ozone in package bottled drinking water
TRANSCRIPT
![Page 1: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/1.jpg)
1
Ozonation
Bottled Package Drinking Water
![Page 2: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/2.jpg)
- Index
2
1. Objective2. Ozone Associate Equipments3. Air Preparation & Purification4. Oxygen Concentrator5. IV Generation Ozonator 6. Associate Equipments7. Selection / Sizing Formulas8. Testing | Monitoring | Log | Maintenance9. References
![Page 3: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/3.jpg)
- Objective Of Ozonation
3
• For Raw Water Treatment
• Final Product Water AdditiveRemoves Pesticides &
InsecticidesOxidizes All Organic ImpuritiesOxidizes Inorganics to
PrecipitateMicro FlocculentStrong DisinfectantImproves Taste & Oxidizes
ColourEliminates Any Present Odor
Increased Shelf LifeKeeps Lines & Equipments
DisinfectedProvides Overall Bacterio-static
ConditionDisinfects New Molded Bottles &
CapsDisinfects Free air in BottlesImproves TasteRefill Jar Disinfection & Rinsing
![Page 4: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/4.jpg)
- Ozonation – Associated Equipments
4
• Ozone Generator• Oxygen Concentrator• Air Compressor• Air Dryer• Back-Flow Preventer• Ventury Injection• Static Mixture
![Page 5: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/5.jpg)
- Ozonation – Associated Equipments
5
• Quality Of Ozone Depends Upon»Quality & Technology of Ozone Generator»Quality Of Feed Gas - Oxygen
• Quality Of Oxygen Depends Upon»Quality & Technology of Oxygen Concentrator»Quality Of Feed Gas – Air
• Quality Of Air Depends Upon»Quality & Technology of Air Compressor»Quality Of Air Purification [Pre-treatment]
Ozone Generator
Air Purification & Oxygen Separation
Air Preparation &Air Purification
![Page 6: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/6.jpg)
Flow Diagram – Ozone Associate Equipments
6
A i r P r e p a r a t i o n & P u r i fi c a t i o n
AirCompres
sor
MoistureSeparati
on
PreFilter
OilFilter
AirDryer
AirCooler
AirDryer
Pressure Swing
Adsorption
PreFilter
Oil RemovalFilter
FineFilter
O x y g e n C o n c e n t r a t o r
O Z O N E G E N E R AT O R
![Page 7: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/7.jpg)
- Air & Oxygen Line - Factory Layout
7
![Page 8: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/8.jpg)
- Air Preparation & Purification
8
1. Oil Free Screw Compressor2. After Cooler / Heat Exchanger3. Moisture Separator4. Wet Air Receiver5. Pre Filter & Oil Removal Filter6. Refrigerant Air Dryer / Heatless Air Dryer7. Dry Air Receiver
![Page 9: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/9.jpg)
- Flow Diagram - Air Preparation & Purification
9
![Page 10: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/10.jpg)
- Air Quality Specification - Requirements
10
• Dust [Solids] - < 5.0 Micron• Oil - < 0.1 ppm• Temperature - < 40°C• Moisture - < 200 ppm• Due Point - < - 15 ° C• Pressure - 7.0 bar (min.)
![Page 11: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/11.jpg)
- Oxygen Concentrator
11
• Pre Filter + Oil Filter + Air Dryer – With Auto Drain• Pressure Swing Adsorption [PSA] Oxygen Concentrator• High Pressure Zeolite Molecular Sieves [ZMS]- - - 6 – 8
bar• High Strength, Friction & Abrasive Resistant ZMS• Longer Operation Life - - - - - - - -
- 4 – 6 years• Serge Tank for Stabilization & Purity• PLC Bases Operation - Precise Timing Control• Pneumatically Operating High Speed Solenoid
![Page 12: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/12.jpg)
12
- Flow Diagram – Oxygen Concentrator
![Page 13: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/13.jpg)
- Oxygen Specification
13
• Concentration - 93 % ± 3 %• Solids - < 0.02 Micron• Moisture - < 80 ppm [0.1 ml / m³ of Oxygen]• Oil Content - < 0.1 ppm• Due Point - Standard – 40 °C ; - 60 °C [If
Required]• Oil Content - < 0.1 ppm• Out Put Pressure - 40 psi (min.)
![Page 14: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/14.jpg)
- Ozone Generator - IV Generation
14
• Ozone Cell Cooling - Internally & Externally Water Cooled [Both Electrodes]
• Insulated Gate Bipolar Transistor [IGBT]• Isolated Enclosures – Electronics : IP 54 ; Ozone Cell : IP 65• Enclosure CE Marked & UL Certified• Switch Mode Power Supply [SMPS]• Soft Start & Soft Shut Off • Ozone Cell Life – 20,000 Working Hours
![Page 15: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/15.jpg)
- Ozone Generator - IV Generation
15
2.0 G/hr to 250 G/hr
![Page 16: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/16.jpg)
- Ozone Generator – Driver Circuit Protections
16
• Power Line – Surge & Spike Protection• Over Voltage - Supply• Under Voltage - Supply• Over Heat [Temperature]• Over Current – High Voltage• Open Circuit – High Voltage• Short Circuit – High Voltage
![Page 17: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/17.jpg)
- Ozone Generator – Specification
17
• Ozone Concentration - 80 – 130 G/m³ - 100 G/m³ (min.) w/v
• Ozone Gas Pressure - 1.0 – 1.5 bar – 1.2 bar (Max.)
![Page 18: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/18.jpg)
- Ozonation – Associated Equipments
18
• Back Flow Protection | Water Trap• Moulded Ventury Injector• Static Mixer• Oxygen Monitor• ORP Monitor • Dissolved Ozone Monitor• Ozone Percentage Indicator *
* Under Testing – Will be available from Jan 2016
![Page 19: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/19.jpg)
- Ozonation – Associated Equipments – Static Mixer
19
Cube : 1.0 mm³Bubble Dia : 1.0 mmNo. Of Bubble : 01 no.Surface Area : 3.14 mm²Total S. Area: 3.14 mm²
Cube : 1.0 mm³Bubble Dia : 0.5 mmNo. Of Bubble : 08 nos.Surface Area : 0.786 mm²Total S. Area: 6.29 mm²
Cube : 1.0 mm³Bubble Dia : 0.1 mmNo. Of Bubble : 1,000 nos.Surface Area : 0.0314 mm²Total S. Area: 31.43 mm²
1.0 mm1.0 mm
1.0 mm
As the Bubble Size Decreases, Total Surface Area Increases
![Page 20: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/20.jpg)
- Process Flow Diagram – Raw Water Ozonation
20
![Page 21: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/21.jpg)
- Process Flow Diagram – Processed Water Ozonation
21
![Page 22: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/22.jpg)
- Equipment Selection & Sizing Calculation
22
Design Calculation for OzonatorOzone Dose – Raw Water Treatment : 3.0 – 5.0 ppmOzone Dose – Processed Water Additive : 1.5 – 2.5 ppmOzone Generator Capacity = Water Flow Rate (m3/hr) X Ozone Dose (gm/m3)
For Example = 25 (m3/hr) X 2.0 – 2.5 (gm/m3) = 50 - 63 gm/hr
= 25 – 32 gm/hr X 3 nos. (2 W + 1S) = 95 gm/hr (Total installed Capacity)
Recommended Ozonator Model : OG/HC –50 x 3 nos. (2 W + 1 S)
![Page 23: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/23.jpg)
- Equipment Selection & Sizing Calculation
23
Design Calculation for Oxygen Concentrator•Feed Gas : Pure Oxygen Gas with following specification•Purity : ≥ 92 %•Oxygen Pressure : 1.0 – 1.4 barRequired Oxygen Quantity
Ozone Concentration (gm/m3)
0.15 = 1.1 Nm3/hr i.e. 18 LPM
Total Ozone Capacity (gm/hr)
95 (gm/hr)
100 (gm/m3)
=
O2 Drying %
[16.0 %]+
+
=
![Page 24: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/24.jpg)
- Equipment Selection & Sizing Calculation
24
Design Calculation for Air Compressor Quality of feed gas as per following specification:Dryness : < - 40 o C (Dew Point)Solids / Dust : < 5.0 micronOil : < 0.1 ppmFeed Air for Oxygen = Capacity of Oxygen (Nm3/hr) x 16 (Multiplying Factor)
= 1.1 (Nm3/hr ) X 16 = 17.6 Nm3/hr i.e. 10.4 CFM
![Page 25: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/25.jpg)
- Testing | Monitoring | Logs | Routine Maintenance
25
Equipment Maintenance Log Sheet
Month- Ozonation System for Package Drinking Water
Frequency Daily Monthly
Sr.No. Date
Oxygen Flow (LPM)
Ozonator Current (Amp)
Hour Meter Reading (Hrs)
ORP Meter Reading (mV)
Temp. Meter Reading (oC)
OxygenPurity(%)
Dissolved Ozone at Venture End (PPM)
Dissolved Ozone at Filling End (PPM)
Ozone Out Put(gm/hr)
Operator Signature Remark
1
2
3
![Page 26: Ozone in package bottled drinking water](https://reader037.vdocuments.us/reader037/viewer/2022102323/5878e26d1a28abfa038b4cad/html5/thumbnails/26.jpg)
Thank You
26
Solution Engineer : Mr. Sunil ShahContact : +91-93212 34527
Mail ID : [email protected] : www.chemtronicsindia.comwww.ozonegeneratorindia.comwww.m.chemtronicsindia.com