pallet flow speed controllers for every capacity, … · 2016. 11. 23. · pallet flow guidance. by...

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Pallet Flow Speed Controllers FOR EVERY CAPACITY, ENVIRONMENT, PRODUCT AND PITCH… WE’VE GOT IT COVERED

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Page 1: Pallet Flow Speed Controllers FOR EVERY CAPACITY, … · 2016. 11. 23. · pallet flow guidance. By controlling the speed, pallets stay centered in the lane for reliable, steady pallet

Pallet Flow Speed Controllers

FOR EVERY CAPACITY, ENVIRONMENT, PRODUCT AND PITCH… WE’VE GOT IT COVERED

Page 2: Pallet Flow Speed Controllers FOR EVERY CAPACITY, … · 2016. 11. 23. · pallet flow guidance. By controlling the speed, pallets stay centered in the lane for reliable, steady pallet

CONSISTENT PRODUCT FLOW EVERY TIME WITH MALLARD PALLET FLOW SPEED CONTROLLERSMallardspeedcontrollersensuresafeadvancementofthepalletloaddownthepalletflowlaneforallitemsfromlightweightcontainersto3,000lb.,multi-levelpallets.Similartoanautomotive“shoe”brake–asthepalletpicksupspeedadvancingdownthelane,theinternalgearingforcesthebrakepadsagainsttheinnersurfaceofthebrakehubtoslowthepallet,orcontainer,toasafespeed.

Mallardspeedcontrollersalsoprovidenecessarypalletflowguidance.Bycontrollingthespeed,palletsstaycenteredinthelaneforreliable,steadypalletflowtracking.AswithallMallardgravityflowproducts,speedcontrollersrequirenoexternalpowersource.Toensurealong,productiveproductlife,ourspeedcontrollersaretestedto80,000cycles.

Typicallyspeedcontrollersaremountedatasinglepalletinterval,butidealspacingisbestdeterminedbytestingofactualpalletandloadinourin-housetestinglab.

Benefits of Mallard Speed Controllers:• Ensureconsistent,controlledloadspeed• Maximizepalletflowlanesafety• Providepalletloadtrackingwithinthelane

• Customizableforavarietyofapplications• Durableconstructionfortough,long-termuse

DROP-IN SPEED CONTROLLERS

Mallard drop-in speed controllers can be installed on-site for all wheeled tracks and narrow roller track applications. Our most popular controller type, drop-in assembly is quick and easy, requiring minimal hardware.

Advantages:• Drop-indesignallowsquickinstallationandreplacement• Ensuresconsistent,safepalletflowspeed• Helpspalletstrackproperlydownthelane• Durableconstruction–designed,manufacturedandtestedtolast• Idealforfreezerapplications• Doublesthebrakingsurfacevs.directmount,makingitmore

effective

Specifications:• DesignedforusewithMagnum,skatewheeland

narrowrollerpalletflowsystems• Availableinlight,mediumandheavydutyoptions• Weightvarianceof1500#

Page 3: Pallet Flow Speed Controllers FOR EVERY CAPACITY, … · 2016. 11. 23. · pallet flow guidance. By controlling the speed, pallets stay centered in the lane for reliable, steady pallet

DIRECT MOUNT SPEED CONTROLLER

INDIRECT MOUNT SPEED CONTROLLERS

Direct mount speed controllers are top mounted for immediate contact with the load and compatible with most wheel and roller track types: Magnum, skate wheel and split roller pallet flow. Direct mount speed controllers are used most often for floor-mounted and low profile pallet flow rack systems.

Advantages:• Ensuresconsistent,safepalletflowspeed• Helpspalletstrackproperlydownthelane• Workswithmostpalletflowtypes&capacities• Idealforfreezerapplications• Durableconstruction–designed,manufacturedand

testedtolastintoughwarehouseenvironments

Specifications:• Availableinlight,mediumandheavydutyoptions• Loadweightvarianceisapproximately800#• UsedforMagnum,skatewheel,and4”BFsplitroller

palletflow

Indirect mount speed controllers are mounted underneath full roller pallet flow systems and are preferred in many cases because they do not make direct contact with the load. Indirect mounting is not recommended for use with steel containers or pallets with steel-bottom runners because of potential skidding of pallet over conveyor rollers.

Advantages:• Ensuresconsistent,safepalletflowspeed• Helpspalletstrackproperlydownthelane• Durableconstruction-designedandmanufacturedtolast• Idealforfreezerapplications

Specifications:• Designedforfullrollerpalletflow• Compatiblewithconventionalgravityconveyor• Availableinlight,mediumandheavydutyoptions• Canbeusedforrollercentersupto5”″• Note:anythinggreaterthan4”requiresadditionalrollers• Installedwith2/3/4”centers

Page 4: Pallet Flow Speed Controllers FOR EVERY CAPACITY, … · 2016. 11. 23. · pallet flow guidance. By controlling the speed, pallets stay centered in the lane for reliable, steady pallet

ABMA SPEED CONTROLLERS

The ABMA is a drop-in speed controller used in retrofit applications. The controller can be installed easily into existing systems that may require additional control for pallets flowing too fast or out of control.

Advantages:• Idealforexistingpalletflowapplications• Canbemountedinalmostanyposition• Canberelocatedtochangepalletspeed/effectiveness• Helpsmaintainconsistentpalletspeed• Trackspalletproperlydownthelane

Specifications:• WorkswithMagnum,IE,skatewheel• Canbemounteddrop-in,ordirect• Workswith(2)railsystemsforlightloads• Boltsintoexistingpalletflowrails• Easilyfieldinstalled• Availableinlight,mediumandheavyduty

options

101 Ma l la rd Road, S te r l i ng , IL .61081Phone: 800-243-6694 Fax : 815-625-9498Emai l : i n fo@mal la rdmfg .comwww.mal la rdmfg .com

Mallard is the leading resource for quality engineered Pallet Flow, Carton Flow and Gravity Conveyor for manufacturing and distribution facilities worldwide. We support an extensive integrator and distributor network providing value-added engineering, product testing and sales support from our recently expanded 150,000 sq. ft. production facility in Sterling, Illinois.

Challenges Met – Problems Solved!