OPERATIONAL INSTRUCTION

Read this operational instruction carefully before operation

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I. FOREWORD Our company is a large scale company that specialized in development and manufacture of various packaging machine. We have a term of professional technician in researching and developing new model machine for market. Based on our product BZJ-5038B semi-auto sleeve wrapper that has win big favor in the market, we developed independently QSJ-5040A automatic sleeve wrapper, which represents high technology level among similar products. The core unit adopts advanced OMRON programmable logic controller (PLC) to control all movement parts. LCD touch screen shows machines all work state clearly and makes operator to modify technical parameters easily. It adopts high-quality pneumatic elements. Its packaging capacity is more than 2 times than semi-auto sleeve wrapper. This saves labor and enhances the productivity greatly.

II. FUNCTION QSJ-5040A automatic sleeve wrapper is widely applied in the industry of beverage, food, toy, hardware, medicine etc. It is used to wrap bottles or boxes with shrink film (mainly PE film) for carry. It is very economical and saves packaging cost.

It is especially suitable for wrapping mineral water, bottles, beer, soft drink or boxes with tray or without tray. It is designed to work together with BSE Series PE-film or BS Series shrink tunnel. The wrapped object is pushed into shrink tunnel automatically one by one. Machine is able to meet many different packaging sizes by adjustment.

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III. FEATURES 1. The core unit adopts advanced OMRON programmable logic controller

(PLC) to control all movement parts. 2. Colorful LCD touch screen (5.7 inches) shows all working process clearly

and makes operator to modify technical parameters easily. Intelligent temperature meter works together with PLC.

3. Adopt AIRTAC high-quality cylinder makes performance stable and accurate.

4. Temperature is controlled by advanced intelligent temperature meter through PLC program, so it is accurate control and easy operation by LCD touch screen.

5. Good quality sensor that is the key of controlling and to treat and test all singles, ensure the stable performance.

6. Suitable for quite large scope of packing sizes through adjustment according to the size of objects.

7. Machine has security alarm system to prevent accident. It will work when there is something else under cutting head. Cutting head returns back automatically when it cut something else instead of film.

Notice: Before using machine, please read this operation manual carefully. Avoid machine from damage by improper installation, adjustment and operation.

IV. SPECIFICATIONS Model QSJ-5040A Power source AC220~380V/50~60Hz/3PH

Power 2kw Max. packing size 420(L)300(W)350(H)mm

Conveyer speed 0-10/min Min. packing size 250(L)50(W)100(H)mm

Packing speed 0~10pcs/min Front conveyor size 900(L)410(W)400(H)mm

Pushing board loading 20kg Rear conveyor size 1700(L)410(W)400(H)mm

Weight of film roller 30kg/roller Machine size 1060(L)1600(W)1930(H)mm

Working pressure 0.4-0.6 Mpa Weight of machine 350kg

Motor loading 50 kg

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V. STRUCTURE DIAGRAM 1. Upper film-feeding roller 2. Upper film-locating circle 3. Locking screw for balance 4.Upper film-feeding motor 5. Film-pulling roller 6. Locking screw for regulation pole 7. Regulating pole for roller 8. Film-protection roller 9. Adjusting block for sensor 10.Photoelectric sensor 11.Front receiving board 12.Bottle-separating plate 13.Down film-feeding motor 14.Down film-locating circle 15.Down film-feeding roller 16.PLC control panel 17.Adjusting block for isolation plate 18.Transmission isolation plate 19.Transmission clip stick 20. Conveyor table 21.Conveyor motor 22. Stilt for conveyor station 23.Foot-tray for convey station 24. Foot-tray 25.Caster 26. Cutting head 27.Adjusting block for rear pressing board 28. Rear pressing board 29.Rear receiving board 30. Clip stick of rear worktable 31.Stand for bottle-stop cylinder 32. Bottle-stop board 33.Horizontal pushing board 34. Protection cover of pushing cylinder

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VI. OPERATION METHOD OF TOUCH SCREEN It shows language page first when you put on power. Choose language you want: Chinese or English. (diagram 3). This touch screen provides five main operation pages:

(Diagram3) (Diagram 4)

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(Diagram 5) (Diagram 6)

(Diagram 7) (Diagram 8)

(Diagram 9)

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HOME page (diagram 4): This page shows five main menus for option. Touch relevant menu and it will enter its operation. Press STARTUP to start working. When you press TEST or urgent stop during operation, press STARTUP again to start working

PARAMETER page (diagram 5): Press PARAMETER to enter the second page in which various technical parameters are shown. The meaning and range of parameters is below: A. PRESSURE REMAINING TIME: refers to the pressing time of bottle-stop

board. When objects reach front receiving board, bottle-stop board goes down to stop bottle behind. It will not go up until bottle-separating plates rise up for next packing. It takes about 2.3 seconds depended on situation. So pressure remaining time does not do the work if its time is under 2.3s. Objects easily fall down when bottle-separating plates and bottle-stop board works at the same time, however, PLC programm has designed a safe interval time for this. Normally it is set any number smaller than 2s.

B. DETECTING REMAINNING TIME: refers to the respond time of photoelectric sensor. It gives packing objects a short time to stand stably, because objects might shake when they are transmitted to worktable. Normally 0.2-0.4s.

C. SEALING TIME: Normally 1.8-2.0s. Too long sealing time easily causes wrinkle on sealing surface; too short sealing time is unable to cut film.

D. PRESSURE RETURN TIME: refers to the pause time of front conveyor belt. This time starts counting when bottle-stop board ascends. This function gives bottle-stop board enough time to return back complete before conveyor starts running. Nomally it is 0.2-0.4s.

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The method to operate number keyboard is below: 1. CR --- Reset key; ES --- Exit key;

ENT --- Save key. 2. Press the number of millisecond

behind its relevant parameter; start setting when the number flashes.

3. Screen shows the number you input; press CR key if you want to modify previous number; press ES if you want to exit.

4. Press ENT to save modification after finishing setting, or modification is invalid.

5. The meaning of various parameters are described in VIII - 11.

SUPERVISION page (diagram 6): All parts of work state are shown in this supervision model. Its corresponding words flash when this part is working. So flash of words moves continuously during working. In addition, counter shown the total numbers of package; press RESET to clean all records.

TEST page (diagram 7): Stop machine first if you want to test. Press AUTO/MANUAL, and MANUAL is displayed, then testing work can be started. Press DROP, SEAL, PRESS to perform corresponding test. Notice to cancel testing work after finishing it, otherwise machine cannot work.

TEMPERATURE page (diagram 8): The temperature of sealing cutter is related to thickness and material of film. Normally, it is 180-200. There is a function of allowable error. The smaller is the number, the more accurate is temperature of sealing cutter. Normally, 1-2.

NUMBERS

1 2 3

4 5 6 CR

7 8 9 ES

. 0 ENT

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TIME SETTING page (diagram 9): Set the right date and time in the screen.

All above numbers are stated for reference; it should be decided by actual situation. The yellow background of words means operation is valid. All the words with frame are able to be set or changed; the words without frame only have function of display.

In order to change to another model/page, must press model key HOME, SETUP, SUPERVISION, TEST TEMPERATURE and TIME SETTING on the bottom of screen. Touch screen is precious, so do not press it hard or scratch it with sharp stuff. It has short respond time for display, so do it slowly and give it time for display.

VII. CONTROL PANEL

(Diagram 10) Power Switch: control the power of machine Power Indicator: show working state of machine Front/Rear Conveyor Adjust: adjust speed of front/rear conveyor

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VIII. ADJUSTMENT AND OPERATION PROCESS Machine has been adjusted in the best state. Technician or someone who is familiar with this operational instruction is required to operate or maintain machine. 1. Place machine on the level ground; take off package; connect machine with

earth. 2. Before put on main power switch above electricity wire outlet, check

machine if any parts are loose, misplaced, or damaged during transportation. Solve it in time if there is any problem.

3. Installation of pushing cylinder: mount pushing cylinder and its cover in the packing box into front worktable according to screw holes; plug front & rear hose into adjusting valves of cylinder; and then plug the BNC connector plug (with 7 legs) of electromagnetic-control switch into front socket.

4. Installation of conveyor table (No.20): Mount short one conveyor table into machine with screws on machine. Adjust screws under conveyor table in order to make front conveyor table in the same height with worktable and as close as possible to worktable, but do not touch it. Connect another longer conveyor table with front table by connection plates. Adjust legs to make two conveyor tables in the same height with worktable. Insert two plugs (with 4 legs and 2 legs respectively) of conveyor motors into corresponding socket. The front conveyor table is to separate bottles, and stop or run during working according to PLC, while rear conveyor table keeps on running all the time. Notice: test it with packing objects during adjusting the height of front conveyor table in order to let objects be transmitted to worktable smoothly, no fall-down or any block. It has been adjusted in the right position in the factory.

5. Adjustment of transmission isolation plate (No.18): According to the size of packing object, adjust distance of isolation plates on conveyor belt and two sides clip sticks in order to make packing object go through smoothly.

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6. Adjustment of bottle-separating plates (No.12): Stainless steel worktable board needs to be replaced when the size of packing object changes. At the same time, adjust the distance of bottle-separating plates in order to let bottle-separating plates go up through worktable board without any touch.

7. Adjust the height of bottle-stop board (No. 32) according to the height of packing object; adjust position of front & rear receiving board (No. 11, 29) according to packing size.

8. Adjustment of photoelectric sensor (No. 10) Adjust the distance between sense-face of sensors and top of packing object to be about 20mm. Its better to move sensors a little bit left to the center of packing object in order to make sure that object is transmitted to the end completely.

9. Adjusting the height of rear pressing board (No.28): Put packing object under rear pressing board; loosen two screws in order to let pressing board go down or up smoothly; turn to TEST page on touch screen and press key of PRESSING TEST; let pressing board press object a little bit; and then tighten the screws; press key of PRESSING AUTOMATIC to return the pressing board.

10.Ajustment of film-protection roller (No.8): Keep about 20mm distance between film-protection roller and top of packing object. Notice that the height of film-protection roller to worktable should not be lower than 150mm, otherwise pushing board pumps the roller.

11.Installation and adjustment of film: Put two rolls of film on upper & down film-feeding rollers in the middle position, and close it with film-locating circles. As shown in the diagram 11, let film go through all rollers to worktable; overlap upper & down film symmetrically and start first seal and cut. Film is feed automatically by motor when sensor receives signal from the turning of film-pulling roller. If film is unable to be fed automatically, it is because sensor or inductor on film-pulling roller is misplaced. Adjust them

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in the right position again and keep them in 3mm between. Do not touch with each other, or damage the sensor.

Upper film roll

Down film roll

(Diagram 11) Film Placement Map

12.Connection of outer air-source: Connect one side of hose (8mm) with compressor; another end is connected with the pressure regulator. In order to disconnect air-source, press inward circlip of regulators connection head, then hose is able to be pulled out easily.

13.Check-up and adjustment of working air-pressure: Normal working pressure for pneumatic elements is 0.4-0.6MPa (it has been adjusted in the right position in the factory); do not exceed 0.6MPa during working, or damage the pneumatic elements. Notice that outer air pressure may not exceed 0.95MPa. Do the following adjustment if the pressure in the regulator is not in the right range: pull up the cap on pressure regulator softly, turn clockwise will increase pressure, turn anti-clockwise will decrease pressure; then push down the cap and lock it.

14.When cutting head reaches setting temperature, normally 180-200 for 0.08 mm thickness PE film, turn to TEST page on touch screen; then overlap upper & down film symmetrically; press key of SEALING TEST to seal and cut film. Adjust temperature and sealing time until its seal-cut effect is satisfied. Try to reduce its temperature under the condition of proper cut-seal

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effect, for it can prolong the life of cutting head. Do not exceed 220. 15.Adjustment of movement distance of pushing board: When packing object is small and wrapped with film loosely too much, it

needs to shorten the movement distance of pushing board. The step is to first loosen the screw of front electromagnetic-controlling switch that is the closest to pushing board on pushing cylinder; move it back a little bit; test it with key of PUSHING TEST in TEST page; fasten the screw when the movement distance reaches requirement. Do it contrarily if object is wrapped too tightly. Notice to keep at least 5mm distance ahead of the cutting head, or the cutting head cuts object.

16.Adjustment of speed of conveyor belt: The speed adjusting knobs of two conveyor belts are located on the touch

screen box. Try to reduce the conveyor speed under the condition of reaching productivity. Too high speed causes objects fall down easily. Nomally, the speed of front conveyor is slower than rear one.

17.Method of operation of urgent stop button: When machine has malfunction or emergency, press urgent stop button on

the right side of machine to stop machine. All cylinders, except pushing cylinder, return back automatically. Turn clockwise to unlock it, then machine can start work again.

18.When you press urgent stop button or power failure, pushing board stops in the middle of worktable. It cannot go back even re-start machine. You need to press PUSHING TEST to draw back pushing cylinder.

19. Brief description of running of machine: Packing objects on rear conveyor table are transmitted to front conveyor

table and separated by transmission isolation plates (No.18); when objects reach worktable and induce all sensors (No. 10), front conveyor belt stops and bottle-stop board (No. 32) descends at the same time in order to block objects behind; then bottle-separating plates (No.12) and front receiving board (No. 11) draws back; immediately pushing board (No. 33) pushes objects forwards and two rear receiving boards stretch out at the same time

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to avoid objects from falling down; then rear pressing board (No. 28) presses objects downwards when pushing board reaches end, after that pushing board and rear receiving boards (No. 29) return back together; when pushing board returns and induce the electromagnetic-controlling switch in the middle, cutting head (No. 26) starts descending to cut-seal film; after sealing time finishes, cutting head and rear pressing board draw back. So far it completes a full packing process, and machine repeats above steps continuously for next packing.

IX. CAUTION 1. Preheat the cutting knife every time before sealing. 2. Machine must be connected with earth in order to prevent operator from

electric shock. 4. No corrosive gas or much dust in working environment of machine. 5. All pneumatic elements and cylinders has been set properly, try not to change

it. Technician or someone who is familiar with pneumatic elements is required to do this job.

6. It is normal that cutting head goes down automatically when there is no gas input.

7. Increase sealing temperature step by step. Do not exceed 220. 8. There is Teflon coat on the surface of sealing cutter, which has function of

stick proof. May not scratch it with sharp stuff. 9. May not stretch hand into movement units, especially underneath of cutting

head. It is very dangerous.

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X. MAINTENANCE 1. Keep machine clean, especially pneumatic elements. Avoid any stuff or

water from entering circuit panel, or burn the circuit or electronics. 2. Clean cutting knife and Teflon cloth with film-doff medicament every

workday; protect the surface of cutting head; replace the Teflon cloth in time if there is any part broken.

3. Supply all movement parts, including pole of cylinders, with sufficient lubricating oil every workday.

4. Maintenance of F.R.L. combination: a. Filter-regulator unit: Drain water in time if it is full. There is indication on the combination which shows how to take off the water-filter cup. Follow that indication. Clean the filter regularly and blow it with compressor after cleaning. Do not clean the cup with organic solvent for its material is PC plastic. b. Oil cup: Add ISO-VG32 or similar lubrication oil in time. Follow the indication on the combination shown how to take off the oil cup. The knob on the top is to control amount of oil-feeding. Number 0 is minimum; and 9 is maximum.

5. Switch off power while doing maintenance. Technician is required. Or ask our company for help.

6. During the guarantee time of one year, when machine has big defect because of bad quality, our company will offer main parts for free, excluding short-life parts. If it is because of improper operation or by natural disaster, we will charge for spare parts and service.

XI. SECURITY ALARM SYTEM Machine has security alarm system to prevent accident. It will work when there is something else under cutting head. Cutting head returns back automatically when it cut something else instead of film.

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XII. COMMON MALFUNCTION

CASE CAUSE METHOD Urgent stop is on Unlock Machine cannot run Machine is in test model Cancel

Unable to heat Fuse pipe broken Replace

Film is cut incompletely Too low temp. or too short time Adjust Film isnt sealed strongly Temp. is no enough Adjust Surface of film is not level after cut

Cutting head is unclean Clean or replace

Cutting head cannot return back

Lower precision switch broken or moved

Adjust or replace

Film break after cut Too strong tensity of film pulling Adjust Machine stops suddenly Power loose or fuse pipe broken Check and replace Unable to work when objects reach front receiving board

Sensors are misplaced or broken Adjust or replace

XIII. SPARE PARTS LIST

NO. ITEMS QTY. NO. ITEMS QTY.

1. Inner-hexagon spanner 3,4,6,8,10mm

1 each 2. Cross-head and flat head screwdriver

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3. Test pen 1 4. spanner 17*19mm 1 5. Teflon cloth 580*50mm 1 roll 6. Fuse pipes 2A10A 1 each 7. Carbon-brush 4 8. Circuit board 1

9. Silica gel strip 570*20*10mm

1 10. Teflon adhesive tape 0.13*10mm*5m

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11. 32 AC Contactor Schneider 1 12. Rectifier 1 13. Relay 1 14. Proximity switch 1 14. Cylindric proximity sensor 1 15. Photoelectric sensor 1

16. Electromagnetic-controlling switch

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IY. CIRCUIT DIAGRAM

KMFU1

FU2 SA

Upper Film

Feeding Motor

Down Film

Feeding Motor

Power

Indicator

Cooling Fan

HL

C1 C2

M3

M4

M5

DC Motor

Circuit Board

M2

-

T2

Front Conveyor

Adjust

Front Conveyor

Motor+Brake Coil

RP2

1

2

9

11 21

47 53

49 51

3

Power Switch

DC Motor

Circuit Board

M1

-

T1

RP1

23

25 35

KM KA1 KA2

T3

VC

5

7

13 15 17

27 29 31

19

33

45

37

39

43

41

55

Pressure-remaining

electromagnetic

control

Conveyor motor

Sealing

electromagnetic

control

Object pressing

electromagnetic

control

Object pushing

electromagnetic

control

CP1L-M30DR-A

COM2COM1 COM3 01 02

L N COM+24V 0V 00 01

SB

Setting of Temp. & Time

Display of state

Test

5.7"

Touch Screen

MT506-MV

Push object to

Position A

Normal work

/urgent stop

YV3 YV4 YV5

03 04 05 06

070302 04 05 06 08

Sealing to the

end

Draw back in

the middle

Push to the end

Pull to B

Press to the

end

Draw back

completely

Power Switch

S-100-24

+24V

0V

YV1

KA2KA1

Upper film

feeding

Down film

feeding

1109 10 00

Ascend back to

the end

Pull to A

Push object to

position B

Push object to

positon C

Push object to

positon D

01

SQ3

SQ4

SQ5

SQ6

SQ7

SQ8

SQ9

SQ10

SQ11

SQ12

SQ14

Alarm signal

SQ1

SQ2

YV7

07 00

Pull down

electromagnetic

control

Draw back

electromagnetic

control

YV6

SQ13

YV2

Object receiving

electromagnetic

control

01COM4

SQ16

SQ15

59 61 63 65 67 69 71 73 75

12 14 261816 20 22 24 28 3430 32 36 384 6

8 10

Alarm

KMHA

2 7

1213

E5EZ-Q3

00

0 CH 1 CH

SSR3

-+

8 10 111

+

EH

100CH 101CH

COM5 SDA- SDB+

40 42

57

L

N

PE

QF

AC220V-380V/50Hz

Rear Conveyor

Adjust

Rear Conveyor

Motor

Circuit Diagram of QSJ-5040A Automatic Sleeve WrapperCircuit Diagram of QSJ-5040A Automatic Sleeve WrapperCircuit Diagram of QSJ-5040A Automatic Sleeve WrapperCircuit Diagram of QSJ-5040A Automatic Sleeve Wrapper

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Y. Check-repair and feedback report Thanks a lot for purchasing our QSJ-5040A automatic sleeve wrapper. For your right choose, you possess reliablehigh-efficient packaging machine. We hope to establish long-term cooperation with you, and we will be appreciated very much if you would like to send us the feedback report or your kind suggestion.

CHECK-REPAIR RECORD AND FEEDBACK REPORT

(Copy is valid)

Owner Tel

Address Postal code

Seller Date of purchase

Model Invoice No.

Repair date

Case Renew

date Repairman (signature)

Owners stamp

Suggestion