paddy to brown rice to white rice and everything in between. · 2018-05-28 · world-class...

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Paddy to brown rice to white rice and everything in between. Globally Proven Technology | Complete Integrated Solutions | Application Specialist | Worldwide Presence Concept to Commissioning | State-of-the-art Manufacturing Setup | Life cycle support Post harvesting machinery Grain storage silo Rice, wheat & maize milling Grain handling and conveying system Opto electronic color sorter Oil filtrations & regeneration

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Page 1: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

Paddy to brown rice to white riceand everything in between.

Globally Proven Technology | Complete Integrated Solutions | Application Specialist | Worldwide Presence Concept to Commissioning | State-of-the-art Manufacturing Setup | Life cycle support

Post harvesting machinery Grain storage silo Rice, wheat & maize milling Grain handling and conveying system Opto electronic color sorter Oil filtrations & regeneration

Page 2: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

FOWLER WESTRUP (INDIA) PVT. LTD.

FOWLER WESTRUP (INDIA) PVT. LTD.

Administrative block

State-of-the-art infrastructure and latest technology workshop

Page 3: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

World-class manufacturing unit at Malur

A Legacy of Excellence Fowler Westrup (India) Pvt. Ltd. has been delivering cutting-edge solutions to the agricultural industry – seed, grains, pulses, spices, solvent, millet & other food grains for two decades.

Established in 2000 as a joint venture between John Fowler (India) Pvt. Ltd. and Westrup A/s, Denmark, we are today the leading providers of post harvesting machinery and industrial equipment in the field of cleaning, grading, storing, milling, sorting, material handling & conveying and filtration solutions for clients worldwide.

Our solutions are earmarked with characteristic efficiency, quality and reliability that have become the cornerstone of our products. Not surprisingly, Fowler Westrup is synonymous with engineering excellence and reliable performance backed by world class R&D and application test center.

Engineered to Perform Cutting-edge expertise and domain knowledge come together with a rich experience at Fowler Westrup, resulting in highest standards of quality. Our state-of-the-art infrastructure and world-class technology ensure that when it comes to delivering performance, we don’t leave any stone unturned in order to reduce operational cost & footprint of the plant.

Adding Value Across the Rice Milling Value Chain Fowler Westrup presents an extensive range of equipment created exclusively for the rice milling industry. Designed to deliver performance, these machines cater to every requirement in the rice life cycle — right from paddy to brown rice in the fields to the rice served on dining tables. The range includes cutting-edge destoners, huskers, separators, whiteners, polishers and more that ensure efficiency with reliability. Our unmatched expertise and experience in the agricultural domain means that each machine is designed to add value at every touch point of the life cycle of the product.

Partnership for Performance We have partnered with Japan’s leading rice milling expert Yamamoto to bring you the cutting-edge technology for best yields with lowest power consumption. The technology partnership is critical for the emerging needs of the agricultural industry to harness its immense potential. We understand that rice milling needs single window total solutions and hence, we offer the same to our customers with in-house expertise of concept to commissioning including local manufacturing setup, design, engineering & field support for life cycle of the plant.

Page 4: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

TYPI

CAL

FLO

W D

IAGR

AM F

OR

RICE

MIL

LIN

G

Pre-

clea

ner

Des

tone

rPa

ddy

husk

erPa

ddy

sepa

rato

rAb

rasi

ve w

hite

ner

XPA-

25Ab

rasi

ve w

hite

ner

GPA-

50Ab

rasi

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XPF-

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XPF-

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Page 5: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

PRE-CLEANER

SAB

With inlet with feed roll, pre-aspiration, tail aspiration and waste outlet on the right-hand side (While viewing from feed end)

With built-in fan, firm drive & motors

With one sieve boat with one short scalping screen layer (one screen part), one long grading screen layer (two screen parts) and one long sand screen layer (two screen parts)

Incl. one set of screens (field perforated) + ball frames

Model

Capacity

SAB 600

3 TPH

SAB 800

5 TPH

SAB 1000

8 - 10 TPH

SAB 1500

12 - 15 TPH

Specifications

Features

# Without fan# With efficiency 1 motor

Page 6: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

DESTONER

Features High efficiency screen

With secondary screen mechanisms, it can decrease the mixture of paddy with discharged stone

Automatic discharge system Automatic discharge system with timer control can save operational trouble

Adjustable screen inclination According to flow amount and material, screen angle can be adjusted

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Input capacity (T/h)

Net weight (kg)

Power (Kw) 3 phase 415 v

CSP-502

1193

1132

1750

5 to 6*

225

1.5#

CSP-800

1575

1400

2235

8*

400

2.2+1.1

CSP-1000

2070

1132

2092

10*

425

3# + 3

Above specifications may change due to Fowler Westrup’s continuous development program# With efficiency 1 motor

Specifications

CSP

Page 7: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

Pneumatic husking system

Optional input by feeder control system

High husking efficiency with minimal breakage

Provision for qualitative and quantitative

Separation control of mixture from paddy & brown rice

Easy operation & settings

Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on paddy variety & quality of raw material.# With efficiency 1 motor

Specifications

YSA - 100Closed Circuit Type

PADDY HUSKER

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Rubber roll (Inch)

Input capacity (T/h)

Net weight (kg)

Power (Kw) 3 phase 415 v (head)

Power (KW) 3 phase 415 V (aspirator)

YSA-100

2032

1832

2610

10

5 to 6*

1300

7.5#

3.9#

Features

Page 8: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

Steady and superior performance

Adjustments during operation isn’t necessary because of its constant and steady separation performance

Minimized installation space

Compact design and large capacity. Hence, installation space is less

Automatic stop device

Machine automatically stops as soon as the bin becomes nearly empty

Dual inclination adjustment horizontal & vertical inclination

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Input capacity (T/h)

Net weight (kg)

Power (Kw) 3 phase 415 v

No of decks

SE-500

2587

1865

1955

5 to 8*

1330

2.2#

20R + 20L

Specifications

SE - 500

PADDY SEPARATOR

Above specifications may change due to Fowler Westrup’s continuous development program.Output capacity may differ by the mixing ratio of paddy and brown rice to be separated.# With efficiency 1 motor

Features

Page 9: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

High milling yield The objective of ideal abrasive milling is to remove only bran uniformly without affecting starch layer. XPA-25 makes it easy to scarp the surface and helps to raise the frictional properties for further milling process. The rice milling yield hence evolves further.

New milling structure with compact design Compact design and higher capacity. Hence, installation space is less.

Easy maintenance Because of its simple structure, machine parts can be easily replaced.

Springing loaded resistancy Milling degree can be pecisely adjusted by spring loaded machine.

Specifications

XPA - 25

ABRASIVE WHITENER

Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Input capacity (T/h)

Net weight (kg)

Height of milled rice outlet (mm)

Required air volume (cu m/min)

Required static pressure(KPA)

Power (Kw) 3 phase 415v

XPA-25

1336

808

1341

3 to 4*

400

1042

12

>1

18#

XPA-25-II

1650

1305

1365

3 to 4*

800

1042

12+12

>1

18.5+18.5#

Features

Page 10: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Input capacity (T/h)

Net weight (kg)

Height of milled rice outlet (mm)

Required air volume (Cu m/min)

Required static pressure (kpa)

Power (Kw) 3 phase 415 v

Bran loosing blower (Kw)

XPF-50

1980

1315

2246

3 to 4*

1500

599

50

>2

37.5#

2.25

Specifications

XPF - 50, XPF - 50D & XPF - 50M

FRICTION POLISHER, DRY POLISHER & MIST POLISHER

Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor

Features

XPF-50D

1980

1315

2246

3 to 4*

1500

599

50

>2

30#

2.25

XPF-50M

1980

1315

2246

3 to 4*

1500

599

50

>2

30#

2.25

High milling yield The rice milling yield of the vertical rice milling machine evolves further. A high yield of 0.5% or more is achieved with good quality rice. It contributes to the profit improvement.

Low milling temperature Vertical rice milling machine is able to keep the milling temperature low because of its spiral flow design and the uniform pressure created in the chamber.

Easy maintenance Because of its simple structure, machine parts can be easily replaced.

Springing loaded resistancy Milling degree can be adjusted precisely by spring loaded resistance mechanism.

Mist mechanism Nozzle with 1HP water pump, water filter & regulator arrangement.

Page 11: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

RICE SIFTER

UB

Specifications

Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Input capacity (T/h)

Net weight (kg)

Power (Kw) 3 phase 415v

Sieve boat

UB 1500/4

2920

1710

2770

4*

1500

5.6* (Fan)

1.5#

UB 1500 2/3

2920

1710

3720

8*

2300

10*

3#

Features With inlet with feed roll with variable speed from

eccentric shaft, pre-aspiration, false aspiration, tail aspiration and waste outlet on the right-hand side (While viewing from feed end)

With built-in fan, firm drive & motors

With one sieve boat with one short scalping screen layer (one screen part), one long grading screen layer (three screen part) and one long sand screen layer (three screen part)

Incl. one set of screens (field perforated) + ball frames

Page 12: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

Model

Dimensions (mm) (Standard specific)

Length (mm)

Width (mm)

Height (mm)

Input capacity (T/h)

Net weight (kg)

Power (Kw)

PC1500

2674

1850

1470

18*

1350

1.5#

PC1000

2674

1350

1470

12*

1050

0.75#

PC600

2674

850

1470

6*

750

0.75#

Above specifications may change due to Fowler Westrup’s continuous development program.

Specifications

PC

THICK & THIN GRADER

Features The TTG-600 and TTG-1000 is fitted with inlet with

weight loaded valve

The TTG-1250 and TTG-1500 is fitted with inlet with feed roll

The screen system consists of one sieve boat with one scalping screen layer and one long grading screen layer; both with adjustable inclination of 40, 60, 80 or 110

Each screen layer consists of two screen parts and all screens are rubber ball cleaned

The PC does not have an aspiration system

Page 13: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

TR - 630, TR - 730, TR - 930/940

Up to - 12 TPH

INDENTED CYLINDER

Mechanically variable speed drive

Frequency controlled variable speed drive

Walkway on the side of an indented cylinder column; or between cylinder columns

Double two-way valve for one outlet

Brush cleaning system

Compressed air clean down pipe work system

An elevator consists of head section, boot section, inspection trunk and standard trunk connections

Head and boot sections are delivered in assembled condition and standard truck and inspection truck are in pieces

Head section with gear motor

Boot section with adjustment device for belt tensioning and clean out door on both sides

Food grade oil resistant belt

BUCKET ELEVATOR

EL - 25EL - 27

Up to - 400 TPH

Features

Page 14: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

TRICHROMATIC MULTI VISION SORTER FOR MULTIPRODUCTS

TCR-640 PLUS

Note:

* Capacity, performance & final rejection ratio may vary according to the kind of materials, applications, sorting method (single sort/ single resort/ double resort) and input contamination.

* Higher capacity compressor may be necessary when the contamination is high.

* Specifications mentioned above can change as per our new developments.

* Machines available with single or double resorting options.

* Capacity indicated for raw rice 4% of contamination without resorting.

We reserve right to amend specifications without notice

Features Very High resolution inspection (from 0.05 mm onwards) High definition 6144 x 3 pixel true CCD camera image

acquisition system Long-lasting and low power consuming LED lights Wide range of applications Product contact part in Stainless Steel (SS) Wide range models - 1 to 10 chutes User-friendly interface Best rejection ratio with reverse resorting High speed serviceable ejectors Longer machine life & lower operation cost Shape & size sorting (optional)

Effective dust extraction system with fan-feeder, optical box & collector point

Hard anodized multiproduct flow chutes Excellent service network, 24*7 support Chute heating system (optional) to ensure free flow & avoid

chock Auto color training & auto-calibration High response ejector feedback system to control ejection Easy machine settings Competitive price Machine can access/control through wireless LAN

Specifications

TCR-64 TCR-128 TCR-192 TCR-256 TCR-320 TCR-384 TCR-448 TCR-512 TCR-640

64 No’s 128 No’s 192 No’s 256 No’s 320 No’s 384 No’s 448 No’s 512 No’s 640 No’s

Up to 1TPH Up to 2TPH Up to 3TPH Up to 4TPH Up to 5 TPH Up to 6TPH Up to 7 TPH Up to 8 TPH Up to 10 TPH

1.3 KW 1.9 KW 2.6 KW 3.3 KW 4.2 KW 4.9 KW 5.6 KW 6.2 KW 7.2 KW

220 V / 50 HZ 220 V / 50HZ 220 V / 50 HZ 220 V / 50HZ 220 V / 50HZ 220 V / 50 HZ 220 V / 50 HZ 220 V / 50 HZ 220 V / 50 HZ

2 KVA 3 KVA 5 KVA 5 KVA 5 KVA 7.5 KVA 7.5 KVA 7.5 KVA 10 KVA

16.5 35 65 85 85 110 110 135 190

4 KW, 8 bar 7.5 KW, 8 bar 11 KW, 8 bar 15 KW, 8 bar 15 KW, 8 bar 18.5 KW, 8 bar 18.5 KW, 8 bar 22 KW, 8 bar 30 KW, 8

350 400 500 600 970 1100 1200 1400 1600

846x1607 x1953 1250x1607 x1953 1875x1607 x1953 2387x1782 X2016 2387x1782 X2016 3017x1782 X2016 3017x1782 X2016 3322x1782 X2016 3952x1782 X2016

Model

Channels

*Capacity ( input)

Machine dimension( W x D x H ) in mm

Net weight in Kg’s

Power requirement

Voltage

Online UPS with isolation transformer

Air requirement CFM

Air compressor required

To suit customer specific requirement we have customized application testing center

Page 15: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

Chain Conveyor

Bucket Elevator

Pre-cleanerUp to 80 TPH

Up to 400 TPH

Up to 400 TPH Up to 1,500 Metric Tonnes

Up to 15,000 Metric TonnesUp to 200 TPH

Up to 12 TPH Up to 20 TPH Up to 20 TPH

Up to 12 TPH

Fine-cleaner Gravity separator

Vegetable Seed Cleaner

Destoner

Indented Cylinder

Modular Cleaners

ADDITIONAL OFFERINGS FOR RICE MILLS

Hopper Bottom Silo

Flat Bottom Silo

Page 16: Paddy to brown rice to white rice and everything in between. · 2018-05-28 · World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup ... We have partnered

FOWLER WESTRUP (INDIA) PVT. LTD.(A joint venture of John Fowler, India & Westrup, Denmark)Plot No. 60- 63, KIADB Industrial Area, IV Phase, Malur - 563160 Kolar Dist. Karnataka. e-mail: [email protected] web: www.fowlerwestrup.com

Fowler Westrup - Creating a Greener & Cleaner World… Store Clean Recycle

Contact:Malur: Tel: +91 8152 282500Delhi: Tel: +91 11 27471117/27488272Mumbai: Tel: +91 22 25916456/59Kolkata: Tel: +91 33 24646586

RELEASE DATE: APRIL 2018

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