PL6085Revision 10

CPN : 51955623December, 2001

© 2001 INGERSOLL–RAND COMPANY PRINTED IN THE U. S. A.

PARTS LISTFor

“PROMAXX™” Paving BreakerModels: MX60 & MX90

Read this instruction manual before operating this equipment.

Designed and Built by Ingersoll–Rand CompanyRoanoke, Va. 24019–5198 U.S.A.

Certified ISO–9001 (ANSI/ASQC Q91)Certification No. QSR–80

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 ILLUSTRATION “PROMAXX” PAVING BREAKER . . . . . . . . . . . . . . .2-1 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

ORDERING INSTRUCTIONSWhen ordering service parts, please specify:

1. The NAME of each part as listed.2. The PART NUMBER as listed or stamped on the part.3. The BATCH/LOT NUMBER of the equipment.

DO NOT use illustration numbers when ordering service parts. To save time, send all orders for parts to the nearestbranch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS EQUIPMENT TO THE FACTORY, INQUIREAT OUR NEAREST BRANCH OFFICE OR AGENT FOR SPECIAL INSTRUCTIONS.

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

The use of service parts other than those included within the Ingersoll-Rand® approved parts list may createhazardous conditions over which Ingersoll-Rand® Company has no control. Therefore Ingersoll–Rand® Companycannot be held responsible for equipment in which non-approved repair parts are installed.

All information, illustrations, and specifications in this parts list are based on the latest information available at thetime of publication. Product improvement is a continuing goal at Ingersoll-Rand™. Design and specifications aresubject to change without notice or obligation.

When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts beseparated by material so that they can be recycled.

BATCH/LOT NUMBER IS STAMPEDIN THIS AREA.

PARTS LIST PL6085REVISION 10 INDEX Intro–1December, 2001 "PROMAXX™ PAVING BREAKER Page 1 of 1

PARTS LIST PL6085REVISION 10 INTRODUCTION Section 1December, 2001 Page 1 of 2

Alphabetical IndexTitle Page No.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SAFETY FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1. INTRODUCTION.

This parts list contains service part numbers, generalmodel information and important safety information for the“PROMAXX™” Paving Breaker Models MX60 & MX90(hereafter referred to as paving breaker).

2. SAFETY FIRST.

SAFETY FIRST is the primary concern for theprotection of both personnel and the paving breaker duringany phase of operation. All personnel must thoroughlyunderstand all safety precautions before operatingor doing any maintenance work on the paving breaker.

3. SAFETY PRECAUTIONS.

The Safety Precautions listed are intended to make allpersonnel aware of the hazards while working on or near apaving breaker. All personnel must use common sense anda good working practice while operating and maintainingthese paving breakers. The safety precautions listed areof a general nature and cannot cover every possiblesituation:

a. Always wear approved hard hat, safety shoes, safetyglasses, respirator and ear protection when near apaving breaker in operation. Failure to wear approvedsafety equipment could result in bodily injury.

b. Use only Ingersoll–Rand® replacement parts.

c. Prolonged exposure to excessive noise levelswithout the use of proper ear protection can result inpermanent hearing loss.

d. DO NOT indulge in horseplay. Distractions cancause accidents.

e. Keep your hands off the throttle lever until it is timeto start breaker operation.

f. Maintain a steady balance at all times.

g. Never put your face close to the paving breaker.

h. Never rest the paving breaker on your foot.

i. Never point the paving breaker at anyone.

j. Never start the paving breaker when it is lying on theground.

k. Compressed air is dangerous. Never point an airhose at yourself or co-workers. Never blow your clothesfree of dust with compressed air.

l. Be sure all hose connections are tight. A loose hosenot only causes leaks, but it may come completely offthe breaker, whip around, and injure the operator andothers in the area. Attach safety cables to all hoses toprevent injury if a hose is accidentally broken.

m. Never disconnect a pressurized air hose. Beforedisconnecting a hose, shut-off the air at thecompressor and bleed the paving breaker.

n. DO NOT operate the paving breaker without apaving breaker tool locked in the fronthead. Hold thetool firmly against the work.

o. Always keep both hands on the handle whileoperating the paving breaker.

p. The operator must keep his legs and feet clear of thepaving breaker tool to prevent injury if the tool breaks.If a tool breaks, the paving breaker (with a piece ofbroken tool projecting from fronthead) will suddenlydrop to the ground.

q. DO NOT “ride” the paving breaker with one leg overthe handle. The operator can be injured if the toolbreaks while he is riding the paving breaker.

r. Know what is underneath the material you are aboutto break. Be alert for any buried water, gas, sewer,telephone, or electric lines.

s. If you hit something, shut off the paving breakerimmediately and find out what it is. Use a shovel, notthe paving breaker, to uncover the object carefully.

t. When using any solvent to clean parts, make surethat it meets current safety and health standards andthat it is used in an area that is adequately ventilated.

u. DO NOT operate the paving breaker without aproperly installed oil filter and oil fill plug.

v. DO NOT lift or transport the breaker by the throttlelever. Damage may occur.

1-1

1-2

504

25A

PARTS LIST PL6085REVISION 10 ILLUSTRATION “PROMAXX™” PAVING BREAKER Section 2December, 2001 MODELS MX60 & MX90 Page 1 of 4

Pav

ing

Bre

aker

Mo

del

s M

X60

,MX

60S

& M

X90

,MX

90S

– S

ecti

on

al Il

lust

rati

on

(Fo

r P

arts

Lis

t,re

fer

to P

age

2)

Op

tio

nal

Fle

x H

and

les

Sta

nd

ard

Mu

ffle

r E

uro

pea

n M

uff

ler

Vie

w o

f O

il F

ill P

lug

& F

ilter

2-1

PARTS LIST PL6085REVISION 10 FLEX HANDLE Section 2December, 2001 Page 2 of 4

2-2

ILLUSTRATION FLEX HANDLE

MX60-STD-F, MX60-OPT-AF, MX60S-STD-F, MX60S-OPT-AF,MX90-STD-F, MX90-OPT-AF, MX90S-STD-F, MX90S-OPT-AF

25A

25B

25D

25C

25E

25F

Fle

x H

andl

e G

ripW

ashe

r

Nut

Han

dle

Bus

hing

Ret

aini

ng R

ing

PARTS LIST PL6085REVISION 10 Section 2December, 2001 Page 3 of 4

2-3

Ref

.N

o.Q T Y

Nam

e O

f P

art

MX

60-

STD

5195

7181

MX6

0-O

PT-A

5195

7207

MX6

0-ST

D-F

5195

7199

MX6

0-O

PT-A

F51

9572

15

MX6

0S -

STD

5198

8822

MX6

0S-

OPT

-A51

9888

30

MX6

0S-

STD-

F51

9888

48

MX6

0S-

OPT

-AF

5198

8855

MX9

0-ST

D51

9551

10

MX9

0-O

PT-A

5195

5136

MX9

0-ST

D-F

5195

5268

MX9

0-O

PT-A

F51

9552

84

U.S.

MUF

FLER

KIT

#52

0802

98 F

OR

MX6

0M

UFFL

ED V

ERSI

ON

FOR

EURO

PE O

NLY

U.S.

MUF

FLER

KIT

#51

9534

53 F

OR

MX9

0

MX9

0S-

OPT

-AF

5198

8665

MX9

0S-

STD-

F51

9886

57

MX9

0S-

OPT

-A51

9886

40

MX9

0S-

STD

5198

8632

MUF

FLED

VER

SIO

N FO

R EU

ROPE

ONL

Y

HO

USI

NG

FRO

NTH

EAD

BAC

KHEA

DPI

STO

N*P

ISTO

NPI

STO

NPI

STO

N S

EAT

*PIS

TON

SEA

TPI

STO

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EAT

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PLU

GVA

LVE

CH

EST

KIT

(MX6

0)VA

LVE

CH

EST

KIT

(MX9

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R S

TRAI

NER

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OTT

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EVER

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OTT

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KIT

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CO

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ON

CAP

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CO

NN

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ILL

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GR

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(MX9

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KIT

HAN

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SLE

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HAN

DLE

FLEX

HAN

DLE

GR

IPW

ASH

ERN

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RET

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GAN

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BUSH

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AND

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SHED

W/BO

LT &

WAS

HER)

1 2 3 4 4 4 5 5 5 6 7 7 8 10 11 13 14 15 15 16 17 18 19 20 21 22 22 23 25 25 25A

25B

25C

25D

25E

25F

27 28 28 29 30 31 32 33 100

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1

NS

S51

9175

4051

9434

4751

9846

1551

9997

20

5194

9907

5199

9738

5194

9857

5208

2682

5199

8367

5194

3017

5195

5375

5136

1798

5136

1863

5194

3470

5194

4015

5195

5383

5194

5079

5172

9036

■52

0898

0251

3702

0351

9836

66

5179

2802

5195

2869

5195

2828

5136

9171

5208

0736

5195

2836

5195

5862

5195

6506

5195

4337

NS

SX X X X X X X X X X X X X

5194

8131

X X X X X X

X X X X X X X X X X

NS

SX X X X X X X X X

5195

5565

X X X X X X X X X X X X

5208

4936

5208

4902

5194

8016

9591

4404

5208

2658

5209

1105

9595

5829

X X X X X X X51

9134

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NS

SX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

NS

SX X X X X X X X X

5194

3017

X X X X X X X X X X X X X X X X X X X

5208

0298

NS

SX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

NS

SX X X X X X X X X

5195

5565

X X X X X

X X X

X X X X X X X X X X X X X X X X X X X

NS

SX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

NS

SX X

5194

8368

5194

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X

5195

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X51

9430

17X X X X X X X X X X

5194

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X X X51

3784

38

X X X X

NS

SX X X X X X X X X X X X X X X X X X X X X X X X X X X

NS

SX X X X X X X

5195

5565

X X X X X X X X X X X X X X X X X X X X X X X X X X

NS

SX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

NS

SX X X X X X X

5194

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X X X X

X X X X X X X X

X X X X X X

5195

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SX X X X X X X X X X X X

X X X X X X X X

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X X X X

X X X X X X X X

X X X X X X X X X X X X X X

NS

SX X X X X X X X X X X X

X X X X X X X X

X X X X X X X X X X X X X X

PARTS LIST PL6085REVISION 10 Section 2December, 2001 Page 4 of 4

2-4

Ref

.N

o.Q T Y

Nam

e O

f P

art

MX

60-

STD

5195

7181

MX6

0-O

PT-A

5195

7207

MX6

0-ST

D-F

5195

7199

MX6

0-O

PT-A

F51

9572

15

MX6

0S -

STD

5198

8822

MX6

0S-

OPT

-A51

9888

30

MX6

0S-

STD-

F51

9888

48

MX6

0S-

OPT

-AF

5198

8855

MX9

0-ST

D51

9551

10

MX9

0-O

PT-A

5195

5136

MX9

0-ST

D-F

5195

5268

MX9

0-O

PT-A

F51

9552

84

U.S.

MUF

FLER

KIT

#52

0802

98 F

OR

MX6

0M

UFFL

ED V

ERSI

ON

FOR

EURO

PE O

NLY

U.S.

MUF

FLER

KIT

#51

9534

53 F

OR

MX9

0

MX9

0S-

OPT

-AF

5198

8665

MX9

0S-

STD-

F51

9886

57

MX9

0S-

OPT

-A51

9886

40

MX9

0S-

STD

5198

8632

MUF

FLED

VER

SIO

N FO

R EU

ROPE

ONL

Y

FRO

NTH

EAD

BO

LT (3

/4) (

MX6

0)*F

RO

NTH

EAD

BO

LT (7

/8) (

MX6

0)FR

ON

THEA

D B

OLT

(1")

(MX9

0)BA

CKH

EAD

BO

LTM

UFF

LER

BO

LTO

IL F

ILL

PLU

G O

-RIN

GBA

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T O

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SIN

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LUG

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CO

NN

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PLE

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CO

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OVE

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GBA

CKH

EAD

WAS

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MU

FFLE

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OLT

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HER

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T (M

X90)

FRO

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T (3

/4) (

MX6

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/8) (

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0)M

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BAC

K PL

ATE

MU

FFLE

R F

OAM

GAS

KET

MU

FFLE

R S

CR

EW 1

/4X1

-1/4

(MX6

0)

200

200

200

205

210

300

305

310

315

320

325

330

400

400

500

500

500

501

502

503

504

1 1 1 4 1 1 1 2 2 2 1 1 1 4 1 1 1 1 1 1 1 4

9510

5573

9574

9537

9505

4078

9520

9870

9501

8107

9509

7705

0324

2559

0324

2559

9508

6161

9508

6112

9508

6583

5194

8016

9522

7112

9547

7196

X X X X X X X X X X X X X X

X X X X X X X X X X X X X X

X X X X X X X X X X X X X X

X X X95

0541

44X X X X X X X X X

5194

8016

X X52

0824

5052

0838

8852

0830

4552

0846

21

X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X

9537

9608

X X X X X X X X X X

9547

1165

X X X X X X X X X X X X

X X X X X X X X X X X X

X X X X X X X X X X X X

X X X

X X X X X X X X X X

X

X X X

X X X X X X X X X X

X

X X X

X X X X X X X X X X

X

X X X

X X X X X X X X X X

X

AVA

ILA

BLE

KIT

S

5208

2682

VAL

VE C

HES

T KI

T

1

5

1955

383

LATC

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IT 1

5195

5391

VAL

VE C

HES

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T

1

5

1792

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RO

LL P

IN K

IT 1

5195

5375

TH

RO

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VE K

IT 1

• NO

TE:T

hese

par

ts a

re u

sed

on to

ols

with

bat

ch/lo

t num

ber R

VL 1

501

and

abov

e

Part

s Li

st fo

r MX6

0,M

X60S

,MX9

0,M

X90S

(For

Sec

tiona

l Illu

stra

tion

Ref

er to

Pag

es 1

and

2)

LUB

RIC

ATIO

N(F

urni

shed

Onl

y w

hen

Spec

ially

Ord

ered

)

5137

8701

• R

OC

K D

RIL

L O

IL .

..(L

IGH

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3787

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RO

CK

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ILL

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(LIG

HT)

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K D

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IL .

..(L

IGH

T) .

..55

GAL

.

PARTS LIST PL6085REVISION 10 GENERAL INFORMATION Section 3December, 2001 Page 1 of 2

GENERAL.

The “PROMAXX™” Paving Breaker Model MX60 is amedium-duty and the MX90 is a heavy-duty breakerthat provide maximum performance at minimum cost.They are designed for general paving breaker workwhere their size and weight range is necessary. Withthe two-piece design (breaker housing and fronthead)the paving breakers are easier to maintain withminimum disassembly.

STANDARD EQUIPMENT.

Each paving breaker is a complete unit ready to be putinto service with proper lubrication. There are no extraparts or special fittings required.

PAVING BREAKER COMBINATIONS.

The following is a list of all available combinations (bymodel and part number) for all MX60 & MX90 PavingBreakers:

1) MX60 Models:

a. MX60-STD (51957181). This paving breakerincludes an anvil bushing which accommodates a 1-1/4 in. Hex. x 6 in. long (32 mm Hex. x 152 mmlong) paving breaker tool shank.

b. MX60-STD-F (51957199). This paving breakerincludes an anvil bushing which accommodates a 1-1/4 in. Hex. x 6 in. long (32 mm Hex. x 152 mmlong) paving breaker tool shank and flex handles.

c. MX60-OPT-A (51957207). This paving breakerincludes an anvil bushing which accommodates a1-1/8 in. Hex. x 6 in. long (28 mm Hex. x 152 mmlong) paving breaker tool shank.

d. MX60-OPT-AF (51957215). This paving breakerincludes an anvil bushing which accommodates a 1-1/8 in. Hex. x 6 in. long (28 mm Hex. x 152 mmlong) paving breaker tool shank and flex handles.

e. MX60S-STD (51988822). This paving breaker isthe same as the standard paving breaker, butincludes a muffler. (Note: This paving breaker isfor European customers only.)

f. MX60S-OPT-A (51988830). This paving breaker isthe same as the MX60-OPT-A paving breaker, butincludes a muffler. (Note: This paving breaker isfor European customers only.)

g. MX60S-OPT-AF (51988855). This paving breakeris the same as the MX60-OPT-AF paving breaker,but includes a muffler. (Note: This paving breakeris for European customers only.)

h. MX60S-STD-F (51988848). This paving breaker isthe same as the MX60-STD-F paving breaker, butincludes a muffler. (Note: This paving breaker isfor European customers only.)

2) MX90 Models:

a. MX90-STD (51955110). This paving breakerincludes an anvil bushing which accommodates a 1-1/4 in. Hex. x 6 in. long (32 mm Hex. x 152 mmlong) paving breaker tool shank.

b. MX90-STD-F (51955268). This paving breakerincludes an anvil bushing which accommodates a 1-1/4 in. Hex. x 6 in. long (32 mm Hex. x 152 mmlong) paving breaker tool shank and flex handles.

c. MX90-OPT-A (51955136). This paving breakerincludes an anvil bushing which accommodates a 1-1/8 in. Hex. x 6 in. long (28 mm Hex. x 152 mmlong) paving breaker tool shank.

d. MX90-OPT-AF (51955284). This paving breakerincludes an anvil bushing which accommodates a1-1/8 in. Hex. x 6 in. long (28 mm Hex. x 152 mmlong) paving breaker tool shank and flex handles.

e. MX90S-STD (51988632). Same as MX90-STDexcept includes muffler.

f. MX90S-OPT-A (51988640). Same as MX90-OPT-Aexcept includes muffler.

g. MX90S-STD-F (51988657). Same as MX90-STD-F except includes muffler.

h. MX90S-OPT-AF (51988665). Same as MX90-OPT-AF except includes muffler.

MUFFLER.

An add on muffler is available for drills without one.

The muffler assembly is used to reduce PavingBreaker noise without hindering performance. Thisassembly is available for Paving Breakers that do nothave a muffler.

3-1

PARTS LIST PL6085REVISION 10 GENERAL INFORMATION Section 3December, 2001 Page 1 of 2

LUBRICATION.

A high-quality rock drill oil conforming to the physicaland chemical properties outlined in the instructionmanual, must be added to the operating air supplytolubricate the moving parts of the paving breakers.The method of lubrication depends on actual operatingconditions and customer preference:

CAUTION

THE LUBRICATING OIL RESERVOIR BUILT INTOTHE HOUSING PLUG IN THE PAVING BREAKERMUST BE CHECKED EVERY TWO HOURS ANDREFILLED AS NECESSARY.

a. The lubricating–oil reservoir built in the housing plugwill provide proper lubrication. It must be checkedevery two hours and refilled as necessary. Refer to theinstruction manual listed below for instructions on howto fill the reservoir.

b. For intermittent operation with an air–supply hose nolonger than 50 ft. (15 m), a compressor–mountedlubricator can be used.

c. For continuous operation during an eight–hour shift,an Ingersoll–Rand Part Number 35364322, or otherconstant–feed air line lubricator, should be installed inthe air–supply line about 11.5 ft. (3.5 m) from thebreaker. The 35364322 has a capacity of 1 U.S. pint(0.47 liters) and will be furnished when speciallyordered.

Refer to IM6085 “Instruction Manual For“PROMAXX™” Paving Breaker Models MX60 & MX90”for installation and operation instructions, and RM6085“Maintenance and Repair Manual For “PROMAXX™”Paving Breaker Models MX60 & MX90” formaintenance instructions.

3-2

GGeneral Information, 3-1

IIllustration Flex Handle, 2-2

MX60 & MX90, 2-1Introduction, 1-1

PParts List, 2-3

SSafety, 1-1

Precautions, 1-1

THE REMEDIES OF THE USER SET FORTH UNDERPROVISIONS OF WARRANTY OUTLINED ABOVE AREEXCLUSIVE AND THE TOTAL LIABILITY OFINGERSOLL–RAND OR ITS DISTRIBUTORS WITHRESPECT TO THIS SALE OR THE EQUIPMENT ANDSERVICE FURNISHED HEREUNDER, IN CONNECTIONWITH THE PERFORMANCE OR BREACH THEREOF, ORFROM THE SALE, DELIVERY, INSTALLATION, REPAIROR TECHNICAL DIRECTION COVERED BY ORFURNISHED UNDER THIS SALE. WHETHER BASED ONCONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,STRICT LIABILITY OR OTHERWISE SHALL NOTEXCEED THE PURCHASE PRICE OF THE UNIT OFEQUIPMENT UPON WHICH SUCH LIABILITY IS BASED.

INGERSOLL–RAND, ITS SUPPLIER(S) AND ITSDISTRIBUTORS SHALL IN NO EVENT BE LIABLE TOTHE USER, ANY SUCCESSORS IN INTEREST OR ANYBENEFICIARY OR ASSIGNEE RELATING TO THIS SALE

FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT,SPECIAL OR PUNITIVE DAMAGES ARISING OUT OFTHIS SALE OR ANY BREACH THEREOF, OR ANYDEFECTS IN, OR FAILURE OF, OR MALFUNCTION OFTHE EQUIPMENT UNDER THIS SALE WHETHERBASED UPON LOSS OF USE, LOST PROFITS ORREVENUE, INTEREST, LOST GOODWILL, WORKSTOPPAGE, IMPAIRMENT OF OTHER GOODS,LOSS BY REASON OF SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATIONOF THE EQUIPMENT, COST OF PURCHASE OFREPLACEMENT POWER OR CLAIMS OF USERS ORCUSTOMERS OF THE USER FOR SERVICE INTER-RUPTION WHETHER OR NOT SUCH LOSS ORDAMAGE IS BASED ON CONTRACT, WARRANTY,NEGLIGENCE, INDEMNITY, STRICT LIABILITY OROTHERWISE.

“PROMAXX™” Series Paving Breaker

“PROMAXX™” Series Paving Breaker

Warranty Policy Statement

Limitation of Liability

INGERSOLL-RAND COMPANY WARRANTS THATITS “PROMAXX©” SERIES PAVING BREAKERS AREFREE OF DEFECTS IN MATERIAL ANDWORKMANSHIP FOR THE FOLLOWING PERIODS:

A. MAIN BREAKER HOUSING& FRONTHEAD CASTING 3 YEARS

B. ALL OTHER COMPONENTS: 1 YEAR

SHOULD AN INGERSOLL-RAND “PROMAXX™”SERIES PAVING BREAKER PROVE DEFECTIVEDURING THE SPECIFIED WARRANTY PERIODS,INGERSOLL–RAND WILL REPLACE OR REPAIR ITFREE OF CHARGE.

THIS WARRANTY DOES NOT APPLY TO NORMALWEAR AND TEAR, OR TO UNITS THAT HAVE BEENMODIFIED, MISUSED, OR REPAIRED IN A MANNERNOT APPROVED BY INGERSOLL-RAND COMPANY.THE OPINION OF INGERSOLL-RAND INDETERMINING COMPLIANCE WITH THEAFOREMENTIONED CONDITIONS WILL BE FINAL.

Ingersoll-Rand Company