Printed in U.S.A.

Copyright © 2017Manual No. 4111-0080

Aug 2017

Edge Lights

Owner’s/User’s Manual

ALLIED SOLUTIONS • Division of Systems, Inc. • W194 N11481 McCormick Drive • Germantown, WI 53022

800.643.5424 • fax: 262.255.5917 • www.allieddocksolutions.com • techservices@docksystemsinc.com

Page

PrecautionsRecognize Precautionary Information ................................................ 1

General Operational Precautions ........................................................ 1

Operational Precautions ...................................................................... 2

Maintenance Precautions ..................................................................... 2

Owner’s User’s Responsibilities ......................................................... 3-4

IntroductionGeneral Information .............................................................................. 4

Edge Light Stock Specifications ......................................................... 4

Component Identification ..................................................................... 5

Theory ................................................................................................... 5

InstallationInstall Edge Light ................................................................................. 6

Put Edge Light Into Service ................................................................ 6

OperationOperating Instructions ........................................................................ 7

MaintenanceService Edge Light ............................................................................. 8

Periodic Maintenance .......................................................................... 8

Electrical ............................................................................................... 9

Parts12 Inch Stand Off ................................................................................. 10

16 Inch Stand Off ................................................................................. 10

MiscellaneousCustomer Information .........................................................................13

Warranty ................................................................................ Back Cover

Table of Contents

14111-0080 — Aug 2017

PRECAUTIONS

Recognize Precautionary Information

Read and understand the Owner’s/User’s manual

and become thoroughly familiar with the equipment

and its controls before operating the equipment.

Never operate the equipment while a safety device or

guard is removed or disconnected.

Never remove DANGER,WARNING, or CAUTION

signs or decals on equipment unless replacing or

updating them.

General Operational Precautions

Do not operate the equipment until all unauthorized

personnel in the area have been warned and have

moved outside the operating zone.

Remove any tools or foreign objects from the

operating zone before use.

Keep the operating zone free of obstacles that could

cause a person to trip or fall.

Safety-Alert Symbol

The Safety-Alert Symbol identifies NOTICE safety

messages on equipment, safety signs, in manuals,

or elsewhere. When you see this symbol, be alert

to the possibility of death or personal injury. Follow

the instructions in the safety message.

The use of the word DANGER signifies the

presence of an extreme hazard or unsafe practice

which will result in death or severe injury.

The use of the word WARNING signifies the

presence of a serious hazard or unsafe practice

which could result in death or serious injury.

The use of the word CAUTION signifies possible

hazard or unsafe practice which could result in

minor or moderate injury.

The use of the word NOTICE is to draw attention

to a procedure that needs to be followed to prevent

machine damage.

Indicates a type of safety sign, or separate panel on

a safety sign, where safety-related instructions or

procedures as described.

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2 4111-0080 — Aug 2017

PRECAUTIONS

Stay clear of dock leveling device when transport

vehicle is entering or leaving area.

Operational Safety PrecautionsOperational Precautions

Learn the safe way to operate this equipment. Read and understand the

manufacturer’s instructions. If you have any questions, ask your supervisor.

Hydraulic and electrical power must be OFF when

servicing the equipment. For maximum protection,

use an OSHA approved locking device to lock

out all power sources. Only the person servicing

the equipment should have the key to unlock the

device.

Maintenance Precautions

ALWAYS disconnect electrical power source and

ground wire before welding on restraint.

DO NOT ground welding equipment to any

electrical components of the equipment.

DO NOT grind or weld if hydraulic fluid or other

flammable liquid is present on the surface to be

ground or welded

DO NOT grind or weld if uncontained hydraulic

fluid or other flammable liquid is present. Stray

sparks can ignite spills or leaks near the work area.

Always clean up the oil leaks and spills before

proceeding with grinding or welding.

Always keep a fire extinguisher of the proper type

nearby when grinding or welding.

* Refer to OSHA regulation 1910.146. Confine Space

* Refer to OSHA regulation 1910.147. Lockout/Tagout

Arc Flash and

Shock Hazard

PPE [Personal Protection

Equipment] RequiredDe-energize equipment before

working on or inside. Do not

open cover without appropriate

PPE. Refer to NFPA 70E for

PPE requirements. This panel

may contain more than one

power source.

Hazardous VoltageWill Result in Death

or Serious Injury

17

51

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36

Re

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Lockout/Tagout

power before

servicing.

Comply with

OSHA 1910.1471751-0857 Rev A

34111-0080 — Aug 2017

OWNER’S/USER’S RESPONSIBILITIES

1) The manufacturer shall provide to the initial purchaser

and make the following information readily available

to the owners/users and their agents, all necessary

information regarding Safety Information, Operation,

Installation and Safety Precautions, Recommended

Initial and Periodic Inspections Procedures, Planned

Maintenance Schedule, Product Specifications,

Troubleshooting Guide, Parts Break Down, Warranty

Information, and Manufacturers Contact Information,

as well as tables to identify the grade(slope) for all

variations of length or configuration of the dock leveling

device and information identifying the maximum

uncontrolled drop encountered when sudden removal

of support while in the working range of the equipment.

2) When selecting loading dock safety equipment, it is

important to consider not only present requirements but

also future plans and any possible adverse conditions,

environmental factors or usage. The owners/users shall

provide application information to the manufacturer to

receive recommendations on appropriate equipment

specifications and capacity.

3) The Owner/User must see all nameplates, placards,

decals, instructions and posted warnings are in place

and legible and shall not be obscured from the view of

the operator or maintenance personnel for whom such

warnings are intended for. Contact manufacturer for

any replacements.

4) Dock leveling devices may become hazardous if the

manufacturer’s instructions regarding modifications

or adjustments are not followed. Modifications or

alterations of dock leveling devices shall only be

made with prior written approval from the original

manufacturer. These changes shall be in conformance

with all applicable provisions of the MH30.1 standard

and shall also satisfy all safety recommendations of

the original equipment manufacturer of the particular

application.

5) The owner/user should recognize the inherent dangers

of the interface between the loading dock and the

transport vehicle. The owner/ user should, therefore,

train and instruct all operators in the safe operation

and use of the loading dock equipment in accordance

with manufacturer’s recommendations and industry

standards. Effective operator training should also focus

on the owner’s/user’s company policies, operating

conditions and the manufacturer’s specific instructions

provided with the dock leveling device. Maintaining,

updating and retraining all operators on safe working

habits and operation of the equipment, regardless of

previous experience, should be done on a regular basis

and should include an understanding and familiarity

with all functions of the equipment. Owners/users shall

actively maintain, update and retrain all operators on

safe working habits and operations of the equipment.

6) An operator training program should consist of, but

not necessarily be limited to, the following:

a) Select the operator carefully. Consider the

physical qualifications, job attitude and aptitude

b) Assure that the operator reads and fully

understands the complete manufacturer’s

owners/users manual.

c) Emphasize the impact of proper operation upon

the operator, other personnel, material being

handled, and equipment. Cite all rules and why

they are formulated.

d) Describe the basic fundamentals of the dock

leveling device and components design as

related to safety, e.g., mechanical limitation,

stability, functionality, ect.

e) Introduce the equipment. Show the control

locations and demonstrate its functions.

Explain how they work when used properly and

maintained as well as problems when they are

used improperly.

f) Assure that the operator understands the

capacity rating, nameplate data, placards and all

precautionary information appearing on the dock

leveling device.

g) Supervise operator practice of equipment.

h) Develop and administer written and practical

performance tests. Evaluate progress during and

at completion of the course.

i) Administer periodic refresher courses. These may

be condensed versions of the primary course and

include on-the-job operator evaluation.

7) Loading dock safety equipment should never be

used outside of its vertical working range, or outside

the manufacturer’s rated capacity. It shall also be

compatible with the loading equipment and other

conditions related to dock activity. Please consult

the manufacturer if you have any questions as to

the use, vertical working range or capacity of the

equipment. Only properly trained and authorized

personnel should operate the equipment.

8) It is recommended that when the transportation

vehicle is positioned as close as practical to the dock

leveling device and in contact with both bumpers,

there shall be a minimum of 4.00 inches (100mm)

overlap between the front edge of the lip and the

edge of the floor or sill of the transport vehicle at all

times during the loading and unloading process.

4 4111-0080 — Aug 2017

INTRODUCTION

General Information

Edge Lights are available in the following stand off

sizes:

Edge Lights(12VDC):

• 12 inch stand off (Standard)

• 16 inch stand off *

* Consult Factory for additional options

Edge Light Specifications

Congratulations on your choice of a Allied Solutions

Edge Light. This manual covers the Edge Light series

units.

Designed by Allied Solutions to be a marvel of

simplicity and efficiency, your Edge Light, when

properly installed, will provide many years of trouble-

free performance with an absolute minimum of

maintenance.

Once again, thank you and congratulations on your

purchase of a Allied Solutions Edge Light.

9) When goods are transferred between the loading

dock and the transport vehicle, this vehicle

shall have the brakes and wheel chocks or

positive restraints that provide the equivalent

protection of wheel chocks shall be engaged. It is

recommended that transport vehicles with air-ride

suspension systems shall have its air exhausted

prior to performing loading and unloading

operation to minimize transport vehicle bed drop.

10) Manufacturer’s recommended maintenance and

inspection of all dock leveling devices shall be

performed in conformance with the following

practices: A planned Maintenance schedule

program must be followed, only trained and

authorized personnel shall be permitted to

maintain, repair, adjust and inspect dock leveling

devices, and only the use of original equipment

manufacturer parts, manuals, maintenance

instructions, labels, decals and placards or

their equivalent. Written documentation of

maintenance, replacement parts or damage

should be kept. In the event of damage,

notification to the manufacturer is required.

11) Loading dock devices that are structurally

damaged or has experienced a sudden loss of

support while under load, such as might occur

when a transport vehicle is pulled out from under

the dock leveling device, shall be removed from

service, inspected by a manufacturer’s authorized

representative, and repaired or replaced as

needed or recommended by the manufacturer

before being placed back in service.

Owner’s/User’s Cont’d

54111-0080 — Aug 2017

INTRODUCTION

Component Identification

1 — Corner Light Assy.

2 — Stand Off Pipe

3 — Wall Mount Assy.

The Edge Lights are an added level of safety that

will mirror( duplicates) the status of the inside lights

to enhance communication. A light communication

system is an important safety component to have

at any loading dock. A full system will have red and

green exterior lights for the truck driver that are

then opposite to the red/green lights on the interior

controls for the dock attendant.

While a light on the controls is good to have, it’s not

necessarily clear enough to dock workers driving

in and out of the transport vehicle. By adding Edge

Lights to the upper corner of the interior dock door

opening, it becomes visibly clear to any dock worker

when it’s safe or not to enter the transport vehicle.

THEORY

4

3

4

1

2

6 4111-0080 — Aug 2017

INSTALLATION

1. Remove all debris from the floor and sweep the

floor clean.

2. Visually inspect the wall and verify it is acceptable

for mounting the Edge Light.

3. Mount the J-boxes from subassembly (item 3)

onto the wall that will correspond to the door

opening. Position each Edge Light J-Box assem-

bly so the components are above the door header

and outside of the door track (Mounting hardware

supplied by others).

NOTE: Mounting surfaces vary. Be sure to use proper

mounting hardware (supplied by others) when secur-

ing J-box to inside face of building.

4. Field wire from the J-box on opposite side to the

J-box on the control box side, then down to the

control box (consult local electrical codes).

5. Feed wire leads through stand off pipe (item 2)

and screw into threaded fi tting on back side of

light assembly (item 1).

6. Feed wire leads through fi tting on cover of subas-

sembly (item 3) and thread onto pipe fi tting.

7. Make appropriate wire connections between fi eld

wiring and the wire leads from the light assem-

blies (item 1).

8. Mount the cover with the light assemblies onto the

J-boxes mounted on the wall.

Contact Technical Services for additional assistance.

Post safety warnings and barricade the work

area at dock level and ground level to prevent

unauthorized use of the dock leveler or doorway

before installation has been completed.

Only trained installation professionals with the

proper equipment should install this product.

BILL OF MATERIAL

SIZEDESCRIPTIONPART NO.QTYITEM

3 LIGHT, 12 VDCKIT, CORNER LIGHT3054-000411

1/2" NPT X 12" LGPIPE3051-022822

EDGE LIGHT ASSEMBLYSUB-ASSEMBLY, WALL MOUNT3053-000223

DECAL, ALLIED SOLUTIONS1751-000424

TOLERANCES(UNLESS OTHERWISE NOTED)

FRACTIONAL: ����1/32"

DECIMAL:

.00 = ����.01"

.000 = ����.005"

ANGULAR: ����1����

DRAWN BY CHECKED BY

DRAWING NO.

DATE

JCS 7/11/2017

L o a d i n g D o c k E q u i p m e n t

P O W E R A M P M C G U I R E

D L M

This print is the property of Systems, Inc. and represents a proprietary article in which Systems, Inc. retains any and all patent and other rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this print does not convey any permission to reproduce, print or manufacture the article or articles shown therein, such permission to be granted only by written authorization signed by an officer or other authorized agent of Systems,Inc. thereof.

MATERIAL STOCK NO.

3056-0002

KIT, LIGHT & WALL MNT, 3 LIGHT

12 VDC, 12" OFFSET

13.82

19.05

19.05

14.88

16.91

1

2 3

4

4

3.60

2.81

WIRE TABLE

WIRE COLOR WIRE USE

BLACK NEUTRAL

GREEN GREEN LED LIGHTS

YELLOW AMBER LED LIGHT ASSEMBLY

RED RED LED LIGHTS

ELECTRICAL NOTES:1. AMP DRAW (PER ASSEMBLY) - 605 mA @ 12 VDC, 7.3 WATTS.

AMP DRAW (PER DOOR) - 1.21 A @ 12 VDC, 14.6 WATTS SHIPPING / PACKAGING INSTRUCTIONS:1. OPEN BOX CONTAINING ITEM 12. PREP SURFACE AS NEEDED AND APPLY DECAL

ITEM 4 ONTO ITEM 1 (2 LOCATIONS)3. PLACE ITEM 2 IN THE FORMED GAPS OF THE PACKAGING4. PLACE ITEM 3 IN THE BOX5. PLACE MANUAL 4111-0080 INSIDE BOX.6. CLOSE AND SECURE BOX FOR SHIPMENT.

- 17-064 8/15/2017 RELEASE FOR PRODUCTION

74111-0080 — Aug 2017

OPERATION

1. Check to make sure transport vehicle is

positioned squarely against both dock bumpers.

2. Instruct driver to remain at the dock until

the loading or unloading process has been

completed.

3. Chock the transport vehicles wheels or use the

vehicle restraint if available.

4. Engage the vehicle restraint or active the Dock

Alert communication system. Verify the transport

vehicle is secured.

5. Fully raise the overhead door.

6. The Edge Lights will mirror the inside control box

lights.

7. Proceed to load /unload transportation vehicle.

8. Once loading/unloading is complete, return

dock leveler, if equipped, to the stored position,

remove the wheel chocks and de active the Dock

Alert communication system or Release the

vehicle restraint.

9. Edge Light will mirror the inside control box lights.

10. Close the overhead door.

11. The transport vehicle can be instructed to depart.

Operating Instructions

8 4111-0080 — Aug 2017

Whenever servicing the Edge Light electrical

options, lock the electrical power disconnect in the

OFF position. Use only an OSHA approved lockout

device* (B) and tag out device (C).

Only the person servicing the equipment should have

the capability to remove the lockout devices. The tag

out devices* must inform that repairs are in process

and clearly state who is responsible for the lockout

condition.

* Refer to OSHA regulation 1910.146. Confine Space

* Refer to OSHA regulation 1910.147. Lockout/Tagout

MAINTENANCE

1. Clean out and remove dirt and debris from on and

around the Edge Light.

2. Inspect lights and housing, stand off, and J-boxes

for damage or excessive wear. Repair or replace as

needed.

3. Check that the mounting bolts have not come loose

or are missing.

4. Wire connections are intact and not loose.

Hydraulic and electrical power

must be OFF when servicing the equipment. For

maximum protection, use an OSHA approved

locking device to lock out all power sources. Only

the person servicing the equipment should have

the key to unlock the device.

Weekly Maintenance

When electrical component service is required,

always lock all electrical disconnects in the OFF

position.

Always post safety warnings and barricade the

work area at dock level and ground level to prevent

unauthorized use of the dock leveler before

maintenance is complete.

Arc Flash and

Shock Hazard

PPE [Personal Protection

Equipment] RequiredDe-energize equipment before

working on or inside. Do not

open cover without appropriate

PPE. Refer to NFPA 70E for

PPE requirements. This panel

may contain more than one

power source.

Hazardous VoltageWill Result in Death

or Serious Injury

1751-0

736 R

ev A

ALWAYS disconnect electrical power source and

ground wire before welding on restraint.

DO NOT ground welding equipment to any

electrical components of the restraint. Always

ground to the restraint frame.

C

B

94111-0080 — Aug 2017

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NOTES

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134111-0080 — Aug 2017

Customer Information

NOTE:

When you receive your Edge Light, write down the

model and date installed in the form provided. This

will help ensure safe keeping of the numbers.

Also, write down Systems, Inc.’s job number, the

company that installed the dock equipment, and the

original owner’s name. This will all help to identify

the specific dock equipment if more information is

required.

When ordering, use part numbers and description

to help identify the item ordered. Do not use “item”

numbers. These are only for locating the position of

the parts. Always give MODEL for replacement parts.

For service, call or contact:

Systems, Inc.

P.O. Box 309

Germantown, WI 53022

Phone: (800) 643-5424

Fax: (262) 255-5917

Edge Light Information

Model ___________________________________

Date installed ____________________________

Systems, Inc., Job No. ______________________

Original Owner Information

Name ___________________________________

Address _________________________________

________________________________

Installer Information

Name ___________________________________

Address _________________________________

_________________________________

Date of Installation ________________________

STANDARD PRODUCT WARRANTY

SYSTEMS, INC. warrants that its products will be free from defects in design, materials and

workmanship for a period of one (1) year from the date of shipment. All claims for breach of this

warranty must be made within 30 days after the defect is or can with reasonable care, be detected.

In no event shall any claim be made more than 30 days after this warranty has expired. In order to

be entitled to the benefits of this warranty, the product must have been properly installed, maintained

and operated in accordance with all manufacturer’s recommendations and/or specified design

parameters and not otherwise have been subject to abuse, misuse, misapplication, acts of nature,

overloading, unauthorized repair or modification, application in a corrosive environment or lack of

maintenance. Periodic lubrication, adjustment and inspection in accordance with all manufacturers’

recommendations are the sole responsibility of the Owner/User.

In the event of a defect, as determined by SYSTEMS INC., covered by this warranty, SYSTEMS INC.

shall remedy such defect by repairing or replacing any defective equipment or parts, bearing the cost

for the parts, labor and transportation. This shall be exclusive remedy for all claims whether based on

contract, negligence or strict liability.

WARRANTY LIMITATIONS

THE ABOVE WARRANTIES ARE IN LIEU OF ANY OTHER WARRANTIES, WHETHER

EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY

OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SYSTEMS INC. AND

ITS SUBSIDIARIES SHALL NOT IN ANY EVENT BE LIABLE TO ANYONE, INCLUDING THIRD

PARTIES, FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND

INCLUDING BUT NOT LIMITED TO, BREACH OF WARRANTY, LOSS OF USE, LOSS OF PROFIT,

INTERRUPTION OF BUSINESS OR LOSS OF GOODWILL.