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  • OWNER'S MANUAL

    CH-35PARTS

    NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,

    not vehicle capacities or capabilities.

    Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363 FORM NO. 0501062 01 / 2001Phone(423)238-4171FAX(423)238-5371 PRICE$25.00

  • LIMITED WARRANTY

    MILLERINDUSTRIESTOWINGEQUIPMENTINC.,hereinafterreferredtoasMILLER,warrantstotheoriginalpurchaserthateachnewMILLERwreckerorotherMILLERproductswillbefreefromdefectsinmaterialandworkmanshipforaperiodoftwelve(12)monthsfromdateplacedinservice,butinnoeventshallsuchwarrantyperiodexceedtwenty-four(24)monthsfromdateofmanufacturebyMILLER.ThepurchasermustpromptlynotifyMILLERinwritingofanyfailureinmaterialorworkmanship.InnoeventshallMILLERacceptsuchnotificationlaterthantwenty-four(24)monthsfromdateofdeliveryortwelve(12)monthsfromdateplacedinservice,whicheverisearlier.

    MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement attheMILLERfactory,oratapointdesignatedbyMILLER,ofsuchpartorpartsasshallappearuponinspectionbyMILLERtobedefectiveinmaterialorworkmanship.NeworremanufacturedpartswillbeusedforanyreplacementatMILLER'soption.Thiswarrantyisnottransferable.ThiswarrantydoesnotobligateMILLERtobearthecostoflaborortransportationchargesinconnectionwiththerepairorreplacementofanypartsfoundtobedefective,norshallitapplytoaproductuponwhichrepairsoralterations have been made unless authorized by MILLER.

    EXCEPTASEXPRESSLYSETFORTHINTHISWARRANTY,MILLERMAKESNOOTHERWARRANTY,EXPRESSORIMPLIED,ANDHEREBYDISCLAIMSALLOTHERWARRANTIESINCLUDING,BUTNOTLIMITEDTO,THE IMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE.MILLERshallinnoeventbeliableforclaimeddowntime,claimedlossofprofitsorgoodwill,oranyotherspecial,incidental,indirect,orconsequentialdamagesconcerningorrelatingtoanyproductorparts,whetherbasedonnegligence,strictliability,breachofcontract,breachofwarranty,misrepresentationoranyotherlegaltheory,regardlessofwhetherthelossresultedfromanygeneralorparticularrequirementwhichMILLERkneworhadreasontoknowaboutatthetimeofsale.

    MILLERMAKESNOWARRANTY,EXPRESSOR IMPLIED,ASTOTHEFINISHEDPRODUCTSMANUFACTUREDORSUPPLIEDBYANOTHERMANUFACTURERANDSUPPLIEDBYMILLERTOPURCHASER,including,butnotlimitedto,anyvehicletowhichaMILLERproductmaybeaffixedoranyaccessoriesorwirerope,andMILLEREXPRESSLYDISCLAIMSANYIMPLIEDWARRANTIESOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEASTOSUCHEQUIPMENTORPRODUCTS.Thislanguageshallinnowayaffectordiminishtherightsofthepurchasertorelyonsuchwarrantiesasareextendedbysuchmanufacturersorsuppliers.MILLERshall,totheextentpermittedunderapplicablelaw,passontothepurchasersuchmanufacturer'sorseller'swarranty.

    MILLER,whosepolicyisoneofcontinuousimprovement,reservestherighttoimproveitsproductsthrough changes in design or materials as it may deem desirable without being obligated to incorporate suchchangesinproductspreviouslysold.Thiswarrantyisnotintendedtocoverorincludethefollowingitems,whicharesetforthbywayofexampleandnotlimitation:

    A.Normaldeteriorationoftrim,paint,lettering,andappearanceitemsduetowearorexposureto weather, road conditions, road treatments, etc. B.Anydamageordefectduetoaccident,misuse,abuse,improperorunauthorizedrepairs,failure toprovidereasonableandnecessarymaintenance,orusesforwhichtheequipmentwasnot designed or intended. C.Alterationsormodificationsthataffectperformance,operationorreliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps,fenderettes,lightbulbs,hydraulicoil,filters,andtowslingbelts.

    IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE.

    SERIAL NUMBER Miller Industries Towing Equipment Inc. 8503 Hilltop Drive Ooltewah, Tennessee 37363

    Telephone (423) 238-7227

  • i

    OWNER, USER AND OPERATOR:

    Challenger appreciates your choice of our towing and recovery unit for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you, as the equipment owner and operator:

    1. Comply with Federal, State, and Local Regulations.

    2. Read, Understand, and Follow the Instructions in this Manual.

    3. Use Good, Safe Work Practices in a Common Sense Way.

    4. Only have Authorized and Trained Operators running the Towing and Recovery Unit.

    Also contained in this manual is a Parts Section for your Recovery Unit. Use of other than Factory or Factory Authorized Parts will render the Warranty void.

    2001 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.

  • ii

    TABLE OF CONTENTS

    Section Vl - PARTS

    SUBFRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . VI-2 & VI-3 BODY ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI-4 & VI-5 RECOVERY BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . VI-6 & VI-7 UNDERLIFT & TOWER ASSEMBLY . . . . . . . . . . . . . . . . . VI-8 & VI-9 UNDERLIFT HYDRAULICS. . . . . . . . . . . . . . . . . . . . . . VI-10 & VI-11 RECOVERY BOOM HYDRAULICS. . . . . . . . . . . . . . . . VI-12 & VI-13 PUMP, VALVE & FILTER HYDRAULICS . . . . . . . . . . . . VI-14 & VI-15 WINCH HYDRAULICS & AIR FREE SPOOL. . . . . . . . . VI-16 & VI-17 LEFT CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . VI-18 & VI-19 RIGHT CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . VI-20 & VI-21 REAR SPADE HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-22 HYDRAULIC CYLINDERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-23 GLAD HAND KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-24 LIFT ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-25 KING PIN & 5TH WHEEL ADAPTER. . . . . . . . . . . . . . . . . . . . . .VI-26 LIGHT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-27 thru VI-31

  • Section VI - PARTSThis Section is provided by the manufacturer for the purpose of ordering any component part of the CHALLENGER CH-35 that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CHALLENGER CH-35 in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturers Parts Department.

    1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired

    Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner. Should additional information be required for repair or replacement of certain components, contact your Manufacturer Authorized Representative.

    The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.

    VI-1

  • VI-2

    Section VI - PARTS (cont'd)SUBFRAME ASSEMBLY

  • Section VI - PARTS (cont'd)SUBFRAME ASSEMBLY

    Section VI - PARTS (cont'd)BODY ASSEMBLY

    REF. NO. PART NO. REQ'D NUMBER DESCRIPTION

    1 6 0300113 GREASE FITTING 2 2 0301861 QUICK PIN 3 2 0302538 BUSHING, 3-1/2" X 2-1/2" INTERNAL 4 8 0302540 CENTER BONDED MOUNT 5 12 0302541 SPECIAL WASHER 6 2 0303089 RAMP PAD 7 2 0303445 SAFETY CHAIN, SYSTEM 10 8 REF. 0303691 SPADE CYLINDER 9 REF. 0306747 LIFT CYLINDER 10 8 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP 11 10 0400128 SCREW, 3/8"-16 X 1-1/4" FL HD SKT 12 4 0400139 SCREW, 3/8"-16 X 1-1/2" HEX SKT SET 13 10 0400181 SCREW, 1/2"-13 X 1-1/2" HEX HD CAP 14 2 0400211 SCREW, 1/2"-13 X 1-3/4" HEX HD CAP 15 2 0400219 SCREW, 1/2"-13 X 4-1/2" HEX HD CAP 16 4 0400276 SCREW, 5/8"-11 X 4-1/2" HEX HD CAP 17 4 0400281 SCREW, 3/4"-10 X 3-1/2" HEX HD CAP 18 12 0400286 SCREW, 3/4"-10 X 2-3/4" HEX HD CAP 19 4 0400294 SCREW, 3/4"-10 X 6-1/2" HEX HD CAP 20 20 0400392 NUT, 3/8"-16 NYLOK HEX 21 14 0400408 NUT, 1/2"-13 NYLOK HEX 22 4 0400430 NUT, 3/4"-10 NYLOK HEX 23 12 0400431 NUT, 3/4"-10 NYLOK HEX 24 8 0400452 LOCKWASHER, 1/4" HELICAL 25 4 0400492 WASHER, 1/2" FLAT 26 8 0400506 WASHER, 5/8" FLAT 27 4 0400508 LOCKWASHER, 5/8" HELICAL 28 8 0400510 WASHER, 3/4" FLAT 29 2 0400563 ROLL PIN, 5/32" X 2-1/2" 30 2 0705485 SPADE BLADE 31 2 0708094 PIN, LIFT CYLINDER 32 2 0713128 SHAFT, LOWER SPADE 33 2 0713129 SHAFT, UPPER SPADE 34 4 0714581 BOLTING PLATE 35 2 0715584 COVER PLATE, REAR SPADE 36 2 0715694 PIN, SPADE PIVOT 37 1 0802201 RIGHT INNER SPADE WELDMENT 38 1 0802211 FRONT BODY MOUNTING TUBE 39 2 0802463 PIVOT PIN, LIFT CYLINDER 40 2 0804286 LOWER SPADE PAD WELDMENT 41 1 0804305 SUBFRAME WELDMENT 42 2 0804334 PIN, MULTI-POSITION 43 1 0804335 LEFT INNER SPADE WELDMENT 44 2 0804405 BRACKET, BOOM PIVOT

    VI-3

  • VI-4

    Section VI - PARTS (cont'd)BODY ASSEMBLY

  • VI-5

    REF. NO. PART NO. REQ'D NUMBER DESCRIPTION

    REF. NO. PART NO. REQ'D NUMBER DESCRIPTION

    Section VI - PARTS (cont'd)BODY ASSEMBLY

    1 14 FT. 0300345 RUBBER FENDER 2 2 VA0588 MUDFLAP 3 6 0301912 DOOR CHECK, 11" 4 1 0303061 BACKUP ALARM 5 1 0302978 TOOL BOX, 156" C.A. LEFT 6 1 0302979 TOOL BOX, 156" C.A. RIGHT 7 6 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP 8 8 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP 9 6 0400369 CLIP, 1/4" TINNERMAN 10 8 0400392 NUT, 3/8"-16 NYL