packaging solutions - metal decorators
TRANSCRIPT
Packaging SolutionsThe State-of-the-Art in Imaging Technology
International Metal Decorators Association2004 Annual Convention
Who is Creo
Scanning Systems
Proofing Systems
Digital photography
Creo is the world’s largest independent supplier of digital prepress solutions.
We manufacture and distribute more than 300 products:
Who is Creo
Software systems
Digital On-demand printing
Digital PhotographyScanning SystemsProofing Systems
Software SystemsDigital On-demandPrinting
Who is Creo
Computer-to-plate
Computer-to-pressComputer-to-film
Digital PhotographyScanning SystemsProofing Systems
Computer to FilmComputer to PlateComputer to Press
Software SystemsDigital On-demandPrinting
Industry TrendsDownward pressure on pricing continuesLevel of quality increasingFaster turnaround time demandedBetter collaboration with customers neededPrint runs are becoming shorter & shorter Internet delivers efficiency gains and extends business reach
To be a Profit LeaderReach & attract new customersFocus on raising productivityDecrease costsIncrease profitabilityAnticipate & deliver customer needsTake advantage of revolutionary technologies
Networked Graphic ProductionAn industry-wide initiative that delivers
completely integrated Graphic Arts productionsolutions, from Idea to Delivery
Networked Graphic ProductionNGP solutions are based on open standards, such as JDFDeveloped, tested and delivered by NGP Partners – 36 leading industry vendors committed to creating cross-vendor, plug-and-play solutionsNGP solutions are flexible & modular- Tailored to your business needs - ‘build as you go’- Printers can leverage their existing assets and retain the flexibility to
add functionality into the future
NGP in PackagingBenefits to printers, trade shops, converters
More efficient, productive, lean-staffed and nimbleSelling solutions to buyers and creativesReducing cycle times Reducing make-ready time and costsAutomating processes and reducing laborCollaborating via the internetGoing end to end digital…job info and contentDifferentiating and penetrating the marketFocusing on supply chain managementThriving, not just surviving!
Creo’s Packaging WorkflowsSupport open standards such as PDF and JDFConnect easily with Creo and 3rd-party systems and devicesEnable greater automation, collaboration, and efficiencySupport consistent, high-quality output through state-of-the-art technologiesCreate an open, dynamic and managed workflow environmentProducts:- Pandora- Synapse InSite, Synapse Link- Prinergy Powerpack- Brisque Pack
Pandora Packaging step-and-repeat
What it does
Flexible and intuitive packaging layout softwareAllows folding carton and label printers to automate their layouts, increasing productivity and reducing errors and wasted materialsWorks with industry standard workflow solutions, including Prinergy Powerpack, Brisque Pack, and other popular workflow solutionsAllows commercial printers to tap into lucrative packaging printing jobs with one easy software solution
Pandora Packaging step-and-repeat
How it works
Reduces costs and increases productivityEasy to learn and use. Prepress operators can learn to create and output layouts within an hour of installing the softwareAutomatic press sheet optimization with Pandora ProSnap-to-die feature allows for automatic layouts from CAD die filesShopMap™ visualizes output resources, artwork, and marksSmartMarks® automate placement and color re-mapping of marksActively promotes and leverages open standards, such as PDF and JDF
Pandora 2.6New Version
Supports Mac OS® 10Impressive performance improvements – up to 90% over Pandora 2.5 running on OS 9Uses open file standards PDF and JDF to enable seamless integration with many workflow systems
Synapse InSiteWhat it does
Internet portal into prepressEasy & intuitive file upload in job context via Internet Remote proof online or download high resolution digital masters to a calibrated remote proofing deviceEnables simultaneous, multi-user collaboration via the Internet in a powerful online forum Tracks all job activities and status online, with PDF printable report option to share job informationProvides secure and flexible job access via Internet
Synapse InSiteBenefits
Increases communication and productivityFile upload and download via Internet reduces material and courier costsStreamlines and tracks all printer - customer communication Allows access to master files in prepress at anytimefrom anywhere using standard web browserManages multi-user review cycles, collaboration and file approvals onlineSeamless integration with prepress workflow accelerates proofing & file processing cycle timesProvides secure Internet solution with ability to customize and control access to jobs on a page level
Synapse InSiteWhat’s New in Version 4.0
Reader spreads in Smart ReviewReader order viewJob Intent upload (XML or JDF)Job ScheduleColor accurate soft proofing
Synapse LinkWhat it does
Automates data exchange between production workflow & MIS systems
Automates data entry into MIS Tracks material usage, alteration requests, & machine timeImproves inventory management & estimatingEnsures accurate billing
Synapse LinkHow it works
Prepress and MIS share knowledge of jobs
Establishes mapping & relationships between MIS job code and prepress JobJob created in MIS is automatically created in production systemComes with a set of standard reports that can be viewed on screen, printed, or exported
Prinergy PowerpackBenefits
Database-driven, scalable workflow managementImproves turnaround times, reduced costs and errors through end-to-end automationImproves partnerships with customers via the Internet Prinergy integration with production planning, business and press systems via JDFControls costs via Oracle database reporting and Synapse LinkDistributed client/server architecture for automatic scalability, load balancingEfficient hub-and-spoke communication for easy job exchange between Prinergy systems
Prinergy Powerpack Managed PDF Workflow
PrinergyPowerpack
Files from creative clients, archive or
other prepress systems
Layout data sent to prepress with
Pandora
Integrate business & production systems with Synapse Link
Submit, proof, track & approve jobs online with Synapse InSite
Soft proof hi-res files
(in production)
Contract proof on Integris,
Veris, Spectrum
Imposition proof on Integris
Trendsetter VLF Magnus VLF ThermoFlex
Exactus
Film Plates
Sleeves
Archive
Prinergy Powerpack What’s New in Version 2.3
Automated workflow plans have been enhancedImproved downstream connectivity- Imposed PDF output, User definable names, CEPS outputSupport for Staccato Extended Color Screens and new Spotless™ printingNew packaging-specific screenings include Maxtone, HyperFlex, DigiCap, Raster Scaling, DotShopPDF Preflight option allows operators to define preflight criteria or to use predefined profiles, such as PDF/X-1a:2001Automated ink-key presetting via JDF with the PrintLink software modulePrepress integration with business systems from NGP Partners via Synapse Link 2.0
Brisque Pack What’s New?
Fast, effective step-and-repeat optionsPDF Tools such as Creo Advanced PDF Trapper and PreFlight that allows creation of vector trapped PDF/X-1a/PDF/X-3 filesTrue client server architecture provides full Brisque functionality from a Macintosh or a PC
• JDF-based automated ink-key presetting with InkPRO™software and Brisque status export optionDelivers color accuracy by leveraging the Brisque color management technology to support ICC profile and spot color conversions in preflight, RIP and proofing.Use of open standards such as JDF, CIP4, PDF, PDF/X widens the choice of collaboration and communication
Based on Prinergy!Creo’s affordable new Entry Level workflow for PkgPricing starts at $8,000Relies on open standards: PDF and JDFFocus on ease-of-use, from input files to platemaking
Targeting Package PrintersIdeal for small business owners, such as a tag and label printer (i.e. narrow web flexo)Packaging-specific options include:
Maxtone hybrid screeningHyperFlex plate resolution enhancementDigiCap screeningRaster ScalingPandora step-and-repeat toolDotShopAdvanced Trapping
Standardization on PDF and JDF
Uses PDF throughoutBuilt on proven Prinergy PDF processing technologyUses JDF to import impositions from PrepsExports ink key settings in JDF format
Lower Total Cost of OwnershipWintel servers with Windows & Mac clientsEasy to installMinimal learning curveMultilanguage supportAutomatic updates via the web
Quality & PerformanceProven refining, trapping, colour management, and rendering tools from Prinergy
Supports all Creo screening technology including Staccato
Connectivity to current Creo CTP, CTF, and proofers
Connectivity to popular 3rd-party proofers
“We could easily accommodate increased plate production without having to employ more operators”
Mark Swanson - C&R Printing Services
Maximizing UptimeGoal is to keep users productive, despite any prepress glitches:
Automated error reporting to CreoRemote connectivity from CreoOn-line trouble-shooting assistance
Commercial AvailabilityCurrently in beta in North America, Europe, and Asia-Pacific (under non-disclosure)Released to production: March, 2004Multi-language support by DRUPAOfficial launch at DRUPA
Staccato ScreeningCreating value for printersLeveraging Creo core technologiesDriving the revival of stochasticAll the way to Staccato 10Over 1,000 users worldwideIntroducing - Staccato 18- Extended Color Screens
Spotless PrintingSpotless – special colors using process colorLeveraging SQUAREspot's unique process stabilitySpotless X: CMYK+
Spotless Components
Press:6-color wide-gamut
PrepressWorkflow:Convert spot color objects to 6-color processRecipe
Generator
Desktop:Specify spot colors
Proofing:6-color and CMYK wide-gamut
Plating:Use Staccato for stability on-press
Spotless Printing BenefitsIncreased Press Room Efficiency
Gang up jobsReduce washups and press downtime
Improved QualityCompetitive differentiationOpportunity to penetrate new markets
Spotless XWider gamut for spotsBrighter images
Added ValueBuyers can specify dozens of spot colors in a single jobOpen new design opportunities
Spotless Printing BenefitsIncreased Color accuracy
Only Spotless X can analyze a printers press conditions (including paper, ink, press, etc.) in order to determine which colors can be ‘hit’.
PracticalConvert entire Pantone library to a printer’s unique conditionsSpot colors replaced automatically in the workflow.
ProofableIntegrates with ICC profile proofers (such as Integris and Veris) or halftone proofers
FlexibleSpotless X is not tied down to a particular ink set. The printer can choose the ink set that best meets its needs, or the needs of a particular large client.
Flexo Screening SolutionsOvercome the limitations of flexo printingImprove process control and stabilityDeliver competitive advantage through enhanced quality
Maxtone hybrid screeningHyperFlex plate resolution enhancementDigiCap digital plate cappingRaster ScalingDotShop
Maxtone Hybrid ScreeningDelivers improved detail, smoother vignettes, and better reproduction of the entire tonal range
Simulates FM screening in the highlights and shadows
HyperFlex-Ready ImagingThermoFlex is the only CTP device capable of taking full advantage of HyperFlex-Ready imagingHyperFlex:
GATF and FTA award-winning technologyEnhances resolution by improving the ability of flexo plates to hold fine dotsMakes it possible for flexographic platesetters to control relief depth and dot profilesAdds consistency, reduces the occurrence of incorrectly formed dots on plateEliminates time and labor-consuming workarounds, making prepress more efficient
HyperFlex Resolution Enhancement
.5% tint @ 133 LPI40 micron Hybrid Dot
With HyperFlex, the amount of photopolymer supporting the small dots is significantly increased.
File integrity is maintained - if there is a dot in the file, there is now a dot on the plate.
The only dots that form on the plate, are the ones adjacent to the line element.
All other dots have not formed at all or have fallen over on the plate.
DigiCap Plate Texturization
DigiCap applies small reverse dots in the surface of the plate, which helps minimizes visual artifacts, and in some cases reduces dot gain while increasing solid ink densities.
Ink
Ink
Plate Media
Plate Media
Texture pattern
Raster ScalingApplies distortion or elongation - post screeningEliminates artifacts caused by standard “Conventional” scaling
Pixel reductions have been completely randomized
Conventional Distortion Raster Distortion
Artifact lines created by flattened pixels
DotShopAdds the ability to select, customize and control screening options (including Maxtone and Hyperflex) on a per object and/or per artwork basis in PDF filesOptimize subject matterAssign by object typeAssign by colorDifferent screensDifferent curvesEasy to useEasy to QC
CTP & CTF: Digital OffsetWorld’s largest installed base of CTPSQUAREspot® thermal imaging enables optimal process control to achieve reliability and maintain consistency in pressworkPrepress savings and on-press productivity deliver rapid ROIVariety of size, speed and automation options to meet any production requirementsPerformance and premium modelsWorld class training and supportFront-end workflow choices
Magnus VLFDesigned with market-specific requirements in mindNew platform implements various improvements focused on:- Higher Productivity- Larger Format- Smaller Footprint- Improved Reliability - Increased Automation Flexibility
Creo VLF HistoryCreo first introduced the very large format CTP in 1995Our VLF portfolio includes:- Platesetter VLF (~70 current installations)- Lotem XL (~30 current installations)- Trendsetter VLF (~960 current installations)
Over 1060 Creo VLF devices in a production environment worldwideCreo is committed to providing customers access to technical advancements through field upgradesNew platform enables implementation of new ideas that, otherwise, would not have been possible
Compare & ContrastTS VLF:
5 format sizes- 4557 : 5067 : 5080 : 5467 : 58803 speeds (S, F, V)- S: 152mm/min (6”/min)- F: 254mm/min (10”/min)- V: 686mm/min (27”/min)ManualMCU
Magnus VLF:4 format sizes- 4570 : 5183 : 5570 : 63833 speeds (S, F, V)- S: 203mm/min (8”/min)- F: 457mm/min (18”/min)- V: 1016mm/min (40”/min)ManualMCUContinuousLoad AutomationHigh power imaging headDual plate loading capabilityPortrait plate imaging capability
Magnus VLF: Manual LoadingUnsurpassed reliabilityStatic load/unload table to simplify plate handlingIncreased maximum plate size Higher productivity Dual plate loadingPortrait plate registration and imaging
Magnus VLF: ContinuousLoadImproved load/unload table architectureImproved plate managementReduced footprintIntegrated plate rotatorAutomated plate eject Higher productivity Dual/portrait plate imaging
Magnus VLF: Multi-Cassette UnitIncreased plate capacityIncreased slip sheet capacityImproved load/unload table architecture Reduced footprintIntegrated plate rotatorAutomated plate ejectHigher productivity Dual/portrait plate imaging
Magnus VLF: Productivity
0
5
10
15
20
25
30
35
40
TS 5080 V2.8 Magnus 5183 V Magnus 5183 VDual/Portrait
plat
es/h
our
2032mm (80") 1524mm (60") 1016mm (40") 635mm (25")
Magnus VLF: AvailabilityBegan beta testing in Oct 2002- First betas used to verify imaging heads, workflow connectivity,
high speed electronics and dual plate loading- Later beta machines were used to test automation mechanics and
plate handling- Over 80,000 plates imaged during beta testing in production
environments
First EP units to be installed in the US in mid MarchFirst EP units to be installed in Europe in late April
ThermoFlex CTPThermoFlex Product Line:- Narrow, Mid, Wide, Wide with Sleeve Option150+ units worldwideIncreased process controlBest productivity in the industryEnsures repeatable, high-quality printingReduces make-ready, decreases job turnaround timeProduction-proven reliabilityErgonomic design for fast load and unloadImages digital flexographic, rotary letterpress and metal-backed plates; thermal film
ThermoFlex WideSleeve Option
Easily handle plates, sleeves and film- Ergonomic load/unload architecture allows safe and efficient operation- Air-assist load table minimizes plate damage
Save time and money with “Quick-Change” (<3min)- No lifting equipment required to remove the 500 lb (225 kg) drum- No storage space required- No risk of damage to the drum
VacuumDrum
(sheet mode)
Headstock
“Quick Change”Drum Hoist Rotating
Tailstock
ThermoFlex Digital Plate-on-SleeveCreo has created a solution to the challenges of an irregular seam digital plate-on-sleeve workflow
ThermoFlex Production Hub and One-Touch feature facilitate loading and unloading of sleeves and integrate with third party plate-mounting equipmentTarget production of three to four sleeves per hour with one operator
“We believe that the way we pre-mount plates on a sleeve, then image and process the sleeve in-the-round, gives better results in durability, in print reproduction and registration.
Rick Parker – Cyber Graphics
Benefits of Digital Plate-on-Sleeve
Reduces plate mounting laborReduces the cycle time to produce mounted platesIncreased mounted plate production capacity per unit of laborEliminates the need for continuous print cylinders for the majority of jobs (due to the highly accurate and narrow seams)Reduces plate wasteReduces substrate wasteProvides increased print quality and shortens make-ready time through improved registrationProvides increased print quality through improved dot consistencyIncreases run-length
ExactusThermal Gravure
Combines two mature technologies: - Creo SQUAREspot® thermal laser imaging heads- Electrolytic copper removal process developed by Acigraf, an
Italian gravure equipment manufacturer
Superior SQUAREspot image qualityUnparalleled process control and color consistencyIndustry-leading productivityFlexible screening optionsImproved ink coverage
New Innovative Process
RESIST
2. Coat Resist 3. Expose
4. Develop 5. Copper Removal 6. Strip
SUBSTRATE
COPPER
1. Cylinder after copper plating
SUBSTRATE SUBSTRATE
SUBSTRATE SUBSTRATE SUBSTRATE
COPPER COPPER
COPPER