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P14315 UPDAS DETAILED DESIGN REVIEW INTRO/AGENDA CART DESIGN/LAYOUT CONNECTIONS LAYOUT ENCLOSURE LAYOUT WIRING DIAGRAMS POWER CONSUMPTION PLC PROGRAMING TIMING CALCULATIONS ANALYSIS SOFTWARE BUDGET ANALYSIS BILL OF MATERIALS MSD II SCHEDULING

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UPDAS CART DESIGN/LAYOUT 404 product not found

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SENSORS LISTED Sensor TypeManufacturerPart NumberQuantityUse Gage Pressure TransducerOMEGA ENGINEERINGPX359-200GI1 Measures Discharge Pump Pressure Vacuum Pressure Transducer OMEGA ENGINEERINGPX459-015GI1Measures Suction Pump Pressure FlowmeterYOKOGAWA USAXF005C2 Measures Pump Suction/Discharge Flow Stick-On ThermocoupleOMEGA ENGINEERINGSA1-T-SC9 (5 in Use. 4 as Spare) Measures Various External Temperatures Probe ThermocoupleOMEGA ENGINEERINGTMQSS-062U-63 Measures Ambient/Discharge Fluid/Internal Enclosure Temperatures Level SensorOMEGA ENGINEERINGLVH-2003 Checks for Empty/Low/Overflow Water Levels

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CONNECTION LAYOUTS

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ENCLOSURE LAYOUT

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SYSTEM OVERVIEW The schematic and system overview drawings are available here (pdf) and here (orcad)here

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MAIN ENCLOSURE

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E-STOP ENCLOSURE

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POWER SUPPLY ENCLOSURE

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POWER CONSUMPTION

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PLC PROGRAM FLOWCHART

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PLC MEMORY LAYOUT Ladder logic requires address referencing The memory layout will show the allocation for all addresses (variables) used in the PLC program Full details here (pdf) and here (Excel)here

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PLC GUI Used for initial setup and for starting sampling All screens available here (pdf) and here (Cscape project)here Sample user input screenPost-setup screen

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FAULT CODES The means of communicating failure events to the analysis program o Examples: Out-of-bounds measurements Loss of communications User-initiated stops The full list is available here (pdf)here Number of Values from VFD: 5 VFD Delay (ms): 8 Safety Factor (ms): 2 Minimum Time per Sample (sec): 0.042 Maximum Sample Rate (Hz): 23.8 Timing Calculations

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ANALYSIS SOFTWARE (EXCEL) Load.csv filesCalculate needed values Hydrodynamic Power Efficiency Slip Generate graphs Pump Degradation Flow Curve All measured values over time

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TEST PLAN Adjusted to better follow the MSD format Available here (pdf)here

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BUDGETING ANALYSIS Budget Analysis can be found here. (pdf)here

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BILL OF MATERIALS Bill of materials can be found here. (pdf)here

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MSD II SCHEDULING Jan. 13, 2014: World ends. Jan. 14, 2014: ??? May 23, 2014: Profit.

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FINAL QUESTIONS? Questions? Comments? Thoughts of great concern?

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THANK YOU FOR YOUR TIME! The POWER of UPDAS