p-k mach high efficiency, commercial...

P-K MACH® HIGH EFFICIENCY,

COMMERCIAL BOILERS

Tradition,

Knowledge and

Innovation are the

three pillars that

support all we do

at Harsco Industrial

Patterson-Kelley.

Tradition Building on more than 130 years of com-pany history, Harsco Industrial Patterson-Kelley stands as one of the world’s most respected and admired manufacturers of heat transfer equipment.

Knowledge Throughout our history, we have had our finger on the pulse of our industry. We continue to build our knowledge and experience today by constantly learning about our customers’ needs and turning those insights into products and services that help improve their lives.

Innovation We are committed to continuous improve-ment—finding innovative ways to solve our customers’ challenges on a daily basis. Our dedication to innovation has resulted in many firsts throughout the years.

P-K MACH® condensing boilers are all designed with our “through the door” philosophy. Even our largest boilers have a smaller footprint and weigh less than other condensing boilers of the same capacity.

Through the door! Believe it... it fits easily.

P-K MACH® Condensing BoilersKnocking down size, not walls.

P-K MACH® condensing boiler models C1500, C2000, C2500, C3000, C4000 include wheels and dollies for easy movement through hallways and doors and around corners.

There’s no rigging required to put your P-K MACH® condensing boiler in any room of your build-ing, whether it’s the basement or the penthouse. All P-K MACH® condensing boilers fit through a standard 36 inch doorway or a standard elevator.

Our largest models (1,500,000 BTU/hr and larger) are equipped with wheels which means they can be moved by two people without a forklift. The narrow design of all P-K MACH® condensing boilers allows them to navigate corners and hallways with ease. P-K MACH® condensing boilers are perfect for new installation and retrofit projects, requiring only 4 hook ups – gas, water, electric and venting.

Sized to get in and fit in.Installation time is reduced

Smaller.

Lighter. .

3’

7’

COMPETITORS4,000,000 BTU BOILERSAVERAGE 40.5”– 66”W

P-K MACH® C4000 4,000,000 BTU BOILER IS ONLY 31.75”W

COMPETITORS4,000,000 BTU BOILERSAVERAGE 3,700 lbs

P-K MACH® C4000 4,000,000 BTU BOILERWEIGHS JUST 1900 lbs

And even if rigging is required, lower weight means lower costs

P-K MACH® condensing boilers feature fully independent cast aluminum heat exchangers. Aluminum is easier to cast than other metals. The result is increased heat transfer surface for higher efficiency. The aluminum heat engine easily sheds condensate thanks to an aluminum oxide barrier that forms during use for extreme corrosion resistance.

Aluminum Heat Engines Better heat transfer with corrosion resistance.

Fire it up! Your aluminum solution.

The Heat Engine—The heart of the P-K MACH® Condensing Boiler

CONSISTENT TEMPERATURE

LOW MAINTENANCE ALUMINUM

EVEN HEAT DISTRIBUTION

EQUAL FLOW THROUGH ALL INDEPENDENT SECTIONS

MULTIPLE VENTING SOLUTIONS

TURBULENT FLOW – heat transfer surface increases the farther the water moves away from the burner.

WATER OUTLET BURNER

WATER INLETVENT

A world of savings. Save money by choosing a high efficiency condensing boiler over an 85% efficient non-condensing boiler. Save even more when you replace outdated equipment operating at only 75% efficiency with P-K MACH® condensing boilers.

CITY FUEL SAVINGS EXAMPLE 1

FUEL SAVINGS EXAMPLE 2

Atlanta, GA $2,870 $6,510

Boston, MA $5,225 $11,915

Chicago, IL $4,250 $9,635

Dallas, TX $2,410 $5,460

Boulder, CO $4,180 $9,475

Detroit, MI $4,650 $10,540

Los Angeles, CA $2,155 $4,885

Miami, FL $1,120 $2,535

Minneapolis, MN $4,485 $10,165

New York, NY $3,985 $9,030

Philadelphia, PA $4,680 $10,610

Phoenix, AZ $1,130 $2,570

San Francisco, CA $4,805 $10,890

Seattle, WA $5,860 $13,280

Washington, DC $3,985 $9,035

Source: BIN Data from InterEnergy Software / Gas Technology InstituteNote: Fuel savings calculated based on natural gas at $1/therm

EXAMPLE 1 PEAK LOAD 2,500,000 BTU

System 1 Efficiency 85%


EXAMPLE 2 PEAK LOAD 2,500,000 BTU



P-K MACH® condensing boilers are CSA certified at 92% - 96% efficiency, with actual thermal efficiencies up to 99%. This can help qualify for federal, state and utility rebates.

Water flows equally through all sections allowing the water furthest from the burner to encoun-ter more surface so the heat transfer capacity is the same throughout the heat engine.

BOILER RATINGS CM300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

EFFICIENCY 93.5% 93% 92% 95% 94% 94% 96% 96% 95% 95% 95%

MAX BTU/HR INPUT 300,000 399,000 500,000 750,000 900,000 1,050,000 1,500,000 2,000,000 2,500,000 3,000,000 4,000,000

MAX KW INPUT 88 117 147 220 264 308 440 586 733 879 1,172

MAX BTU/HR OUTPUT 279,000 367,000 460,000 712,500 846,000 987,000 1,440,000 1,920,000 2,375,000 2,850,000 3,800,000

MAX KW OUTPUT 82 108 135 209 248 289 422 563 696 835 1,114

MIN FLOW @ IGNITION(GPM) 7 9 11.5 27 32 37 50 66 84 100 123

MIN FLOW @ IGNITION(LITRES/SEC) .4 .6 .7 2 2 2 3 4 5 6 8

MINBTU/HR INPUT 60,000 79,800 100,000 150,000 180,000 210,000 300,000 400,000 500,000 600,000 800,000

MIN KW INPUT 18 23 29 44 53 62 88 117 147 176 234

MIN BTU/HR OUTPUT 55,800 73,400 52,000 142,500 169,200 197,400 288,000 384,000 475,000 570,000 760,000

MIN KWOUTPUT 16 22 27 42 50 58 84 113 139 167 223

INDOOR/OUTDOOR

FUEL NG=NATURAL GAS, LP=PROPANE, DF=DUAL FUEL

NG, LP NG, LP NG, LP NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF

NOX – – – <10 ppm <10 ppm <10 ppm <15 ppm <15 ppm <10 ppm <10 ppm <10 ppm

DIMENSIONS CM300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

DEPTH (IN / MM) 21.75 / 552 21.75 / 552 21.75 / 552 42.625 / 1083 42.625 / 1083 42.625 / 1083 66.25 / 1756 72.5 / 1920 58.325 / 1483 58.325 / 1483 62.5 / 1587.5

WIDTH (IN / MM) 36.5 / 927 36.5 / 927 36.5 / 927 28.125 / 713 28.125 / 713 28.125 / 713 30.25 / 769 30.25 / 769 31.75 / 806 31.75 / 806 31.75 / 806

HEIGHT (IN / MM) 34 / 862 34 / 862 34 / 862 54.625 / 1387 54.625 / 1387 54.625 / 1387 56 / 1423 56 / 1423 78.75 / 2000 78.75 / 2000 78.75 / 2000

OPERATING PARAMETERS CM300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

BOILER HP 8.3 11 13.7 21 25 30 43 57 72 85 114

MAX INLET GAS PRESSURE (INCHES WC) 14 14 14 14 14 14 14 14 14 14 14

MIN INLET GAS PRESSURE (INCHES WC) 3.5 3.5 6 (3.5 option) 3.5 3.5 3.5 3 3 4 4.5 4.5

ELECTRIAL REQUIREMENTS 120V 1ph, 60hz, <8amps

120V 1ph, 60hz, <8amps


120V 1ph,60hz, <5 amps



120V 1ph,60hz, <15 amps

120V 1ph,60hz, <15 amps

120V 1ph,60hz, <17 amps

204/240V 3ph 60hz 480 3ph 60hz <20 amps

204/240V 3ph 60hz 480 3 ph 60hz <20 amps

OPERATING WEIGHT (LBS / KILOS) 290 / 132 313 / 142 313 / 142 695/315 735/222 780/254 1350/612 1600/726 1550/703 1600/726 1900/862

MAXIMUM PRESSURE (PSIG / PA) 80 / 5.62 80 / 5.62 80 / 5.62 80 / 5.62 80 / 5.62 80 / 5.62 125 / 8.79 125 / 8.79 125 / 8.79 125 / 8.79 125 / 8.79

FLOW RATE 20°F ∆T GPM (LT / SEC) 28 / 1.8 37 / 2.3 46 / 2.9 72 / 4.5 86 / 5.4 100 / 6.3 144 / 9.1 192 / 12.2 238 / 15.0 259 / 16.3 345 / 21.7

FLOW RATE 40°F ∆T GPM (LT / SEC) 14 / .9 18 /1.1 23 / 1.5 36 / 2.3 43 / 2.7 50 / 3.2 72 / 4.5 91 / 5.7 119 / 7.5 143 / 9.0 190 / 12.0

ACCEPTABLE VENT MATERIALS CM300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

AL29-4C 3 3 3 3 3 3 3 3 3 3 3

316L SS 3 3 3 3 3 3 3 3 3 3 3

PVC – – – – – – – – – – –CPVC 3 3 3 3 3 3 3 3 3 3 3

POLYPROPYLENE* NEW 3 3 3 3 3 3 3 3 3 – –CAT II 3 3 3 3 3 3 3 –CAT IV 3 3 3 3 3 3 3 3

P-K MACH® Condensing BoilerEngineered to fit your every need.

Common venting arrangments include sealed combustion.

Certifications GE GAP (IRI) GAP.4.1.0 AND GAP.4.1.3

FM Global 6-4/12-69

ASME Code Section IVApplies to Heating Boilers

ANSI Z21.13CSA 4.9Canada (Gas Appliances)U.S. (Gas Appliance)

US Green Building CouncilMember

BOILER RATINGS CM300 CM399 CM500 C750 C900 C1050 C1500H C2000H C2500 C3000 C4000

EFFICIENCY 93.5% 93% 92% 95% 94% 94% 96% 96% 95% 95% 95%

MAX BTU/HR INPUT 300,000 399,000 500,000 750,000 900,000 1,050,000 1,500,000 2,000,000 2,500,000 3,000,000 4,000,000

MAX KW INPUT 88 117 147 220 264 308 440 586 733 879 1,172

MAX BTU/HR OUTPUT 279,000 367,000 460,000 712,500 846,000 987,000 1,440,000 1,920,000 2,375,000 2,850,000 3,800,000

MAX KW OUTPUT 82 108 135 209 248 289 422 563 696 835 1,114

MIN FLOW @ IGNITION(GPM) 7 9 11.5 27 32 37 50 66 84 100 123

MIN FLOW @ IGNITION(LITRES/SEC) .4 .6 .7 2 2 2 3 4 5 6 8

MINBTU/HR INPUT 60,000 79,800 100,000 150,000 180,000 210,000 300,000 400,000 500,000 600,000 800,000

MIN KW INPUT 18 23 29 44 53 62 88 117 147 176 234

MIN BTU/HR OUTPUT 55,800 73,400 52,000 142,500 169,200 197,400 288,000 384,000 475,000 570,000 760,000

MIN KWOUTPUT 16 22 27 42 50 58 84 113 139 167 223

INDOOR/OUTDOOR

FUEL NG=NATURAL GAS, LP=PROPANE, DF=DUAL FUEL

NG, LP NG, LP NG, LP NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF NG, LP, DF

NOX – – – <10 ppm <10 ppm <10 ppm <15 ppm <15 ppm <10 ppm <10 ppm <10 ppm

DIMENSIONS CM300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

DEPTH (IN / MM) 21.75 / 552 21.75 / 552 21.75 / 552 42.625 / 1083 42.625 / 1083 42.625 / 1083 66.25 / 1756 72.5 / 1920 58.325 / 1483 58.325 / 1483 62.5 / 1587.5

WIDTH (IN / MM) 36.5 / 927 36.5 / 927 36.5 / 927 28.125 / 713 28.125 / 713 28.125 / 713 30.25 / 769 30.25 / 769 31.75 / 806 31.75 / 806 31.75 / 806

HEIGHT (IN / MM) 34 / 862 34 / 862 34 / 862 54.625 / 1387 54.625 / 1387 54.625 / 1387 56 / 1423 56 / 1423 78.75 / 2000 78.75 / 2000 78.75 / 2000

OPERATING PARAMETERS C300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

BOILER HP 8.3 11 13.7 21 25 30 43 57 72 85 114

MAX INLET GAS PRESSURE (INCHES WC) 14 14 14 14 14 14 14 14 14 14 14

MIN INLET GAS PRESSURE (INCHES WC) 3.5 3.5 6 (3.5 option) 3.5 3.5 3.5 3 3 4 4.5 4.5

ELECTRIAL REQUIREMENTS 120V 1ph, 60hz, <8amps






120V 1ph,60hz, <15 amps

120V 1ph,60hz, <15 amps

120V 1ph,60hz, <17 amps

204/240V 3ph 60hz 480 3ph 60hz <20 amps

204/240V 3ph 60hz 480 3 ph 60hz <20 amps

OPERATING WEIGHT (LBS / KILOS) 290 / 132 313 / 142 313 / 142 695/315 735/222 780/254 1350/612 1600/726 1550/703 1600/726 1900/862

MAXIMUM PRESSURE (PSIG / PA) 80 / 5.62 80 / 5.62 80 / 5.62 80 / 5.62 80 / 5.62 80 / 5.62 125 / 8.79 125 / 8.79 125 / 8.79 125 / 8.79 125 / 8.79

FLOW RATE 20°F ∆T GPM (LT / SEC) 28 / 1.8 37 / 2.3 46 / 2.9 72 / 4.5 86 / 5.4 100 / 6.3 144 / 9.1 192 / 12.2 238 / 15.0 259 / 16.3 345 / 21.7

FLOW RATE 40°F ∆T GPM (LT / SEC) 14 / .9 18 /1.1 23 / 1.5 36 / 2.3 43 / 2.7 50 / 3.2 72 / 4.5 91 / 5.7 119 / 7.5 143 / 9.0 190 / 12.0

ACCEPTABLE VENT MATERIALS C300 CM399 CM500 C750 C900 C1050 C1500 C2000 C2500 C3000 C4000

AL29-4C 3 3 3 3 3 3 3 3 3 3 3

316L SS 3 3 3 3 3 3 3 3 3 3 3

PVC – – – – – – – – – – –CPVC 3 3 3 3 3 3 3 3 3 3 3

POLYPROPYLENE* NEW 3 3 3 3 3 3 3 3 3 – –CAT II 3 3 3 3 3 3 3 –CAT IV 3 3 3 3 3 3 3 3

* (CANADA) When this material is used for venting, it must be listed to ULC-S636 (US) When this material is used for venting, it must be listed to UL-1738

P-K MACH® Condensing Boilers Designed to save you more.

Primary only pump system – Streamline installation by eliminating multiple boiler circulation pumps. This reduces peripheral equipment costs, pipe fittings, motor starter disconnects, etc. Secondary pumps are replaced by control valves. If all boilers in the system are not required for the current load, the control valves will close off the idle boilers ensuring equal flow through the remaining boilers.

Arranging P-K MACH® condensing boilers in a primary only configuration allows a single pump to be used with VFD (variable frequency drive) to reduce the flow rate. This reduces the operating cost of the primary pump significantly by reducing the electrical consumption, increasing your energy savings.

Set yourself up for big savings. Which solution do you need?

Mach C-2500 Boiler

OPTIONAL: Boiler Temperature Sensorsto control Boiler Firing Rate

Header Temperature and OA ResetSchedule to Control staging

4"Pi

ping

4"Pi

ping

4"Sy

stem

Ret

urn

Pipi

ng

HYDRONIC SYSTEM PIPINGBoilers in Primary Piping Loop

with Control Valves

Mach C-2500 Boiler

Mach C-2500 Boiler

Single Boiler Control ValveMUST be OPENOn call for heat

Additional Boilers and Valveswill stage on with load demand

T-3

T

T-3

Optional Expansion TanksParallel

4"Sy

stem

Supp

lyPi

ping

Expa

nsio

nTa

nk

Fill

Syst

em

03015

510

03015

510

T

Boiler Temperature Sensorsto control Boiler Firing Rate

Header Temperature and OA ResetSchedule to Control staging

Primary-Only System Set-up. See how streamlined the P-K MACH® boiler system can be in this typical installation diagram.

High Efficiency Domestic Hot WaterPair-up for powerful performance.

Harsco Industrial Patterson-Kelley’s P-K MACH® condensing boiler can also be used to produce high efficiency domestic hot water. Pair it up with a P-K DURATION™ condensing indirect water heating system to produce hot water at a steady temperature without the fluctuations normally associated with indirect water heating systems.

The P-K MACH® condensing boilers P-K ENVI® control platform features domestic hot water priority, switching the boiler automatically from comfort heat mode to DHW whenever there is a call for domestic hot water.

Hybrid systems combine P-K MACH® condensing boilers with P-K MODU-FIRE® forced draft boilers to provide the ability to handle a wide variety of temperature ranges and still operate at maximum efficiency. This flexibility is a result of the P-K ENVI® control which is the standard control for both the P-K MACH® condensing and P-K MODU-FIRE® forced draft boiler lines. The P-K ENVI® control allows the hybrid system to operate to an outdoor air reset curve above that of the P-K MACH® boiler alone. The control logic gives first priority to the P-K MACH® condensing boilers for the most efficient operation. The P-K MACH® boiler’s maximum setpoint is 194°F; the P-K MODU-FIRE® forced draft boilers can operate to a maximum setpoint of 240°F so when the heating requirements of the building exceed the capacity of the P-K MACH® boiler, the P-K ENVI® logic enables the P-K MODU-FIRE® forced draft boilers to meet the load. The ability of a hybrid system to handle this wide range of operating temperatures ensures there is always enough heat for the building, regardless of how cold it gets outside.

Hybrid Systems Efficiency and Economy The heat you need – at any temperature

Control both condensing and non-condensing boilers in a hybrid system for maximum efficiency at minimum cost.

MODBUS® is a registered trademark of Schneider Automation Inc. LONWORKS® is a registered trademark of Echelon Corporation. METASYS® is a registered trademark of Johnson Controls, Inc.

The P-K ENVI® control is standard across both the P-K MACH® condensing boiler and P-K MODU-FIRE® forced draft non- condensing boiler product lines. The control logic allows cascade of up to 16 boilers, maximizing the efficiency by turning on each of the boilers at a low firing rate. The practical turndown is increased bringing the efficiency of the entire system to the highest level possible. The P-K ENVI® control also enables boiler start rotation spreading the usage evenly between all boilers in the system. The efficiency saves you money; boiler start rotation saves your equipment. The P-K ENVI® control easily interfaces with building management systems (BMS) via the integrated MODBUS® RS-485 protocol or 0-10 vdc analog. BACNet, LONWORKS® and METASYS® N2 are available by adding an optional protocol convertor for even greater application flexibility.

Maximize efficiency with P-K ENVI® Control Turndown energy usage.

Benefits P-K MACH® Condensing Boilers are:

PROTONODE Protocol Converter

This flexible control can run a single boiler or a master/member network of up to 16 boilers.

• All purpose boilers• Suitable for use in both condensing and non-condensing systems• Very successful in variable flow applications with proper system configuration• Fully modulating• Automatically compensate for changes in air temperature and pressure• Require lower de-rate for high altitude service vs. conventional boilers

P-K PerformanceBetter efficiency. Better Reliability. More Options.

Dual Fuel models offer flip of a switch security.

Outdoor boilers provide wide-open possibilities.

Indirect water heating protects your boiler from harsh conditions.

Domestic Hot Water designed to fit in tight spaces.

P-K MACH® dual fuel condensing boilers switch from natural gas to propane with just a flip of the switch. The P-K ENVI® control adjusts the system au-tomatically without requiring combustion adjustments. Be prepared to keep on running in any situation with P-K MACH® dual fuel condensing boilers.

P-K MACH® condensing boilers have 7 models suitable for outdoor use. All boilers from the 300,000 BTU/hr through the 2,000,000 BTU/hr. sizes are available as both indoor and outdoor models. P-K MACH® outdoor boilers are perfect for temperate climate applications and save money by allowing you to use your indoor space for other purposes.

P-K DURATION™ condensing indirect water heating systems are specifically designed to help prevent scaling by operating between 120°F and 140° F. This helps maintain your domestic hot water system at peak performance and protects your condensing boiler from the harsh conditions found in domestic water by isolating the boiler loop from the domestic hot water supply loop.

If space is an issue, bring in the new P-K MACH ‘n’ Roll™. The DHW system is housed in the normally empty space immediately below the boiler providing you with the same high efficiency hot water as our P-K MACH® and P-K DURATION™ condensing indirect water heating system packages. The P-K MACH ‘n’ ROLL™ can be installed on a skid with a pump and a tank or moved into your mechanical room and connected to your existing tank. Save installation and equipment costs.

Innovation and

attention to even

the smallest detail

have established

Harsco Industrial

Patterson-Kelley as

an industry leader.

Harsco IndustrialPatterson-Kelley155 Burson StreetEast Stroudsburg, PA 18301 Phone: 570.476.7261Toll Free: 877.728.5351Fax: 570.476.7247

© 2013 H

arsco Corporation, A

ll Rights R

eservedM

AC

H003

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