part list 50-100 hp f.pdf

SSR 50-100HORSEPOWER

PARTS LISTRECOMMENDED SPARES

RETAIN THIS MANUAL WITH UNIT.This Technical manual contains IMPORTANT SAFETYDATA and should be kept with the air compressor atall times.

APDD 334FMay 1997

AIR COMPRESSOR GROUPBONDED WARRANTY & REGISTERED START UP

WarrantyThe Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in

material and workmanship for a period of twelve months (see extended airend warranty) from the date of placingthe Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment fromDavidson, NC, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to con-form to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correctsuch nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment,provided the Purchaser has stored, installed maintained and operated such Equipment in accordance with goodindustry practices and has complied with specific recommendations of the Company. Accessories or equipment fur-nished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have con-veyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for anyrepairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or otherswithout Company’s prior written approval.

The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties arelimited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such perfor-mance warranties are limited to specified tests, the Company’s obligation shall be to correct in the manner and forthe period of time provided above.

THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILI-TY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.

Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of timeprovided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether basedon contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of suchEquipment.The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company

in writing of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability.

Limitation or LiabilityThe remedies of the Purchaser set forth herein are exclusive, and the total liability of the Company with respect to

this contract or the Equipment and services furnished hereunder, in connection with the performance or breachthereof, or from the manufacture, sale, delivery, installation, repair or technical direction covered by or furnishedunder this contract, whether passed on contract, warranty negligence, indemnity, strict liability or otherwise, shallnot exceed the purchase price of the unit of Equipment upon which such liability is based.The Company and its suppliers shall in no event be liable to the Purchaser, any successors in interest or any ben-

eficiary or assignee of this contract for any consequential, incidental, indirect, special or punitive damages arisingout of this contract or any breach thereof, or any defect in, or failure of, or malfunction of the Equipment hereunder,whether based upon loss of use, lost profits or revenue, interest, lost goodwill, work stoppage, impairment of othergoods, loss by reason of shutdown or non-operation, increased expenses of operation, cost of purchase of replace-ment power or claims of Purchaser or customers of Purchaser for service interruption whether or not such loss ordamage is based on contract, warranty, negligence, indemnity, strict liability or otherwise.

© INGERSOLL-RAND COMPANY

EXTENDED DRIVETRAIN WARRANTYIntellisys Compressors

50-450 HP(Excluding Belt Driven)

The Ingersoll-Rand Company Rotary Screw Air Compressor that has beenfilled prior to its original shipment from Ingersoll-Rand Company with ULTRACOOLANT and which has been operated solely on ULTRA COOLANT there-after shall have its DRIVETRAIN warranted for twenty four (24) months fromthe date of placing the COMPRESSOR in operation or thirty (30) months fromthe date of shipment, whichever occurs first.

Except for the above warranty period, the standard warranty provisions shallapply and the conditions outlined herein are understood to be a supplement tothe standard Ingersoll-Rand Company warranty.

This EXTENDED DRIVETRAIN WARRANTY applies only to 50-450 HPIntellisys Gear Driven COMPRESSORS operating on ULTRA COOLANTafter February 1, 1990.

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1

ROTARY SCREW AIR COMPRESSOR

This unit was purchased from

––––––––––––––––––––––––––––––––––––––––––––––-

–––––––––––––––––––––––––––––––––––––––––––––––

–––––––––––––––––––––––––––––––––––––––––––––––

Ingersoll-Rand Company reserves the right to makechanges or add improvements without notice and withoutincurring any obligation to make such changes or add suchimprovements to products sold previously.

No. of units on order:

Customer Order No.:

Ingersoll-Rand Co. Order No.:

For ready reference:Record the serial number and model number of your unithere.

Serial Number:

Model Number:

TABLE OF CONTENTS

Safety and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Intellisys Controller & Starter Box Assembly . . . . . . . . . .4-5Starter Assembly Size 2 Star-Delta . . . . . . . . . . . . . . . .6-7Starter Assembly Size 3 Star-Delta . . . . . . . . . . . . . . . .8-9Starter Assembly Size 4 Star-Delta . . . . . . . . . . . . . .10-11Starter Assembly Size 5 Star-Delta . . . . . . . . . . . . . .12-13Starter Assembly Size 3 Full Voltage . . . . . . . . . . . . .14-15Starter Assembly Size 4 Full Voltage . . . . . . . . . . . . .16-17Major Components 50 HP . . . . . . . . . . . . . . . . . . . . .18-19Major Components 60 HP . . . . . . . . . . . . . . . . . . . . .20-21Major Components 75-100 HP . . . . . . . . . . . . . . . . . .22-23Motor, Gearcase, Gear Set 50-60 HP . . . . . . . . . . . .24-25Motor, Gearcase, Gear Set 75-100 HP . . . . . . . . . . .26-27Airend Piping 50 HP . . . . . . . . . . . . . . . . . . . . . . . . .28-29Airend Piping 60 HP . . . . . . . . . . . . . . . . . . . . . . . . .30-31Airend Piping 75-100 HP . . . . . . . . . . . . . . . . . . . . . .32-33Inlet Assembly 50-100 HP . . . . . . . . . . . . . . . . . . . . .34-35Separator Tank 50 HP . . . . . . . . . . . . . . . . . . . . . . . .36-37Separator Tank 60 HP . . . . . . . . . . . . . . . . . . . . . . . .38-39Separator Tank 75-100 HP . . . . . . . . . . . . . . . . . . . .40-41Aircooled Cooler 50-60 HP . . . . . . . . . . . . . . . . . . . .42-43Aircooled Cooler 75-100 HP . . . . . . . . . . . . . . . . . . .44-45Watercooled Assembly 50-60 HP - 90° (Series) . . . .46-47Watercooled Assembly Options 50-60 HP -

90° (Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-49Watercooled Assembly Options 50-60 HP - 115°

(Parallel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-51Watercooled Assembly 75-100 HP - 90° (Series) . . . .52-53Watercooled Assembly Options 75-100 HP - 90°

(Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-55Watercooled Assembly 75-100 HP - 115° (Parallel) . .56-57Watercooled Assembly Options 75-100 HP - 115°

(Parallel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58-59Enclosure 50-60 HP . . . . . . . . . . . . . . . . . . . . . . . . .60-61Enclosure 75-100 HP . . . . . . . . . . . . . . . . . . . . . . . .62-63O-Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Recommended Spare Parts List . . . . . . . . . . . . . . . .66-71

NOTE: HP is horsepower

Failure to adhere to these recommendations can result in mechanical failure, property damage andserious injury or death.

“All air and water inlet, and air and water discharge pipework to and from the inlet and discharge portconnections must take into account vibration, pulsations, temperature, maximum pressure applied,corrosion and chemical resistance.

“For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as dis-charge piping is not recommended. In addition, flexible joints and/or flex lines can only be consideredfor such purposes if their specifications fit the operating parameters of the system.”

“It is the responsibility of the installer and owner to provide the appropriate service pipework to andfrom the machine.”

STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA LUNGSERVICE

If the model number on this air compressor contains the letters “BAP”, the compressor is suitable foruse in breathing air services. In the absence of such a designation, the compressor is NOT consideredas capable of producing air of breathing quality. For a compressor to be capable of use in breathing airservices it must be fitted with additional specialized equipment to properly filter and/or purify the air tomeet all applicable federal, state and local laws, rules, regulations and codes, such as, but not limitedto, OSHA 29 CFR 1910.134, Compressed Gas Association Commodity Specification G-7, 1-1966, GradeD Breathing Air and/or Canadian Standards Association. Should the Purchaser and/or User fail to addsuch specialized equipment and proceeds to use the compressor for breathing air service, thePurchaser/User assumes all liability resulting therefrom without any responsibility or liability beingassumed by Ingersoll-Rand Company.

The Purchaser is urged to include the above provision in any agreement for any resale of this com-pressor.

! WARNING

! WARNING

! WARNING

2

STATEMENT CONCERNING THE INADVERTENT BREATHING OF COMPRESSED AIR EXHAUST

“The purchaser/user shall insure that adequate ventilation and make up air are provided if a non BAPdesignated compressor supplies air in a confined area to air consuming devices such as air motors, airtools, solenoids, air cylinders, air guns, nozzles, etc. The compressed air discharge stream may con-tain residual coolants/lubricants/carbon monoxide/condensable hydrocarbons or other materials whichmay be hazardous to health with prolonged inhalation”

PARTS LIST

INTRODUCTION

GENERAL

This manual, which contains anillustrated parts breakdown, hasbeen prepared as an aid in identi-fying and ordering parts in theSSR compressor. All of the com-pressor parts listed in the partsbreakdown are manufactured withthe same precision as the originalequipment.

Ingersoll-Rand Company servicefacilities and parts are availableworldwide. There are Ingersoll-Rand company Branch Officesand authorized distributors locatedin the principle cities of the UnitedStates. In Canada, our customersare serviced by the CanadianIngersoll-Rand Company, Limited.There are also Ingersoll-RandCompany subsidiaries and autho-rized distributors located in theprinciple cities throughout theworld.

DESCRIPTION

The illustrated parts breakdownillustrates the various assemblies, sub-assemblies and detailed parts which make up this particular SSR

compressor. A series of illustra-tions show each part clearly andin it’s correct location relative tothe other parts in the illustration.Each part on an illustration is ref-erenced with a number. The num-ber, description and quantityneeded per assembly is listed innumerical order on the followingpages.

Items with a description of NSSare not sold separately and mustbe purchased as an assembly.Items with a description of Ref.indicate that the item is locatedelsewhere in the parts list.

OPTIONAL EQUIPMENT

Several optional accessories/items are available for conve-nience or special application.These accessories have beenselected as being particularly suit-able for use on the SSR compres-sor.

For complete details on OptionalEquipment, contact your SalesRepresentative.

HOW TO USE THIS PARTSMANUAL

1. Turn to the Parts Section tolocate the desired illustrations.

2. Locate the part on the illustra-tion by visual identification and thereference number.

3. Find the referenced number onthe Tabulated page, along with thePart Number and Description.

SERIAL NUMBER BREAK

When a part is changed and itdoesn’t supersede the previouspart, this change must be docu-mented by a serial number break.By using the last (6) digits of theserial number, as outlined below,this change is recorded in theparts list.

�> U92240 indicates part isused on units up to and includingserial number ending in U92240.

U92241 �> indicates part isused on units with serial numberending in U92241 or higher.

HOW TO ORDER PARTS

In order that all avoidable errorsbe eliminated when orderingparts, please specify the following:

1. The model number of the unitas shown on the CompressorData Plate.

2. The serial number of the unit asshown on the Compressor DataPlate.

3. The form number of this manu-al(shown on front cover).

4. The reference number, partnumber, description and quantityneeded exactly as listed.

5. The motor data code shown onthe motor data plate.

F 0000 U 92 240

MANUFACTURED IN U.S.

YEAR OF MANUFACTURE

JULIAN DATE OF MANUFACTURE

3

39879267

REV 02

4

INTELLISYS CONTROLLER AND STARTER BOX ASSEMBLY

REF. PARTNO. NUMBER QTY. DESCRIPTION

1 39875158 1 ASSEMBLY, INTELLISYS CONTROLLER1A 39874375 1 GASKET1B 39128988 6 SCREW1C 95379392 6 WASHER, STAR2 39485032 1 LIGHT, AMBER COMPLETE2A 39485024 1 BULB, 24V3 39549167 1 SWITCH, EMERGENCY STOP4 39883137 1 TRANSDUCER, 0-15 PSIG5 39883186 2 TRANSDUCER, 0-225 PSIG6 39461868 3 BULKHEAD CONNECTOR (FOR

MOUNTING TRANSDUCER)6A 95922761 3 WASHER, STAR7 39124813 * NYLON, TUBE8 39476221 1 CABLE, STEPPER MOTOR9 39242367 4 PLUG, 2 POSITION10 39204441 5 PLUG, 3 POSITION11 39242375 2 PLUG, 10 POSITION12 39186093 2 PLUG, 6 POSITION

*ORDER PER NUMBER OF INCHES REQUIRED

5

39878970

REV 01

6


1 39878749 1 BACK PANEL2 39475967 1 CONTROL TRANSFORMER, 200,

230, 460, 575V 60Hz39318100 1 CONTROL TRANSFORMER, 380, 415,

550V 50Hz39483292 1 CONTROL TRANSFORMER, 380V 60Hz

220V 50Hz2A 35252279 4 SCREW3 39480504 2 FUSE BLOCK3A 35252279 4 SCREW4 39178710 2 PRIMARY FUSE 600V, 1.8 AMP5 39113535 1 SECONDARY FUSE 250V, 2.0 AMP6 39196225 1 LIGHT, POWER ON7 39242458 1 SECONDARY FUSE 600V, BBS-5 AMP8 35267202 1 BLOCK, 14 TERMINAL8A 35249721 4 SCREW9 39874425 1 POWER SUPPLY BOARD9A 39173810 4 STANDOFF9B 95929022 4 WASHER9C 39129994 4 SCREW9D 39242367 1 PLUG, 2 POSITION9E 39204441 1 PLUG, 3 POSITION9F 39186101 1 PLUG, 4 POSITION9G 39191630 1 PLUG, 5 POSITION


STARTER ASSEMBLY SIZE 2 STAR-DELTA

10 39201918 1 POWER FILTER10A 35249721 2 SCREW11 39197694 1 FDB THERMAL-MAGNETIC CIRCUIT

BREAKER (1CB) 15 AMP12 39123419 1 OVERLOAD RELAY (2OL)13 39164520 1 TERMINAL BLOCK13A 35249721 4 SCREW14 39207592 1 2M/1S CONTACTOR ASSY.14A 39162144 2 COIL 50/60Hz14B 39114541 2 CONTACTS - 3 POLE14C 39109244 3 INTERLOCK SWITCH (N.O.-N.C.)14D 39203443 2 ARC SUPPRESSOR15 39165626 1 OVERLOAD RELAY (1OL)16 39242102 1 1M CONTACTOR ASSY.16A 39162144 1 COIL 50/60Hz16B 39114541 1 CONTACTS -3 POLE16C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)16D 39109277 1 INTERLOCK SWITCH (N.O.-N.O.)16E 39203443 1 ARC SUPPRESSOR17 39190939 1 GROUND LUG17A 39141809 1 BOLT, GROUND LUG17B 39128541 1 NUT, GROUND LUG

7

39878962

REV 01

8



230, 460, 575V 60Hz39318100 1 CONTROL TRANSFORMER, 380, 415,


220V 50Hz2A 35252279 4 SCREW3 39480504 2 FUSE BLOCK3A 35249721 2 SCREW4 39178728 2 PRIMARY FUSE 250V, 2.5 AMP5 39113527 2 SECONDARY FUSE 250V, 3.2 AMP6 39196225 1 LIGHT, POWER ON7 39242458 1 SECONDARY FUSE 600V, BBS-5 AMP8 35267202 1 BLOCK, 14 TERMINAL8A 35249721 4 SCREW9 39874425 1 POWER SUPPLY BOARD9A 39173810 4 STANDOFF9B 95929022 4 WASHER9C 39129994 4 SCREW9D 39242367 1 PLUG, 2 POSITION9E 39204441 1 PLUG, 3 POSITION9F 39186101 1 PLUG, 4 POSITION



9G 39191630 1 PLUG, 5 POSITION10 39201918 1 POWER FILTER10A 35249721 2 SCREW11 39197694 1 FDB THERMAL-MAGNETIC CIRCUIT

BREAKER (1CB) 15 AMP12 39123419 1 OVERLOAD RELAY (2OL)13 39164520 1 TERMINAL BLOCK13A 35249721 4 SCREW14 39207600 1 2M/1S CONTACTOR ASSY.14A 39162151 2 COIL 50/60Hz14B 39114558 2 CONTACTS - 3 POLE14C 39109244 3 INTERLOCK SWITCH (N.O.-N.C.)14D 39203443 2 ARC SUPPRESSOR15 39242110 1 1M STARTER ASSY.15A 39162151 1 COIL 50/60Hz15B 39114558 1 CONTACTS -3 POLE15C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)15D 39109277 1 INTERLOCK SWITCH (N.O.-N.O.)15E 39203443 1 ARC SUPPRESSOR15F 39164363 1 OVERLOAD RELAY (1OL)16 39190939 1 GROUND LUG16A 39141809 1 BOLT, GROUND LUG16B 39128541 1 NUT, GROUND LUG

9

39878897

REV 01

10



230, 460, 575V 60 Hz39318100 1 CONTROL TRANSFORMER, 380, 415,


220V 50Hz2A 35252279 4 SCREW3 39480504 2 FUSE BLOCK3A 35249721 2 SCREW4 39178728 2 PRIMARY FUSE 600V, 2.5 AMP5 39113527 1 SECONDARY FUSE 250V, 3.2 AMP6 39196225 1 LIGHT, POWER ON7 39242458 1 SECONDARY FUSE, 600V, BBS-5 AMP8 35267202 1 BLOCK, 14 TERMINAL8A 35249721 4 SCREW9 39874425 4 POWER SUPPLY BOARD9A 39173810 4 STANDOFF9B 95929022 4 WASHER9C 95129994 4 SCREW9D 39242367 1 PLUG, 2 POSITION9E 39204441 1 PLUG, 3 POSITION9F 39186101 1 PLUG, 4 POSITION9G 39191630 1 PLUG, 5 POSITION10 39201918 1 POWER FILTER10A 35249721 2 SCREW



11 39197702 1 FDB THERMAL-MAGNETIC CIRCUITBREAKER (1CB) 45 AMP

39197694 1 FDB THERMAL-MAGNETIC CIRCUITBREAKER (1CB) 15 AMP

39232301 1 FDB THERMAL-MAGNETIC CIRCUITBREAKER (1CB) 25 AMP

12 39123419 1 OVERLOAD RELAY (2OL)13 39164520 1 TERMINAL BLOCK13A 35249721 4 SCREW14 39207618 1 2M/1S CONTACTOR ASSY.14A 39161096 2 COIL 50/60Hz14B 39161104 2 CONTACTS - 3 POLE14C 39109244 3 INTERLOCK SWITCH (N.O.-N.C.)14D 39203443 2 ARC SUPPRESSOR15 39242128 1 1M STARTER ASSY.15A 39161096 1 COIL 50/60Hz15B 39161104 1 CONTACTS - 3 POLE15C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)15D 39109277 1 INTERLOCK SWITCH (N.O.-N.O.)15E 39203443 1 ARC SUPPRESSOR15F 39164371 1 OVERLOAD RELAY (1OL)16 39190939 1 GROUND LUG16A 39141809 1 BOLT, GROUND LUG16B 39128541 1 NUT, GROUND LUG

11

39878756

REV 02

12



230, 460, 575V, 60Hz39318118 1 CONTROL TRANSFORMER 380, 415,

550V 50Hz39485800 1 CONTROL TRANSFORMER 380V 60HZ

220V 50HZ2A 35252279 4 SCREW3 39480504 2 FUSE BLOCK3A 35249721 2 SCREW4 39178736 2 PRIMARY FUSE 600V, 3.5 AMP5 39118484 1 SECONDARY FUSE 250V, 5 AMP6 39196225 1 LIGHT, POWER ON7 39242458 1 SECONDARY FUSE 600V, BBS-5 AMP8 35267202 1 BLOCK, 14 - TERMINAL8A 35249721 4 SCREW9 39874425 1 POWER SUPPLY BOARD9A 39173810 4 STANDOFF9B 95929022 4 WASHER9C 39129994 4 SCREW9D 39242367 1 PLUG, 2 POSITION9E 39204441 1 PLUG, 3 POSITION9F 39186101 1 PLUG, 4 POSITION9G 39191630 1 PLUG, 5 POSITION10 39201918 1 POWER FILTER10A 35249721 2 SCREW11 39197702 1 FDB THERMAL-MAGNETIC CIRCUIT

BREAKER (1CB) 45 AMP39197694 1 FDB THERMAL-MAGNETIC CIRCUIT

BREAKER (1CB) 15 AMP39232301 1 FDB THERMAL-MAGNETIC CIRCUIT

BREAKER (1CB) 25 AMP12 39123419 1 OVERLOAD RELAY (2OL)13 39203427 1 1S CONTACTOR ASSEMBLY.13A 39109269 1 COIL 50/60HZ13B 39109236 3 CONTACTS -3 POLE13C 39109244 2 INTERLOCK SWITCH (N.O.-N.C.)13D 39203443 2 ARC SUPPRESSOR


14 39120373 1 MECHANICAL INTERLOCK15 39179270 1 2M CONTACTOR ASSEMBLY15A 39109269 1 COIL 50/60HZ15B 39109236 3 CONTACTS -3 POLE15C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)16 39202007 3 LUG, LINE SIDE16A 95934451 3 BOLT16B 95943676 6 WASHER16C 95940581 3 LOCKWASHER16D 95922902 3 NUT17 39164389 1 1M STARTER ASSEMBLY17A 39109269 1 COIL 50/60HZ17B 39109236 3 CONTACTS -3 POLE17C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)17D 39109277 1 INTERLOCK SWITCH (N.O.-N.O. )17E 39203443 1 ARC SUPPRESSOR17F 39123419 1 OVERLOAD RELAY (1OL)18 39202015 1 BUSS BAR SET19 39190939 1 GROUND LUG19A 39141809 1 BOLT, GROUND LUG19B 39128541 1 NUT, GROUND LUG 20 39164520 1 TERMINAL BLOCK (NOT SHOWN)


13

39879036

REV 01

14



230, 460, 575V 60 Hz2A 35252279 4 SCREW3 39480504 2 FUSE BLOCK3A 35249721 2 SCREW4 39178728 2 PRIMARY FUSE 600V, 2.5 AMP5 39113527 1 SECONDARY FUSE 250V, 3.2 AMP6 39196225 1 LIGHT, POWER ON7 39242458 1 SECONDARY FUSE 600V, BBS-5 AMP8 35267202 1 BLOCK, 14 TERMINAL8A 35249721 4 SCREW9 39874425 1 POWER SUPPLY BOARD9A 39173810 4 STANDOFF9B 95929022 4 WASHER9C 39129994 4 SCREW9D 39242367 1 PLUG, 2 POSITION9E 39204441 1 PLUG, 3 POSITION9F 39186101 1 PLUG, 4 POSITION9G 39191630 1 PLUG, 5 POSITION10 39201918 1 POWER FILTER10A 35249721 2 SCREW11 39197694 1 FDB THERMAL-MAGNETIC CIRCUIT

BREAKER (1CB) 15 AMP12 39123419 1 OVERLOAD RELAY (2OL)13 39164520 1 TERMINAL BLOCK14 39242110 1 1M STARTER ASSY.14A 39162151 1 COIL 50/60Hz14B 39114558 1 CONTACTS -3 POLE14C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)14D 39109277 1 INTERLOCK SWITCH (N.O.-N.O.)14E 39203443 1 ARC SUPPRESSOR14F 39164363 1 OVERLOAD RELAY (1OL)15 39190939 1 GROUND LUG15A 39141809 1 BOLT, GROUND LUG15B 39128541 1 NUT, GROUND LUG

STARTER ASSEMBLY SIZE 3 FULL VOLTAGE

15

39879028

REV 01

16



230, 460, 575V 60 Hz2A 35252279 4 SCREW3 39480504 2 FUSE BLOCK3A 35249721 2 SCREW4 39178728 2 PRIMARY FUSE 600V, 2.5 AMP5 39113527 1 SECONDARY FUSE 250V, 3.2 AMP6 39196225 1 LIGHT, POWER ON7 39242458 1 SECONDARY FUSE, 600V, BBS-5 AMP8 35267202 1 BLOCK, 14 TERMINAL8A 35249721 4 SCREW9 39874425 1 POWER SUPPLY BOARD9A 39173810 4 STANDOFF9B 95929022 4 WASHER9C 95129994 4 SCREW9D 39242367 1 PLUG, 2 POSITION9E 39204441 1 PLUG, 3 POSITION9F 39186101 1 PLUG, 4 POSITION9G 39191630 1 PLUG, 5 POSITION10 39201918 1 POWER FILTER10A 35249721 2 SCREW11 39197694 1 FDB TERMINAL-MAGNETIC CIRCUIT

BREAKER (1CB) 15 AMP12 39123419 1 OVERLOAD RELAY (2OL)13 39164520 1 TERMINAL BLOCK14 39242128 1 1M STARTER ASSY.14A 39161096 1 COIL 50/60Hz14B 39161104 1 CONTACTS -3 POLE14C 39109244 1 INTERLOCK SWITCH (N.O.-N.C.)14D 39109277 1 INTERLOCK SWITCH (N.O.-N.O.)14E 39203443 1 ARC SUPPRESSOR14F 39164361 1 OVERLOAD RELAY (1OL)15 39190939 1 GROUND LUG15A 39141809 1 BOLT, GROUND LUG15B 39128541 1 NUT, GROUND LUG

STARTER ASSEMBLY SIZE 4 FULL VOLTAGE

17

39817978

REV 02

18


1 39128517 2 BOLT2 39128517 3 BOLT2A 39116348 5 NUT3 39795380 1 SUPPORT, MOTOR - 286 FRAME MOTOR3A 39794797 1 SUPPORT, MOTOR - 326 FRAME MOTOR3B 39816269 1 SUPPORT, MOTOR - 365 FRAME MOTOR4 39476866 2 ISOLATION MOUNT, 286/326 FRAME MOTOR4A 39489778 2 ISOLATION MOUNT, 365 FRAME MOTOR5 95929113 2 BOLT6 95923348 2 LOCKNUT7 39178678 8 BOLT8 39177886 2 BOLT8A 95929188 2 LOCKWASHER9 39817929 1 SUPPORT, AIREND & TANK10 39476874 2 ISOLATION MOUNT11 95929121 2 BOLT12 95923355 6 LOCKNUT13 39795877 1 SUPPORT, TANK14 39128509 2 BOLT15 39817937 1 PIPE, DISCHARGE16 39128673 1 ELBOW17 39476726 1 VALVE, DISCHARGE CHECK18 39479928 2 GASKET, FLANGE19 39799770 1 ADAPTER, DISCHARGE PIPE20 35022281 1 O-RING21 95929147 4 BOLT22 39178603 4 BOLT23 39479860 1 GROUND STRAP24 39807078 1 BASE, ENCLOSED

50 HP MAJOR COMPONENTS

19

39880794

REV 01

20


1 39160478 2 BOLT2 39128517 4 BOLT2A 39116348 6 NUT3 39795380 1 SUPPORT, MOTOR - 286 FRAME MOTOR3A 39794797 1 SUPPORT, MOTOR - 326 FRAME MOTOR3B 39816269 1 SUPPORT, MOTOR - 365 FRAME MOTOR4 39476866 2 ISOLATION MOUNT, 286/326 FRAME MOTOR4A 39489778 2 ISOLATION MOUNT, 365 FRAME MOTOR5 95929113 2 BOLT6 95923348 2 LOCKNUT7 39178678 8 BOLT8 39177886 2 BOLT8A 95929188 2 LOCKWASHER9 39794789 1 SUPPORT, AIREND & TANK10 39476874 2 ISOLATION MOUNT11 95929121 2 BOLT12 95923355 6 LOCKNUT13 39793997 1 LEG, TANK W/SIGHT GLASS HOLE13A 39796305 1 LEG, TANK14 39128509 4 BOLT15 39795497 1 PIPE, DISCHARGE16 39140512 1 ELBOW17 39476726 1 VALVE, DISCHARGE CHECK18 39479928 2 GASKET, FLANGE19 39799770 1 ADAPTER, DISCHARGE PIPE20 35022281 1 O-RING21 95929147 4 BOLT22 39178603 4 BOLT23 39479860 1 GROUND STRAP24 39807078 1 BASE, ENCLOSED

60 HP MAJOR COMPONENTS

21

39876677

REV 01

22


1 39807177 1 BASE, ENCLOSED2 95923355 2 LOCKNUT3 39476874 2 MOUNT, ISOLATION MOTOR4 39178678 4 SCREW5 95929121 2 BOLT6 95922928 2 NUT7 39794524 1 SUPPORT, MOTOR (365 FRAME MOTOR)

39794987 1 SUPPORT, MOTOR (405 FRAME MOTOR)8 39479860 1 STRAP, MOTOR GROUND9 95930723 2 BOLT (365 FRAME MOTOR)

95929105 2 BOLT (405 FRAME MOTOR)10 39177886 2 BOLT10A 95929188 2 LOCKWASHER11 39800560 1 SUPPORT, AIREND12 95929139 2 BOLT13 39476882 2 MOUNT, ISOLATION14 95923363 2 LOCKNUT15 39178686 4 SCREW16 39476544 1 BRACE, SHIPPING17 39178686 2 SCREW18 39477674 1 DISCHARGE CHECK VALVE19 39454533 2 GASKET20 39177159 4 BOLT21 39800198 1 DISCHARGE PIPE22 95929121 4 BOLT23 39454525 1 GASKET24 95923355 4 LOCKNUT25 39128517 4 SCREW26 39116348 4 NUT27 39800594 2 LEG, TANK28 39128509 4 SCREW

75-100 HP MAJOR COMPONENTS

23

50-60 HP Motor, Gearcase, Gear Set


1 * 1 MOTOR DATA PLATE2 39728449 1 GEARCASE WALL3 95481859 2 DOWEL PIN4 39185442 2 BOLT5 39311485 1 SHAFT SEAL6 39403332 1 SEAL GASKET7 39403266 1 SEAL HOUSING8 35275007 4 SCREW9 39403340 1 CLAMP PLATE10 95929089 1 SCREW11 39433842 1 GEAR SPACER12 ** 1 GEAR SET13 35260207 1 RETAINER PLATE14 35291020 1 SCREW15 39402235 1 SHAFT SLEEVE16 35323617 2 DOWEL PIN17 39457411 1 GASKET18 39185434 2 SCREW19 39216411 1 KEY20 35849066 1 GASKET, GEARCASE21 39424007 1 GEAR OILER22 39433891 1 GASKET, GEAR OILER23 39129796 2 SCREW

* FURNISH MOTOR PART NO. (ITEM 1) WHEN ORDERING REPLACEMENT.** FOR GEAR SET PART NUMBER CONTACT YOUR LOCAL INGERSOLL-RAND DISTRIBUTOR OR I-R AIR CENTER.

25

* FURNISH MOTOR PART NO. (ITEM 1) WHEN ORDERING REPLACEMENT.** FOR GEAR SET PART NUMBER CONTACT YOUR LOCAL INGERSOLL-RAND DISTRIBUTOR OR I-R AIR CENTER.

75-100 HP Motor, Gearcase, Gear Set


1 * 1 MOTOR DATA PLATE2 39311493 1 SHAFT SEAL3 39404066 1 SEAL GASKET4 39403787 1 SEAL HOUSING5 95929154 4 SCREW6 39109129 1 CLAMP PLATE7 95929170 1 SCREW8 35262716 1 GEAR SPACER9 ** 1 GEAR SET10 35255827 1 RETAINER PLATE11 95929162 1 SCREW12 39402292 1 SHAFT SLEEVE13 95381109 1 KEY14 35258573 1 GASKET (365 FRAME MOTOR)14A 39454558 1 GASKET (405 FRAME MOTOR)15 39194915 2 TAPER PIN16 39437637 1 GASKET17 39791744 1 GEARCASE (365 FRAME MOTOR)17A 39791751 1 GEARCASE (405 FRAME MOTOR)18 95929097 4 SCREW, MOTOR TO GEARCASE

(365 FRAME MOTOR)18A 95929097 7 SCREW, MOTOR TO GEARCASE

(405 FRAME MOTOR)18B 95929105 1 SCREW, MOTOR TO GEARCASE

(405 FRAME MOTOR)19 95922928 4 NUT, MOTOR TO GEARCASE

(365 FRAME MOTOR)19A 95922928 8 NUT, MOTOR TO GEARCASE

(405 FRAME MOTOR)20 95239919 2 DOWEL PIN

27

39817960

REV 04

28

50 HP Airend Piping


1 39111893 1 BREATHER2 95038147 1 BUSHING3 39115522 1 ADAPTER4 39155478 3 ELBOW5 39124813 24” NYLON TUBE6 39106240 1 ADAPTER7 39492947 1 MANIFOLD8 39821798 1 TUBE, OIL FEED9 39108402 1 EXPANDER FITTING10 39113022 1 ELBOW11 39821475 1 TUBE, FRONT BEARING FEED12 39419668 1 HIGH AIR TEMPERATURE SWITCH12A 39404165 1 O-RING13 39560628 2 TEMPERATURE SENSOR13A 39404157 2 O-RING14 39111703 1 ELBOW15 39831698 1 TUBE, TANK SCAVENGE16 39180872 1 CAP17 39478748 1 ELBOW18 39821483 1 TUBE, INJECTION19 39195078 1 CLAMP, TUBE19A 39133145 1 SCREW20 39114079 1 LOCKNUT

29

39802509

REV 04

30

60 HP AIREND PIPING


1 39111893 1 BREATHER2 95038147 1 BUSHING3 39115522 1 ADAPTER4 39155478 2 ELBOW5 39124813 24” NYLON TUBE6 39106240 1 ADAPTER7 39492947 1 MANIFOLD8 39478748 1 ELBOW9 39821467 1 TUBE, OIL FEED10 39108402 1 EXPANDER FITTING11 39113022 1 ELBOW12 39821475 1 TUBE, FRONT BEARING FEED13 39419668 1 HIGH AIR TEMPERATURE SWITCH13A 39404165 1 O-RING14 39560628 2 TEMPERATURE SENSOR14A 39404157 2 O-RING15 39111703 1 ELBOW16 39831565 1 TUBE, TANK SCAVENGE17 39180872 1 CAP18 39821483 1 TUBE, INJECTION19 39195078 1 CLAMP, TUBE19A 39133145 1 SCREW20 39114079 1 LOCKNUT

31

39822598

REV 06

32

75-100 HP Airend Piping


1 39476858 1 CONNECTOR, STRAIGHT2 39476569 1 COOLANT STOP VALVE NEMA 12A 39479548 1 COOLANT STOP VALVE NEMA 43 39476999 1 ADAPTER4 39155478 3 ELBOW5 39124813 30” 1/4” NYLON TUBE6 39476650 1 TUBE7 39114210 3 TUBE FITTING8 39476668 1 TUBE9 95939419 1 CROSS10 39180872 1 CAP11 95302121 3 ELBOW, SWIVEL12 39308069 1 TUBE, REAR BEARING FEED13 39560628 2 TEMPERATURE SENSOR13A 39404157 2 O-RING, TEMPERATURE SENSOR14 39482682 1 MANIFOLD, COOLANT FEED14A 39184221 1 BOLT, MANIFOLD TO AIREND15 95937801 1 ELBOW16 39108402 3 ADAPTER17 39822770 1 TUBE, INJECTION18 39419668 1 HIGH AIR TEMPERATURE SWITCH18A 39404165 1 O-RING, HATS19 39477344 1 75 HP ORIFICE FITTING .21919A 39477351 1 100 HP ORIFICE FITTING .31320 95938056 1 ELBOW, SWIVEL21 39112362 1 BREATHER22 39831185 1 TUBE, COOLANT FEED23 39848643 1 TUBE, FRONT BEARING FEED24 39128640 2 ELBOW25 39805692 1 TUBE, BEARING SCAVENGE26 95901872 1 ELBOW27 39796255 1 TUBE, BEARING SCAVENGE28 39475694 1 SCAVENGE MANIFOLD29 39831532 1 TUBE, TANK SCAVENGE30 39106240 1 ADAPTER31 39499660 1 SWIVEL ELBOW32 39195078 1 CLAMP, TUBE32A 39133145 1 SCREW33 39114079 1 LOCKNUT

33

39801915

REV 03

34


50 & 60 HP

1A 39708466 1 FILTER ELEMENT1B 39475900 1 GASKET, BOTTOM PLATE1C 95938775 1 NUT, WING1D 95933313 1 WASHER1E 39195151 1 SEAL, WASHER1F 39564901 1 PLATE, TOP1G 39564976 1 BRACKET

39564984 1 BRACKET, OPTIONAL HOODEDFILTER

1H 39564919 1 PLATE, BOTTOM39565338 1 PLATE, BOTTOM OPTIONAL

HOODED FILTER2 39835657 1 HOOD, FILTER

75 & 100 HP

3A 39708466 2 FILTER ELEMENT (INCLUDEDIN COMPLETE ASSEMBLY)

3B 39475900 1 GASKET, BOTTOM PLATE3C 95938775 1 NUT, WING3D 95933313 1 WASHER3E 39195151 1 SEAL, WASHER3F 39564901 1 PLATE, TOP3G 39564992 1 BRACKET3H 39564919 1 PLATE, BOTTOM

39565338 1 PLATE, BOTTOM OPTIONALHOODED FILTER


50-100 HP INLET ASSEMBLY

4 39835665 1 HOOD, FILTER5 95938122 1 ADAPTER6 39476304 1 GASKET, INLET VALVE7 39675855 1 ASSEMBLY, INLET VALVE7A INCLUDED IN 1 GASKET, STEPPER PLATE7B COMPLETE 1 COUPLING, INLET VALVE7C ASSEMBLY 1 GASKET, STEPPER PLATE8 39119300 1 PLUG (NOT SHOWN)9 39178637 4 BOLT, INLET VALVE (NOT SHOWN)10 39675871 1 ASSEMBLY, STEPPER MOTOR10A 39543368 1 BOARD, STEPPER MOTOR (NOT SHOWN)10B 1 COUPLING, STEPPER MOTOR10C 2 SCREW10D 2 NUT10E 1 GASKET, STEPPER PLATE10F 4 SCREW10G 1 PLATE, STEPPER10H INCLUDED IN 8 SCREW10J COMPLETE 4 NUT10K ASSEMBLY 4 GLAND, WIRE10L 4 NUT10M 1 COVER, STEPPER MOTOR10N 2 GASKET COVER10P 1 SPACER, COVER10R 4 SCREW, COVER HOUSING10S 1 CABLE, STEPPER MOTOR10T 1 GASKET, INLET VALVE11 39181219 1 COUPLING SET12 39475900 1 GASKET

35

39817952

REV 05

36


1 42373340 1 TANK, SEP. - ASME & CANADIAN42405936 1 TANK, SEP. - AUSTRALIAN

2 39831888 1 SEPARATOR ELEMENT3 39476916 1 SIGHT GLASS4 39406996 1 O-RING5 39478953 1 PLUG, OIL FILL6 39477542 1 CONNECTOR7 39475637 1 MINIMUM PRESSURE VALVE8 39128624 1 CONNECTOR9 39477534 1 TUBE, MINIMUM PRESSURE VALVE TO

BLOWDOWN10 95937488 1 CONNECTOR11 39136932 1 BLOWDOWN VALVE NEMA-111A 39479563 1 BLOWDOWN VALVE NEMA-412 95948758 1 ELBOW13 39817903 1 TUBE, BLOWDOWN TO INLET14 39417118 1 ADAPTER15 39840400 1 TUBE, SCAVENGE16 39301940 1 ORIFICE17 39184510 1 PLUG18 39155478 1 ELBOW19 39477526 1 ELBOW20 39105739 1 VALVE, DRAIN


50 HP SEPARATOR TANK

21 95387361 1 PLUG22 39137542 1 CONNECTOR23 95220844 1 CLAMP24 39137518 30 HOSE25 39476254 1 BRACKET, OIL FILTER25A 39128509 2 BOLT26 39796925 1 OIL FILTER ASSEMBLY26A 39796974 1 OIL FILTER ELEMENT26B 39128467 2 SCREW27 39476841 1 CONNECTOR28 39476825 1 OIL STOP VALVE, NEMA-128A 39479530 1 OIL STOP VALVE, NEMA-429 39491261 1 CONNECTOR30 39158233 1 SWITCH ∆P31 95937579 2 CONNECTOR32 95937686 2 ELBOW33 39308077 2 TUBE, OIL FILTER DIFFERENTIAL34 95938171 1 ELBOW35 39477021 1 ELBOW36 39111356 1 RELIEF VALVE, XF

35254952 1 RELIEF VALVE, EP39121256 1 RELIEF VALVE, HP

37

39802301

REV 06

38


1 42373357 1 TANK, SEP.(ASME/CANADIAN)42405977 1 TANK, SEP. (AUSTRALIAN)

2 39863840 1 SEPARATOR ELEMENT3 39476916 1 SIGHT GLASS4 39406996 1 O-RING5 39478953 1 PLUG, OIL FILL6 39477542 1 CONNECTOR7 39475637 1 MINIMUM PRESSURE VALVE8 39128624 1 CONNECTOR9 39477534 1 TUBE, MINIMUM PRESSURE VALVE TO

BLOWDOWN10 95937488 1 CONNECTOR11 39136932 1 BLOWDOWN VALVE NEMA-111A 39479563 1 BLOWDOWN VALVE NEMA-412 95948758 1 ELBOW 13 39799374 1 TUBE, BLOWDOWN TO INLET14 39417118 1 ADAPTER15 39840400 1 TUBE, SCAVENGE 16 39301940 1 ORIFICE21 39184510 1 PLUG22 39155478 1 ELBOW23 39477526 1 ELBOW24 39105739 1 VALVE, DRAIN


60 HP SEPARATOR TANK

25 95387361 1 PLUG26 39137542 1 CONNECTOR27 95220844 1 CLAMP28 39137518 30 HOSE29 39492939 1 BRACKET, OIL FILTER29A 39128509 2 BOLT30 39856935 1 OIL FILTER ASSEMBLY30A 39796982 1 OIL FILTER ELEMENT30B 39128467 2 SCREW31 39476858 1 CONNECTOR32 39476569 1 OIL STOP VALVE, NEMA-132A 39479548 1 OIL STOP VALVE, NEMA-433 39111752 1 ADAPTER34 39158233 1 INDICATOR, DIFFERENTIAL PRESSURE

SWITCH35 95937579 3 ADAPTER36 95937686 1 ELBOW37 39574538 1 TUBE, OIL FILTER38 39476965 1 ELBOW39 39477021 1 ELBOW, 45°40 39111539 1 RELIEF VALVE, XF

35254952 1 RELIEF VALVE, EP39121256 1 RELIEF VALVE, HP

41 39574546 1 TUBE ASSEMBLY

39

39801949

REV 06

40


1 42378365 1 TANK, SEPARATOR (ASME/CANADIAN)42405985 1 TANK, SEPARATOR (AUSTRALIAN)

2 39863857 1 ELEMENT, SEPARATOR3 39476916 1 SIGHT GLASS4 39406996 1 O-RING5 39478953 1 PLUG, OIL FILL6 39477039 1 ADAPTER, MINIMUM PRESSURE VALVE

TO TANK7 39475645 1 VALVE, MINIMUM PRESSURE8 39128632 1 ADAPTER9 39128640 1 ELBOW10 39476585 1 TUBE, TANK TO BLOWDOWN VALVE11 95937496 1 ADAPTER12 39120472 1 VALVE, 2-WAY BLOWDOWN NEMA 1

39479571 1 VALVE, 2-WAY BLOWDOWN NEMA 413 95279535 1 ELBOW14 39796222 1 TUBE, VALVE TO INTAKE15 39417118 1 ADAPTER16 39840913 1 TUBE, TANK SCAVENGE17 39303276 1 ORIFICE22 95380127 1 PLUG23 39155478 1 ELBOW24 39477526 1 ELBOW


75-100 HP SEPARATOR TANK

25 39105739 1 VALVE, DRAIN26 95387361 1 PLUG27 39137542 1 CONNECTOR28 95220844 1 CLAMP29 39137518 30 HOSE30 39476254 1 BRACKET, OIL FILTER30A 39128509 2 BOLT31 39856935 1 OIL FILTER ASSEMBLY

39796982 1 OIL FILTER ELEMENT31A 39128467 2 SCREW32 95938189 1 ELBOW33 39158233 1 INDICATOR, DIFFERENTIAL

PRESSURE SWITCH34 95937579 3 ADAPTER35 95937686 1 ELBOW36 39574538 1 TUBE37 39477013 1 ELBOW, 45°38 39112784 1 VALVE, RELIEF - XF

39112404 1 VALVE, RELIEF - EP39114145 1 VALVE, RELIEF - HP39157904 1 VALVE, RELIEF - XP

39 39574546 1 TUBE

41

39802319

REV 04

42


1 39798608 1 COOLANT COOLER1A 39133145 8 SCREW2 39819776 1 COOLER SHROUD 60 HZ

39859616 1 COOLER SHROUD 50 HZ4 39143078 1 FAN 60 HZ

39859608 1 FAN 50 HZ5 39115027 1 BUSHING 50/60 HZ6 39796107 2 FAN GUARD6A 39133145 6 SCREW7 * 1 FAN MOTOR7A 39128483 4 SCREW7B 39128566 4 NUT8 39821509 1 FAN MOTOR SUPPORT8A 39178678 4 SCREW9 39572243 1 HOSE10 39475660 1 TEE, COOLER INLET11 39796503 1 COOLER BY-PASS TUBE12 39476932 1 ORIFICE ADAPTER13 39476890 1 THERMOSTATIC CONTROL VALVE13A 39412788 1 THERMOSTATIC CONTROL VALVE

ELEMENT14 39477591 1 ELBOW15 39572292 1 HOSE


50-60 HP AIRCOOLED COOLER ASSEMBLY

16 95938171 1 ELBOW17 39128673 2 ELBOW18 39792841 1 AFTERCOOLER18A 39128541 8 NUT19 39572524 1 HOSE20 39796586 1 TUBE21 95937553 1 ADAPTER22 39796578 1 MOISTURE SEPARATOR23 95948766 1 NIPPLE24 95607545 1 COUPLING25 39137534 1 BARBED ELBOW26 39137518 18” 1/2” NYLON TUBE27 39137542 1 BARBED CONNECTOR28 39795109 1 MOISTURE SEPARATOR BRACKET28A 39128541 2 NUT29 39479761 1 TEE30 39156393 1 CONNECTOR31 39560628 1 TEMPERATURE SENSOR31A 39404157 1 O-RING32 39478201 2 U-BOLT32A 39128566 4 NUT

43

* REFER TO MOTOR DATA PLATE FOR MOTOR PART NUMBER WHEN ORDERING.

39801873

REV 04

44


1 39792817 1 COOLANT COOLER - XF, EP, HP39792833 1 COOLANT COOLER - XP

2 39819784 1 COOLER SHROUD (60 HZ)39861125 1 COOLER SHROUD (50 HZ)

2A 39133145 16 SCREW4 39308564 1 FAN, 26.00 - (60 HZ)

39861117 1 FAN, 28.00 - (50 HZ)5 39183199 1 BUSHING (60 HZ) - SUPPLIED WITH FAN

39115027 1 BUSHING (50 HZ) - SUPPLIED WITH FAN6 39795067 2 FAN GUARD6A 39133145 8 SCREW7 * 1 FAN MOTOR7A 39110309 4 SCREW7B 39128566 4 NUT8 39805114 1 FAN MOTOR SUPPORT8A 39178678 4 SCREW9 39572359 1 HOSE10 39475678 1 TEE, COOLER INLET11 39476627 1 TUBE, COOLER BY-PASS12 39476940 1 ORIFICE13 39476684 1 VALVE, THERMOSTATIC CONTROL13A 39437645 1 ELEMENT, THERMOSTATIC CONTROL VALVE14 39114012 2 ELBOW15 39796214 1 TUBE16 39477013 1 ELBOW, 45°17 39572193 1 HOSE18 39479746 1 COVER18A 39133152 4 SCREW19 39792809 1 AFTERCOOLER - XF, EP, HP

39792825 1 AFTERCOOLER - XP


75-100 HP AIRCOOLED COOLER ASSEMBLY

19A 39133145 8 SCREW20 39128632 1 ADAPTER21 39572367 1 HOSE22 39140512 1 ELBOW23 39877113 1 AFTERCOOLER SUPPORT - XF, EP, HP

39798574 1 AFTERCOOLER SUPPORT - XP23A 39133145 10 SCREW24 39479837 1 PLATE, AFTERCOOLER SUPPORT - XF, EP, HP24A 39133145 4 SCREW25 39796206 1 TUBE, XF, EP, HP

39572151 1 HOSE, XP26 95937561 1 ADAPTER

95937678 1 ELBOW27 39797717 1 SEPARATOR, MOISTURE28 39795109 1 MOISTURE SEPARATOR SUPPORT29 39177183 2 U-BOLT29A 39128566 4 NUT30 95948766 1 NIPPLE31 39153325 1 ELBOW32 39137526 1 ADAPTER33 39137518 18 NYLON TUBE (INCHES)34 39137534 1 ELBOW35 39479761 1 TEE - FOR TEMPERATURE SENSOR36 39560628 1 TEMPERATURE SENSOR36A 39404157 1 O-RING, SENSOR37 39156393 1 CONNECTOR38 39877139 1 PANEL, ACCESS - XF, EP, HP38A 39133145 7 SCREW

45

* REFER TO MOTOR DATA PLATE FOR MOTOR PART NUMBER WHEN ORDERING.

39877519

REV 01

46


1 39796941 1 FAN, ORIFICE PLATE1A 39133145 12 SCREW2 39119912 1 FAN, 50/60 HZ3 39797147 1 FAN, GUARD3A 39133145 4 SCREW4 * 1 MOTOR, FAN4A 39130828 4 SCREW4B 39128558 4 NUT5 39796958 1 SUPPORT, FAN MOTOR5A 39178678 4 SCREW6 39796651 1 COOLANT COOLER6A 39178678 4 SCREW7 39826896 1 BRACE, FAN MOTOR7A 39178678 2 SCREW7B 39128483 2 SCREW (BRACE TO SUPPORT)7C 39128566 2 NUT (BRACE TO SUPPORT)8 39479712 1 PLATE, COUPLING8A 39133152 4 SCREW9 39477567 1 ELBOW

39477559 1 ELBOW (UNIT WITH CONTROL VALVE ONLY)10 39476890 1 VALVE, THERMOSTATIC CONTROL11 39476932 1 CONNECTOR12 95938171 1 ELBOW13 39797055 1 TUBE, COOLANT COOLER14 39572243 1 HOSE15 39475660 1 TEE, COOLER INLET16 39572292 1 HOSE17 95494035 1 CONNECTOR18 39119391 1 ELBOW19 39479761 1 TEE20 39155577 1 ELBOW21 39560628 1 TEMPERATURE SENSOR21A 39404157 1 O-RING

WITH AFTERCOOLER:

22 39796644 1 AFTERCOOLER22A 39178678 4 SCREW23 39128624 1 CONNECTOR


50-60 HP WATERCOOLED ASSEMBLY - 90° (SERIES FLOW)

24 39572383 1 HOSE (SEPARATOR TANK TO AFTERCOOLER)25 39139563 1 ELBOW, 45°26 39821863 1 TUBE, AFTERCOOLER27 39821871 1 TUBE, MOISTURE SEPARATOR28 39799424 1 TUBE, MOISTURE SEPARATOR29 95279477 1 ELBOW30 39796065 1 BRACKET, MOISTURE SEPARATOR30A 39128566 2 NUT (MOISTURE SEPARATOR BRACKET)31 39796578 1 MOISTURE SEPARATOR32 39478201 2 U-BOLT32A 39128566 4 NUT33 95948766 1 NIPPLE34 95607545 1 COUPLING, REDUCING35 39137534 1 ELBOW36 39137518 18” TUBE37 39137542 1 CONNECTOR38 39580121 1 BRACE, MOISTURE SEPARATOR SUPPORT38A 39133145 2 SCREW

WITHOUT AFTERCOOLER:

39 39155478 1 MANIFOLD, MOISTURE SEPARATOR OUTLET39A 39178678 3 SCREW40 39800263 1 BRACKET, MANIFOLD UNITS WITH NO

AFTERCOOLER41 95380127 1 PLUG42 39480389 1 TUBE, UNION ELBOW TO MANIFOLD

(NOT SHOWN)43 39572524 1 HOSE (SEPARATOR TANK TO UNION

ELBOW NOT SHOWN)

90 DEGREE WATER PIPING:

44 95937512 5 CONNECTOR45 39477641 1 TUBE, WATER-IN TO SOLENOID VALVE46 39479795 1 VALVE, WATER SHUT-OFF SOLENOID 47 95937637 3 ELBOW48 39796529 1 TUBE, SOLENOID VALVE TO AFTERCOOLER49 39796511 1 TUBE, COOLANT COOLER TO AFTERCOOLER50 39796545 1 TUBE, COOLANT COOLER TO BASE

47 * FURNISH MOTOR PART NUMBER WHEN ORDERING REPLACEMENT.

39877519

REV 01

48

WITH CONTROL VALVE NO AFTERCOOLER

NO AFTERCOOLER


1 39479712 1 PLATE, COUPLING2 95937512 4 CONNECTOR3 39477641 1 TUBE, WATER-IN TO SOLENOID4 39479795 1 VALVE, WATER SHUT-OFF SOLENOID5 95937637 2 ELBOW6 39800727 1 TUBE, SOLENOID VALVE TO COOLANT

COOLER7 39796545 1 TUBE, COOLANT COOLER TO BASE

50-60 HP WATERCOOLED ASSEMBLY OPTIONS - 90° (SERIES FLOW)

49

WITH CONTROL VALVE


1 39479712 1 PLATE, COUPLING2 95937512 7 CONNECTOR3 39477641 1 TUBE, WATER-IN TO SOLENOID4 39479795 1 VALVE, WATER SHUT-OFF SOLENOID5 95937637 3 ELBOW6 39796529 1 TUBE, SOLENOID VALVE TO

AFTERCOOLER7 39796511 1 TUBE, COOLANT COOLER TO AFTER-

COOLER8 39797048 1 TUBE, THERMAL WATER VALVE TO

COOLANT COOLER9 39104427 1 VALVE, THERMAL WATER10 39797030 1 TUBE, THERMAL WATER VALVE TO BASE

NO AFTERCOOLER WITH CONTROL VALVE


8 39797048 1 TUBE, COOLANT COOLER TO PENN VALVE

9 95937512 2 CONNECTOR10 39104427 1 VALVE, THERMAL WATER11 39797030 1 TUBE, THERMAL WATER VALVE OUT

39877519

REV 01

50

50-60 HP 115° PARALLEL WATER PIPING


1 95937512 7 ADAPTER2 39796990 1 TUBE, AFTERCOOLER TO GATE VALVE3 95066593 1 VALVE, GATE4 95403309 2 TEE5 39479712 1 PLATE, WATERCOOLED BASE5A 39133152 4 SCREW, BASE PLATE6 39477641 1 TUBE, WATER-IN TO SOLENOID VALVE7 39797014 1 TUBE, GATE VALVE TO BASE8 39479795 1 VALVE, GATE9 39796529 1 TUBE, SOLENOID VALVE TO

AFTERCOOLER10 39797006 1 TUBE, COOLANT COOLER TO SOLENOID

VALVE11 39797022 1 TUBE, COOLANT COOLER TO GATE

VALVE12 95937637 1 ELBOW

50-60 HP WATERCOOLED OPTIONS — 115° (PARALLEL FLOW)

51

50-60 HP 115° PARALLEL WATER PIPING WITH CONTROL VALVE


1 95937512 8 ADAPTER2 39796990 1 TUBE, AFTERCOOLER TO GATE VALVE3 95066593 1 VALVE, GATE4 95403309 2 TEE5 39479712 1 PLATE, WATERCOOLED BASE5A 39133152 4 SCREW, BASE PLATE6 39477641 1 TUBE, WATER-IN TO SOLENOID VALVE7 39797063 1 TUBE, GATE VALVE TO BASE8 39479795 1 VALVE, GATE9 39796529 1 TUBE, SOLENOID VALVE TO AFTER-

COOLER10 39797006 1 TUBE, COOLANT COOLER TO SOLENOID

VALVE11 39797022 1 TUBE, COOLANT COOLER TO GATE

VALVE12 95937637 2 ELBOW13 39104427 1 VALVE, THERMAL WATER14 39477633 1 TUBE, THERMAL VALVE

39802566

REV 05

52


1 39796958 1 FAN MOTOR SUPPORT1A 39178678 4 SCREW, FAN MOTOR SUPPORT2 * 1 FAN MOTOR2A 39128483 4 SCREW, FAN MOTOR TO SUPPORT2B 39128566 4 NUT, FAN MOTOR TO SUPPORT3 39119912 1 FAN, 50/60 HZ4 39796966 1 FAN ORIFICE PLATE4A 39133145 14 SCREW5 39797147 1 FAN GUARD5A 39133145 4 SCREW, FAN GUARD6 39796677 1 COOLANT COOLER6A 39178678 4 SCREW, COOLER TO SUPPORT7 39114012 2 ELBOW8 39477013 1 ELBOW, 45°, THERMO CONTROL9 39799382 1 TUBE, COOLANT COOLER TO THERMO

CONTROL VALVE9A 39476783 1 TUBE, COOLANT COOLER TO MANIFOLD

(WATER CONTROL VALVE)9B 39477682 1 MANIFOLD, OIL OUT (WATER CONTROL VALVE)9C 39476791 1 TUBE, MANIFOLD TO THERMO CONTROL

VALVE (WATER CONTROL VALVE)10 39476684 1 VALVE, THERMOSTATIC CONTROL10A 39437645 1 ELEMENT, THERMOSTATIC CONTROL VALVE11 39476940 1 ORIFICE12 39476627 1 TUBE, COOLANT COOLER13 39475678 1 ELBOW14 39572045 1 HOSE15 39572359 1 HOSE16 39808589 1 AFTERCOOLER16A 39178678 4 SCREW17 39479845 2 FLANGE17A 39454525 2 GASKET, FLANGE17B 95934170 8 BOLT17C 95923355 8 LOCKNUT18 95937561 2 ADAPTER19 39572219 1 HOSE, TANK TO AFTERCOOLER20 39797105 1 TUBE, AFTERCOOLER OUTLET21 95494019 1 UNION22 39797113 1 TUBE, MOISTURE SEPARATOR


75-100 HP WATERCOOLED ASSEMBLY - 90° (SERIES FLOW)

23 95937678 1 ELBOW24 39797717 1 SEPARATOR, MOISTURE25 39795109 1 BRACKET, MOISTURE SEPARATOR25A 39128541 2 NUT, MOISTURE SEPARATOR

BRACKET26 39177183 2 U-BOLT26A 39128566 4 NUT27 39479761 1 TEE - FOR TEMPERATURE SENSOR28 39155577 1 ELBOW29 39560628 1 TEMPERATURE SENSOR29A 39404157 1 O-RING30 95948766 1 NIPPLE31 95482873 1 ELBOW32 39137526 1 ADAPTER33 39137518 18 TUBE (INCHES)34 39137534 1 ELBOW


35 95937645 2 ELBOW36 39796396 1 TUBE, WATER-IN TO SOLENOID

VALVE37 95937520 2 ADAPTER38 39479803 1 VALVE, SOLENOID - 2 WAY39 39476742 1 TUBE, SOLENOID VALVE TO AFTER -

COOLER40 95939336 2 ADAPTER41 39796438 1 TUBE, COOLANT COOLER TO

AFTERCOOLER42 95937652 1 ELBOW43 95316923 1 ELBOW44 39796420 1 TUBE, COOLANT COOLER TO BASE45 39118070 1 ELBOW46 39796404 1 TUBE, WATER OUT47 39479738 1 PLATE, BASE47A 39133152 4 SCREW, BASE PLATE48 39826904 1 BRACE, FAN MOTOR48A 39178678 2 SCREW, BRACE TO BASE48B 39128483 2 SCREW, BRACE TO SUPPORT48C 39128566 2 NUT

53

* FURNISH MOTOR PART NO. WHEN ORDERING REPLACEMENT.

39802566

REV 05

54

WITH CONTROL VALVE NO AFTERCOOLER WITH CONTROL VALVE

WITH CONTROL VALVE


1 39479738 1 PLATE1A 39133152 4 SCREW2 39796404 1 TUBE, WATER-OUT3 39118070 1 ELBOW4 39797071 1 TUBE, WATER-CONTROL VALVE TO

WATER OUT5 39479803 1 VALVE, WATER SHUT-OFF SOLENOID6 95937520 2 ADAPTER7 39476742 1 TUBE, WATER SOLENOID VALVE-

AFTERCOOLER8 39796438 1 TUBE, COOLANT COOLER-AFTERCOOLER9 95939336 2 ADAPTER10 95937652 1 ELBOW11 95316923 1 ELBOW12 95937645 4 ELBOW13 39797089 1 TUBE, COOLANT COOLER-WATER

CONTROL VALVE14 39103791 1 VALVE, WATER CONTROL15 39796396 1 TUBE, WATER-IN

75-100 HP WATERCOOLED ASSEMBLY OPTIONS - 90° (SERIES FLOW)

55



1 39479738 1 PLATE, BASE1A 39133152 4 SCREW2 39796404 1 TUBE, WATER-OUT3 39118070 1 ELBOW4 39797071 1 TUBE, WATER CONTROL VALVE TO

WATER-OUT5 39479803 1 VALVE, WATER SHUT-OFF SOLENOID6 95937520 2 ADAPTER7 39800735 1 TUBE, WATER SOLENOID VALVE-

COOLANT COOLER8 95937652 1 ELBOW9 95316923 1 ELBOW10 95937645 4 ELBOW11 39797089 1 TUBE, COOLANT COOLER-WATER

CONTROL VALVE12 39103791 1 VALVE, WATER CONTROL13 39796396 1 TUBE, WATER-IN

NO AFTERCOOLER


1 39479738 1 PLATE, BASE1A 39133152 4 SCREW2 39796404 1 TUBE, WATER-OUT3 39118070 1 ELBOW5 39479803 1 VALVE, WATER SHUT-OFF SOLENOID6 95937520 2 ADAPTER7 39800735 1 TUBE, WATER SOLENOID VALVE-

COOLANT COOLER8 95937652 1 ELBOW9 95316923 1 ELBOW10 95937645 2 ELBOW13 39796396 1 TUBE, WATER-IN14 39796420 1 TUBE, COOLANT COOLER WATER-OUT

39802574

REV 04

56


1 39796958 1 FAN MOTOR SUPPORT1A 39178678 4 SCREW, FAN MOTOR SUPPORT2 * 1 FAN MOTOR2A 39128483 4 SCREW, FAN MOTOR TO SUPPORT2B 39128566 4 NUT, FAN MOTOR TO SUPPORT3 39119912 1 FAN, 50/60 HZ4 39796966 1 FAN ORIFICE PLATE4A 39133145 14 SCREW5 39797147 1 FAN GUARD5A 39133145 4 SCREW, FAN GUARD6 39796677 1 COOLANT COOLER6A 39178678 4 SCREW, COOLER TO SUPPORT7 39114012 2 ELBOW8 39477013 1 ELBOW, 45°9 39476627 1 TUBE, COOLANT COOLER TO WATER

CONTROL VALVE9A 39476783 1 TUBE, COOLANT COOLER TO MANIFOLD

(WATER CONTROL VALVE)9B 39477682 1 MANIFOLD, OIL OUT (WATER CONTROL VALVE)9C 39477690 1 TUBE, MANIFOLD TO WATER CONTROL VALVE10 39476684 1 VALVE, WATER CONTROL10A 39437645 1 ELEMENT, THERMOSTATIC CONTROL VALVE11 39476940 1 ORIFICE12 39476627 1 TUBE, COOLANT COOLER13 39475678 1 ELBOW14 39572045 1 HOSE15 39572987 1 HOSE16 39808589 1 AFTERCOOLER16A 39178678 4 SCREW17 39479845 2 FLANGE17A 39454525 2 GASKET, FLANGE17B 95934170 8 BOLT17C 95923355 8 LOCKNUT18 95937561 2 ADAPTER19 39572219 1 HOSE, TANK TO AFTERCOOLER20 39797105 1 TUBE, AFTERCOOLER OUTLET21 95494019 1 UNION22 39797113 1 TUBE, MOISTURE SEPARATOR23 95937678 1 ELBOW24 39797717 1 SEPARATOR, MOISTURE25 39795109 1 BRACKET, MOISTURE SEPARATOR


75-100 HP WATERCOOLED ASSEMBLY - 115° (PARALLEL FLOW)

25A 39128541 2 NUT, MOISTURE SEPARATOR BRACKET

26 39177183 2 U-BOLT26A 39128566 4 NUT27 39479761 1 TEE- FOR TEMPERATURE SENSOR28 39155577 1 ELBOW29 39560628 1 TEMPERATURE SENSOR29A 39404157 1 O-RING30 95948766 1 NIPPLE31 95482873 1 ELBOW32 39137526 1 ADAPTER33 39137518 18 TUBE (INCHES)34 39137534 1 ELBOW


35 95937645 2 ELBOW36 39796396 1 TUBE, WATER-IN TO SOLENOID VALVE37 95937520 2 ADAPTER38 39479803 1 VALVE, SOLENOID 2 WAY39 95667820 2 TEE40 39476759 1 TUBE, SOLENOID VALVE TO

AFTERCOOLER41 95939336 2 ADAPTER42 39476767 1 TUBE, AFTERCOOLER TO GATE VALVE43 95066601 1 VALVE, GATE44 39796537 1 TUBE, COOLANT COOLER TO GATE

VALVE45 39477716 1 ELBOW46 39796560 1 TUBE, GATE VALVE TO WATER-OUT47 39118070 1 ELBOW48 39796404 1 TUBE, WATER-OUT49 39479738 1 PLATE, BASE49A 39133152 4 SCREW, BASE PLATE50 39477708 1 ELBOW51 39796412 1 TUBE, SOLENOID VALVE TO COOLANT

COOLER52 39826904 1 BRACE, FAN MOTOR52A 39178678 2 SCREW, BRACE TO BASE52B 39128483 2 SCREW, BRACE TO SUPPORT52C 39128566 2 NUT57 * FURNISH MOTOR PART NO. WHEN ORDERING REPLACEMENT.

39802574

REV 04

58

WITH CONTROL VALVE NO AFTERCOOLER WITH CONTROL VALVE

WITH CONTROL VALVE


1 39479738 1 PLATE1A 39133152 4 SCREW2 39796404 1 TUBE, WATER-OUT3 39118070 1 ELBOW4 95937520 3 ADAPTER5 39479803 1 VALVE, WATER SHUT-OFF SOLENOID6 95667820 2 TEE7 39476759 1 TUBE, WATER SOLENOID VALVE TO

AFTERCOOLER8 39476767 1 TUBE, AFTERCOOLER-GATE VALVE9 95939336 2 ADAPTER10 39476775 1 TUBE, GATE VALVE TO WATER CONTROL

VALVE11 39103791 1 VALVE, WATER CONTROL12 95937645 3 ELBOW13 39477716 1 ELBOW14 39477708 1 ELBOW15 39796537 1 TUBE, COOLANT COOLER-WATER

CONTROL VALVE16 95066601 1 VALVE, GATE17 39796412 1 TUBE, WATER SOLENOID VALVE-

COOLANT COOLER18 39796560 1 TUBE, GATE VALVE TO WATER-OUT19 39796396 1 TUBE, WATER-IN

75-100 HP WATERCOOLED ASSEMBLY OPTIONS - 115° (PARALLEL FLOW)

59



1 39479738 1 PLATE, BASE1A 39133152 4 SCREW2 39796404 1 TUBE, WATER-OUT3 39118070 2 ELBOW5 95937520 2 ADAPTER6 39479803 1 VALVE, WATER SHUT-OFF SOLENOID7 95937645 4 ELBOW8 39796412 1 TUBE, WATER SOLENOID VALVE-

COOLANT COOLER9 39477716 1 ELBOW10 39477708 1 ELBOW11 39796396 1 TUBE, WATER-IN12 39796537 1 TUBE, COOLANT COOLER-CONTROL

VALVE13 39476775 1 TUBE, WATER CONTROL VALVE -

WATER-OUT14 39103791 1 VALVE, WATER CONTROL15 39796560 1 TUBE, WATER CONTROL VALVE -

WATER-OUT

NO AFTERCOOLER


1 39479738 1 PLATE, BASE1A 39133152 4 SCREW2 39796404 1 TUBE, WATER-OUT3 39118070 1 ELBOW4 39800719 1 TUBE, COOLANT COOLER TO WATER-IN5 95937520 1 ADAPTER6 39479803 1 VALVE, WATER SHUT-OFF SOLENOID7 95937645 3 ELBOW8 39796412 1 TUBE, WATER SOLENOID VALVE-

COOLANT COOLER9 39477716 1 ELBOW10 39477708 1 ELBOW11 39796396 1 TUBE, WATER-IN

39880695

REV 01

60


1 39795919 1 CAP, INTAKE1A 39133145 4 SCREW2 39797808 1 LOUVER2A 39125539 8 SCREW3 39798657 2 SUPPORT, BATT3A 39133145 6 SCREW4 39796040 1 BATT, INTAKE5 39795950 1 PANEL, TOP LEFT5A 39142690 7 SCREW, PANEL5B 35256452 7 RECEPTACLE, PANEL SCREW6 39796149 1 FOAM, TOP LEFT PANEL7 39795927 1 PANEL, TOP RIGHT7A 39142690 7 SCREW, PANEL7B 35256452 7 RECEPTACLE, PANEL SCREW8 39796131 1 FOAM, TOP RIGHT PANEL9 39795976 1 PANEL, LEFT REAR10 39796164 1 FOAM, LEFT REAR PANEL11 39795968 2 PANEL, FRONT & REAR12 39796156 2 FOAM, FRONT & REAR PANEL13 39133954 6 LATCH14 39795893 1 GRILL, EXHAUST


50-60 HP ENCLOSURE ASSEMBLY

14A 39133145 8 SCREW15 39795901 1 CAP, EXHAUST15A 39133145 4 SCREW16 39796024 1 FOAM, EXHAUST CAP17 39796032 1 BATT, EXHAUST18 39795984 1 SUPPORT, TOP18A 39133145 3 SCREW19 39795943 1 ANGLE, REAR19A 39133145 6 SCREW20 39795935 1 ANGLE, FRONT20A 39133145 4 SCREW21 39795257 1 COLUMN, REAR21A 39133145 2 SCREW22 39138490 12 PIN, LOCATOR (NOT SHOWN)23 39480421 4 COVER, FORKLIFT HOLE24 39878434 1 STARTER/INTELLISYS BOX, NEMA 1

39877816 1 STARTER/INTELLISYS BOX, NEMA 424A 39178678 4 SCREW25 39117312 * STRIP, RUBBER (NOT SHOWN)

61

* Order Per Number of Inches required.

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 1A)

39880596

REV 01

62


1 39795299 1 CAP, INTAKE1A 39133145 4 SCREW2 39797816 1 LOUVER2A 39125539 10 SCREW3 39795232 1 PANEL, TOP LEFT3A 39142690 7 SCREW3B 35256452 7 RECEPTACLE, PANEL SCREW4 39795356 1 FOAM, TOP LEFT PANEL5 39795224 1 PANEL, TOP RIGHT5A 39142690 8 SCREW5B 35256452 8 RECEPTACLE, PANEL SCREW6 39795349 1 FOAM, TOP RIGHT PANEL7 39795091 1 PANEL, LEFT REAR8 39795331 1 FOAM, LEFT REAR PANEL9 39795257 1 COLUMN9A 39133145 2 SCREW10 39795273 1 ANGLE, REAR10A 39133145 6 SCREW11 39795083 2 PANEL12 39795323 2 FOAM13 39133954 6 LATCH14 39795281 1 CAP, EXHAUST14A 39133145 6 SCREW15 39795117 2 FOAM, EXHAUST CAP


75-100 HP ENCLOSURE ASSEMBLY

16 39795364 1 BATT, EXHAUST17 39795075 1 GRILL, EXHAUST17A 39133145 8 SCREW18 39795265 1 ANGLE, FRONT18A 39133145 4 SCREW19 39795240 1 SUPPORT, TOP19A 39133145 3 SCREW20 39878434 1 STARTER/INTELLISYS BOX NEMA 1

39877816 1 STARTER/INTELLISYS BOX NEMA 420A 39178678 4 SCREW21 39475934 2 SUPPORT, BATT21A 39133145 4 SCREW21B 39128541 2 NUT22 39795372 1 BATT, INTAKE23 39138490 12 PIN, LOCATOR (NOT SHOWN)24 39480421 4 COVER, FORKLIFT HOLE24A 39133145 8 SCREW25 39117312 * WEATHERSTRIP (NOT SHOWN)

63

* Order Per Number of Inches required.

NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: 1A)

Part Size/ TubeNo. Thread ID Width Size

39404157 7/16-20 0.351 0.072 1/439404132 9/16-18 0.468 0.078 3/839404165 3/4-16 0.644 0.087 1/239437074 7/8-14 0.755 0.097 5/839407531 1 1/16-12 0.924 0.116 3/439404173 1 5/16-12 1.171 0.116 139404140 1 5/8-12 1.475 0.118 1 1/439406996 1 7/8-12 1.72 0.118 1 1/239410279 2 1/2-12 2.337 0.118 2

O-Rings

64

65

NOTE:

66

SSR 50 H.P. RECOMMENDED SPARE PARTS

Qty.Part Per

Compressor Part No. Unit Location Or Use

Maintenance Kit 39669411 0 Maintenance Kit With Ultra CoolantUltra Coolant, (5 Gal. Container) 39433735 1 Fill 4 GallonAir Filter Element 39708466 1 At Airend InletCoolant Filter Element 39796974 1 On Coolant FilterSeparator Element 39831888 1 In Separator TankThermostatic Control Valve Element 39412788 1 In Thermostatic Control ValveThermostatic Control Valve 39476890 1 Between Cooler & FilterBlowdown Solenoid Valve (NEMA 1) 39136932 1 On Top of Tank (3SV) (NEMA 1 Only)Blowdown Solenoid Valve (NEMA 4) 39479563 1 On Top of Tank (3SV) (NEMA 4 Only)Coolant Solenoid Valve (NEMA 1) 39476825 1 In Coolant Filter Line (5SV) (NEMA 1)Coolant Solenoid Valve (NEMA 4) 39479530 1 In Coolant Filter Line (5SV) (NEMA 4)Coolant Filter ∆P Switch 39158233 1 On Coolant Filter Mtg. Brkt. (1DPS)High Air Temperature Switch 39419668 1 In Airend(1ATS)O-Ring 39404165 1 On HATSInlet Valve Assembly 39675855 1 Under Air FilterMinimum Pressure Valve 39475637 1 Tank Discharge LineBreather Filter 39111893 1 On Gearcase WallShaft Seal 39311485 1 On Motor ShaftGasket, Motor 39457411 1 Between Motor and GearcaseDischarge Check Valve * 1 Airend Discharge To Sep. TankGasket, Discharge Check Valve * 2 On Each Side of Discharge ValveDowel Pin 95481859 2 Gearcase Wall To GearcaseShaft Sleeve 39402235 1 On Motor ShaftGasket, Gearcase 35849066 1 Between Gearcase and AirendGasket, Seal Housing 39403332 1 On Motor Shaft Seal HousingGasket, Gear Oiler 39433891 1 On Gear OilerO-Ring, Discharge 95022281 1 On Discharge ElbowRelief Valve: XF 50 & XFE 50 39111539 1 On Separator Tank

EP50 & EPE50 35254952 On Separator TankHP50 & HPE50 39121256 On Separator Tank

Control Transformer **** In Starter BoxTransformer Fuse (1.8A) 39178710 2 In Starter Box Size #2 (1 FU)Transformer Fuse (2.0A) 39113535 1 In Starter Box Size #2 (2 FU)Transformer Fuse (2.5A) 39178728 2 In Starter Box Size #3 & #4 (1 FU)Transformer Fuse (3.2A) 39113527 1 In Starter Box Size #3 & #4 (2 FU)Transformer Fuse (5.0A) 39242458 1 In Starter Box #2, #3, #4 & #5 (3 FU)Coil 39162144 3 In Size #2 ContactorContact Kit (3 Poles) 39114541 3 In Size #2 ContactorCoil 39162151 **3 In Size #3 ContactorContact Kit (3 Poles) 39114558 **3 In Size #3 ContactorCoil 39161096 **3 In Size #4 ContactorContact Kit (3 Poles) 39161104 **3 In Size #4 ContactorInterlock Switch NO/NC 39109244 **4 On Starter ContactorsInterlock Switch NO/NO 39104277 **1 On Starter ContactorPanel Locator Pins 39138490 12 On BasePower On Light 39196225 1 On Starter Back PanelPower On Light 39485032 1 On Intellisys PanelPower On Light Bulb (24V) 39485024 1 In IntellisysEmergency Stop Switch 39549167 1 On Intellisys Panel

* Refer to Major Components Section.** Quantity (1) For AAL Starters**** Refer to Starter Assembly Section

67

SSR 50 H.P. RECOMMENDED SPARE PARTS (Continued)

Qty.Part Per


Pressure Sensor (0-225) 39883186 2 On Starter Box (3APT, 4APT)Pressure Sensor (0-15) 39883137 1 On Starter Box (1 AVPT)Temperature Sensor 39560628 3 In Airend (2ATT), Aftercooler (4ATT)

and Coolant Piping (2CTT)Hose 39572003 1 Separator Tank DrainA.C. Line Filter 39201918 1 In Starter BoxPower Supply Board 39874425 1 In Starter BoxIntellisys 39875158 1 In Starter Box DoorDecal Kit 39244355 1 All UnitsStepper Motor Assembly 39675871 1 On Inlet ValveCoupling, Stepper Motor 39181219 1 Stepper Motor To Inlet ValveGasket, Inlet Valve 39476304 1 Under Inlet Valve

AIRCOOLED ONLY:Fan, 26" 60 Hz 39143078 1 On Fan Motor, All A/CBushing, Fan 60 Hz 39115053 1 On Fan Motor Shaft, All A/CFan, 27" 50 Hz 39859608 1 On Fan Motor, All A/CBushing, Fan 50 Hz 39115027 1 On Fan Motor Shaft, All A/CHose 39572243 1 Thermostatic Valve To FilterHose 39572292 1 Separator Tank To CoolerHose 39572524 1 Min Press Valve To Aftercooler

WATERCOOLED ONLY:Fan, 50/60 Hz 39119912 1 On Fan Motor, All W/CValve, Water Shut-Off 39479795 1 On Fan Motor Shaft, All W/CConnector, Electrical 39479555 1 On Water Shut-Off Valve

50 HP W/C With AftercoolerHose 39572292 1 Thermostatic Valve To FilterHose 39572243 1 Separator Tank To CoolerHose 39572383 1 Min Press Valve To Aftercooler

50 HP W/C Without AftercoolerHose 39572292 1 Thermostatic Valve To FilterHose 39572243 1 Separator Tank To CoolerHose 39572524 1 Min Press Valve To Discharge

68

SSR 60 H.P. RECOMMENDED SPARE PARTS

Qty.Part Per


Maintenance Kit 39669429 0 Maintenance Kit with UltraCoolant

Ultra Coolant, (5 Gal. Container) 39433735 1 Fill 5 GallonAir Filter Element 39708466 1 At Airend InletCoolant Filter Element 39796982 1 On Coolant FilterSeparator Element 39863840 1 In Separator TankThermostatic Control

Valve Element 39412788 1 In Thermostatic Control ValveThermostatic Control Valve 39476890 1 Between Cooler& FilterBlowdown Solenoid Valve 39136932 1 On Top of Tank (3SV)

(NEMA 1)Blowdown Solenoid Valve 39479563 1 On Top of Tank (3SV)

(NEMA 4)Coolant Solenoid Valve (NEMA 1) 39476569 1 In Coolant Filter Line (5SV)Coolant Solenoid Valve (NEMA 4) 39479548 1 In Coolant Filter Line (5SV)Coolant Filter ∆P Switch 39158233 1 On Coolant Filter Mtg. Brkt.

(1 DPS)High Air Temperature Switch 39419668 1 In Airend (1ATS)O-Ring 39404165 1 On HATSInlet Valve Assembly 39675855 1 Under Air FilterMinimum Pressure Valve 39475637 1 Tank Discharge LineBreather Filter 39111893 1 On Gearcase WallDowel Pin 95481859 2 Gearcase Wall to GearcaseShaft Seal 39311485 1 On Motor ShaftShaft Sleeve 39402235 1 On Motor ShaftGasket, Motor 39457411 1 Between Gearcase and MotorGasket, Gearcase 35849066 1 Between Gearcase and AirendGasket, Seal Housing 39403332 1 On Motor Shaft Seal HousingGasket, Gear Oiler 39433891 1 On Gear OilerDischarge Check Valve * 1 A/E Discharge to Separator TankO-Ring, Discharge 95022281 1 On Discharge ElbowGasket, Discharge Check Valve * 2 On Each Side of Discharge ValveRelief Valve: XF 60 39111539 1 On Separator Tank

EP 60 35254952 1 On Separator TankHP 60 39121256 1 On Separator Tank

Control Transformer ** 1 In Starter BoxTransformer Fuse (1.8A) 39178710 2 In Starter Box Size #2 (1 FU)Transformer Fuse (2.0A) 39113535 1 In Starter Box Size #2 (2 FU)Transformer Fuse (2.5A) 39178728 2 In Starter Box Size #3 & #4 (1 FU)Transformer Fuse (3.2A) 39113527 1 In Starter Box Size #3 & #4 (2 FU)Transformer Fuse (5.0A) 39242458 1 In Starter Box #2, #3, #4 & #5 (3 FU)Coil 39162144 3 In Size #2 ContactorContact Kit (3 Poles) 39114541 3 In Size #2 ContactorCoil 39162151 3 In Size #3 ContactorContact Kit (3 Poles) 39114558 3 In Size #3 ContactorCoil 39161096 1 In Size #4 ContactorContact Kit (3 Poles) 39161104 3 In Size #4 ContactorInterlock Switch NO/NC 39109244 4 On Starter ContactorsInterlock Switch NO/NO 39104277 1 On Starter ContactPanel Locator Pins 39138490 10 On BasePower On Light 39196225 1 On Starter PanelPower On Light 39485032 1 On Intellisys PanelPower On Light Bulb (24V) 39485024 1 In IntellisysEmergency Stop Switch 39549167 1 On Intellisys PanelPressure Sensor (0-225) 39883186 2 On Starter Box (3APT, 4APT)Pressure Sensor (0-15) 39883137 1 On Starter Box (1AVPT)Temperature Sensor 39560628 3 In Airend (2ATT),

Moisture Separator (4ATT),and Coolant Piping (2CTT)

* Refer to Major Components Section** Refer to Starter Assembly Section

69

SSR 60 H.P. RECOMMENDED SPARE PARTS (Continued)

Qty.Part Per


Hose 39572268 1 Separator Tank DrainA.C. Line Filter 39201918 1 In Starter BoxPower Supply Board 39874425 1 In Starter BoxIntellisys 39875158 1 In Starter Box DoorDecal Kit 39244355 1 All UnitsStepper Motor Assembly 39675871 1 On Inlet ValveCoupling, Stepper Motor 39181219 1 Stepper Motor To Inlet ValveGasket, Inlet Valve 39476304 1 Under Inlet Valve

AIRCOOLED ONLY:Fan, 26" 60 Hz 39143078 1 On Fan Motor, All A/CBushing, Fan 60 Hz 39115035 1 On Fan Motor Shaft, All A/CFan, 27" 50 Hz 39859608 1 On Fan Motor, All A/CBushing, Fan 50 Hz 39115027 1 On Fan Motor Shaft, All A/CHose 39572243 1 Thermostatic Valve To FilterHose 39572292 1 Separator Tank To CoolerHose 39572524 1 Min Press Valve To Aftercooler

WATERCOOLED ONLY:Fan 50/60 Hz 39119912 1 On Fan Motor, All W/CValve, Water Shut-Off 39479795 1 On Fan Motor Shaft, All W/CConnector, Electrical 39479555 1 On Water Shut-Off Valve

60 HP W/C with AftercoolerHose 39572292 1 Thermostatic Valve To FilterHose 39572243 1 Separator Tank To CoolerHose 39572383 1 Min Press Valve To Aftercooler

60 HP W/C without AftercoolerHose 39572292 1 Thermostatic Valve To FilterHose 39572243 1 Separator Tank To CoolerHose 39572524 1 Min Press Valve To Discharge

70

SSR 75/100 H.P. RECOMMENDED SPARE PARTS

Qty.Part Per


Maintenance Kit 39669437 0 Maintenance Kit with UltraCoolant

Ultra Coolant - (5 Gal. Container) 39433735 2 Fill 9 Gallon (100 H.P.)Fill 8 Gallon (75 H.P.)Air Filter Element 39708466 2 At Airend InletCoolant Filter Element 39796982 1 On Coolant FilterSeparator Element 39863857 1 In Separator TankThermostatic Control

Valve Element 39437645 1 In Thermostatic Control ValveThermostatic Control Valve 39476684 1 Between Cooler & FilterBlowdown Solenoid Valve 39120472 1 On Top of Tank (3SV)

(NEMA 1)Blowdown Solenoid Valve 39479571 1 On Top of Tank (3SV)

(NEMA 4)Coolant Solenoid Valve (NEMA 1) 39476569 1 In Coolant Filter Line (5SV)Coolant Solenoid Valve (NEMA 4) 39479548 1 In Coolant Filter Line (5SV)High Air Temperature Switch 39419668 1 In Airend (1 ATS)O-Ring 39404165 1 On HATSCoolant Filter ∆P Switch 39158233 1 On Coolant Filter Mtg. Brkt.

(1 DPS)Inlet Valve Assembly 39675855 1 Under Air FilterMinimum Pressure Valve 39475645 1 Tank Discharge LineBreather Filter 39112362 1 On Gearcase WallDowel Pin 39194915 2 Gearcase Wall to GearcaseDowel Pin 95239919 2 Gearcase to AirendShaft Seal 39311493 1 On Motor ShaftShaft Sleeve 39402292 1 On Motor ShaftGasket (365 Fr. Motor) 35258573 1 Between Motor and GearcaseGasket (405 Fr. Motor) 39454558 1 Between Motor and GearcaseGasket, Gearcase 39437637 1 Between Gearcase and AirendGasket, Seal Housing 39404066 1 On Motor Shaft Seal HousingDischarge Check Valve 39477674 1 A/E Discharge to Separator TankGasket, Discharge Check Valve 39454533 2 On Each Side of Discharge ValveGasket, Discharge Pipe 39454525 1 At Separator Tank InletRelief Valve: XF 75/100 39112784 1 On Separator Tank

EP 75/100 39112404 1 On Separator TankHP 75/100 39114145 1 On Separator TankXP 75/100 39157904 1 On Separator Tank

Control Transformer * 1 In Starter BoxTransformer Fuse (1.8A) 39178710 2 In Starter Box Size #2 (1 FU)Transformer Fuse (2.0A) 39113535 1 In Starter Box Size #2 (2 FU)Transformer Fuse (2.5A) 39178728 2 In Starter Box Size #3 & #4 (1 FU)Transformer Fuse (3.2A) 39113527 1 In Starter Box Size #3 & #4 (2 FU)Transformer Fuse (3.5A) 39178736 2 In Starter Box Size #5 (1 FU)Transformer Fuse (5.0A) 39118484 1 In Starter Box Size #5 (2 FU)Transformer Fuse (5.0A) 39242458 1 In Starter Box #2, #3, #4 & #5 (3 FU)Coil 39162144 1 In Size #2 ContactorContact Kit 39114541 3 In Size #2 ContactorCoil 39162151 3 In Size #3 ContactorContact Kit (3 Poles) 39114558 3 In Size #3 ContactorCoil 39161096 3 In Size #4 ContactorContact Kit (3 Poles) 39161104 3 In Size #4 ContactorContact Kit (3 Poles) 39109236 9 In Size #5 ContactorCoil 39109269 3 In Size #5 ContactorInterlock Switch NO/NC 39109244 4 On Starter ContactorsInterlock Switch NO/NO 39104277 1 On Starter ContactorPanel Locator Pins 39138490 12 On BasePower On Light 39196225 1 On Starter Back PanelPower On Light 39485032 1 On Intellisys PanelPower On Light Bulb (24V) 39485024 1 In IntellisysEmergency Stop Switch 39549167 1 On Intellisys PanelPressure Sensor (0-225) 39883186 2 On Starter Box (3APT,4APT)Pressure Sensor (0-15) 39883137 1 On Starter Box (1AVPT)Temperature Sensor 39560628 3 In Airend (2ATT),

Aftercooler (4ATT),and Coolant Piping (2CTT)

* Refer to Starter Assembly Section

71

SSR 75/100 H.P. RECOMMENDED SPARE PARTS (Continued)

Qty.Part Per


Hose 39572268 1 Separator Tank DrainA.C. Line Filter 39201918 1 In Starter BoxPower Supply Board 39874425 1 In Starter BoxIntellisys 39875158 1 In Starter Box DoorDecal Kit 39244355 1 All UnitsStepper Motor Assembly 39675871 1 On Inlet ValveCoupling,Stepper Motor 39181219 1 Stepper Motor To lnlet ValveGasket, Inlet Valve 39476304 1 Under Inlet Valve

AIRCOOLED ONLY:Fan, 26" 60 Hz 39482674 1 On Fan Motor, AII A/CBushing, Fan 60 Hz 39183199 1 On Fan Motor Shaft, All A/CFan, 28" 50 Hz 39861117 1 On Fan Motor, All A/CBushing, Fan 50 Hz 39115027 1 On Fan Motor Shaft, All A/CHose 39572359 1 Thermostatic Valve To FilterHose 39572193 1 Separator Tank To CoolerHose 39572367 1 Min Press Valve To Aftercooler

WATERCOOLED ONLY:Fan 50/60 Hz 39119912 1 On Fan Motor, AII W/CValve, Water Shut-Off 39479803 1 On Fan Motor Shaft, All W/CConnector, Electrical 39479555 1 On Water Shut-Off Valve

75/100 HP W/C with AftercoolerHose 39572045 1 Thermostatic Valve To FilterHose, 90° Water 39572359 1 Separator Tank To CoolerHose, 115° Water 39572359 1 Separator Tank To CoolerHose 39572219 1 Min Press Valve To Aftercooler

75/100 HP W/C without Aftercooler Hose 39572045 1 Thermostatic Valve To FilterHose, 90° Water 39572359 1 Separator Tank To CoolerHose, 115° Water 39572359 1 Separator Tank To CoolerHose 39572367 1 Min Press Valve To Discharge

part list 50-100 hp f.pdf

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