owner’s manual - razor.com · owner’s manual read and understand this entire manual before...

Owner’s Manual Read and understand this entire manual BEFORE riding!

For assistance contact Razor. DO NOT RETURN TO STORE.

Item Number:

300001-SL

NOTE: Manual illustrations are for demonstration purposes only. Illustrations may not reflect exact appearance of actual product. Specifications subject to

change without notice.

Version: 1_3/11

WARNING: Riding an electric product can be a hazardous activity. Certain conditions may cause the equipment to fail without fault of the manufacturer. Like other electric products, the Ground Force can and is intended to move, and it is therefore possible to lose control, fall off and/or get into dangerous situations that no amount of care, instruction or expertise can eliminate. If such things occur you can be seriously injured or die, even when using safety equipment and other precautions. RIDE AT YOUR OWN RISK AND USE COMMON SENSE.

This manual contains many warnings and cautions concerning the consequences of failing to maintain, inspect or properly use your electric product. Because any incident can result in serious injury or even death, we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned.

APPROPRIATE RIDER USE AND PARENTAL SUPERVISIONThis manual contains important safety information. It is your responsibility to review this information and make sure that all riders understand all warnings, cautions, instructions and safety topics and assure that young riders are able to safely and responsibly use this product. Razor USA recommends that you periodically review and reinforce the information in this manual with younger riders, and that you inspect and maintain your children’s product to insure their safety.

The recommended rider age of 8 years is only an estimate and can be affected by the rider’s size, weight or skills. Any rider unable to fit comfortably on the Ground Force should not attempt to ride it. A parent’s decision to allow his or her child to ride this product should be based on the child’s maturity, skill and ability to follow rules.

Keep this product away from small children and remember that this product is intended for use only by persons who are, at a minimum, completely comfortable and competent while operating the product.

DO NOT EXCEED THE WEIGHT LIMIT OF 140lbs (64kg). Rider weight does not necessarily mean a person’s size is appropriate to fit or maintain control of the Ground Force.

Do not touch the brakes or electric motor on your electric product when in use as they can become very hot.

Refer to the following section on safety for additional warnings.

ACCEPTABLE RIDING PRACTICES AND CONDITIONSAlways check and obey any local laws or regulations which may affect the locations where the Ground Force may be used. Ride defensively. Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control. Be careful to avoid pedestrians, skaters, skateboards, scooters, bikes, children or animals who may enter your path, and respect the rights and property of others.

The Ground Force is meant to be used on private property and on closed courses and not on public streets or sidewalks. Do not ride your electric product in any areas where pedestrian or product traffic is present.

Do not activate the throttle unless you are on the product and in a safe, outdoor environment suitable for riding.

This product was manufactured for performance and durability, but is not impervious to damage. Jumping or other aggressive riding can over-stress

and damage any product, including the Ground Force, and the rider assumes all risks associated with high-stress activity.

Be careful and know your limitations. Risk of injury increases as the degree of riding difficulty increases. The rider assumes all risk associated with aggressive riding activities.

Maintain a hold on the steering wheel at all times.

Never carry passengers or allow more than one person at a time to ride the electric product.

Never use near steps or swimming pools.

Keep your fingers and other body parts away from the drive chain, steering system, wheels and all other moving components.

Never use headphones or a cell phone when riding.

Never hitch a ride with another product.

Do not ride the Ground Force in wet or icy weather and never immerse the electric product in water, as the electrical and drive components could get damaged by water or possibly create other unsafe conditions.

Wet, slick, bumpy, uneven or rough surfaces may increase risks. Do not ride the electric product in mud, ice, puddles or water. Avoid excessive speeds that can be associated with downhill rides. Never risk damaging surfaces such as carpet or flooring by using an electric product indoors.

Do not ride at night or when visibility is limited.

PROPER RIDING ATTIREAlways wear proper protective equipment such as an approved safety helmet (with chin strap securely buckled). A helmet may be legally required by local law or regulation in your area. Elbow pads and kneepads, a long-sleeved shirt, long pants and gloves are recommended. Always wear athletic shoes (lace-up shoes with rubber soles), never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels, motor and drive system.

USING THE CHARGERThe charger supplied with the electric product should be regularly examined for damage to the cord, plug, enclosure and other parts. In the event of such damage, the product must not be charged until the charger has been repaired or replaced.

Use only with the recommended charger.

Use caution when charging.

The charger is not a toy. Charger should be operated by an adult.

Do not operate charger near flammable materials.

Make sure power switch is in the “off” position, unplug charger and disconnect from product when not in use.

Do not exceed charging time.

Always disconnect from the charger prior to wiping down and cleaning your product with liquid.

FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY. USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION.

SAFETy WARNINGS

Safety Warnings ............................................................ 1Before You Begin ........................................................... 2Assembly and Set-Up ................................................. 3-6Repair and Maintenance ................................................ 7

1

Troubleshooting Guide ................................................... 8 Ground Force Parts................................................. 10-11 Safety Reminders ........................................................ 12 Warranty ...................................................................... 12

CONTENTS

BEFORE yOU BEGIN

2

WARNING: DO NOT USE NON-RAZOR PARTS WITH YOUR GROUND FORCE. The Ground Force has been built to certain Razor design specifications. The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame and all other parts. Certain aftermarket components may not be compatible. Use of non-Razor parts will void the warranty.

WARNING: Turn power switch off before conducting any maintenance procedures.

q Required Tools

(2) 5mm Allen wrench2.5mm Allen wrench

(included)

8/10/19mm wrench(not included)

13/17mm wrench(not included)

Screwdriver(not included)

Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.

Remove contents from box. Remove the foam separators that protect the components from damage during shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during shipping. Because the Ground Force was 95 percent assembled and packed at the factory, there should not be any problems, even if the box has a few scars or dents.

Estimated Assembly and Set-Up TimeRazor recommends assembly by an adult. Allow up to 45 minutes for assembly, not including initial charge time. Allow up to 12 hours for initial charge (see page 3 for charging information).

Speed Control / Thumb Throttle

Steering Wheel

Wheel

Charger Port

Tie Rod

Brake Adjustment (Auxiliary)

Chain Adjuster

Brake Lever

Charger Plug

Charger Port

On/Off Switch

Turn power switch off before conducting any maintenance procedures.

1 Using a 5mm Allen wrench, loos-en and remove the screw located in the steering column.

1 Position the seat over the frame and align it with the holes in the frame. Align the lap belt anchor holes (A) to the holes in the seat and frame with the lap/shoulder assembly (B) on the left and the receiver latch (C) on the right. Insert the screws and tighten securely.

2 Make sure wires are not tangled. Insert the steering wheel, washer and screw into the steering column as shown.

3 Tighten screw securely using a 5mm Allen wrench.

2 Install the shoulder belt anchor to the back of the seat. Insert 5mm Allen bolt and tighten securely.

3

ASSEMBLy AND SET-UP

q Attaching the Steering Wheel

q Attaching the Seat

WARNING: Failure to properly install and tighten the screws, nuts and bolts that affix the steering wheel and seat can cause you to lose control and crash.

WARNING: DO NOT flip the Ground Force upside down to tighten steering axle bolts as it may damage control wires from the steering wheel.

WARNING: The lap belt arrangement supplied with the Ground Force is for “play” use only. It is not an ASTM-approved lap belt system and is not intended to function as an approved lap/shoulder/seat restraining device.


A

C

B

4


1 Using a 16mm open wrench, loosen the chain jack-screw locknut (B) and tighten or loosen the adjust-ing bolt (A) to tighten or loosen the chain as needed.

Note about chain adjustment: The chain should not be under tension nor floppy loose. There should be about 3/8-inch (10mm) of slack. BE CAREFUL NOT TO ADJUST TOO TIGHT. The tensioning system can easily impart too much tension and snap the chain or bend the motor output shaft. Turn the adjusting bolt by hand 1/8 to 1/4 turn or less at a time and recheck the adjustment each time.

2 Once the adjustment is good, while holding the adjusting bolt, retighten the locknut securely. Test ride the Ground Force and readjust as needed.

Note: If the locknut is not tightened properly, the adjustment will vibrate loose from normal use.

1 To adjust the brake, thread the adjuster in or out 1/4 to 1/2 turns until the desired brake adjustment is attained.

The brake lever is fitted with a cable adjuster to compensate for cable stretch and/or to fine tune the lever movement to brake engagement.

The chain drive system consists of the drive-shaft sprocket (A), the chain (B), the adjusting bolt (C), the motor sprocket (D).

2 If the adjuster is threaded outward and the brake still has too much slack, use the auxiliary adjuster at the rear brake for additional adjustments.Note: When properly adjusted, the brake lever will have approximately 3mm of free play before the brake engages.


ASSEMBLy AND SET-UP

q Adjusting Chain Tension

q Adjusting the Brake

WARNING: To avoid a pinch or injury, keep fingers away from moving sprockets and chain.

Note: The motor cover does not need to removed for this adjustment procedure. The chain adjustment can be checked tipping the Ground Force on it’s side and reaching under the cover (with power switched OFF). However, for the first time you make this adjustment we recommend you remove the cover to see exactly what is happening.

Note: Proper alignment of the chain must be maintained. If the chain is adjusted properly, but is noisy or rough running, check alignment of the sprockets. The drive-shaft sprocket can be adjusted slightly from side-to-side by loosening the set screw. Note that a key maintains the drive position to the shaft.

WARNING: Practice in an open area free from obstacles until you are familiar with the brake function. DO NOT RUN OVER ANY OBJECT AS IT COULD DAMAGE THE BRAKE OR DRIVETRAIN.

If the drive system makes loud noises, slips or makes grinding sounds while turned on, this indicates the drive chain is probably making the noise. This can be caused by the chain being adjusted too tight during assembly or coming loose from normal wear-and-tear.


5

ASSEMBLy AND SET-UP

q Replacing the Wheels WARNING: Failure to properly adjust and tighten the screws, nuts and bolts that affix the wheels can cause you to lose control and crash.


Loosen

Tighten

Front and rear wheel installation and removal are the same.

1 To remove a wheel, remove the self-locking nut (13mm open wrench required for front wheels, 17mm for the rear wheels). Tap the wheel to remove.

2 Front Wheel: To replace a front wheel, make sure the bearings are seated and the center spacer is installed. Position the wheel with the Razor logo facing outward. Install the washer and tighten the self-locking nut securely.

2 Rear Wheel: To replace a rear wheel, make sure the key is properly seated in the rear axle and aligned with the notch in the wheel. Position the wheel with the Razor logo facing outward. Install the washer and tighten the self-locking nut securely.

q Charging the Battery Your Ground Force may not have a fully charged battery; therefore you must charge the battery prior to use. • Rechargetime:upto12hours •Runtime:upto40minutes • Fullychargeonceamonthwhennotinuse •Averagebatterylife:250charge/dischargecycles •Donotstorebelow32degreesF°-thiscandamagethebattery

2 Plug the charger into the port on the Ground Force. Make sure the power switch is in the “OFF” position.

1 Plug the charger plug into wall outlet.

WARNING: Use ONLY with the recommended charger. Batteries are only to be charged under adult supervision. The charger is not a toy. Always disconnect your Ground Force from the charger before cleaning with liquid.

The charger supplied with the Ground Force should be regularly examined for damage to the cord, plug, enclosure and other parts. In the event of such damage, the Ground Force must not be charged until it has been repaired or replaced.

Note: The charger has a small window with one LED to indicate the charge status. Refer to the illustration on the charger unit for the actual “charging” and “charged” status indications for your model charger.

Chargers have built-in over-charge protection to prevent battery from being over-charged.

Note: If the charger gets warm during regular use, this is a normal response and is no cause for concern. If your charger does not get warm during use, it does not mean that it is not work properly.

Charger

ASSEMBLy AND SET-UP

Turn power switch off before conducting any maintenance procedures.Before you begin, carefully turn unit upside down for easier access.

4 Remove both c-clips on the rear axle between the two bearings.

5 Lightly tap the end of the axle with a rubber mallet. DO NOT USE A HAMMER as this will damage the thread. The brake drum and sprocket must be slid along the axle as your tapping progresses.

2 Use a 3mm Allen wrench to loosen the brake.

6 When the axle end is clear of the bearing hanger, remove the axle.

3 Use a 3mm Allen wrench to loos-en the set screw on the sprocket.

q Removing Rear Axle

q Installing the Replacement Chain

Master Link

1 Locate the master link on the replacement chain and with a flat head screwdriver carefully disengage the secure clip from the chain to remove the link plate and connector link.

2 Wrap the chain around both sprockets. Insert the connector link all the way through the chain and fit the link plate over the connector link.

3 Using a flat head screwdriver, carefully re-attach the secure clip on to the link plate.

Note: Chain should be periodically checked for grime build-up. If necessary remove any dirt and/or debris in and around the chain and re-lubricate with WD-40.

secure clip

link plate

connector link

Master Link:

1 Using a 17mm open wrench loosen locknut and remove rear wheel located closest to the chain.

6

7

q Battery Care and Disposal Donotstorethebatteryintemperaturesabove75°orbelow-10°F.

CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.

Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the municipal waste stream.

q Charger The charger supplied with the Ground Force should be regularly examined for damage to the cord, plug, enclosure and other parts and in the event of such damage, the product must not be charged until it has been repaired or replaced.

Use ONLY with the recommended charger.

q Wheels Wheels and drive system are subject to normal wear and tear. It is the responsibility of the user to periodically inspect wheels for excess wear and adjust and replace drive train components as required.

q Replacement Parts The most frequently requested replacement parts are available for purchase at some Razor retail partners. For the complete selection of replacement parts visit www.razor.com/shop.

q Repair Centers ForalistofauthorizedRazorrepaircenters: •Checkonlineatwww.razor.com. •Call866-467-2967forthecenternearestyou.

WARNING: If a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. Refer to the disposal instructions at left. If acid comes into contact with skin or eyes, flush with cool water for at least 15 minutes and contact a physician.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling.

REPAIR AND MAINTENANCE

8

Product does not run.

Product was running butsuddenly stopped.

Short run time.

Product runs sluggishly.

Sometimes the product doesn’t run, but other times it does.

Product makes loud noises or grinding sounds.

Problem Possible Cause SolutionUndercharged battery.

Charger is not working.

Loose wires or connectors.

Undercharged battery.

Battery is old and will not accept full charge.

Driving conditions are too stressful.

Product is overloaded.

Loose wires or connectors.

Motor or electrical switch damage.

Chain is too dry.

Charge the battery. A new battery should have been charged for at least 12 hours before using the product for the first time and up to 12 hours after each subsequent use.

Check all connectors. Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into a functioning wall outlet.

Contact Razor Customer Service to get replacement charger.

Check all wires and connectors to make sure they are properly connected.

Charge the battery. A new battery should have been charged for at least 12 hours before using the product for the first time and up to 12 hours after each subsequent use. Even with proper care, a rechargeable battery does not last forever. Average battery life is 1 to 2 years depending on product use and conditions. Replace only with a Razor replacement battery.

Use only on solid, flat, clean and dry surfaces such as pavement or level ground.

Make sure you do not overload the product by allowing more than one rider at one time, exceeding the maximum weight limit, going up too steep a hill or towing objects behind the product. If the product is overheated, the fuse may have burned.

Check all wires connectors to make sure they are tight.

Contact your local Razor authorized service center for diagnosis and repair. Contact Razor customer service or visit www.razor.com

Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.

TROUBLESHOOTING GUIDE


For more troubleshooting tips, visit our website at www.razor.com.

9

SB 1918 (CALIFORNIA) DECLARATIONYOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.

Keep your Ground Force running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.(Specifications subject to change without notice.)

GROUND FORCE PARTS

10

01 Screw, M6*12mm for steering wheel

02 Washer for steering wheel

03 Steering wheel

04 Speed control / throttle

05 Brake lever with cable

06 Front wheel (x2)

06-1 Nut, M8 nylock self locking & washer (x2)

06-2 Front wheel spacer (x2)

06-3 Bearing 608z (x4)

06-4 Spring washer (x2)

07 Spindle (right)

08 Front protector (x2)

09 Steering assembly

10 Spindle (left)

11 Frame

12 Bearing 6904Z (x2)

13 Control module

14 Nut, M10 nylock self locking & washer (x2)

15 Bearing 6900Z (x2)

16 Rear wheel spacer (left)

17 Rear wheel (left)

18 Spacer tube (left)

19 Axle cover (x2)

20 C clip for rear axle (x2)

21 Motor special GF 200W+

22 Battery 12v 7AH (x2)

23 Battery bracket

24 Axle (rear)

25 Drum brake

26 Axle sprocket

27 Chain

28 Rear wheel spacer (right)

29 Key

30 Back wheel (right)

31 Flag

32 On/off switch

33 Charger port

34 Fuse box

35 Motor cover

36 Screw,M6*15mm for Lap belt

37 Seat

38 Lap belt

39 Lock screw (x4)

40 Lock nut & washer (x4)

41 Steering cover


11

GROUND FORCE PARTS

Frame, Fork and Steering Wheel Check for cracks or broken connections. Although broken frames are rare, it is possible for an aggressive driver to bash into a curb or wall and wreck and bend or break a frame. Get in the habit of inspecting yours regularly.

Safety Gear Always wear proper protective equipment such as an approved safety helmet. Elbow pads and kneepads are recommended. Always wear shoes (lace-up shoes with rubber soles), never drive barefooted or in sandals, and keep shoelaces tied and out of the way of the wheels, motor and drive system.

Razor Limited Warranty The manufacturer warranties this product to be free of manufacturing defects for a period of 90 days from date of purchase. This Limited Warranty does not cover normal wear and tear, wheels or cables, or any damage, failure or loss caused by improper assembly, maintenance, storage or use of the Razor Ground Force.

ThisLimitedWarrantywillbevoidiftheproductisever: •usedinamannerotherthanforrecreation; •modifiedinanyway; •rented.

The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product.

Razor does not offer an extended warranty. If you have purchased an extended warranty, it must be honored by the store at which it was purchased.

WARRANTy

For your records, save your original sales receipt with this manual and write the serial number below.

__________________________________________

Item Number: 300001-SL

Loose Parts Check and secure all fasteners before every ride. There should not be any unusual rattles or sounds from loose parts or broken components. If you are not sure, ask an experienced mechanic to check.

Brake Check the brake for proper function. When you squeeze the lever, the brake should provide positive braking action. When you apply the brake with the speed control on, the brake cut-off switch will stop the motor.

Wheels Practice drift driving only in wide open areas clear from curbs, parking blocks and other obstacles. Impacting the wheels against any hard surface can damage the wheels. Wheels are not covered under your limited warranty.

SAFETy REMINDERS

q

q

q

q

qPRE-RIDE CHECKLIST

1203082011

DO NOT RETURN TO STORE Do not use this product for the first time until you

have charged the battery for at least 12 hours.

Failure to follow these instructions may damage your product and void your warranty.


Printed in China for:Razor USA LLCPO Box 3610 Cerritos, CA 90703

Copyright © 2003-2011 Razor USA, LLC. All rights reserved. RAZOR and the Razor Logo Design are among the registered trademarks of Razor USA LLC in the United States and/or select foreign countries. Ground Force™ is a trademark of Razor USA LLC.

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