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S&B Industrial Minerals GmbH Paper Bentonites Product Range

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Page 1: Paper Bentonites Product Range - Imerys Metallurgy · Natrium-Bentonit If under natural conditions Ca2+- und Mg2+-ions prevail in the interlayers, a „quasi-cris-talline“ order

S&B Industrial Minerals GmbH

Paper Bentonites Product Range

Page 2: Paper Bentonites Product Range - Imerys Metallurgy · Natrium-Bentonit If under natural conditions Ca2+- und Mg2+-ions prevail in the interlayers, a „quasi-cris-talline“ order

BENTONITEBentonite is a clay being mainly formed by alteration of volcanic glass and ash. It pre-dominantly consists of swellable clay min-erals of the smectite group. The prevalent smectite clay mineral is montmorillonite. There are numerous bentonite deposits worldwide. Composition and properties of the different bentonites can show great variability, and so is their technical application area. Electron microscopes display that smectite clay minerals can form surfaces of several µm². However, under higher resolution it can be observed that these flexible layers pos-sess a thickness of only a few nm.

Smectites are layer silicates with a crystal structure consisting of two tetrahedrally co-ordinated layers and one octahedral layer (TOT). Due to substitution of ions with higher va-lence by ions with lower charge both in the tetrahedral and in the octahedral layers, the silicate layers of the montmorillonite possess a weak negative charge. This is compensat-ed by adsorption of positive counter ions (in-terlayer cations) that electrostatically link sin-gle TOT-layers to others, thus forming layer stacks (see illustration).

However, the layer charge of the silicate layers is so weak that interlayer cations, un-der natural conditions predominantly Ca2+-, Mg2+- or Na+-ions, are easily exchangeable. The weak layer charge facilitates expansion of the interlayer space so that counter ions with their hydration shell can be adsorbed (inner-cristalline swelling). With increasing adsorption of water a grad-ual expansion of the interlayer space can be observed. This can even lead to an en-tire delamination into isolated silica layers or thin stacks of only a few layers which con-sequently forms a colloidal dispersion. When dispersed in water, montmorillonite provides a specific surface of up to 800m²/g.

Natrium-Bentonit

If under natural conditions Ca2+- und Mg2+-ions prevail in the interlayers, a „quasi-cris-talline“ order with low swelling capacity still persists, even in contact with a sufficient amount of water. These types of bentonite can be transformed into Na-form by tech-nical treatment with soda, the so-called alcaline activation. In order to optimize the properties for diverse applications, benton-ites can be mechanically or chemically treat-ed, such as classifying, drying and milling or acid-, acaline- or organic activation.

Depending on the type of processing and the composition of exchangeable cations in the smectite interlayer, the following types of bentonites can be distinguished:

■ Ca-bentonite ■ activated bentonite

(alcaline activation) ■ natural Na-bentonite ■ organic bentonite ■ bleaching earth

(acid activated bentonite)

Paper and boardBentonite has become well established in the paper market. Many producers of paper and board trust in our bentonite products. Due to its enormous surface and high cation exchange capacity, bentonite forms a high-ly effective adsorbant. Our ALTONIT and AQUAMONT products can be utilized during all phases of paper production. They sup-port the adsorbtion of contaminants during waste paper recycling and help to avoid ag-glomerations of sticky constituents. Optimal

flocculation behaviour and high adsorbtive abilities improve fibre and filler retention and optimize the dewatering behaviour during sheet forming. Furthermore they are often used in microflotation during the de-inking processes, for treatment of internal and ex-ternal water currents as well as for sludge conditioning. In this way our bentonite prod-ucts improve process security, help to re-duce paper machine downtime and directly contribute to save costs.

Water treatment / adsorbentsThe high adsorption capacity of benton-ite also is an important property when it comes to treatment and purification of process water, wastewater and effluents. Operating in concert with flocculation agents, bentonite agglomerates filler ma-terials and colloidal constituents into sta-ble flocs that can easily be skimmed after microflotation or sedimentation. This not

only benefits our environment but also pro-motes a cost reduction for our customers. AQUAMONT forms colloidal dispersions which, due to their high specific surface area and layer charge, possess strong ad-sorptive power. When combined with suit-able polymers, our bentonite products also perform as a flotation agent.

ca. 7 Åca. 3-5 Å

Octahedra (Alx Fe3+

y Mgy )2O6 (OH)2

Tetrahedra (Si4-u AIu )O4

Interlayer with hydrated cations M((AIx Fe 3+

y Mgz )2(Si4-u AIu )O10(OH)2 ) M +u+v+z

0,3 µm

3 µm

d001:∞

hydratized cations

=Na+–Ion d001 : 1,2nm

Page 3: Paper Bentonites Product Range - Imerys Metallurgy · Natrium-Bentonit If under natural conditions Ca2+- und Mg2+-ions prevail in the interlayers, a „quasi-cris-talline“ order

Market to Mine

Comprehensive and target oriented service for your needs!Careful raw material selection and most versatile properties of our bentonites en-able us to offer most individual products for your requirements. Bentonite, as a nat-ural clay mineral in a refined form, is ben-eficially applied in many industries since long. To the paper industry we sell our

ALTONIT product range. Our AQUAMONT products are very efficient in in treatment of industrial waste waters. With our IKOMONT product line we offer a choice of bentonites for most diverse applications in the chem-ical industry. KERAMONT-bentonites are effectively applied in ceramic masses and

manufacturers of paints and coatings use our rheological additives of the RHEOMONT product group to improve flowability and settling behavior of their products. Addition-ally we offer you advice for optimal applica-tion of our products. Just ask us!

“Market-to-mine” is S&B’s approach to bringing its “Purpose” to life. The deep un-derstanding of how our products can be ap-plied in industrial processes and how they can add value to our customers’ needs, is the key in developing and transforming nat-

ural resources into value creating industrial solutions. Our commercial teams contin-uously build knowledge on the production processes in a multitude of end products. They possess the required skills to identify problems and to design and propose solu-

tions. By using our product range they add new value to an existing customer product and/or manufacturing process. We aim to be the preferred supplier to over 1,500 cus-tomers by offering customized solutions to various industrial applications.

S&B Industrial Minerals GmbH

Page 4: Paper Bentonites Product Range - Imerys Metallurgy · Natrium-Bentonit If under natural conditions Ca2+- und Mg2+-ions prevail in the interlayers, a „quasi-cris-talline“ order

S&B Industrial Minerals GmbH

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