WTR TEMP LGT 18 PUR SP9 -

52 1 MAIN POWER 16 RED SP1 -



52 4 LIMP MODE START PWR 16 BLU SP16 -

52 5 CAN (-) 16 GRN SP14 -

52 6 CAN (+) 16 YLW SP15 -

53 A LIMP MODE START PWR 16 BLU SP18

53 B LIMP MODE PWR 16 BLU SP16 -

54 - LIMP MODE START PWR 16 BLU SP18 -

55 - LIMP MODE START SIG 16 GRN SP17 -

56 B DIODE FUEL SOL 18 BLU SP16 -


59 - THROTTLE UP 16 YLW SP19 -

60 - THROTTLE DOWN 16 GRN SP20 -



800.392.2686 51

SPLICE CIRCUITS


SP1 RUN PWR 16 RED, BRN 02-A, 12-5, 14, 28-1, 33-B, 52-1, 62-B, 64

SP2 COMM GRD 16, 14, 12 BLK, BLU03-11, 03-12, 06, 08-1, 10, 11-B, 15, 24, 35, 36-2, 37-2, 38-2, 39-2, 40-2, 41-2, 42-86, 43-86, 44-86, 49, 50-B,

52-2, 57SP3 IGN SW PWR 12 RED/WHT 13-1, 42-30, 43-30, 44-30, 45

SP4 GLOW PLUG SIG 14 BRN 07-B, 12-9, 13-3

SP5 2 SPD SOL 16 ORG 01-11, 39-1, 40-1, 41-1

SP6 FUEL SOL 14 ORG 08-2, 08-3, 70

SP7 LGT PWR 18 YLW 01-8, 18, 20, 22, 26

SP8 B/B SOL 16 TAN 36-1, 37-1, 52-3, 67

SP9 WTR TEMP LGT 18 PUR 03-3, 08-5, 23, 50-C, 50-D

SP10 5V SW PWR 16 GRN 03-4, 27-A, 29

SP11 FUSED PWR 16 RED 02-B, 03-1, 03-2

SP13 CLUTCH 16 PUR 1-6, 28-4, 43-85

SP14 CAN (-) 18 GRN 3-7, 4-B, 52-5

SP15 CAN (+) 18 YLW 3-6, 4-A, 52-6

SP16 LIMP MODE PWR 18 BLU 44-85, 52-4, 53-B, 56-B

SP17 LIMP MODE START SIG 18 GRN 42-85, 55, 71-B

SP18 LIMP MODE START PWR 18 BLU 12-10, 53-A, 54

SP19 THROTTLE UP 16 YLW 59, 61-1, 63-1

SP20 THROTTLE DOWN 16 GRN 60, 61-2, 63-2




62 A 5A FUSE 16 BLK 58 -





65 - SAFETY INTERLOCK 16 ORG 66 -

67 - B/B SOL 16 TAN SP8 -

68 2 SAFETY INTERLOCK 16 ORG 69 -

70 - FUEL SOL 14 ORG SP6 -

71 B START RELAY CATHODE 18 GRN SP17 -


52

MACHINE HARNESS CONNECTOR TYPE "EE"

1

2

3 4

5

6 7

8

10

912

11

13

THRO

TTLE

AC

TUA

TOR

HARN

ESS

CO

NN

ECTO

R TY

PE "A

A"

CO

IL C

ON

TRO

L LC

MC

ON

NEC

TOR

TYPE

"BB"

CO

IL C

ON

TRO

L LC

MC

ON

NEC

TOR

TYPE

"CC

"

THROTTLE ACTUATORCONNECTOR TYPE "GG"

BOOM COIL UPCONNECTOR TYPE "DD"

STEER COIL LEFTCONNECTOR TYPE "DD"

DRIVE COIL FORWARDCONNECTOR TYPE "DD"

BOOM COIL DOWNCONNECTOR TYPE "DD"

STEER COIL RIGHTCONNECTOR TYPE "DD"

DRI

VE

CO

IL R

EVER

SEC

ON

NEC

TOR

TYPE

"DD

"

BOOM SWING COIL LEFTCONNECTOR TYPE "DD"

6"

3"

21

20 19

18

17

1615

14

15AMP FUSETERMINAL TYPE "B" 23

24

25

26

DRIVE SWITCHCONNECTOR TYPE "FF"

STEER SWITCHCONNECTOR TYPE "FF"

BOOM UP/DOWN SWITCHCONNECTOR TYPE "FF"

BOOM SWING SWITCHCONNECTOR TYPE "FF"

9"

2"

2"2"

2"

2" 2"

2"2"

2"

2"

2" 2"

2"

2728

29

BOOM SWING COIL RIGHTCONNECTOR TYPE "DD"

6"

3"

1"1"

1"

6"64"

4"

6"

4"

TERM

INA

L TY

PE "C

"

6"

3"

30

22

31

CONNECTOR LEGEND

AA- DEUTSCH DTM06-6S OR EQ. (W/SOCKET)BB- DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)CC- DEUTSCH DTM06-12SB OR EQ. (W/SOCKET)DD- DEUTSCH DT06-2S OR EQ. (W/SOCKET)EE- DEUTSCH DT04-6P OR EQ. (W/PIN)FF- DEUTSCH DT06-3S OR EQ. (W/SOCKET)GG- DEUTSCH DTM06-2S OR EQ. (W/SOCKET)

BA

CONNECTIONS # 14-21TERMINAL TYPE "A"CONNECTION #31TERMINAL TYPE "F"

TERMINAL LEGEND

A- RECTIFIER DIODE 3 AMP 400 PIVB- METRI-PACK ASM #12033769 (FEMALE TERMINAL & WEATHER TIGHT CAP)C- 120 OHM RESISTORD- 1/4" FEMALE BLADE INSULATEDE- RECTIFIER DIODE 5 AMP VISHAY DALE SCHOTKY BARR RECT #50SQ100F- RECTIFIER DIODE 6 AMP (MCC# 6A1-TP)

MOMENTARY THROTTLE SWITCHTERMINAL TYPE "D"

DIODE DETAIL


800.392.2686 53

MACHINE HARNESS CONNECTOR TYPE "EE"

1

2

3 4

5

6 7

8

10

912

11

13

THRO

TTLE

AC

TUA

TOR

HARN

ESS

CO

NN

ECTO

R TY

PE "A

A"

CO

IL C

ON

TRO

L LC

MC

ON

NEC

TOR

TYPE

"BB"

CO

IL C

ON

TRO

L LC

MC

ON

NEC

TOR

TYPE

"CC

"

THROTTLE ACTUATORCONNECTOR TYPE "GG"

BOOM COIL UPCONNECTOR TYPE "DD"

STEER COIL LEFTCONNECTOR TYPE "DD"

DRIVE COIL FORWARDCONNECTOR TYPE "DD"

BOOM COIL DOWNCONNECTOR TYPE "DD"

STEER COIL RIGHTCONNECTOR TYPE "DD"

DRI

VE

CO

IL R

EVER

SEC

ON

NEC

TOR

TYPE

"DD

"

BOOM SWING COIL LEFTCONNECTOR TYPE "DD"

6"

3"

21

20 19

18

17

1615

14

15AMP FUSETERMINAL TYPE "B" 23

24

25

26

DRIVE SWITCHCONNECTOR TYPE "FF"

STEER SWITCHCONNECTOR TYPE "FF"

BOOM UP/DOWN SWITCHCONNECTOR TYPE "FF"

BOOM SWING SWITCHCONNECTOR TYPE "FF"

9"

2"

2"2"

2"

2" 2"

2"2"

2"

2"

2" 2"

2"

2728

29

BOOM SWING COIL RIGHTCONNECTOR TYPE "DD"

6"

3"

1"1"

1"

6"64"

4"

6"

4"

TERM

INA

L TY

PE "C

"

6"

3"

30

22

31

CONNECTOR LEGEND

AA- DEUTSCH DTM06-6S OR EQ. (W/SOCKET)BB- DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)CC- DEUTSCH DTM06-12SB OR EQ. (W/SOCKET)DD- DEUTSCH DT06-2S OR EQ. (W/SOCKET)EE- DEUTSCH DT04-6P OR EQ. (W/PIN)FF- DEUTSCH DT06-3S OR EQ. (W/SOCKET)GG- DEUTSCH DTM06-2S OR EQ. (W/SOCKET)

BA

CONNECTIONS # 14-21TERMINAL TYPE "A"CONNECTION #31TERMINAL TYPE "F"

TERMINAL LEGEND

A- RECTIFIER DIODE 3 AMP 400 PIVB- METRI-PACK ASM #12033769 (FEMALE TERMINAL & WEATHER TIGHT CAP)C- 120 OHM RESISTORD- 1/4" FEMALE BLADE INSULATEDE- RECTIFIER DIODE 5 AMP VISHAY DALE SCHOTKY BARR RECT #50SQ100F- RECTIFIER DIODE 6 AMP (MCC# 6A1-TP)

MOMENTARY THROTTLE SWITCHTERMINAL TYPE "D"

DIODE DETAIL


54

6543 2 1

165

234

B CA

B CA

B CA

ACB

2 1 2 1 2 1 2 1

1 2 1 2 1 2 1 2 1 2

TAN

(SW

ING

LEF

T)

BRN

(BO

OM

DN

)

BLK

(CO

MM

GRD

)

PUR

(STE

ER R

T)

GRY

(DRI

VE

REV

)BL

K(C

OM

M G

RD)

ORG

(DRI

VE

FWD

)

YLW

(STE

ER L

EFT)

WHT

(BO

OM

UP)

PNK

(SW

ING

RT)

RED

(RUN

PW

R)

BLK(COMM GRD)

GRN(CAN -)

YLW(CAN +)

BLU(THROTTLE UP)

TAN(B/B SOL)

YLW

(THR

OTT

LE D

N)

GRN

(THR

OTT

LE U

P)

27 29

28

MACHINEHARNESS (1)

ACTUATORHARNESS (2)

THROTTLEACTUATOR (13)

SWINGLEFT

COIL (8)

DRIVEREVERSECOIL (5)

STEERRIGHT

COIL (6)

BOOMDOWN

COIL (7)

SWINGRIGHT

COIL (12)

BOOMUP

COIL (11)

STEERLEFT

COIL (10)

DRIVEFORWARDCOIL (9)

ORG(THROTTLE DN)

120 OHM RESISTOR (30)

THRO

TTLE

CO

NTR

OL

15A FUSE (22)

DRIVESWITCH (23)

STEERSWITCH (24)

UP/DNSWITCH (25)

SWINGSWITCH (26) BLU

(LIMP PWR)

RED(RUN PWR)

(3) (4)

(14) (15) (16) (17)

(18)(19)(20)(21)

(31)

29670 Remote Wiring Harness Rev E.


800.392.2686 55

6543 2 1

165

234

B CA

B CA

B CA

ACB

2 1 2 1 2 1 2 1

1 2 1 2 1 2 1 2 1 2

TAN

(SW

ING

LEF

T)

BRN

(BO

OM

DN

)

BLK

(CO

MM

GRD

)

PUR

(STE

ER R

T)

GRY

(DRI

VE

REV

)BL

K(C

OM

M G

RD)

ORG

(DRI

VE

FWD

)

YLW

(STE

ER L

EFT)

WHT

(BO

OM

UP)

PNK

(SW

ING

RT)

RED

(RUN

PW

R)

BLK(COMM GRD)

GRN(CAN -)

YLW(CAN +)

BLU(THROTTLE UP)

TAN(B/B SOL)

YLW

(THR

OTT

LE D

N)

GRN

(THR

OTT

LE U

P)

27 29

28

MACHINEHARNESS (1)

ACTUATORHARNESS (2)

THROTTLEACTUATOR (13)

SWINGLEFT

COIL (8)

DRIVEREVERSECOIL (5)

STEERRIGHT

COIL (6)

BOOMDOWN

COIL (7)

SWINGRIGHT

COIL (12)

BOOMUP

COIL (11)

STEERLEFT

COIL (10)

DRIVEFORWARDCOIL (9)

ORG(THROTTLE DN)

120 OHM RESISTOR (30)

THRO

TTLE

CO

NTR

OL

15A FUSE (22)

DRIVESWITCH (23)

STEERSWITCH (24)

UP/DNSWITCH (25)

SWINGSWITCH (26) BLU

(LIMP PWR)

RED(RUN PWR)

(3) (4)

(14) (15) (16) (17)

(18)(19)(20)(21)

(31)



56

FROM WIRE DESCRIPTIONGAUGE COLOR

TO

PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #

1 1 MAIN POWER (+) 16 RED SP1 -

1 2 MAIN GROUND (-) 16 BLK SP2 -

1 3 BLADE SOLINOID 16 TAN 3 1

1 4 LIMP MODE START PWR 16 BLU 31 A

1 5 CAN (-) SEE NOTE #1 GRN SP15 -

1 6 CAN (+) SEE NOTE #1 YLW SP14 -

2 1 ACTUATOR POWER (+) 16 RED SP1 -

2 2 ACTUATOR GROUND (-) 16 BLK SP2 -

2 3 THROTTLE UP INPUT 16 ORG SP12 -

2 4 THROTTLE DOWN INPUT 16 BLU SP13 -

2 5 THROTTLE DOWN (+) 16 YLW 13 A

2 6 THROTTLE UP (-) 16 GRN 13 B

3 3 STEER RIGHT 16 PUR SP4 -

3 4 DRIVE REV 16 GRY SP3 -

3 5 BOOM UP 16 WHT SP9 -

3 6 BOOM SWING LEFT 16 TAN SP6 -

3 7 BOOM SWING RIGHT 16 PNK SP10 -

3 8 BOOM DOWN 16 BRN SP5 -

3 9 DRIVE FORWARD 16 ORG SP7 -

3 10 STEER LEFT 16 YLW SP8 -

4 1 LCM POWER (+) 16 RED SP11 -

4 2 LCM POWER (+) 16 RED SP11 -

4 3 THROTTLE DOWN INPUT 16 BLU SP13 -

4 6 CAN (+) SEE NOTE #1 YLW SP14 -

4 7 CAN (-) SEE NOTE #1 GRN SP15 -

4 10 THROTTLE UP SWITCH 16 ORG SP12 -

4 11 LCM GROUND (-) 16 BLK SP2 -

4 12 LCM GROUND (-) 16 BLK SP2 -

5 1 DRIVE REVERSE (+) 16 GRY SP3 -

5 2 DRIVE REV GROUND (-) 16 BLK SP2 -

6 1 STEER RIGHT 16 PUR SP4 -

6 2 STEER RIGHT GROUND (-) 16 BLK SP2 -

7 1 BOOM DOWN (+) 16 BRN SP5 -

7 2 BOOM DOWN (-) 16 BLK SP2 -

8 1 SWING LEFT (+) 16 TAN SP6 -

8 2 SWING LEFT GROUND (-) 16 BLK SP2 -

9 1 DRIVE FORWARD (+) 16 ORG SP7 -

9 2 DRIVE FORWARD GROUND (-) 16 BLK SP2 -

10 1 STEER LEFT (+) 16 YLW SP8 -

10 2 STEER LEFT GROUND (-) 16 BLK SP2 -

11 1 BOOM UP (+) 16 WHT SP9 -

11 2 BOOM UP GROUND (-) 16 BLK SP2 -

12 1 SWING RIGHT (+) 16 PNK SP10 -

12 2 SWING RIGHT GROUND (-) 16 BLK SP2 -

14 A DIODE IN 16 BLK SP2 -

14 B DIODE OUT 16 GRY SP3 -


15 B DIODE OUT 16 PUR SP4 -



800.392.2686 57

SPLICE CIRCUITS


SP1 ++ MAIN POWER ++ 16 RED 1-1, 2-1, 22-A

SP2 -- MAIN GROUND -- 16 BLK 1-2, 2-2, 4-11, 4-12, 5-2, 6-2, 7-2, 8-2, 9-2, 10-2, 11-2, 12-2, 14-A, 15-A, 16-A, 17-A, 18-A, 19-A, 20-A, 21-A, 28

SP3 DRIVE REVERSE (+) 16 GRY 5-1, 14-B, 3-4, 23-A

SP4 STEER RIGHT (+) 16 PUR 6-1, 15-B, 3-3, 24-A

SP5 BOOM DOWN (+) 16 BRN 7-1, 16-B, 3-8, 25-A

SP6 BOOM SWING LEFT (+) 16 TAN 8-1, 17-B, 3-6, 26-A

SP7 DRIVE FORWARD (+) 16 ORG 9-1, 18-B, 3-9, 23-B

SP8 STEER LEFT (-) 16 YLW 10-1, 19-B, 3-10, 24-B

SP9 BOOM UP (+) 16 WHT 11-1, 20-B, 3-5, 25-B

SP10 BOOM SWING RIGHT (+) 16 PNK 12-1, 21-B, 3-7, 26-B

SP11 FUSE 16 RED 4-1, 4-2, 22-B, 23-C, 24-C, 25-C, 26-C, 31B

SP12 THROTTLE UP SWITCH 16 ORG 2-3, 4-10, 27

SP13 THROTTLE DOWN SWITCH 16 BLU 2-4, 4-3, 29

SP14 CAN (+) 16 YLW 1-6, 4-6, 30-A

SP15 CAN (-) 16 GRN 1-5, 4-7, 30-B


16 B DIODE OUT 16 BRN SP5 -


17 B DIODE OUT 16 TAN SP6 -


18 B DIODE OUT 16 ORG SP7 -


19 B DIODE OUT 16 YLW SP8 -


20 B DIODE OUT 16 WHT SP9 -


21 B DIODE OUT 16 PNK SP10 -

22 A FUSE IN 16 RED SP1 -

22 B FUSE OUT 16 RED SP11 -

23 A DRIVE REVERSE 16 GRY SP3 -

23 B DRIVE FORWARD 16 ORG SP7 -

23 C DRIVE SWITCH POWER (+) 16 RED SP11 -

24 A STEER RIGHT 16 PUR SP4 -

24 B STEER LEFT 16 YLW SP8 -

24 C STEER SWITCH POWER (+) 16 RED SP11 -

25 A BOOM DOWN 16 BRN SP5 -

25 B BOOM UP 16 WHT SP9 -

25 C BOOM U/D SWITCH POWER (+) 16 RED SP11 -

26 A BOOM SWING LEFT 16 TAN SP10 -

26 B BOOM SWING RIGHT 16 PNK SP6 -

26 C BOOM SWING SWITCH POWER (+) 16 RED SP11 -

27 - THROTTLE UP SWITCH 16 ORG SP12 -

28 - THROTTLE SWITCH GROUND 16 BLK SP2 -

29 - THROTTLE DOWN SWITCH 16 BLU SP13 -

30 A RESISTOR 16 YLW SP14 -

30 B RESISTOR 16 GRN SP15 -

31 B DIODE 16 BLU SP11 -



58

Service Parts

IGNITION - 735999

ENGINE OIL FIL TER - 800275

AUX. PUMP O-RING - 800278

FUEL CAP - 801081

ENGINE KEY - 764136

RG45X/RG45X-R MANUALSPARTS - PMRG45XBOOKLET - OBRG45XSERVICE - OSMRG45XKUBOTA ENGINE - 800298

HYD. RETURN FILTER - 761906

INNER AIR FILTERCARTRIDGE - 800277

OUTER AIR FILTER CARTRIDGE - 800276

WATER SEPARATOR:Assembly - 765049

Element - 765047Bowl - 765048

Bowl O-Ring - 764621Cap Seal O-Ring - 764622

Inline Fuel Filter- 5/16” - 802495

CUTTER WHEEL TEETHStraight Counter bore - 3144CStraight Threaded - 3144TAngle-Out Counter bore - 2933CAngle-Out Threaded - 2933T(refer to page 36 for more details)

CLUTCH COUPLING FLEXIBLE SPIDER - 801091

9

171220

7

1713

31 42

8

5

21 293

1

1814

24 11 36 1733 38

440

25

35

3016

3215

28 27

10

434445

4746 SHORT SIDE OF CABLE TO ENGINE

6

2

23

37

22392619

41

48

RAYCO WARRANTY CERTIFICATE

A. General OutlineRayco Manufacturing, Inc. warrants to the first user that the products it supplies will be free from defects in material and workmanship under normal and proper usage for a period of 365 days from the date of delivery to the first user. In addition, with respect to “Mini Work-Force” models, the mainframe and control bar will be free from defects in material and workmanship under normal and proper usage for a period of two (2) years from said date of delivery. This warranty does not cover and Rayco makes no warranties with respect to (i) any product that has been subject to abuse, misuse, misapplication, neglect, alteration or accident; to improper or incorrect repair or maintenance; or to abnormal conditions of use, temperature, moisture, dirt or corrosive matter; and (ii) any material, parts or other components that are manufactured by someone other than Rayco, which items carry only the manufacturer’s warranty, if any. Furthermore, this warranty does not cover expendable parts.Individual components such as engines, engine drive systems, batteries, and hydraulic components, etc. shall be covered by standard warranties of their respective manufacturers. Any claims must be submitted within 30 days of the repair.

B. Individual Components1.Engines

a. All engines have specific warranties issued by OEM and honored thru their respective dealer.

2. Hydraulic Components

a.Hydraulic components have variable warranties. Rayco must preauthorize all hydraulic component product warranties prior to removal from the machine, and all warranty considerations are the sole responsibility of the manufacturer.

3. Batteries

a. Batteries have a warranty that is honored thru manufacturer. For warranty service, the purchaser is to contact manufacturer directly.

• 4.Various Components

a. Belts will be covered under warranty only if Rayco receives warranty from their supplier.

b. Sprockets Sheaves have a six month limited warranty.

c. Electric clutches have a six month limited warranty.

d. Hydraulic Cylinders will be covered under warranty only if Rayco receives warranty from their supplier.

5. Pockets and Teeth

a. Pockets and Teeth will be covered under warranty only if they are defective before they are mounted on a stump grinder. Once they are used, all warranty stops.

C. Items not CoveredRayco is not responsible for the following:

1. Premiums charged for overtime labor requested by the purchaser.

2. Transporting the product to and from the place at which warranty work is performed.

3. Any product that has been altered or modified in ways not approved by Rayco.

4. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage, or accident.

D. Unapproved Service ModificationRayco is relieved of its obligation under this warranty if:

1. Service (other than normal maintenance and replacement of service items) is performed by someone other than an authorized Rayco dealer; or

2. The product is modified or altered in ways not approved by Rayco.

E. Obtaining Warranty ServiceTo obtain performance of this warranty, the original retail purchaser must request warranty service from a Rayco dealer authorized to sell the product to be serviced. When making such a request, the purchaser must present evidence of the product’s delivery date, make the product available at the dealer’s place of business, and inform the dealer in what way the purchaser believes the product to be defective.Warranty repairs can be made in the field if the purchaser and servicing dealer so desire. However, travel time expense to and from the job site will be purchaser or dealer responsibility.

F. No Implied Warranty or Other RepresentationWhere permitted by law, neither Rayco nor any company affiliated with it makes any warranties, representations or promises, expressed or implied, as to the quality or performance, or freedom from defect of its products other than those set forth above, and NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE.

G. Limitation of Purchaser’s RemediesWhere permitted by law, the purchaser’s only remedies in connection with the branch of performance on any warranty on any Rayco product are those set forth on this page. In no event will the dealer and or Rayco be liable for incidental or consequential damages, including but not limited to: loss of profits, rental of substitute equipment, or other commercial loss.

H. No Dealer WarrantyThe selling dealer makes no warranty of his own on any item warranted by Rayco, and makes no warranty on other items unless he delivers to the purchaser a separate written warranty certificate specially warranting the item. A dealer has no authority to make any representation to promise on behalf of Rayco, or to modify the terms or limitations of this warranty in any way.If you have a situation where you are not sure if a component is covered under warranty, please do not hesitate to contact us. Rayco wants you and your customer to be 100% satisfied with our products and service.

59

Read and understand all instructions before attempting to operate this machine. This manual should be readily available for reference at all times.

Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco Manufacturing Inc.

RAYCO Manufacturing, Inc. 4255 E Lincoln Way Wooster, OHIO 44606 U.S.A. 800.392.2686 raycomfg.com

Think Smart, Think Safe………We care about your safety. When operating your RAYCO® machinery always wear an ap-proved helmet complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alcohol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.

RAYCO Manufacturing Inc. retains the right to make changes in design and specifications; engineering; add or remove features; add improvements; or discontinue manufacturing at any time without notice or obligation.

Thank you for buying and using RAYCO Equipment.

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