paraffin section mounting bath - electrothermal · 2013-05-15 · paraffin section bath is...
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Page 1 of 20 M8015 issue 2.3
PARAFFIN SECTION MOUNTING BATH
MH8516 MH8516/x1
INSTRUCTION BOOK
Page 2 of 20 M8015 issue 2.3
Please take your time to read this Instructions book in order to understand the safe and correct use of your new Bibby Scientific product. It is recommended the Responsible Body for use of this equipment reads this Instruction book and ensures the user(s) are suitably trained in its operation.
CONTENTS Section 1 Introduction Page 3 Section 2 Symbols and using this Instruction book Page 4 Section 3 Safety Information. Page 5 Section 4 Unpacking and contents Page 7 Section 5 Installation Page 8 Section 6 Environmental Protection. Page 9 Section 7 Product Operation. Page 10 Section 8 Technical Specification. Page 12 Section 9 Maintenance Page 13 Section 10 Customer Support Page 15 Section 11 Spares and Accessories Page 17 Section 12 Notes Page 18 Section 13 EC declaration of Conformity Page 20 Appendix A Decontamination Certificate. Page 16
© The copyright of this instruction book is the property of Bibby Scientific Limited. This instruction book is supplied by Bibby Scientific Limited on the express understanding that it is to be used solely for the purpose for which it is supplied. It may not be copied, used or disclosed to others in whole or part for any purpose except as authorised in writing by Bibby Scientific Limited. Bibby Scientific Limited reserves the right to alter, change or modify this document without prior notification.
In the interest of continued development Bibby Scientific Limited reserve the right to alter or modify the design and /or assembly process of their products without prior notification.
This product is manufactured in Great Britian by Electrothermal, part of the Bibby Scientific Group of companies.
Bibby Scientific Limited. Beacon Road, Stone, Staffordshire ST15 0SA, Great Britain. Tel: +44(0)1785 812121 Fax: +44(0)1785 810405
Page 3 of 20 M8015 issue 2.3
1. INTRODUCTION. The MH8516 Paraffin section mounting bath is designed for use as a heated, distilled water floating out bath for the manipulation and location of paraffin wax sections onto glass slides. The MH8516 Paraffin bath uses an energy regulator designed to supply power to a silicon rubber mat heater in controlled timed pulses in order to maintain accurate water temperatures. A thermal fuse is fitted as in integral part of the heater mat in order to protect against any over temperature conditions. With a PTFE black interior and poweder coated white alluminium exterior your Electrothermal Paraffin section bath is virtually maintenance free and extremly easy to clean. This product is supplied with an IEC moulded cord and lead set for ease of operation and the IEC socket houses protection fuses for both the live and neutral power supply lines. A White neon indicates the presence of power while the Amber neon indicates when the heater is in an ‘on’ state.
Page 4 of 20 M8015 issue 2.3
2. SYMBOLS AND USING THIS INSTRUCTION BOOK 2.1. Throughout this Instruction book the following symbols are shown
to identify conditions which pose a hazard to the user, or to identify actions that should be observed. These symbols are also shown on the product, or its packaging. When a symbol is shown next to a paragraph or statement it is recommended the user takes particular note of that instruction in order to prevent damage to the equipment or to prevent injury to one’s self or other people.
To prevent injury or equipment damage it is the manufacturer’s recommendation that all persons using this equipment are suitably trained before use.
2.2. Symbols defined.
Caution, risk of danger. See note or adjacent symbol.
Protective conductor terminal to be earthed. (Do not loosen or disconnect).
Caution / risk of electric shock
Recyclable Packing Material
Do not dispose of product in normal domestic waste.
Caution. Hot surface.
Refer to Instruction book
This symbol adjacent to an indication lamp means mains power Off/On when lamp non-illuminated / illuminated
This symbol is used to identify the Bath Heater on Control and bath heater “ON” indicator.
Bio Chemical Hazard. Caution required. Will require decontamination.
Page 5 of 20 M8015 issue 2.3
3. SAFETY INFORMATION.
This product has been designed for safe operation when used as detailed in accordance with the Manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with the manufacturer’s instructions may compromise your basic safety protection afforded by the equipment and may invalidate the warranty / guarantee. The warranty / guarantee does not cover damaged caused by faulty installation or misuse of the equipment
3.1. Prevention of Fire and Electric Shock.
To prevent a risk of fire or electric shock, DO NOT open your product case without authorisation. Only qualified Service personnel should attempt to repair this product.
Replace fuses only with the type as listed in section, ‘Technical Specifications and Parts and Accessories’ (See fuse type and rating).
Ensure the Mains Power Supply conforms to rating found on the data plate located on the back of this product.
Never Operate this equipment without connection to earth / ground. Ensure the mains supply voltage is correctly earthed / grounded in accordance with current area legislation.
3.2. General Safe Operating Practice.
Always follow good laboratory practice when using this equipment. Give due recognition to your company’s safety and legislative health & safety procedures and all associated legislation applicable to your areas of operation.
Only use this equipment for the purpose intended.
Ensure equipment is used on a clean, dry, non-combustible, solid work surface with at least 300mm suitable clearance all around from other equipment.
Do not position the product so that it is difficult to disconnect from the mains supply.
Do not lean or stretch over equipment.
Do not immerse unit in water or fluids.
Do not spill chemicals over this product. If spillage does occur, disconnect unit from mains supply and follow instructions as detailed in Maintenance. (Section 9).
Do not cover this equipment whilst in use or obstruct cooling vents.
Do not leave equipment switched on when empty.
It is not recommended to leave any heating apparatus unattended during operation.
Only use Original Equipment ‘Manufacturer’s Spares and Accessories’. Ref Section 11.
Page 6 of 20 M8015 issue 2.3
The equipment is not spark, flame or explosion proof and has not been designed for use in hazardous areas in terms of BSEN 60079-14:1997. Keep flammable, low flash point substances away from the apparatus.
Do not operate or handle any part of the product with wet hands.
Page 7 of 20 M8015 issue 2.3
4. UNPACKING AND CONTENTS
4.1. Please check the contents of your carton against the diagram.
Contents.
Item Description Qty
1 Paraffin Section Mounting Bath 1
2 Instruction book (this document). 1
3 Mains lead and moulded IEC plug set. (Illustration may be different to lead set supplied depending on country of use).
A/R
For future reference please record your products Serial and Model Number.
Serial Number Model Number
Page 8 of 20 M8015 issue 2.3
5. INSTALATION
5.1. Electrical safety and installation.
5.1.1. This equipment is designed for safe use under the following conditions:-
Indoor use.
Altitude up to 2000 meters.
Temperatures between 5C and 40C.
Maximum relative humidity 80% for temperatures up to 31C decreasing
linearly to 50% relative humidity at 40C.
Mains supply voltage fluctuations up to 10% of the nominal voltage.
Transient overvoltages typically present on the mains supply.(Overvoltage category II).
Applicable rated pollution degree 2.
5.2. This equipment must be earthed / grounded to a fixed earth / grounded mains socket outlet. The mains supply is to be earthed / grounded in accordance with current legislation.
5.3. Ensure only the correct rated mains input fuses are fitted. (Where applicable ensure
the correct Mains cord and moulded IEC plug and lead set fuse if fitted). See Technical Specification Section 8 of this Instructions book.
5.4. Check the voltage on the product data label on this product unit and those of any
accompanying electrical accessory. Ensure the rating conforms to your local supply.
5.5. It is recommended this product be connected to a mains supply source which incorporates an RCD or GFCI device.
5.6. Do not install this product or accessories on a surface which may become wet.
5.7. The unit is supplied with a Mains cord wired as follows:
Green / Yellow
or
Green
=
Earth / Ground
Blue or White = Neutral
Brown or Black = Live / line hot.
Page 9 of 20 M8015 issue 2.3
6. ENVIRONMENTAL PROTECTION.
6.1. Maximum consideration has been given to environmental issues within the design and manufacturing process without compromising end product performance and value.
6.2. Packaging materials have been selected such that they may be sorted for recycling.
6.3. At the end of your product and accessories life, it must not be discarded as domestic waste. Ref: EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment Directive (WEEE). Please contact your distributor / supplier for further information. For end users outside of the EU consult applicable regulations.
6.4. This product should only be dismantled for recycling by an authorised recycling
company.
This product and accessories must be accompanied by a completed Decontamination Certificate prior to any disposal. Copies of the Certificate are available from your distributor of Bibby Scientific products, or you may copy and enlarge from ‘Appendix A’ of this instruction book.
Bibby Scientific’s Electrothermal branded product range is registered with the Environment Agency under the name of as Electrothermal Engineering Limited as being a producer of WEEE (Waste Electronic and Electrical Equipment) through b2b Compliance, an authorised waste collection compliance scheme.
Page 10 of 20 M8015 issue 2.3
7. PRODUCT OPERATION. 7.1. The Paraffin Bath has been designed for easy operation. The illustration below
shows a detailed layout of the product.
1 Bath tank
2 Mains power on neon (White).
3 Heater on neon. (Amber).
4 Temperature control regulation knob
5 Read instruction book label
6 Mains IEC plug socket and protection fuses
7 Data plate label
8 Earth bonding test point.
9 Earth bonding point attention label.
7.2. With the unit disconnected from the mains electricity supply, half fill the bath tank
with distilled water.
Note: For best operation of this equipment, fill the unit with sterilized distilled water. The acceptable resistivity range is 50K to 1 Megohms (conductivity 1 to 20 micro Siemens). The acceptable pH range is 7 to 9. Caution: Using chlorinated tap water or additives that contain chorine will void the manufacture warranty. Similary, high purity (deionized) water that does not fall within a restivity range of 50K to 1 Megohms and pH range of 7 to 9 will void the manufacture warranty. If you have any questions, please contact Customer support (see page 15 of this instruction book).
7.3. Plug the unit into the mains electrical supply. Observe the illumination of the White
neon indicating the presence of power.
7.4. The control knob has an arbitrary 1 to 10 scale to assist in setting the required water temperature: position 10 being the maximum nominal 70°C.
Page 11 of 20 M8015 issue 2.3
For switch on with a cold water bath, turn the temperature control regulator knob to the maximum setting. The objective is to set the shortest warm up time. When the heater cuts in and turns on, the amber neon will illuminate.
Note: the amber neon will switch on and off as the energy regulator cuts in and out. When the distilled water has reached the required temperature, reduce the regulator setting, if required to prevent overshoot, and allow the bath to stabilise. For more accurate temperature setting, check bath water temperature using a hand held thermometer or other suitable temperature measuring device and adjust the regulating knob as required.
7.5. If an over temperature condition occurs, the bath will turn off. Disconnect from the
mains electricity supply and check there is sufficient distilled water in the bath. When the unit has cooled down the thermal fuse will reset itself and operation may commence. If a lack of distilled water isn’t the reason for the over temperature fault condition, refer to section 10 Customer support.
Take care not to get hot distilled water onto hands /skin
7.6. Regularly check the volume of distilled water present in the unit. Replenish as
required.
Page 12 of 20 M8015 issue 2.3
8. TECHNICAL SPECIFICATION. 8.1. Specifications.
Mains Power Supply Voltage
MH8516 and MH8516x6 230V – AC 50/60 Hz or MH8516x1 115V – AC 50/60 Hz as stated on the data plate label.
Maximum Power Consumption
240 Watt max at 230V 240 Watt max at 115V
Operational temperature and performance.
70C Nominal with 2 litres water. Obtained within 120 minutes.
Operational climatic conditions.
Temperature range 5C to 40C. Humidity not to exceed 80%.
Mains Power Lead set (UK) 13A BS1362
3 core earthed / ground. 2 meters long Moulded IEC plug and Lead set – supply cord H05 V V-F- Replace only with equivalent cable.
Mains Power Lead set (Europe)
3 core earthed / ground. 2 meters long Moulded IEC plug and Lead set – supply cord H05 V V-F- Replace only with equivalent cable.
Mains Power Lead set (USA)
3 core earthed / ground. 2 meters long Moulded IEC plug and Lead set – supply cord SJT VW 1- Replace only with equivalent cable.
Lead set plug fuse (UK – only)
13A BS1362
Product Fuse Rating 230V – F1.25A (IEC127) Quick Blow Fuse 20mm x 5mm Glass. 115V – F5A (IEC127) Quick Blow Fuse 20mm x 5mm Glass.
Heating Element Silicone Rubber Mat Heater.
Over Temperature Protection
Over temperature protection with resettable thermal fuse.
Maximum Bath Capacity 2.25 litres (0.6 US gallon), (0.5 UK gallon).
Case Construction Aluminium bath coated interior. Powder coated aluminium white exterior.
Neon indicators Power on – Clear Heater on – Amber
Controls: Bath Heater Rotary control energy regulator labelled with 1 to 10 arbitrary scale.
The Ingress protection rating for this product is classified as IPX 1.
8.2. Dimensions and Weight. (unpacked and empty)
Weight 2.7Kg
Page 13 of 20 M8015 issue 2.3
9. MAINTENANCE
9.1. General Information.
Unplug the unit from the mains voltage supply and allow it to cool before undertaking any maintenance tasks.
Maintenance should only be carried out under the direction of the Responsible Body, by a competent electrician. Failure to do so may result in damage to the product and in extreme cases be a danger to the end user. With proper care in operation this equipment has been designed to give many years of reliable service. Contamination or general misuse will reduce the effective life of this product and may cause a hazard. Maintenance for the unit should include:
Periodic electrical safety testing (an annual test is recommended as the minimum requirement).
Regular inspection for damage with particular attention to the mains lead and plug.
Routine cleaning of the equipment should be undertaken using a clean cloth. Hot water may be used to remove any solidified wax. Allow the equipment to dry thoroughly before reconnecting the to the mains electricity supply.
DO NOT USE SOLVENTS FOR CLEANING ANY PART OF THIS EQUIPMENT.
9.2. Internal Fuse Replacement.
The mains fuse holder is located at rear your product. Refer to Technical Specification, ‘Fuse Rating’ for correct fuse type and rating. Turn your product off and remove it from the mains supply. Open fuse draw and remove fuses. Fit replacement fuses and close the draw.
Page 14 of 20 M8015 issue 2.3
9.3. Spillage and Decontamination.
In the event of spillage switch off and unplug this product from the mains electrical supply. Wipe off all excess liquid from the bath and surrounding area using an absorbent soft cloth. Allow sufficient time for any ingressed liquid to evaporate before commencing with use. If in doubt please consult Customer Support. Refer to section 10.
If the equipment has been exposed to contamination, the Responsible Body is responsible for carrying out appropriate decontamination. If hazardous material has been spilt on or inside the equipment, decontamination should only be undertaken under the control of the Responsible Body with due recognition of possible hazards. Before using any cleaning or decontamination method, the Responsible Body should check with the manufacturer the proposed method will not damage the equipment. Prior to further use, the Responsible Body shall check the electrical safety of the unit. Only if all safety requirements are met can the unit be used again. The above procedure is intended as a guide. Should spillage occur with a toxic or hazardous fluid then special precautions may be necessary.
Decontamination Certificate.
Note: In the event of this equipment or any part of the unit becoming damaged, or requiring service, the item(s) should be returned to the manufacturer for repair accompanied by a decontamination certificate. Copies of the Certificate are available from Distributor/Manufacturer. Appendix A of this instructions book may be copied and enlarged.
At the end of life, this product must be accompanied by a Decontamination Certificate. See section 6.3 and 6.4
Page 15 of 20 M8015 issue 2.3
10. CUSTOMER SUPPORT
For help and support in using this product, please contact Customer Services at the following address.
Bibby Scientific Limited.
Beacon Road, Stone, Staffordshire ST15 0SA, Great Britain. Tel: +44(0)1785 812121 Fax: +44(0)1785 810405
General enquiries : [email protected]
Order enquiries : [email protected]
Technical support : [email protected]
www.electrothermal.com
For the America’s and Canada, contact: Techne Incorporated, 3 Terri Lane,
Suite 10 Burlington, NJ 08016 USA.
Toll free:800-225-9243Tel: 609-589-2560 Fax: 609-589-2571 Email: [email protected]
Http www.techneusa.com
Page 16 of 20 M8015 issue 2.3
APPENDIX ‘A’. DECONTAMINATION CERTIFICATE.
Bibby Scientific Limited. Beacon Road, Stone, Staffordshire ST15 0SA. Great Britain
Tel: +44(0)1785 812121. Fax: +44(0)1785 810405 E-mail: [email protected]
DECONTAMINATION CLEARANCE CERTIFICATE
For the Inspection, Repair or Return of Medical, Laboratory or Industrial Equipment.
Prior to a Service Engineer working on equipment that has been in an environment where substances hazardous to health may have been
used, you are requested to provide the following information:
CUSTOMER DETAILS
Company:-
Address:- Department:-
Contact Name:-
Tel No:-
Fax No:- Post Code:-
Product Description
Model No:-
Serial No:-
Has the equipment been exposed to any of the following, Please answer all questions by deleting YES/NO as applicable and by providing
details in section 2 below.
A. Blood, body fluids, Pathological
specimens
YES/NO Provide details if YES
B. Biodegradable material that could
become a hazard
YES/NO Provide details if YES
C. Other biohazard YES/NO Provide details if YES
D. Chemical or substances hazardous to
health
YES/NO Provide details if YES
E. Radioactive substances State name(s)
and quantities of isotopes and checks
made for residual activity
YES/NO Provide details if YES
F. Other hazards YES/NO Provide details if YES
2. Please provide details of any hazard present as indicated above. Include details of names and quantities of
agents as appropriate:-
3. Your method of decontamination (please describe):-
4. Are there likely to be any areas of residual contamination (please specify)
I declare that the above information is true and complete to the best of my knowledge and belief.
Authorised signature:- Name (please print):-
Title/Position:-
For and behalf of:- Date:-
Page 17 of 20 M8015 issue 2.3
11. SPARES AND ACCESSORIES
230V 115V Qty
Neon Clear AZS4329 CRM5619 1
Neon Amber AZS4330 CRM5620 1
Energy Regulator AZ9127 AZ9128 1
Control Knob 124721 124721 1
Fuse AZ9039 (F1.25A) AZ9007 (F5A) 10
Plug and lead set (UK) CRM6902 - 1
Plug and lead set (Europe)
CRM6332 - 1
Plug and lead set (USA) - CRM6288 1
Lid for MH8156 AZ9241 AZ9241 1
Page 18 of 20 M8015 issue 2.3
12. NOTES.
Page 19 of 20 M8015 issue 2.3
Page 20 of 20 M8015 issue 2.3
13. EC DECLARATION OF CONFORMITY.
CE marked products and associated accessories covered by this Instruction book conform to the essential requirements of the following directives:
EMC Directive. Low Voltage Directive.
A full copy of the EC Declaration / Conformity document can be obtained from the manufacture at the email address : [email protected]
Bibby Scientific Limited.
Beacon Road, Stone, Staffordshire ST15 0SA, Great Britain. Tel: +44(0)1785 812121 Fax: +44(0)1785 810405
General enquiries : [email protected]
Order enquiries : [email protected]
Technical support : [email protected]
www.electrothermal.com
For the America’s and Canada, contact: Techne Incorporated, 3 Terri Lane,
Suite 10 Burlington, NJ 08016 USA.
Toll free:800-225-9243Tel: 609-589-2560 Fax: 609-589-2571 Email: [email protected]
Http www.techneusa.com
Part of the Bibby Scientific Group
2013 Bibby Scientific Limited. All rights reserved.
Distributors Stamp