overhead wiring structures and signal gantries · 2019. 5. 24. · t hr ci 12040 st: ohws design...
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ASA Technical Forum: Civil August 2016 | 48 –
Overhead Wiring Structures and Signal Gantries T HR CI 12040 ST v1
Malcolm Peake, Senior Engineer Structures (Civil)
August 2016
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4· ·-~ I Transport NSW ,..,. .. _,, for NSW
Standard
T HR Cl 12040 ST
Overhead Wiring Structures and Signal Gantries
Version ·1.0
Issued j a:e 30 June 20 16
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Overhead wiring structures and signal gantries
Agenda • Overview• Supersedes ESC 330• TMC 331• Clarifications• Changes (Minor)• ASA template• Whole of life• AEOs• Definitions• AS 1170• Share knowledge
T HR CI 12040 ST (ASA v1 published 30 June 2016)
ASA Technical Forum: Civil – August 2016 | 3
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Overhead wiring structures PP mast Cantilever mast
ASA Technical Forum: Civil – August 2016 | 4
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Signal gantry
ASA Technical Forum: Civil – August 2016 | 5
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T HR CI 12040 ST: Introduction and Purpose
• Whole of life considerations• Supplements Australian standards• Specific TfNSW heavy rail
• Civil only (Structure support for OHW, electrical and signals equipmentover tracks)
• Loading• Deflections• Design life• Materials• Documentation• References (40+)
ASA Technical Forum: Civil – August 2016 | 6
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T HR CI 12040 ST: Application
• Competent personnel (AEO)
• Compliance with standard by itself not sufficient
• Personnel to bring appropriate expertise
• Life cycle costing
• If not clear ASA
• Read with TMC 331 (how-to manual)
ASA Technical Forum: Civil – August 2016 | 7
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T HR CI 12040 ST: TMC 331
• Guidance
• Examples
• Background
• Reasons
• History
• How to
ASA Technical Forum: Civil – August 2016 | 8
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T HR CI 12040 ST: Safety
• WHS Act 2011
• AEO design process
• AEO assurance for full life cycle
• Examples: weights, access, barriers, heights, grilles
• Electrical safety screens & barriers
• Human Factors (T MU HF 00001 ST)
• Railsafe
ASA Technical Forum: Civil – August 2016 | 9
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Overhead wiring structures
Feeder FSAM
Access, ladders, heights, weights, HF etc.
ASA Technical Forum: Civil – August 2016 | 10
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T HR CI 12040 ST: Structures
• Standard structures (App A list)
• AEO satisfaction for all requirements
• Efficient designs
• Order of preference (PP>HP>SHS Portal>>>*)
• Justification* (Cantilever mast>double UC/UB portal)
• Non standard ASA approval
• Configuration (added cuttings, drainage, lock nuts)
ASA Technical Forum: Civil – August 2016 | 11
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T HR CI 12040 ST: Ref. to lock nut detail
TMC 331 content
ASA Technical Forum: Civil – August 2016 | 12
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T HR CI 12040 ST: Design
• OHW system by electrical AEO
• Associated requirements (including safety)
• Australian standards
• Other ASA standards
• 100 year life with minimum maintenance
• Civil designer to liaise with other disciplines
• Joint responsibility (structure position agreed)
ASA Technical Forum: Civil – August 2016 | 13
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T HR CI 12040 ST: OHWS design actions
• Maximum and Minimum loads
• Staging
• Out of balance
• Wire movement
• Broken OHW effects
• OHW loads by electrical AEO via loading diagram
ASA Technical Forum: Civil – August 2016 | 14
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T HR CI 12040 ST: Typical electrical loading diagram
ASA Technical Forum: Civil – August 2016 | 15
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T HR CI 12040 ST: OHWS design actions (loads) • AS 1170
Permanent
• Static Weight (P)
• Radial (P)
• Regulated tension (P)
• Fixed anchor tension (P)
• Weight stack (P)
Imposed
• 1.1 kN person or higher*
Wind
• Inputs for AS1170
ASA Technical Forum: Civil – August 2016 | 16
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T HR CI 12040 ST: OHWS deflection
(1) Wind only
• contact wire lateral < 50mm
(2) Permanent only
• Table 2 aesthetic limits more generous than AS 4100
• Compare mid & end points
• Rake and camber can be used
ASA Technical Forum: Civil – August 2016 | 17
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T HR CI 12040 ST: Signal gantry design actions
• Equipment loads by signal AEO
• AS 1170: permanent, imposed,wind
• AS 1657: platforms, walkways,ladders etc.
• Deflection limits less generousthan OHWS
ASA Technical Forum: Civil – August 2016 | 18
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T HR CI 12040 ST: OHWS anchor structures
• Configuration by electrical AEO
• Order of preference
(guy footing > FSAM* / rock* > structures* > bridges**)
• Justification*
ASA Technical Forum: Civil – August 2016 | 19
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T HR CI 12040 ST: Footings
• Standard footings preferred (App A list)
• Standard footing capacity guidance (table 5 and 6)
(suited to existing regulated systems)
• Geotechnical on-site verification (structure diagram)
• Global stability
• AEO ensure all requirements satisfied
• If standard not possible Site specific
Site specific footing
Recognised method, specific geotechnical parameters, on site verification, design limits, documentation, not spread type, prefer standard but deeper.
ASA Technical Forum: Civil – August 2016 | 20
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T HR CI 12040 ST: Attaching to infrastructure
• Not compromise structures integrity or design life or standards
• Not on bridge unless unavoidable
• Proven stainless steel chemical anchors’
(with documentation, parameters, testing insulation, criteria etc.)
• Earthing and bonding
ASA Technical Forum: Civil – August 2016 | 21
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T HR CI 12040 ST: Drawings
• TfNSW CAD Standard (T MU MD 00006ST)
• Detailed requirements in TMC331
• Whole of life information
• Title block requirements
• Structure diagram requirements
ASA Technical Forum: Civil – August 2016 | 22
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T HR CI 12040 ST: Typical structure diagram
On standard CAD drawing with standard title block.
+ Notes + References + Special details + Geo parameters + On site req. + Hazards
ASA Technical Forum: Civil – August 2016 | 23
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T HR CI 12040 ST: Existing OHWS for Reuse
• When OHW system upgrade or increased loading
(E.g. Wire adjustments, conversion, modification)
• Relaxed deflection limit for permanent actions only
(mainly to satisfy conversion from fixed to regulated OHW systems)
• Wind only wire movement limit not relaxed
• Consider whole of life costs (repair or replace)
ASA Technical Forum: Civil – August 2016 | 24
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T HR CI 12040 ST: Construction
• SPC 301
• AS 4100
• AS 3600
• Project specific specification by AEO
• Drawings to contain all for completeness of spec
• All construction constraints to be accounted for
ASA Technical Forum: Civil – August 2016 | 25
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T HR CI 12040 ST: Maintenance and disposal
• Provide for inspection and maintenance and disposal
• Minimise maintenance
• ESC 100 CTM Plan
• ESC 302 Defects Limits
• T MU AM 01003 ST Development of TMPs
• Disposal report (life expired, benefits, stakeholders, risk, plan etc)
ASA Technical Forum: Civil – August 2016 | 26
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T HR CI 12040 ST: OHWS and signal gantries
Feedback and questions
ASA Technical Forum: Civil – August 2016 | 27
Overhead Wiring Structures and Signal Gantries T HR CI 12040 ST v1 Overhead wiring structures and signal gantriesOverhead wiring structures Signal gantryT HR CI 12040 ST: Introduction and PurposeT HR CI 12040 ST: Application T HR CI 12040 ST: TMC 331T HR CI 12040 ST: Safety Overhead wiring structuresT HR CI 12040 ST: StructuresT HR CI 12040 ST: Ref. to lock nut detailT HR CI 12040 ST: Design T HR CI 12040 ST: OHWS design actionsT HR CI 12040 ST: Typical electrical loading diagram T HR CI 12040 ST: OHWS design actions (loads)T HR CI 12040 ST: OHWS deflectionT HR CI 12040 ST: Signal gantry design actionsT HR CI 12040 ST: OHWS anchor structuresT HR CI 12040 ST: FootingsT HR CI 12040 ST: Attaching to infrastructureT HR CI 12040 ST: DrawingsT HR CI 12040 ST: Typical structure diagramT HR CI 12040 ST: Existing OHWS for ReuseT HR CI 12040 ST: ConstructionT HR CI 12040 ST: Maintenance and disposalT HR CI 12040 ST: OHWS and signal gantries