pages 37-47 crushing, screening & recycling sectionarchive.constructionequipmentguide.com ›...

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Tony Shuler of Shuler’s Mulch and Grading is a resourceful contrac- tor who seems to have a track record of identifying and capitalizing on trends and moving on when others follow his lead. It should be no sur- prise that he purchased a Gyru-Star compact screening bucket from Ransome Attachments before the first batch had even arrived from the UK. Shuler and his son Austin, how- ever, started out as skeptics. Shuler’s Mulch and Grading pro- vides grading services, and supplies mulch, dirt, rock and sand through- out western North Carolina from its Franklin headquarters. Shuler started out running a backhoe service roughly 35 years ago and handles the grading aspects of the business. Austin is in charge of material sup- ply. Shuler’s dislike of waste is what lead him to seek out a screening bucket. “We always have a bed of nasty root mat and bark and we have to dig it up and haul it off,” he said. “I wanted a way to screen it because it was too wet to run through the screening plant.” When he began the search for a screening bucket, Ransome was an obvious starting point since Shuler acquired a Black Splitter S2X 800 log split- ter from the company in 2015 and had a pos- itive experience. Owner Eric Ransome informed him that he had just picked up the line through Wheatway Solutions Ltd. and planned on getting the first shipment from the UK in the coming weeks. The timing was perfect. Shuler purchased a Gyru-Star compact screening bucket from Ransome Attachments soon thereafter. “Eric said if I didn’t like [the Gyru-Star] I could give it back to him, so shortly after it arrived, I called him and said, ‘come get this thing; it’s not going to work,’ he said. “It’s got plastic teeth, and being in the grading business, we know anything plastic isn’t going to last.” Ransome agreed to take the Gyru-Star back, but asked Shuler to give it a shot before finalizing the decision. After a half hour of running difficult material through the bucket, the skeptical father and son team reversed course. “It’s hard to impress me because I think things ought to work better than they do, but this works really good.” The Shulers went from being skeptical about the polyurethane stars to believing them to be superior. “This [polyurethane] works better than the metal because the buckets I’ve looked at with metal crush, too,” he said. “I didn’t want to crush; I just wanted to separate my limbs, sticks, and root mat from the dirt. This is also cheaper than doing it with those other buckets.” Shuler has the Gyru-Star mounted on a Cat 308 CR mini-excavator, although he interchanges it with a bucket as needed. The attachment works both in the yard and in the field. “I can take it to a job site, screen that root mat, get a couple of loads of topsoil, and get $600 to $800 a load out of it,” he said. Shuler already owns a large track- mounted screening plant, but it churns out smaller rocks with caked on dirt, which renders the material unsellable. He had grown accus- tomed to paying to haul away all of the material for proper disposal. The Gyru- Star has allowed him to extract clean topsoil and small stones and sell them. Shuler not only reduced waste to a fraction of what it once was, but discovered two new sources of revenue in the process. The Gyru-Star also has improved the mulching process. Shuler typically buys sin- gle ground bark mulch from sawmills and regrinds it even though a portion of the mate- rial does not require regrinding. “Instead of running a $600 to $700 dollar an hour grinder to grind it the second time, I’m getting half of it out with this bucket and it’s only costing me $100 an hour.” Mobility has been a key issue for Shuler, too. He was accustomed to having to set up and load the screening plant while also allowing a 100-ft. radius. Now he simply drives the Cat 308 with Gyru-Star bucket to wherever the to-be-screened material lies. The screening plant also requires ongoing maintenance from greasing to adjusting belts. “You might run it for two or three hours, and you’re going to spend an hour or two doing something to it. With the Gyru-Star, you just screen it and you’re done.” Productivity has been impressive as well. Shuler was taking 2 ½ minutes to feed the grinder with a three-yard bucket and crank- ing out about 2 ½ yards of topsoil per minute. He expects to nearly double that with the Gyru-Star. “In good dirt, it wouldn’t surprise me if we screen three or four yards a minute.” But the dirt to be screened is not always good. In western North Carolina, Shuler sits on a mixed bag of clay and sandy soils. Perhaps the biggest surprise was that the Gyru-Star was able to screen the wet materi- al his plant never could. “It screens the wet just like the dry,” he said. “That surprised us all.” The Gyru-Star, originally viewed with a healthy dose of skepticism, has become a game changer for Shuler’s Mulch & Grading. “I’ve got an $80,000-screen plant,” Shuler said. “If I would I’d have had this [Gyru- Star], I would have never bought that.” For more information, visit ransomeattach.com. Gyru-Star Turns Skeptical Contractor Into a Believer Pages 37-47 Crushing, Screening & Recycling Section For more information on crushing, screening and recycling equipment, visit CEG's Web site at www.constructionequipmentguide.com. Shuler’s Mulch and Grading provides grading services and supplies mulch, dirt, rock and sand throughout western North Carolina from its Franklin headquar- ters. The company purchased a Gyru-Star compact screening bucket from Ransome Attachments. Tony Shuler runs the new Gyru-Star compact screening bucket.

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Page 1: Pages 37-47 Crushing, Screening & Recycling Sectionarchive.constructionequipmentguide.com › web_edit...compact screening bucket from Ransome Attachments before the first batch had

Tony Shuler of Shuler’s Mulchand Grading is a resourceful contrac-tor who seems to have a track recordof identifying and capitalizing ontrends and moving on when othersfollow his lead. It should be no sur-prise that he purchased a Gyru-Starcompact screening bucket fromRansome Attachments before thefirst batch had even arrived from theUK. Shuler and his son Austin, how-ever, started out as skeptics.Shuler’s Mulch and Grading pro-

vides grading services, and suppliesmulch, dirt, rock and sand through-out western North Carolina from itsFranklin headquarters. Shuler startedout running a backhoe serviceroughly 35 years ago and handles thegrading aspects of the business.Austin is in charge of material sup-ply.Shuler’s dislike of waste is what

lead him to seek out a screeningbucket. “We always have a bed of nasty

root mat and bark and we have to digit up and haul it off,” he said. “Iwanted a way to screen it because itwas too wet to run through thescreening plant.” When he began the search for a

screening bucket, Ransome was anobvious starting point since Shuleracquired a Black Splitter S2X 800 log split-ter from the company in 2015 and had a pos-itive experience. Owner Eric Ransome informed him that

he had just picked up the line throughWheatway Solutions Ltd. and planned ongetting the first shipment from the UK in thecoming weeks. The timing was perfect.Shuler purchased a Gyru-Star compactscreening bucket from RansomeAttachments soon thereafter.“Eric said if I didn’t like [the Gyru-Star] I

could give it back to him, so shortly after itarrived, I called him and said, ‘come get thisthing; it’s not going to work,’ he said. “It’sgot plastic teeth, and being in the gradingbusiness, we know anything plastic isn’tgoing to last.”

Ransome agreed to take the Gyru-Starback, but asked Shuler to give it a shotbefore finalizing the decision. After a halfhour of running difficult material through thebucket, the skeptical father and son teamreversed course. “It’s hard to impress me because I think

things ought to work better than they do, butthis works really good.”The Shulers went from being skeptical

about the polyurethane stars to believingthem to be superior. “This [polyurethane] works better than

the metal because the buckets I’ve looked atwith metal crush, too,” he said. “I didn’twant to crush; I just wanted to separate mylimbs, sticks, and root mat from the dirt. Thisis also cheaper than doing it with those other

buckets.”Shuler has the Gyru-Star mounted

on a Cat 308 CR mini-excavator,although he interchanges it with abucket as needed. The attachmentworks both in the yard and in thefield. “I can take it to a job site, screen

that root mat, get a couple of loads oftopsoil, and get $600 to $800 a loadout of it,” he said.Shuler already owns a large track-

mounted screening plant, but itchurns out smaller rocks with cakedon dirt, which renders the materialunsellable. He had grown accus-tomed to paying to haul away all of

the material for proper disposal. The Gyru-Star has allowed him to extract clean topsoiland small stones and sell them. Shuler notonly reduced waste to a fraction of what itonce was, but discovered two new sources ofrevenue in the process. The Gyru-Star also has improved the

mulching process. Shuler typically buys sin-gle ground bark mulch from sawmills andregrinds it even though a portion of the mate-rial does not require regrinding. “Instead of running a $600 to $700 dollar

an hour grinder to grind it the second time,I’m getting half of it out with this bucket andit’s only costing me $100 an hour.”Mobility has been a key issue for Shuler,

too. He was accustomed to having to set upand load the screening plant while also

allowing a 100-ft. radius. Now he simplydrives the Cat 308 with Gyru-Star bucket towherever the to-be-screened material lies. The screening plant also requires ongoing

maintenance from greasing to adjustingbelts. “You might run it for two or three hours,

and you’re going to spend an hour or twodoing something to it. With the Gyru-Star,you just screen it and you’re done.” Productivity has been impressive as well.

Shuler was taking 2 ½ minutes to feed thegrinder with a three-yard bucket and crank-ing out about 2 ½ yards of topsoil perminute. He expects to nearly double thatwith the Gyru-Star. “In good dirt, it wouldn’t surprise me if

we screen three or four yards a minute.”But the dirt to be screened is not always

good. In western North Carolina, Shuler sitson a mixed bag of clay and sandy soils.Perhaps the biggest surprise was that theGyru-Star was able to screen the wet materi-al his plant never could. “It screens the wet just like the dry,” he

said. “That surprised us all.”The Gyru-Star, originally viewed with a

healthy dose of skepticism, has become agame changer for Shuler’s Mulch &Grading. “I’ve got an $80,000-screen plant,” Shuler

said. “If I would I’d have had this [Gyru-Star], I would have never bought that.” For more information, visit

ransomeattach.com.

Gyru-Star Turns Skeptical Contractor Into a Believer

Pages 37-47

Crushing, Screening & Recycling SectionFor more information on crushing, screening and recycling equipment, visit CEG's Web site at www.constructionequipmentguide.com.

Shuler’s Mulch and Grading provides grading servicesand supplies mulch, dirt, rock and sand throughoutwestern North Carolina from its Franklin headquar-ters. The company purchased a Gyru-Star compactscreening bucket from Ransome Attachments.

Tony Shuler runs the new Gyru-Star compact screening bucket.