Owner’s Manual(Keep in glove compartment for quick reference)

Rollx Vans Power Door Vans v1.3

�

Warranty Procedures ..................4

Warranty Coverage ....................5

Preventative Maintenance ...............6-7

Basic Operations FactoryPowerDoorwithFoldingRamp......8 RollxVansPowerDoorwithPowerRamp ...9 FactoryPowerDoorw/In-FloorRamp ...10-11

Electronic Kneeling System BasicOperation ....................12 ManualOperation ..................13

Securing your Wheelchair UsingManualTiedownStraps .........14 EZLockPowerTiedown .............15-16

Transferring WithYourRollxVans6-WaySeat........17-18

Seating Clip-inseats(alllocations) ............19-20 RearBenchSeatAdjustment............21

Jacking JackingPointsandSpareTire............22Troubleshooting...................24-29

Table Of Contents

�

Forallwarrantyorreimbursementneeds,yOu MuST havE PriOr auThOrizaTiON bytheRollxVansServiceDepartment.

1. Call800-956-6668andaRollxVansCustomerServiceRepresentativewillassistyouinanyconcernsorissuesyouhavewithyourvan.HoursofoperationareMonday-Friday8amto5pmCentralTime.

2. Theservicerepresentativewillevaluatewhatrepairisneeded,andeithersetupanappointmentwithan“AtHome”servicetechnicianordirectyoutoanearbyservicefacility.Anauthorizationnumbermustbeissued.

after hours Emergency Service:Ifyou experienceanafter-hoursserviceemergency, pleasecall:612-670-8�09andaservice technicianwillassistyou.

RollxVanswillworkwithmanyrepairfacilities.RollxVansreservestherighttoapprovearepairshoporrecommendanalternative.

RollxVansmayrequestthatdefectivepartsbereturnedtoourcustomerservicedepartmentforinspection.Ifdefectivepartsarefoundtobedeficientbecauseofabuseorneglect,reimbursementforthenewreplacementpartsmaybedenied.RollxVansreservestherighttouserebuiltcomponents.

RollxVanswillshipallwarrantedreplacementpartsbynationwidecarrier.Inmostcases,shipmentwillbebygroundtrackingandabsorbedbyRollxVans.Anyothermodeoftransportationwillbeattheexpenseofthecustomer.

Warranty Procedures

5

rollx vans Conversion

Including-DroppedFloor,RollxVansPowerDoor,PowerRamp,andElectricKneeling.Otheroptionsarenotincludedinthiswarranty.Seemanufacturer'swarrantyforfactoryoptions.

rollx vans Limited Warranty(3yrs/36,000miles)

RollxVansispleasedtoprovideitscustomerswithexceptionalwarrantycoverage.TheRollxVanscoveragebeginsthedaythevanisdelivered,atthecurrentmileage.RollxVanswillcoveranyrepairduetoanydefectivepartsorworkmanshipdoneduringorresultingfromtheconversionprocess.TheRollxVansWarrantyisgoodfor3yrs/36,000miles;whicheveronecomesfirst.

Exceptfortheitemslistedbelow:Interior,RollxVansRemotes,Exhaust,Paint/Body,EZLockPowerTiedown,RollxVans6-WayTransferSeat,DualBatterySystem,Zero/ReducedEffortSteering,HandControls,TouchpadsandVoiceScans(Allitemslistedarecoveredfor1yr/12,000miles).

StructuralintegrityforRampandFrame/Floorcomponents(coveredfor7yrs/70,000miles).

*For information regarding extended warranty plans, please call the Rollx Vans finance department at 800-956-6668.

Warranty Coverage

6

Annuallyremoveoldgreasewithragandre-lubricatethedoorbarwithalightoilsuchasaZep™brandedspraylubricant.

Periodicallychecktomakesurelowerdoortrackisfreeofdebrisandvacuumitout.

rollx vans Power Door (if equipped)

Door Track

Periodically(every3-4monthsdependingonuse)spraylowerhingeandupperhingewithasiliconorTeflonbaselubricant–NOT WD�0.

Locateoilpackandinstructions.

Power Folding ramp (if equipped)

hand Controls (if equipped)

Preventative Maintenance

7

Keepkneelingchainlightlyoiled.Serviceeverysixmonths.

Kneeling System Car Wash information

Handwashingpreferred.Carwashesvary,inspectbeforeuse.Touchlesscarwashisacceptableifitisawashthathasastopbumpandnotdoublerails.Do not put through a pull car wash.

Note: using a car wash that pulls vehicle through or slides on rails may cause damage to the ground effects.

Preventative Maintenance

8

A

B

C

A

B

C

Location of a, B and CPillars

Note: Make sure overhead on/off switch is in the ‘on’ position before using other switches.

TopView

Overhead(driver console)

B Pillar(see diagram at left)

remote

To open or close door, press and release:

Manual Door Operation:Unlock door and grab either doorhandle. Slide door open manually.

Factory Power Door with Folding ramp Operation

9

To open, ensure front passenger door is unlocked and press and hold any switch until ramp is out:

To close, ensure front passenger door is unlocked and press and hold any switch until door is closed.

Front Console(on driver side)

Passenger C Pillar(see diagram on page 8)

remoteA-Button:Opendoor,deployrampB-Button:Stowramp,closedoor

Passenger Tail Light

MANUAL PROCEDURE:To release door, rotate releaselever clockwise. This will disengage motor allowing door to slide open manually. Secure door by rotating release lever counter-clockwise.

CAUTION! If door has been manually shut, use emergency ratchet to bring the van back to un-knelt position. Ratchet counter-clockwise approximately 35 times or until motor will no longer turn (see page 13).

FOLD-UP RAMPMANUAL PROCEDURE:To open ramp manually: Fliptoggle switch to “manual” (towards front of van).Apply approximately 10-15 lbs of pressure to pushramp out of van.To stow ramp manually: Lift ramp and push backinto vehicle.

rollx vans Power Door with Power ramp Operation

10

IN-FLOOR RAMP (Pre 2003)Manual Ramp Operation

1. Locate “trap door” underneath carpet, 2-3” out from the side wall and behind driver area.

2. Pull “trap door” open (up).

3. To release ramp, turn handle counter clockwise.

4. Manually pull the ramp out.

5. Once the power is returned to the ramp, this handle must be relocked by turning clockwise.

To open ramp, press and hold:

Front Console(on driver side)

Passenger C Pillar(See Diagram at left)

remote Passenger Tail Light

NOTE: If door has been manually shut, use emergency ratchet to bring the van back to un-knelt position. Ratchet counter-clockwise approximately 35 times or until the actuator will no longer turn (see page 12).

Factory Power Door with in-Floor ramp Operation

11

in-The-Floor ramp - Manual ramp Operation - 200� and newer:Ifmanualrampoperationwithpoweroverridedoesnotwork,manuallydeploytherampbyhand.1. LocatetheIn-The-FloorRampReleaseHandle.2. Findtheblackpluginthefloorbehindthedriver’sseatandremove.3. Insertmetalreleasehandle,andturnitallthewaycounterclockwise,approximately90degrees.4. Therampisnownotengagedandinmanualmode.5. Pickuptheprotectiveflapnearthepassengerslidingdoorandpulltherampout.

TomanuallystowtheIn-The-Floorramp,onceinmanual,pickuptherampandslowlypushitintothevan.Oncetherampiscompletelyinthevan,turnthemetalreleasehandleclockwisetolockrampbackintoplace.

Factory Power Door with in-Floor ramp Operation

(pull ramp out)(turn the metal release handle counter clockwise to release ramp)

12

Onfrontdashlocaterockerswitchlabeled“KNEELON/OFF.”WithswitchinONposition,thevanwillautomaticallykneel(orlower)whendoorisopenedandrampisdeployed.

IftheswitchisintheOFFposition,thevanwillremain“un-knelt”whendoorisopenedandrampdeployed.Usethispositionforoperationoframpwhenacurbispresent.

NOTE: The kneeling system needs to be in the full “up” position for driving. The red LED light (above) will go out when kneeling system is OK for driving. if light is on when the door is closed and ramp is up, hold rollx vans "CLOSE" switch until light goes out. if light still stays on, follow manual procedures on page 1�.

Electronic Kneeling System Operation

1�

Ifvehiclewillnotreturntostandardheight:

1. Onthefrontdash,turnthekneelswitchtooff.Seeillustrationonpreviouspage.

2. Opentherearhatchofthevan.

3. Locatemotorundersofa,nearpassengerside.

4. Attheendofmotorisanutfitting(seetopleft).Usinga3/8"ratchet(locatedinsparetirecover),turnsocket35times,counter-clockwise,oruntilitnolongerturns.

WARNING: Van should NOT be left knelt for extended periods of time. Do not drive van in knelt position.

NOTE: All other features of the Rollx Vans conversion will still operate without the kneeling feature.

Electronic Kneeling System Operation

1�

Securing your wheelchair - (Manual Tiedown)

Securing Manual Tiedown Straps:

1. Putlatchfromtiedownstrapintothetrackon thefloorandslideuntiltabclicksintoplace. Checktomakesurestrapissecurelyinplace.2. Attachthestraptotheframeofthewheelchair usingthemetalclasps.3. Removeslackfromstrap.Ifyouareusing ratchetingtiedowns,ratchetthreetimesto makesurethewheelchairissecure.

Note:Tracksarelocatedthroughoutthecargoandpassengerareasofthevehicle.

attaching a lap belt for wheelchair use:1. Putlatchfrombeltsuppliedintotrackonthe floorandslideuntiltabclicksintoplace. Checktomakesurethebeltissecurelyin place.2. Guidebeltinsidewheelchairandsecurewith correspondingseatbelttab.

15

Securing your wheelchair - (Ez LOCK Tiedown)using an Ez LOCK Power Tiedown:1. Makesurebaseisunlockedandreadyto acceptthewheelchair.Ifbaseislocked,press releasebuttononthecontrolmoduleandbase lockwillrelease.Theignitionmustbeofffor thebaselocktorelease.

Note:Onceyoureleasethebaselock,itwillonlystayunlockedforapproximately6seconds.

2. Positionyourwheelchairsothattheboltwill slideintothebase.Moveforwardintobase untilyouarelockedin(youwillheara clickingsoundwhenwheelchairissecured).3. Oncesecuredintolock,secureseatbeltusing regularshoulderbeltandbeltreceptacle.

iMPOrTaNT:TheEZLOCKTiedownemitsahigh-pitchedalarmwhenyouturntheignitionkeyONifyourwheelchairisnotlockedsecurely

Release Button

16

Securing your wheelchair (EzLOCK Tiedown)

Exiting the Ez LOCK Power Tiedown:

1. VanmusthavetheignitionOFFforthebaselocktorelease.

2. Toremoveyourwheelchair,removeyourseatbeltandpressthereleasebuttononthecontrolmodule.

3. Youwillhaveapproximately6secondstobackyourwheelchairoutoflockbeforeitre-latches.

iMPOrTaNT:Ifthetiedownisunoccupiedandthealarmisgoingoff,pressthedeactivatebuttonlocatednexttothereleasebuttonandalarmwillshutoff(mute).

Deactivate(Mute)Button

17

TransferringOperation of the transfer Seat:

Switch Box or Pendant Control

Note:Usingfactoryadjustments,ensurefactoryseatisfullyuprightforswivelingtoavoidseatcontactwithwall.1. Toswiveltheseatusethe“Swivel”switchor “Left/Right”buttons-rotatetheseattothe desiredlocationtotransferordrive.

2. Toslideseatforwardorbackwardsusethe “Forward/Back”switch/buttons-movethe seattothedesiredlocationtotransferordrive.

Note:Onceindrivingposition,theTransferSeatmustbeallthewayforwardfortheseattolockintoposition.Whenseatisallthewayforwardandistooclosetothesteeringwheelforcomfortabledriving,usethefactoryseatcontrolstomovetheseatbackwards.Keepfeetclearwhileslidingforward.(Continuedonnextpage)

18

TransferringOperating the rollx vans Transfer Seat (continued):

3. Toadjustheightfortheseatusethe“Up/Down”switch/buttons-raise/lowertheseattoproperheightfortransferringordriving.

4. Ifyourvanisequippedwithfactorypowerseats,furtheradjustmentscanbemadeontheleftsideofthedriverseatandtherightsideofthepassengerseat.

5. Vansequippedwithmanualseatcontrolsfortiltarefoundontheleftsideofthedriverseatandtherightsideofthepassengerseat.Theforwardandbackadjustmentcanbefoundinfrontoftheseatbypullingonametalhandle.Refertothefactoryowner’smanualformoreadjustmentinstructions.

iMPOrTaNT:IfbatteryisdisconnectedyoumayhavetopressoneoftheTransferSeatcontrollerresetbuttonslocatedeitheronthecontrolboardundertheseatorunderthemetalbrackettheholdstheHandPendantinordertoreactivatetheseat.

Transfer Seat Controller reset

Warning:DonotoperatetheTransferSeatwhiledriving.PendantControlTransferSeatswillnotoperateifthevanisnotinneutralorpark.Keepallitemsclearofswitches/buttonswhileoperatingthevehicle.

19

Clip-in seats (all locations)removal of quick release seats:

1. unscrew optional power seat plug and remove.

2. Locatedatthebottomandtotherearoftheseatbaseisaredreleasehandle.Pullhandletowardsbackofseattoreleasefrontclip-ins.

3. Slideseatslightlytowardsthereartoclearrearclips.

4. Tiltchairbackwardsontowheelsandrolloutofvan.

2) Pull Release Handle to Rear1) Unscrew Power Seat Plug

4) Tilt Chair Back and Roll from Van3) Slide Seat Towards the Rear

Seating

20

Clip-in seats (all locations)remounting quick release seats:

1. Rollchairbackintopositionoverthefourmountholesinthefloor.(Note:BesureredreleasehandleispulledOUT-towardbackofseat.

2. Restchairintoplace.Letbottomofchairdropintoclip-ins.Pushbottomofchairforward.

3. Pushredrelease-handlein,pastcenter,untilthehandlelocks.Checktoensurechairisfirmlylockeddown.

4. Reconnectpowerseatplug(ifequipped).

2) Push Bottom of Chair Forward1) Roll Chair Back Into Position

4) Reconnect Power Seat Plug

Seating

21

1. Pullseatleverleftandplacehandinslottopulloutandmovebenchforward.

Seating

rear Bench Seat adjustment (if equipped)

2. Pullseatleverleftandpushbenchtomovebenchback.

22

CAUTION! Exhaust pipe may be hot.

Jackislocatedbehindsparetire.

Jackingpointsarelocatedatallfourwheelpointsunderneaththevehicleframe.

Refertofactoryowner’smanualforjackinginstructions.

Front rear

Jacking

2�

ThiS PaGE iNTENTiONaLLy LEFT BLaNK

2�

rollx vans power door will not open with attempts from all three switches:

1. Vehiclemustbeinparkorneutral.

2. Checktoensurepassengerfrontdoorisfullyunlocked.

3. Checktoensuredoormotorisengaged.Turnemergencydoorreleasehandlecounter-clockwiseuntilmotorengagesandretry.

4. Checkforweakordeadvehiclebattery.

Forfurtherassistancecall1-800-956-6668.

Factory power door will not open:

1. Vehiclemustbeinparkorneutral.

2. Checktoensuredoorsareunlocked.

3. Overheadswitchmustbeon.Switchislocatedonoverheadconsole.

Forfurtherassistancecall1-800-956-6668.

Troubleshooting (Door & ramp)

Overhead Switch(driver console)

25

Door opens, but ramp will not deploy:

1. Checktoensuretoggleswitchisinautomaticposition(page8).

2. Ifyourvehicleisequippedwithafactorypowerdoor,checktoensuredooriscontactingdooropenlimitswitch.Thedooropenlimitswitchislocatedintherearofthelowerdoortrack.Itmustbefullypressedbythelowerdoorarmtoallowtheramptodeploy.

Forfurtherassistance,call1-800-956-6668.

ramp will not go up:

1. ChecktoensurePASSENGERFRONTDOORisfullyunlocked.

2. Checktoensuretoggleswitchisinautomaticposition(page8).

3. Forfurtherassistance,call1-800-956-6668.

VanwillnotKneelorUnkneel:

Seepages12-13.

Troubleshooting (Door & ramp)

26

Factory power door will not close:

1. Checktoensurefactorydooron/offswitchison.Switchislocatedonoverheadconsole(page8).

2. Forfurtherassistancecall1-800-956-6668.

rollx vans power door will not close:

1. Vehiclemustbeinparkorneutral.

2. Checktoensurepassengerfrontdoorisfullyunlocked.

3. ChecktoensuredoormotorisengagedTurnemergencydoorreleasehandlecounter-clockwiseuntilmotorengagesandretry.

4. Checkforweakordeadvehiclebattery.

5. Forfurtherassistancecall1-800-956-6668.

Troubleshooting (Door & ramp)

27

SeatbasedoesNOTMOVEwhenabuttononhandpendantispressed.

OnefunctionoftheTransferSeatdoesn’twork(I.e.seatwillnotswivel

butwillraiseandslide)

Symptom Possible Cause

Handpendantwireisunplugged.

Badconnection.

remedy

PresstheTransferSeatcontrollerresetbutton.

CheckTransferSeatin-linefuselocatedunderthehoodnearthebattery.Replaceifneededwitha

40ampbladefuselocatedintheglovebox.

CheckTransferSeatcontrollerfuselocatedinfuseblockundertheglovebox.Replacewith1amp

bladefuselocatedintheglovebox.

PlugwirebackintoTransferSeatcontroller.

PlugwirebackintoTransferSeatcontroller.

Checkgroundwireatfusepanelundertheglovebox.Checkgroundatthebattery.

CheckwiringfromTransferSeatcontrollertomotorandreconnect.

Checkpoweratmotorandcontactcustomerservice.

Contactcustomerservice.

Troubleshooting (Transfer Seat with hand Pendant)

PutVehicleinPark.

Checkcouplerfordamage.Ensurependantisproperlypluggedin.

Vehicleisingear.

Controllerprogramfailure.

BlownfuseforpowertoTransferSeat.

BlownfuseforTransferSeatcontroller.

Badground.

PendantCouplerisdamaged.

Mainharnessisunplugged.

Handpendantmalfunction.

Badmotor.

28

Pendant Control Transfer Seat Controller Fuse

under Glove Box

Controllerreset

Troubleshooting (Transfer Seat with hand Pendant)

29

TiedowndoesNOTRELEASE.

AlarmbuzzerwillNOTSHUTOFF.

Symptom

if no chair is present, activate the disable button to silence the alarm.

Possible Cause

Ignitionisnotturnedoff.

Wheelchairistoofarbackintiedown.

Latchisstuckorpowerfailure.

Wheelchairisnotcompletelylockedin.

Limitswitchisoutofadjustment.

remedy

Turnvanoffandpressthereleasebuttonagain.

Positionwheelchairtofrontoftiedownandtryagain.

Usemanualreleaseandcontactcustomerservice.

Releasechairandentertiedownagain.

Contactcustomerservice.Activatethedisablebuttontosilencethealarm.

Troubleshooting (Ez Lock Power Tiedown)

Ez Lock alarm Deactivate

Ez Lock Manual release

Ez Lock releaseButton

�0

Notes

�1

Notes

6591W.HWY13 • Savage,MN553781-800-956-6668 • 952-890-7851

FAX952-890-1903• www.rollxvans.com

Yourlife.YourRide.TM