parting and grooving program hx - heavy duty machining - … · 2015-05-27 · s d 1 r . program...
TRANSCRIPT
Inno vation
EN
Parting and grooving program HXHeavy duty machining - stability & process security
2
Application - customer benefi ts
Industries Power generation, turbine construction
Roll production
Wind power industry
Ship-building
Materials Steel in general
Stainless steel
Cast iron and steel castings
Typical components Turbine and generator shafts
Rolls
Drive shafts
Large components
Product advantages YOUR benefi ts Stable system High process security
Optimum force distributionLonger tool life
Clamped from above Easy handlingReduced tool change times
Chip grooves for universal application Fewer insert changes necessaryReduced storage costs
Excellent swarf control Security for machine operatorNot much space required in swarf bin
3
Product characteristics
Easy handlingThe new generation of parting and grooving inserts can be clamped and changed easily and comfortably from above.
Stable designThe extremely large contact faces balance the cutting forces in an ideal way. These are the requisites to be able to not only produce profi le grooves but also carry out ‘stabbing’ operations.
Overhead machining
Contact
faces
The ideal solution for the machining of generator and turbine shafts. Particularly in combination with insert -R81 grooving operations into solid material can be carried out to the desired depth with process security and excellent swarf control at the same time.
-R81
4
Product characteristics
The geometries-R70 – suitable for all materials
Ideal for high feed rates
Stable cutting edge
Suitable for interrupted cut
Suitable for steel, stainless steel and cast iron
Suitable for profi le grooving and ‘stabbing’ operations
-R71 – smooth cutting action
Very positive rake angle with small negative chamfer
Suitable for grooving and profi le grooving
Suitable for steel, stainless steel and cast iron
Minimum cutting forces
-PN – the number one for cast iron
Double chamfered and honed cutting edge
For grooving and ‘stabbing’ as well as profi ling operations
Stable machine conditions necessary
5
CTCP125
CTC3110
Product characteristics
Cutting materials Extraordinary heat resistance
High toughness
Excellent resistance to notching
CVD high-performance coating with maximum hardness and extremely smooth surface
Good suitability for dry machining
-R81 – turbine rotor and
rotor shaft machining made easy
First choice for grooving into solid material
Chip divider makes chip evacuation easier
Suitable for steel and stainless steel
Maximum process security
Smooth cutting action with maximum cutting edge stability
Ideal solution for overhead machining
Minimized vibration
The geometries
Steel in general
Stainless steel
Spheroidal cast
iron (GGG)
Cast iron
Steel in general
Stainless steel
New
6
1,2
6,5
110
1,6
9,2
2,0
2,4
1403,2
3,5
-R70 -R71 -R81 -CE
s
d 1
r
Program
Type,description C
TC31
10
CTC
P12
5
s r d1 α
[mm] [mm] [mm] [°]
16
HX 16.12.60-R71 R R HX 16.12.60-R81 R HX 16.12.60PN-040CE R
20
HX 20.16.60-R71 R RHX 20.16.60-R81 RHX 20.16.60PN-040CE R
25
HX 25.16.90-R71 R RHX 25.16.90-R81 RHX 25.16.90PN-040CE RHX 25.16.90PN-130CE R
32
HX 32.20.90-R70 R RHX 32.20.90-R81 RHX 32.20.90PN-040CE R
40
HX 40.24.90-R70 R RHX 40.24.90-R81 RHX 40.24.90PN-045CE R HX 40.24.90PN-150CE R
45
HX 45.24.90-R70 R RHX 45.24.90-R81 RHX 45.24.90PN-150CE R
50HX 50.32.90-R70 R RHX 50.32.90-R81 R
60HX 60.35.85-R70 R RHX 60.35.85-R81 R
Steel R R Stainless r R Cast iron R R
Non ferrous metals Heat resistant
Hard materials
Main application
Extended application
International CERATIZIT range, for present availability see price list
Ordering example: 10 pieces HX 16.12.60-R71
7
sh
HDCG.
Program
Tools upon request
s[mm]
Type,description
h[mm]
16 HDCGN 1HX16P.3333
HX 16..PIN 65.M8
SHIM SEAT HX167882202/SW 3
20 HDCGN 1HX20P.33 HX 20.. SHIM SEAT HX20
25 HDCGN 1HX25P.44
44
HX 25..
PIN 90.M12
SHIM SEAT HX25
7480412/SW 4
32 HDCGN 1HX32P.44 HX 32.. SHIM SEAT HX32
40 HDCGN 1HX40P.44 HX 40.. SHIM SEAT HX40
45 HDCGN 1HX45P.44 HX 45.. SHIM SEAT HX45
50 HDCGN 1HX50P.44 HX 50.. SHIM SEAT HX50
60 HDCGN 1HX60P.55 55 HX 60.. SHIM SEAT HX60
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e the r
ight to
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technic
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vem
ent of th
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roduct.
542 EN 08.11
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