owners manual · 5. activate remote by pressing “ remote on “ on the rear remote station 6....

April, 2016

RECYCLED HOT MIX ANYWHERE, ANYTIME, ANY TEMPERATUREM

ADE

IN

CANADA

FAB

RIQUÉ AU CANAD

A

Heat Design Equipment Inc.1197 Union St.,Kitchener, Ontario, CanadaN2H 6N6Telephone: 1-519-581-06761-888-897-7987 Fax: 1 519-578-0079www.asphaltheater.com

1050 MVPHDE MOTORIZED VEHICLE PATCHER

Heat Design Equipment Inc. Owners Manual

2 HDE 1050 MVP

TABLE OF CONTENTS

OVERALL LAYOUT ..........................................................................................................................................................................3

SAFETY ..........................................................................................................................................................................................3• DRIVER SIDE ............................................................................................................................................................................................4• PASSENGER SIDE .....................................................................................................................................................................................5• TOP VIEW ................................................................................................................................................................................................6

OUTSIDE MAIN PANEL ...................................................................................................................................................................7

HMI SCREEN SHOTS .......................................................................................................................................................................8

MAIN PANEL - INNER VIEW ...........................................................................................................................................................9

MAIN PANEL -FUSE BOX DETAIL .................................................................................................................................................10

DRIVER HEATER ELECTRICAL SCHEMATIC ...................................................................................................................................12

MAIN POWER ELECTRICAL SCHEMATIC .......................................................................................................................................13

PASSENGER HEATER ELECTRICAL SCHEMATIC.............................................................................................................................14

HOTBOX RECLAIMER ...................................................................................................................................................................15

IGNITION PANEL - 1 AND 2 .........................................................................................................................................................16

PROPANE ASSEMBLY ...................................................................................................................................................................17

RECLAIMER HEADER - PARTS LIST...............................................................................................................................................18

HEATER REPLACEMENT SAFETY ..................................................................................................................................................20

RECLAIMER HEATER - PARTS LIST ...............................................................................................................................................21

INFRARED HEATER ASSEMBLY.....................................................................................................................................................23

VENTURI MAINTENANCE .............................................................................................................................................................25

HDE 75 (3’) HEATER - PARTS LIST ................................................................................................................................................26

HEATER REPLACEMENT SAFETY ..................................................................................................................................................27

INFRARED HEATER ASSEMBLY.....................................................................................................................................................28

VENTURI MAINTENANCE .............................................................................................................................................................30

HDE 1050 HEATER PANEL - DECK PIPING ....................................................................................................................................31

HYDRAULIC OVERVIEW ...............................................................................................................................................................33• HYDRAULIC CYLINDERS ........................................................................................................................................................................34• HYDRAULIC SCHEMATIC ........................................................................................................................................................................35

OPERATION INFRARED ASPHALT HEATER ...................................................................................................................................36

MAINTENANCE ............................................................................................................................................................................38

TROUBLESHOOTING ....................................................................................................................................................................39

SUPPORT- PROCEDURE ...............................................................................................................................................................41

WARRANTY .................................................................................................................................................................................42• WARRANTY & REGISTRATION ...............................................................................................................................................................43

APPENDICES ................................................................................................................................................................................45

www.asphaltheater.com 3

ALWAYS READ AND UNDERSTAND THIS OPERATORS MANUAL BEFORE OPERATING THE HEATER OR SERVICING YOUR HEATER

WARNING: DO NOT

SAFETY

DO NOT run hot box in an enclosed area. Exhaust gases contain carbon monoxide, an odourless and deadly poison.

DO NOT operate the heater while performing any maintenance.

DO NOT smoke while operating the heater.

DO NOT operate the heater near combustible material.

DO NOT place hand over heater while operating for any length of time.

DO NOT stand next to hotbox while loading asphalt.

DO NOT place any other product other than asphalt in hotbox.

4 HDE 1050 MVP

Driver Side

21 3 5

4 6

7

8

1 23

ITEM PART NUMBER DESCRIPTION

1 3TTMH 3 TON HOTBOX ASSEMBLY

2 MVP-501 ELECTRICAL BOX ASSEMBLY

3 MVP-124 MVP DECK ASSEMBLY COMPLETE

4 MVP-108+109 MVP DRIVER DUMPBOX AND HANGER (OPTIONAL)

5 LTH-1050 LARGE TRUCK HEATER SINGLE WING

6 MVP-120 MVP TOOL BOX - DRIVER SIDE (OPTIONAL)

7 40/40H VAPORIZER AND DRIP LEG

8 BP824624 ALUMINUM B-PACK TOOL BOX (OPTIONAL)

5

4 6

78

OVERALL LAYOUT


23

1


1 CRLE COMPACTOR LIFT ASSEMBLY

2 MVP-118+119 MVP PASSENGER DUMPBOX AND HANGER (OPTIONAL)

3 MVP-121 MVP TOOL BOX - PASSENGER SIDE (OPTIONAL)

OVERALL LAYOUT

Passenger Side

1

23

6 HDE 1050 MVP

3

2

51

46


1 LH-101 LOOT HOLDER - PIPE END

2 MVP-112 REJUVENATOR TANK

3 MVP-110 HYDRAULIC TANK

4 PLY-100 PYLON HOLDER ASSEMBLY (OPTIONAL)

5 MVP CYLS200 200LBS PROPANE TANK

6 LH-102 LOOT HOLDER - CLAMP END

1

2

3

4

5

OVERALL LAYOUT

Top View

6



1 M22-DRL-X MAIN POWER

2 M22-DRL-X REJUVENATOR HEATER

3 M22-B BLANK PLUG

4 482CRM-4 4 POSITION ROCKER REMOTE

5 CR0452 HMI DISPLAY

OUTSIDE MAIN PANEL

1

2

3 5

4

1-888-897-7987WWW.ASPHALTHEATER.COM

SAFETY TIPS1. Soap test entire unit daily for propane leaks.2. Do not operate near �ammable material.3. Do not place hand underneath machine while in operation.4. Allow adequate cooling time before attempting to touch the

heaters. 5. Shut down the heaters and allow to cool before performing any

maintenance. 6. Do not leave machine unattended while in use. 7. Always light heater from underneath heater skirt.

RECLAIMER LIGHTING PROCEDURE1. Follow steps 1 to 4 in infrared heater instructions.2. Turn on hotbox main power.3. Ensure heaters are operating by checking the indicator light

on the rear panel4. See Owners Manual to adjust the temperature set points.

Note: THERE IS A FIVE SECOND DELAY PRIOR TO THE IGNITION OF THE HEATERS. THE IGNITION SYSTEM WILL ATTEMPT TO LIGHT THREE TIMES IF HEATERS ARE UNABLE TO LIGHT.

IF THE HEATERS DO NOT LIGHT AFTER THREE ATTEMPTS, RESET THE SYSTEM BY TURNING THE HOTBOX POWER OFF, THEN ON AGAIN. AFTER THREE RESETS, CONSULT THE OPERATOR MANUAL.

INFRARED HEATER INSTRUCTIONS

1. Check visually all components of your machine to see if everything is in place and that nothing is loose before turning on the propane tank. This includes ALL propane components. If everything is OK, proceed with step 2.

2. Turn gas on slowly. (If tanks are opened too fast, the excess �ow valve will close and the procedure will have to be re-started, by opening the tanks even slower.)

3. Follow the instructions on the side of vaporizer for lighting the propane vaporizer.

4. Turn ON the main power.

5. Activate Remote by pressing “ REMOTE ON “ on the rear remote station

6. Check that all heater ball valves are in the close position.

7. Select the “High” valve by pressing the “ PROPANE HIGH” button on the control station. (Ensure that the pressure is greater than 30 P.S.I. for easy lighting.)

8. Ignite the propane gas torch that will be used to ignite the individual heaters.

9. Determine which heater you are going to ignite �rst, and fully open its ball valve. (LIGHT EACH HEATER INDIVIDUALLY - DO NOT LIGHT ALL HEATERS AT ONCE!)

10. Direct the �ame from the propane torch underneath the infrared heater skirt.

CAUTION: DO NOT DIRECT THE FLAME AT THE CERAMIC SURFACE!

11. Repeat Step 9 and 10 for each heater to be ignited.

12. Lower machine over the area to be repaired.

13. Heat asphalt on high (25 - 35 P.S.I.) for approximately 3-5 minutes. (WARNING: DO NOT EXCEED 55 P.S.I.)

14. Switch heater to low (15 - 25 P.S.I.) for approximately 4 - 6 minutes or until surface course is softened. The asphalt becomes soft at 85 °C (185 °F), and can be easily scari�ed and reworked at 110 -120 °C (230 - 248 °F).

AUX REJUVENATORHEATER

MAIN POWER

4

53

2

1

* HYDRAULIC LOCKOUT DISABLES HYDRAULIC LIFT AND TOP DOOR CYLINDERS.

8 HDE 1050 MVP

TEMPERATURE READOUT SCREEN (MAIN SCREEN)

HOTBOX TEMPERATURE SETTING SCREEN

HOUR METER SCREEN

VOLT METER SCREEN

VOLT METER SCREEN

COMMUNICATION SCREEN

HMI SCREEN SHOTS

*COOLING WINDOW ALLOWS TEMPERATURE TO DROP MORE THAN 1 DEGREE BEFORE TURNING BACK ON AFTER REACHING TEMPERATURE.


12

3

4

MAIN PANEL - INNER VIEW

12

3


1 LY2-DC12 HOTBOX RELAY

2 LY2-DC12 WORK LIGHTS REALY (OPTIONAL)

3 LY2-DC12 E-STOP RELAY

4 XBUK6FSI SEE PAGE 12

4

10 HDE 1050 MVP

116

1514

1312

1110

98

76

54

32

1

2019

1817

MAIN PANEL -FUSE BOX DETAIL


ITEM FUSE NUMBER DESCRIPTION

1 F1 FROM BATTERY MAIN FUSE

2 F2 PLC POWER FUSE

3 F3 HMI POWER FUSE

4 F4 ESTOP PLC CIRCUIT FUSE

5 F5 ESTOP RELAY CIRCUIT FUSE

6 F6 CONSTANT 12V POWER FUSE

7 F7 WORK LIGHTS RELAY FUSE

8 F8 ESTOP 12V POWER FUSE

9 F9 HOTBOX RELAY FUSE

10 F10 MAIN PANEL REMOTE FUSE

11 F11 DRIVER REAR REMOTE FUSE

12 F12 PASSENGER REAR REMOTE FUSE

13 F13 PASSENGER FRONT REMOTE FUSE

14 F14 PLC VOLTAGE OUTPUTS FUSE

15 F15 PLC VOLTAGE VIA RELAY FUSE

16 F16 PLC VOLTAGE VIA RELAY 1 FUSE



19 F19 PLC VOLTAGE VIA RELAY 1...3 FUSE

20 F20 SPARE FUSE

MAIN PANEL -FUSE BOX DETAIL

12 HDE 1050 MVP

DRIVER HEATER ELECTRICAL SCHEMATIC


MAIN POWER ELECTRICAL SCHEMATIC

14 HDE 1050 MVP

PASSENGER HEATER ELECTRICAL SCHEMATIC


1 2 3 4


1 HB-501 ELECTRICAL BOX ASSEMBLY

2 3TTMH-200 HOTBOX PIPING ASSEMBLY

3 1508-14-J-072Z THERMOCOUPLER HOLDER

4 21” H&S 21 INCH HEATER ASSEMBLY

HOTBOX RECLAIMER

1 32 4

16 HDE 1050 MVP

IGNITION PANEL - 1 AND 2


1 UIBS IGNITION BOARD - SEE APPENDIX A PAGE 49

2 70117686 12V LED RED

3 ZMA-2370 THERMOCOUPLE 4-20 TRANSMITTER (PUCK)

4 XBUK6FSI FUSE BLOCK

5 1508-14-J-072Z THERMOCOUPLE CABLE

6 N/A IGNITION BOARD FUSE

7 N/A SPARKING BULB

8 N/A OPERATION LED (GREEN = POWER, RED = VALVE OPEN)

9 UIBS-CON PIG TAIL FOR IGNITION BOARD

1

2

2

8

6

4

7

1

68

9

7

4

8

2

1

8

7

6

67

2

1

9


2

1

2

1


1 HB-501 ELECTRICAL BOX ASSEMBLY

2 21” H&S 21 INCH HEATER ASSEMBLY

PROPANE ASSEMBLY

18 HDE 1050 MVP

RECLAIMER HEADER - PARTS LIST

1

32

45

8

7

9

10

6

12

3

4

6

5

7

9

8

10


PROPANE ASSEMBLY - PARTS LIST


1 A155 PROPANE FILTER

2 STN. STL. EXTENSION STAINLESS STEEL EXTENSION

3 MEGR-6120-60 REGULATOR 1/4 NPT 0-60 PSI

4 251LFB11 GUAGE CBM 0-60 PSI

5 A121CGA SOLENOID VALVE 1/4 NPT 12 VOLT

6 CFPJ-06-40-CS STAINLESS BRAIDED HOSE - PROPANE

7

8

9

10

20 HDE 1050 MVP

HEATER REPLACEMENT SAFETY

Product Safety Information When Removing Old CartridgeRefractory Ceramic Fibre Product

WARNING: T his product contains a substance which has been identified by the International Agency for Research of Cancer (IARC) as possible carcinogenic to humans.

RISKS:

• Possible cancer hazard by inhalation.• May cause temporary irritation to eyes, skin and respiratory tract.• Potential for Fire, Smoke, and Asphyxiation Hazards. To the Equipment Owner:

Please read and carefully follow all instructions provided in the manual regarding your responsibilities in caring for your heating equipment. Contact a professional, qualified service agency for installation, start-up or service work.

PRECAUTIONARY MEASURES:

• Minimize air born fibres with engineering controls.• Wear NIOSH/MSHA approved respirator.• Wear long sleeved, loose fitting clothing, eye protection and gloves.• Wash work clothing separately and rinse washing machine after use.

FIRST AID MEASURES:

• Eyes: Flush with water.• Skin: Wash with soap.• Ingestion: Do not induce vomiting. Get medical attention if gastrointestinal symptoms

develop.• Inhalation: Move to fresh clean air.

If any of the above irritations persist, seek medical attention immediately.

FOR ADDITIONAL PRODUCT INFORMATION AND WORK PRACTICES REFER TO THE MATERIAL SAFETY DATA SHEET.Burner Box should be inspected yearly and replaced if it shows signs of cracking and or breaking.

The above cautions should be taken when removing and installing the burner box.

READ THESE INSTRUCTIONS AND SAVE FOR REFERENCE.


RECLAIMER HEATER - PARTS LIST

1

2

3

4

5

6

7

8

9

12

1011 13

1

2

3

4

56

7

89

1011 13

12

22 HDE 1050 MVP

RECLAIMER HEATER - PARTS LIST


1 21” H-100 21 INCH HIGH PLENUM TOP

2 BP100-FE 1 INCH TO 0.75 INCH 90° ELBOW

3 VENTURI 3/4 3/4 INCH INSPIRATOR

4 G30-72 GAS ORIFICE FOR 21 INCH HEATER

5 OH-21 21 INCH ORIFICE HOLDER

6 0103-2-6 1/8” NPT TO 3/8” JIC ADAPTER

7 NUT 3/8-16 NUT

8 420075 HEATER GASKET 21 INCH SET

9 HDE 21” CARTRIDGE 21 INCH CARTRIDGE

10 21”H-101 21 INCH HEATER SKIRT ASSEMBLY

11 SPP SPARK PLUG PLATE

12 BOLT 3/8-16 -25” BOLT UNC

13 S-408A SPARK PLUG LONG REACH


WARNING: To avoid personal injury, turn the heater off and allow to cool.

Unplug ignition cable, and undo propane hose. Then unbolt stand and remove all damaged heaters from the machine.

INFRARED HEATER ASSEMBLY

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

TURN PROPANE VALVE OFF BEFORE SERVICING HEATER.

Remove the top portion of the heater (plenum).

Turn the heater upside down and run water over top of the ceramic. This will eliminate the fibres from travelling through the air.

Remove the eight bolts that hold the heater together.

CAUTION

Dispose of the damaged heater element.

24 HDE 1050 MVP

STEP 7

STEP 8

STEP 9

STEP 1

0


Place the 1” ceramic gasket on the back of the heater cartridge ensuring the locking tabs are secure.

Place the heater cartridge with the ceramicFacing down on top of the heater skirt.

Place the supplied 3/8 bolts to secure and hand tighten.

Place the heater body on top of the gasket and ensure the gasket does not move.

STEP 1

1

Use a torch wrench to tighten the bolts to 85 lb/ inch.

Place the heater skirt on a flat surface.

STEP 6


Remove stainless steel gas line from the venturi and heater assembly from the reclaimer chamber.

VENTURI MAINTENANCESTEP 1

STEP 2

STEP 3

STEP 4 Tighten the orifice holder ensuring there is a small

amount of pipe sealant on the threads.

Remove brass orifice holder by turning it counter clockwise using a 3/4” wrench.

Inspect orifice for any debris. Remove the debris. If the orifice is severely plugged, compressed air can be used to clean the debris. (Do not make orifice hole larger.)

Caution: Do not use Torch Tip Cleaners. This may increase the size or angle of the orifice.This will cause the heater to perform poorly.

26 HDE 1050 MVP

HDE 75 (3’) HEATER - PARTS LIST


1 3H-100 3’ HEATER TOP ASSEMBLY

2 420078 HEATER GASKET 3’ SET

3 HDE 3’ CARTRIDGE 3’ HEATER CARTRIDGE

4 3’H-101 3’ HEATER SKIRT ASSEMBLY

5 HH-380-500-G52 HEX NUT 3/8-16X5 GR.5

6 V-N125C VENTURI N125

7 4’H-102 COMMON HEATER HOOD

8 A155 PROPANE FILTER

9 OH65 ORIFICE HOLDER FOR 3’ & 4’ HEATERS

10 G031-72 GAS ORIFICE FOR 3’ & 4’ HEATERS

1

2

3

4

5

6

78

9

10

16

4

3

52

879

10


HEATER REPLACEMENT SAFETY

Product Safety Information.Refractory Ceramic Fibre Product

WARNING: T his product contains a substance which has been identified by the International Agency for Research of Cancer (IARC) as possible carcinogenic to humans.

RISKS:

• Possible cancer hazard by inhalation.• May cause temporary irritation to eyes, skin and respiratory tract.• Potential for Fire, Smoke, and Asphyxiation Hazards. To the Equipment Owner:

Please read and carefully follow all instructions provided in the manual regarding your responsibilities in caring for your heating equipment. Contact a professional, qualified service agency for installation, start-up or service work.

PRECAUTIONARY MEASURES:

• Minimize air born fibres with engineering controls.• Wear NIOSH/MSHA approved respirator.• Wear long sleeved, loose fitting clothing, eye protection and gloves.• Wash work clothing separately and rinse washing machine after use.

FIRST AID MEASURES:

• Eyes: Flush with water.• Skin: Wash with soap.• Ingestion: Do not induce vomiting. Get medical attention if gastrointestinal symptoms

develop.• Inhalation: Move to fresh clean air.

If any of the above irritations persist, seek medical attention immediately.

FOR ADDITIONAL PRODUCT INFORMATION AND WORK PRACTICES REFER TO THE MATERIAL SAFETY DATA SHEET.Burner Box should be inspected yearly and replaced if it shows signs of cracking and or breaking.

The above cautions should be taken when removing and installing the burner box.

READ THESE INSTRUCTIONS AND SAVE FOR REFERENCE.

28 HDE 1050 MVP

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

Remove the top portion of the heater (plenum).

Remove the eight bolts that hold the heater together.

Turn the heater upside down and run water over top of the ceramic. This will eliminate the fibres from travelling through the air.

Remove all damaged heaters from the machine.

Remove the heater cartridge and place in a garbage bag.


WARNING: To avoid personal injury, turn the heater off and allow to cool.

TURN PROPANE VALVE OFF BEFORE SERVICING HEATER.

CAUTION


STEP 6

STEP 7

STEP 8

STEP 9


Place the heater cartridge with the ceramic facing down on top of the heater skirt.

Place the heater skirt on a flat surface.

Carefully place the heater plenum on top of the gaskets. Make sure the gaskets do not shift.

Place the ceramic gasket in place

STEP 1

0 Install bolts and hand tighten in a figure eight type pattern. The bolts should be tightened with a torque wrench to 60 inch pounds.

STEP 1

1

While tightening the bolts make sure that the gaskets do not shift out of place.

30 HDE 1050 MVP

STEP 1

STEP 2

STEP 3

STEP 4

VENTURI MAINTENANCESTEP 5

Inspect orifice for any debris. Remove the debris. If the orifice is severely plugged you may need to use compressed air. Check distance to inspirator.

Remove Brass Orifice holder by turning it counter clockwise using a 3/4” wrench.

Remove the stainless steel protective cover from the air mixer.

Re-install the protective hood.

CAUTION: DO NOT USE TORCH TIP CLEANERS. THIS MAY INCREASE THE SIZE OR ANGLE OF THE ORIFICE. THIS WILL CAUSE THE HEATER TO PERFORM POORLY.

A

11

Re-tighten the orifice holder ensuring there is a small amount of pipe sealant on the threads.Dim A - Approx. FlushSuggested : Clean filter once a year (item 1)


HDE 1050 HEATER PANEL - DECK PIPING

4

1

3

2

6

7

8

9

11 10

5

2

4

7

1011

6

5

1

9

3

8

32 HDE 1050 MVP


1 LTH-210 HEATER PIPING ASSEMBLY











HDE 1050 HEATER PANEL - DECK PIPING


HYDRAULIC OVERVIEW

HYDRAULIC SIGHT GAUGE

HYDRAULIC FILTER

MANIFOLD

34 HDE 1050 MVP

1

2

4

3

5

6

HYDRAULIC CYLINDERS


1 LTH-400+LTH401 HEATER CYLINDER RIGHT & LEFT

2 CRL-400 HYDRAULIC RAM ASSEMBLY

3 MVP-410 HYDRAULIC RAM ASSEMBLY

4 HB-400 HYDRAULIC RAM ASSEMBLY

5 MVP-PTO PTO PUMP - TRUCK

6 N/A TRUCK

14

2

3

6 ....5


HYDRAULIC SCHEMATIC

36 HDE 1050 MVP

INTENDED USE :

This machine is designed for heating the asphalt without burning the oils. The asphalt can be repaired or altered depending on the particular application.

TANK CONNECTION

1. All connections must be made by a trained worker (check your regulations).

2. Inspect the infrared heater, regulator and hoses for defects. Repair or replace any damaged parts. •Make sure all hoses and valve connections are clean.

3. Use proper fitting wrenches to make connections.

4. Check for any propane leaks using a soapy water solution.

5. Secure the propane cylinder with the supplied strap.

LIGHTING PROCEDURE

1. Close all ball valves to the individual heaters.

2. Slowly open the cylinder valve and check for gas leaks when the hose line is full. When the infrared heater is in use the cylinder valve must be fully opened. Check for leaks with soapy water or leak detector.

3. Adjust regulator to 36 PSI (high fire).

4. Ignite the propane gas torch.

5. Slowly open the ball valve and place the torch tip underneath heater. Do not point the flame of the torch directly at the ceramic surface, this could damage the ceramic and reduce the life of the cartridge.

6. Repeat step 5 for each heater.

HEATING PROCEDURE

1. Identify and mark areas to be repaired

2. Sweep area clean of stones and loose debris.

3. Place heat over area that needs repair, use only the correct number of heaters to cover the repair area.•Turn all other heaters off.

OPERATION INFRARED ASPHALT HEATER

DO NOT OPERATE THE MACHINE IF A HOSE IS DAMAGED OR IF THERE IS A HOLE IN THE HEATER CARTRIDGE. WHEN CONNECTING YOUR PROPANE TANKS OBSERVE THE FOLLOWING PRECAUTIONS.


4. Heat area that needs repair with the heaters on high fire

. MAKE SURE THAT SURFACE TEMPERATURE OF THE ASPHALT NEVER EXCEEDS 150°C (300°F).

. NOTE: TIME REQUIRED TO SOFTEN ASPHALT TO DEPTH OF ABOUT 0.51mm (2”) WILL VARY DEPENDING ON THE FOLLOWING:

A. WEATHER CONDITIONS

B. TYPE OF ASPHALT MIX (COURSE OR FINE, AC CONTENT)

C. STARTING TEMPERATURE OF ASPHALT

D. DARK SURFACES ABSORB RADIATION BETTER

E. EXTRANEOUS MATERIALS, (IE. RUBBERIZED CRACK & SEALANT) ARE PRESENT IN REPAIR AREA

F. SURFACES LIGHTNESS

5. When asphalt is workable to entire thickness of asphalt or to about 0.57 mm (2”) move machine away from repair area.

6. Using a ice scraper, standard construction rake, rework scarify asphalt to eliminate all cracks, etc. from repaired area. Start by reworking at the edges of the patched areas. All edges should be straight and square to create uniform looking patches. Allow 2-3 inches of hot asphalt untouched in order to make the patch seamless with old asphalt.

7. Once the entire repair area has been reworked, an asphalt rejuvenation agent should be sprayed on the entire patched area at a rate of 1/10th of a litre per square metre and be thoroughly mixed into the repair areas using an asphalt rake or lute.

8. Fresh hot mix asphalt should be added as required to repair area, to compensate for voids to fill and level all depressions.

9. While the materials is still hot, first compact the edges of the patch to ensure a seamless, smooth edge between the old and the new asphalt. Continue compacting inside area until satisfied density is delivered.

10. The newly patched area should be protected from traffic for a minimum two hour period or until the asphalt has cooled sufficiently, so that use will not leave any marks.

SHUT OFF PROCEDURE

1. Close propane tank valve while heater is running (to clear the lines of propane). When pressure gauge reaches zero, turn the power switch to OFF on the electrical panel and close the panel.

OPERATION INFRARED ASPHALT HEATER

38 HDE 1050 MVP

MAINTENANCE

ENGINE: Check engine manual for recommendations on operation and maintenance.

LUBRICATION: The Hot Box has four bearings that need to be lubricated regularly with high temperature grease.

MAINTENANCE OPERATION DAILY 200 HRS YEARLY

CHECK HYDRAULIC OIL X

CLEAN UNLOADING DOORS X

CLEAN LOADING DOORS X

SPRAY ASPHALT HOPPER WITH RELEASE X

INSPECT FUEL FILTER (REPLACE IF DIRTY) X

REPLACE IGNITORS PLUGS X

IGNITION WIRE X

REPLACE HYDRAULIC OIL X

REPLACE HYDRAULIC RETURN FILTER X

REPLACE HEATING ELEMENTS X

REPLACE BURNER NOZZLE X


TROUBLESHOOTING

FOR PARTS GO TO www.ASPHALTHEATER.com

PROBLEM POSSIBLE CAUSE SOLUTION

HEATER WILL NOT LIGHTVENTURI ORIFICE IS PLUGGED, VERY TINY OBSTRUCTION WILL ALSO CAUSE ISSUES

CLEAN ORIFICE

HEATER WILL NOT LIGHT GAS PRESSURE IS TOO LOW. ADJUST PRESSURE TO 15-20 PSI

HEATER WILL NOT LIGHT TANK SAFETY VALVE IS ON SHUT OFF AND TURN ON SLOWLY

HEATER WILL NOT LIGHT HEATER AND SOLENOID NOT ON SAME CIRCUIT

CHECK THAT THE HEATERS SPARKPLUG/WIRE, PROPANE SOLENOID AND IGNITION BOARD ARE ALL CONNECTED TO SAME HEATER,

HEATER WILL NOT LIGHT SPARK PLUG NOT IN PROPER LOCATIONCHECK THAT SPARK PLUG IS 1/8”-1/4” AWAY FROM CERAMIC

HEATER WILL NOT LIGHT SPARK PLUG NOT SPARKING AT TIP OF SPARK PLUG

CLOSE THE GAP OF THE SPARK PLUG TO .06 OR LESS, OR REPLACE SPARK PLUG

HEATER WILL NOT LIGHT LOOSE CONNECTION ON SPARK PLUG WIRE

ENSURE WIRE IS SECURELY ATTACHED TO SPARK PLUG AND IGNITION BOARD

HEATER WILL NOT LIGHT SOLENOID WON’T OPENCHECK THAT 12 VOLTS IS MAKING IT TO SOLENOID OR REPLACE SOLENOID

HEATER WILL LIGHT BUT GOES OUT IN LESS THAN 10 SECONDS

THE SPARK PLUG REGISTERS THE FLAME TO KEEP THE SOLENOID OPEN AND GAS FLOWING

MOVE SPARK PLUG CLOSER TO PICK UP HEAT SIG-NATURE, OR REPLACE SPARK PLUG, OR SPARK PLUG WIRE, FINALLY TRY NEW IGNITION BOARD

HEATER HAS LARGE ORANGE AND YELLOW FLAMES COMING UNDERNEATH

ORIFICE IS MISSING CHECK AND REPLACE IF NEEDED

40 HDE 1050 MVP

TROUBLESHOOTING

FOR PARTS GO TO www.ASPHALTHEATER.com

PROBLEM POSSIBLE CAUSE SOLUTION

HEATERS ARE RUNNING AT DIFFERENT TEMPERATURES

ORIFICE IS PLUGGED OR CERAMIC CARTRIDGE IS WET CLEAN ORIFICE OR RUN HEATER UNTIL IT IS DRY

FLAMES ARE COMING OUT BETWEEN THE UPPER PLENUM AND HEATER SKIRT

GASKET IS DAMAGED REPLACE GASKET

REGULATOR SHOWS PRESSURE BUT THERE IS NO PROPANE AT THE HEATER

PROPANE HOSE MAY BE PLUGGED REPLACE HOSES

HEATER MAKING POPPING NOISE CERAMIC CARTRIDGE IS DAMAGED REPLACE HEATER CARTRIDGE

ELECTRICAL COMPONENT IS POWERING UP

LOOSE WIRE OR BLOWN FUSEGENTLY PULL EACH WIRE TO ENSURE ALL ARE SECURED, CHECK CONDITION OF FUSES

PLC OR HMI WON’T TURN ON NOT RECEIVING 24 VOLTSCHECK FUSES, WIRING, AND 12 TO 24 VOLT CONVERTER

HEATERS WON’T POWER UP KEY NOT IN IGNITION OR E-STOP HITCHECK THAT KEY IS TURNED TO ON, AND THAT E-STOPS ARE PULLED OUT AND RESET BUTTON IS THEN PRESSED

HYDRAULICS WON’T MOVE KEY NOT IN IGNITION OR E-STOP HITCHECK THAT KEY IS TURNED TO ON, AND THAT E-STOPS ARE PULLED OUT AND RESET BUTTON IS THEN PRESSED

NO FUNCTIONS WILL WORK PLC NOT FUNCTIONINGCHECK INPUT AND OUTPUT LEDS ON PLC TO VERIFY FUNCTION, IF NO LED ARE FUNCTIONING PLUG INTO COMPUTER TO DIAGNOSE


SUPPORT- PROCEDURE

Notify your dealer immediately of any malfunction or failure of Heat Design Equipment.

Always give model, serial number, and approximate date of your equipment purchase. This information should be recorded and placed on file by the owner at the time of purchase.

Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine HDE replacement or repair parts from your authorized HDE dealer. Use of another manufacturer's

parts may void warranty consideration.

Resources Publications

Contact your HDE dealer for publications and videos covering safety, operation, service, and repair of your equipment.

Heat Design Equipment Training

For information about on-site, individualized training, contact your HDE dealer.

42 HDE 1050 MVP

WARRANTY

Heat Design Equipment and Replacement Parts Limited Warranty Policy

Subject to the limitation and exclusions herein, free replacement parts will be provided at any Authorized HDE dealership for any HDE equipment or parts manufactured by Heat Design Equipment that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labour will be provided at any authorized HDE dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial-numbered HDE equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized HDE dealership for all warranty work.

HDE warrants its equipment against defects or workmanship on normal use or service for a period of one year. The warranty includes but is not limited to the following: Frame, Steel parts, Electrical Components, Heaters and Hoses.

Warranty does not apply to defects caused by improper use or abuse. Any damage that has been caused by accidents, freight or improper maintenance or repair will not be covered under HDE’s warranty. The warranty period will begin on the date the unit was first placed into service. The warranty should be mailed into within 10 days of the day it was put into service.

HDE excludes from its warranty items such as batteries and tires. These claims should be directed to their local authorized distributor/dealer.

HDE is responsible for the replacement and or repair of the defective parts. All replaced parts should be returned to HDE for inspection.

HDE will not be liable for downtime, overhead and performance penalties. All Claims should be sent with the warranty card to the following:

Fax : 519 578 0079 Or MailHeat Design Equipment Inc.

1801 Bleams Rd Kitchener, Ontario

N2E 3X9


ModelRecord your Serial plate information from your machine and record the date and location of purchase.

Serial No.

Purchase Date Purchased From

Product Registration CardPlease complete and return this card. Returning this card validates the product warranty as stated below

Product Serial Number Model

Heater Serial Number 1

First Name Last Name

Company Name

Street Address City

Prov/State. Phone NumberPostal Code

Name of Wholesaler Where You Purchased This Product

Title

HSN 2

Country

Location

Remove this portion of card, apply postage and mail to the above address.

Heat Design Equipment Inc.1801 Bleams Road Kitchener, Ontario CanadaN2E 3X9

WARRANTY & REGISTRATION

44 HDE 1050 MVP

NOTES


APPENDICES

DINOSAUR ELECTRONICS(541) 994-4344

Instructions for the UIB S Rev. 10

This board comes from the factory configured as:Delayed, 3-try** 20 sec. delay, 6 sec. fire, 20 sec. between fire cycles**local flame sense0.3 microamp flame sensitivity

To change to instant-fire,remove this jumper.

5Fuse

Touch the red probe of your multimeter to this point to checksupply voltage to the board.( should be between 10 and 19 volts on DC scale )

If this LED does not light up green, then check: LIMIT SWITCH SAIL SWITCH 5 AMP FUSE (on circuit board)

Rev. 10UIB SMODEL

This board should be installed by trained service technicians

**When the instant fire jumper is cut, the purge timebetween fire cycles is changed to 1 minute.

A.

46 HDE 1050 MVP

APPENDICES - ATTACHED PDF’S

FOR MARSH BELOFRAM REGULATOR SEE APPENDIX C

FOR MUNCIE CLUTCH SHIFT PTO SEE APPENDIX D

FOR MUNCHIE PUMP AND MOTOR SERVICE PARTS SEE APPENDIX E

FOR MUNCHIE PUMP AND MOTOR MANUAL SEE APPENDIX F

owners manual · 5. activate remote by pressing “ remote on “ on the rear remote station 6....

Documents