panduit: simplifying infrastructure for the connected enterprise
TRANSCRIPT
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
PUBLIC INFORMATION
NW22 Panduit Simplifying Infrastructure for The Connected Enterprise
Agenda
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Connected Enterprise: Is your plant ready?
Simplifying Plan, Design, Deploy
Case Studies and Resources
Connected Enterprise:
Is Your Plant Infrastructure Ready? Key questions
• Converged Plantwide EtherNet?
• Structured Physical Infrastructure?
• Future ready?
• More nodes
• More bandwidth
• Mobile, remote access
3
Do you have plan to get your share of $3.88 Billion Value at Stake for Manufacturing from IoT?
Connected Enterprise:
Is Your Architecture Capable?
4
MOBILITY VIDEO
Connected Enterprise:
Is Your Plant Physical Infrastructure Ready?
Poor infrastructure planning puts both performance and security at risk!
“A significant portion of
network downtime, approx.
80%, is attributed to Physical
Layer Connections.” Sage Research
“40% list Security concerns
as a barrier to enabling
Internet connectivity to
machines” Industry Week Magazine Rockwell Automation Survey
Simplifying Plan, Design, Deploy:
Profiling the Best-in-Class Manufacturers
• 8 hours downtime (99.91% uptime)
• 11% reduced Total Cost of Ownership (TCO) for industrial network
• 90% Overall Equipment Effectiveness (OEE)
• +25% operating margin contribution
Source: Aberdeen Group, Industrial Networking Real-time Foundation for Manufacturing and Enterprise, August 2012
71% 65%
56%
48%
40% 34%
52%
35%
0%
10%
20%
30%
40%
50%
60%
70%
80%
Reliability built into thephysical layer of the
network
Data-link reliability Network management(apps and devices used tomonitor performance andcontrol network access)
Cablingmanagement/wiring
strategy that is alignedwith industrial networking
architecture
Network Management
Best In Class All Others
Discipline in the network provides results
Connected Enterprise:
Invest Now or Pay Much More Later!
$10 $100
$1000
$10,000
Plan Design Build Deploy/Operate
$$
Relative Cost to Resolve Problems
Source: www.motioncontrolonline.Mechatronics Part I: Motion Control’s Next Top Model; Aberdeen Group, The Mechatronic System Design Benchmark Report.
Cost to resolve issues increases exponentially throughout the design cycle Reality:
>35% resolved late
Simplifying Plan, Design, Deploy:
Planning
Reference Architectures
Maturity and Execution
Models
Budget and Resource Planning
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• Use proven best practices • Define your organizational goals and path • Invest in planning
IT OT
Data Center Enterprise Plant Floor
Simplifying Plan, Design, Deploy:
Planning Using Validated Architectures
Simplifying Plan, Design, Deploy:
Rockwell Automation Connected Enterprise Execution Model
Use Execution Model to:
• Assess where you are
• Plan path ahead
• Understand critical steps
Panduit is collaborating with Rockwell Automation and Cisco to help you evolve the
critical network physical infrastructure required as foundation for Connected Enterprise.
Simplifying Plan, Design, Deploy:
Network Fabric Maturity Model for Industrial Plant Physical Infrastructure
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Focus on Mission, Vision, Business Outcomes Focus on Organizational Silos
• Wired and wireless infrastructure
using IP for IoT and Connected
Enterprise value
• Scalable infrastructure for OT
and IT to deliver mobility, edge
compute, video, and cloud
service access
• Gateways to wireless mesh
networks and sensors
• Virtualization and compute
services evolve for timely data
• Predictive and hyper-awareness
of network health and security
• Annual planning for holistic
network
• Proactive visibility and remote
experts capable
• Holistic Security services holes
• OT and IT networks use IP as
foundation
• CPwE validated physical
infrastructure in place
• Industrial DMZ
• Physical layer standards and
specifications from enterprise
to plant
• Virtualization of plant
applications
• Stable infrastructure reduces
downtime
• Annual Planning for physical
network
• Proactive support
• Defense in Depth security
• Industrial networks use IP and
EtherNet/IP
• Minimal convergence to
enterprise/ IT
• Reduced industrial network
downtime
• Islands of data in workstations
, servers
• OT Connectivity standards,
specs used
• Sporadic & ineffective
planning
• Minimal network visibility and
structured support
• Security holes
• Sprawl of networks –
proprietary, modified
• Minimal and unstable
infrastructure
• Islands of data in
workstations, servers
• Reactive support
• No plantwide strategy for
IT/OT
• False security
1
2
3
4
Restrictive Functional Effective Innovative
Simplifying Plan, Design, Deploy:
Key Takeaway: Prioritize the physical infrastructure budget
• 60%
• 2 to 5 years Software
• 23%
• 5 Years Networking
• 10%
• 5 Years Operations
• 7%
• 20+ years (or forever!) Cabling
80% of network problems are caused by only 7% of invested budget.
Simplifying Plan, Design, Deploy:
Simplifying Deployment
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Machine
Control Panel
Zone System
Micro Data Center IT to Factory Floor
Control Panel to LAN
Repeatable, Reliable
Connections
Managing cabling
and Recognizing
and Reducing
EMI noise
Building an effective
Grounding & Bonding
Infrastructure
Leverage standards
for structured cabling
Environment-based
selection and design
Segment and secure network
assets across the plant
Simplifying Plan, Design, Deploy:
Key Areas to Consider for a Robust Network Deployment
• Published in May 2012.
• Standard provides infrastructure, distance, telecommunications outlet/connector configuration, and topology requirements for cabling deployed in industrial environments.
– Industrial Areas
– Telecommunications Spaces
– Telecommunications Pathways
– Firestopping
– Backbone Cabling
– Horizontal Cabling
– Work Area
– Grounding and Bonding
– Industrial Cabling Performance
TIA-1005 Industrial Premises - Telecommunications Standards Simplifying Plan, Design, Deploy:
Structured Cabling:
A planned cabling system which systematically lays out the wiring and wire
management necessary for communications, including voice, data and video.
Simplifying Plan, Design, Deploy:
Industrial Physical Layer Road Map
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Physical or Virtualized Servers • FactoryTalk Application Servers and
Services Platform • Network Services – for example
DNS, AD, DHCP, AAA
• Call Manager • Storage Array
Remote Access Server
Physical or Virtualized Servers • Patch Management • AV Server • Application Mirror • Remote Desktop Gateway Server
Catalyst 3750X StackWise
Switch Stack
Link for Failover Detection
Firewall (Active)
Firewall (Standby)
Drive
HMI
Cell/Area Zone - Levels 0–2 Redundant Star Topology - Flex Links Resiliency
Unified Wireless LAN
Cell/Area Zone - Levels 0–2 Linear/Bus/Star Topology
Autonomous Wireless LAN
Industrial Demilitarized Zone
(IDMZ)
Enterprise Zone Levels 4 and 5
Rockwell Automation Stratix 5700/8000
Layer 2 Access Switch
ASA 5500
Industrial Zone Levels 0–3
Catalyst 6500/4500
Phone
Controller
Camera
Safety Controller
Robot
Soft Starter
Cell/Area Zone - Levels 0–2 Ring Topology - Resilient Ethernet Protocol (REP)
Unified Wireless LAN
I/O
Plant Firewalls • Inter-zone traffic segmentation • ACLs, IPS and IDS • VPN Services • Portal and Remote Desktop Services proxy
Wide Area Network (WAN) Physical or Virtualized Servers • ERP, Email • Active Directory (AD), AAA – Radius • Call Manager
Enterprise
Safety I/O
Servo Drive
Instrumentation
Site Operations Level 3
Internet
External DMZ/ Firewall
HMI
AP SSID 5 GHz
WGB
Safety I/O
Controller
WGB
LWAP
SSID 5 GHz
WGB
LWAP
Controller
LWAP
SSID 2.4 GHz
5500 Wireless
LAN Controller (WLC)
UCS
Catalyst 2960
IDF
IDC
IDF
MDF
Cell/Area Zone Levels 0–2
Cell/Area Zone Levels 0–2
Active
Standby
RADIUS (AAA) Server
IZE CP IZE
Simplifying Plan, Design, Deploy:
Simplifying Design with Reference Architecture
Zone Plant Level Control Panel On-Machine
Simplifying Plan, Design, Deploy:
Building Blocks – Simplified Network Switch Deployment …
Simplifying Plan, Design, Deploy:
Process Training Unit – PlantPAx
• PlantPAx Virtualized environment -
• Speed Deployment and High Availability
• Robust Physical Infrastructure:
• Cable Management
• Grounding/Bonding
• Fiber, Copper Connectivity
• Physical Security
• Identification
• Power Outlet Units
Essentials + from Rockwell Automation
Simplifying Plan, Design, Deploy:
Intermediate Distribution Frame (IDF)
• Rapidly deploy 19” rack mount switches in a zone architecture within plant environment
• Accommodates two distribution layer switches (Cisco 3750X)
• Three access layer switches (Cisco 2960S) with UPS
• Double hinge feature allows front and rear access to network switch equipment
• Cable management features to secure horizontal fiber and copper in a reliable, consistent manner
• UL Type 4/12 and IP66 enclosure
• Thermally tested and validated for a highly reliable system
• Scalability
• Single part number simplifies the design and execution for a fast and repeatable solution
• Security
• Protect the integrity of cabling media and also enable physical layer access control over critical network systems
Dielectric Conduit-ted
Fiber Distribution Cable
DIN mount enclosure to break out
and protect buffered fibers
Fiber Panel to create testable
permanent links on distribution cable
LC to LC Jumpers to Ethernet
Switch uplink
Copper patch panel and horizontal
cable distribution
Integrated Network Zone System
Simplifying Plan, Design, Deploy: Integrated Network Zone System
Simplifying Plan, Design, Deploy:
Optical Fiber Applications Industrial Architecture Deployment Areas
Crush-Resistant
Dielectric Armor
Distribution-style
Cable Core
Simplifying Plan, Design, Deploy:
Back Bone Cabling Dielectric Armored Cables
• All-Dielectric Armored Cable
• Lightweight & crush resistant
• Smaller bend radius than metallic interlock armor
• Can be deployed without conduit (J-hooks, undefined pathway)
• No grounding/bonding required
• Available in fiber counts & types supporting switch requirements
Simplifying Plan, Design, Deploy:
Applications - Device Level Ring - 10/100 EtherNet/IP
Simplifying Plan, Design, Deploy:
Solution/Product Overview - PCF Connector Termination
Load Connector
into Crimper Prepare Cable Subunit Insert Fiber
Crimp Fiber Cleave Fiber Mount Backshell/Boot
1 2 3
4 5 6
• Test using TIA standards
• Panduit patch cords 100% tested
• Easier to reliably terminate to a jack compared to a plug
• Can have spare or redundant links
– Aids in troubleshoot
– Easier to add connections “on the fly”
– Can plan for the future
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Structured Cabling
Simplifying Plan, Design, Deploy:
End to end offering – from the data center to the machine
• Standards Based Structured Cabling
• Designed for Industrial Environments – Durable jacket options for resistance to oils/chemicals
– Fully shielded for immunity to noise (EMI/RFI)
– Connectors are robust and easily field terminable by plant operations personnel
• Machine Level Connectivity – Cat5e and Cat 6 shielded and unshielded stranded cable
types
– Field terminable RJ45 & M12 D-code point to point solutions
– 600V rated Cat5e cable and patch cords
Simplifying Plan, Design, Deploy: Industrial Copper Media
Industrial Network
Infrastructure Assessment
Simplifying complex
architectures and
protecting assets
Case Studies and Resources:
Proven Best Practices and Designs
Case Studies and Resources:
Santa Margarita Water Treatment Use Case – Zone Architecture and Wireless
31
Case Studies and Resources: Fast Deployment and Easy Startup – Panduit Industrial Zone System
• Integrated Zone Enclosure System mitigated environmental risks while speeding deployment
• Project installed in 3 months
• Scalable connectivity to plant networks
• POE+
• Fiber Uplinks
• Copper connections to control panels, video cameras, wireless access points
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• Expertise for where and how to deploy
• Creating a phased project deployment plan
• Enabling legacy network during transition
Metals Industry: Fabricated Aluminum Products
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Challenge Results
Fast installation, to meet On-time plant production launch.
• Building block approach to speed deployment
• Complete Design & Delivery Package:
• 4 Micro Data Centers • 27 Zone Enclosures • 45k ft. OM4 Fiber Cable • Installation Specs &
Management
Key Factors
Success Stories
Integrated Network Zone System
IT OT
Data Center & Enterprise • Network Access & Design
• Cisco Advanced Services Sub-contractor
Agreement
Plant Floor • Network Access & Design
• Physical Security
• Safety
• RA NSS Sub-contractor Agreement
Panduit Advisory Services &
Certified Installers
Case Studies and Resources:
Services
Case Studies and Resources:
Design Tools
• Design tools types
• Layout
• Part selection/BOM Generation
• Calculators
• Templates
• Available design tools
• Visio*, AutoCAD*, Proposal Works*, Integrated Architecture Builder*, Popular Configuration Drawings
• Design tool application
• Control Panel/Cabinet/Enclosure
• Computer rack/cabinet
• Factory Floor
*Registered Trademarks: Visio – Microsoft; AutoCAD – Autodesk; Proposal Works and IAB – Rockwell Automation
Case Studies and Resources:
Resources
• Industrial Ethernet Physical Infrastructure Reference Architecture Design Guide
• Converged Plantwide Ethernet (CPwE) – http://www.rockwellautomation.com/rockwellautomation/products-technologies/network-technology/architectures.page?
• Introduction to a Micro Data Center White Paper
• Control Panel Optimization White Paper http://www.hoffman-panduit.com
• Scaling the Plant Network White Paper
• Design Tools:
• Rockwell Automation Proposal Works
• Rockwell Automation Integrated Architecture Builder (IAB) www.rockwellautomation.com/go/tools
• Panduit Technology Brief: Structured and Point to Point Network Cabling
Industrial IP Advantage
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• A ‘go-to’ resource for educational information about industrial network communication and using standard Internet Protocol (IP) for industrial applications
• Community of like-minded companies – Cisco, Panduit, and Rockwell Automation
• Receive monthly e-newsletters with articles and videos on the latest trends
Network Design eLearning course available for TechEd Attendee promotional price!
Sign up today at www.industrial–ip.org
Summary – Accelerate the Connected Enterprise by simplifying your network infrastructure
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Navigating
Network
Architectures
Knowing Where to Start
with Physical Design
• Ensure performance, uptime and
productivity
• Build reliability, reduce
troubleshooting time
• Ease integration with
a standards based approach that
is modular and scalable
• Reduce cost and time
to production
Building a standards based
roadmap to reduce risk and
ease company-wide adoption