overhead wiring structures and signal gantries · 2019. 5. 24. · t hr ci 12040 st: ohws design...

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ASA Technical Forum: Civil August 2016 | 48 Overhead Wiring Structures and Signal Gantries T HR CI 12040 ST v1 Malcolm Peake, Senior Engineer Structures (Civil) August 2016

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  • ASA Technical Forum: Civil August 2016 | 48 –

    Overhead Wiring Structures and Signal Gantries T HR CI 12040 ST v1

    Malcolm Peake, Senior Engineer Structures (Civil)

    August 2016

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    Standard

    T HR Cl 12040 ST

    Overhead Wiring Structures and Signal Gantries

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  • Overhead wiring structures and signal gantries

    Agenda • Overview• Supersedes ESC 330• TMC 331• Clarifications• Changes (Minor)• ASA template• Whole of life• AEOs• Definitions• AS 1170• Share knowledge

    T HR CI 12040 ST (ASA v1 published 30 June 2016)

    ASA Technical Forum: Civil – August 2016 | 3

  • Overhead wiring structures PP mast Cantilever mast

    ASA Technical Forum: Civil – August 2016 | 4

  • Signal gantry

    ASA Technical Forum: Civil – August 2016 | 5

  • T HR CI 12040 ST: Introduction and Purpose

    • Whole of life considerations• Supplements Australian standards• Specific TfNSW heavy rail

    • Civil only (Structure support for OHW, electrical and signals equipmentover tracks)

    • Loading• Deflections• Design life• Materials• Documentation• References (40+)

    ASA Technical Forum: Civil – August 2016 | 6

  • T HR CI 12040 ST: Application

    • Competent personnel (AEO)

    • Compliance with standard by itself not sufficient

    • Personnel to bring appropriate expertise

    • Life cycle costing

    • If not clear ASA

    • Read with TMC 331 (how-to manual)

    ASA Technical Forum: Civil – August 2016 | 7

  • T HR CI 12040 ST: TMC 331

    • Guidance

    • Examples

    • Background

    • Reasons

    • History

    • How to

    ASA Technical Forum: Civil – August 2016 | 8

  • T HR CI 12040 ST: Safety

    • WHS Act 2011

    • AEO design process

    • AEO assurance for full life cycle

    • Examples: weights, access, barriers, heights, grilles

    • Electrical safety screens & barriers

    • Human Factors (T MU HF 00001 ST)

    • Railsafe

    ASA Technical Forum: Civil – August 2016 | 9

  • Overhead wiring structures

    Feeder FSAM

    Access, ladders, heights, weights, HF etc.

    ASA Technical Forum: Civil – August 2016 | 10

  • T HR CI 12040 ST: Structures

    • Standard structures (App A list)

    • AEO satisfaction for all requirements

    • Efficient designs

    • Order of preference (PP>HP>SHS Portal>>>*)

    • Justification* (Cantilever mast>double UC/UB portal)

    • Non standard ASA approval

    • Configuration (added cuttings, drainage, lock nuts)

    ASA Technical Forum: Civil – August 2016 | 11

  • T HR CI 12040 ST: Ref. to lock nut detail

    TMC 331 content

    ASA Technical Forum: Civil – August 2016 | 12

  • T HR CI 12040 ST: Design

    • OHW system by electrical AEO

    • Associated requirements (including safety)

    • Australian standards

    • Other ASA standards

    • 100 year life with minimum maintenance

    • Civil designer to liaise with other disciplines

    • Joint responsibility (structure position agreed)

    ASA Technical Forum: Civil – August 2016 | 13

  • T HR CI 12040 ST: OHWS design actions

    • Maximum and Minimum loads

    • Staging

    • Out of balance

    • Wire movement

    • Broken OHW effects

    • OHW loads by electrical AEO via loading diagram

    ASA Technical Forum: Civil – August 2016 | 14

  • T HR CI 12040 ST: Typical electrical loading diagram

    ASA Technical Forum: Civil – August 2016 | 15

  • T HR CI 12040 ST: OHWS design actions (loads) • AS 1170

    Permanent

    • Static Weight (P)

    • Radial (P)

    • Regulated tension (P)

    • Fixed anchor tension (P)

    • Weight stack (P)

    Imposed

    • 1.1 kN person or higher*

    Wind

    • Inputs for AS1170

    ASA Technical Forum: Civil – August 2016 | 16

  • T HR CI 12040 ST: OHWS deflection

    (1) Wind only

    • contact wire lateral < 50mm

    (2) Permanent only

    • Table 2 aesthetic limits more generous than AS 4100

    • Compare mid & end points

    • Rake and camber can be used

    ASA Technical Forum: Civil – August 2016 | 17

  • T HR CI 12040 ST: Signal gantry design actions

    • Equipment loads by signal AEO

    • AS 1170: permanent, imposed,wind

    • AS 1657: platforms, walkways,ladders etc.

    • Deflection limits less generousthan OHWS

    ASA Technical Forum: Civil – August 2016 | 18

  • T HR CI 12040 ST: OHWS anchor structures

    • Configuration by electrical AEO

    • Order of preference

    (guy footing > FSAM* / rock* > structures* > bridges**)

    • Justification*

    ASA Technical Forum: Civil – August 2016 | 19

  • T HR CI 12040 ST: Footings

    • Standard footings preferred (App A list)

    • Standard footing capacity guidance (table 5 and 6)

    (suited to existing regulated systems)

    • Geotechnical on-site verification (structure diagram)

    • Global stability

    • AEO ensure all requirements satisfied

    • If standard not possible Site specific

    Site specific footing

    Recognised method, specific geotechnical parameters, on site verification, design limits, documentation, not spread type, prefer standard but deeper.

    ASA Technical Forum: Civil – August 2016 | 20

  • T HR CI 12040 ST: Attaching to infrastructure

    • Not compromise structures integrity or design life or standards

    • Not on bridge unless unavoidable

    • Proven stainless steel chemical anchors’

    (with documentation, parameters, testing insulation, criteria etc.)

    • Earthing and bonding

    ASA Technical Forum: Civil – August 2016 | 21

  • T HR CI 12040 ST: Drawings

    • TfNSW CAD Standard (T MU MD 00006ST)

    • Detailed requirements in TMC331

    • Whole of life information

    • Title block requirements

    • Structure diagram requirements

    ASA Technical Forum: Civil – August 2016 | 22

  • T HR CI 12040 ST: Typical structure diagram

    On standard CAD drawing with standard title block.

    + Notes + References + Special details + Geo parameters + On site req. + Hazards

    ASA Technical Forum: Civil – August 2016 | 23

  • T HR CI 12040 ST: Existing OHWS for Reuse

    • When OHW system upgrade or increased loading

    (E.g. Wire adjustments, conversion, modification)

    • Relaxed deflection limit for permanent actions only

    (mainly to satisfy conversion from fixed to regulated OHW systems)

    • Wind only wire movement limit not relaxed

    • Consider whole of life costs (repair or replace)

    ASA Technical Forum: Civil – August 2016 | 24

  • T HR CI 12040 ST: Construction

    • SPC 301

    • AS 4100

    • AS 3600

    • Project specific specification by AEO

    • Drawings to contain all for completeness of spec

    • All construction constraints to be accounted for

    ASA Technical Forum: Civil – August 2016 | 25

  • T HR CI 12040 ST: Maintenance and disposal

    • Provide for inspection and maintenance and disposal

    • Minimise maintenance

    • ESC 100 CTM Plan

    • ESC 302 Defects Limits

    • T MU AM 01003 ST Development of TMPs

    • Disposal report (life expired, benefits, stakeholders, risk, plan etc)

    ASA Technical Forum: Civil – August 2016 | 26

  • T HR CI 12040 ST: OHWS and signal gantries

    Feedback and questions

    ASA Technical Forum: Civil – August 2016 | 27

    Overhead Wiring Structures and Signal Gantries T HR CI 12040 ST v1 Overhead wiring structures and signal gantriesOverhead wiring structures Signal gantryT HR CI 12040 ST: Introduction and PurposeT HR CI 12040 ST: Application T HR CI 12040 ST: TMC 331T HR CI 12040 ST: Safety Overhead wiring structuresT HR CI 12040 ST: StructuresT HR CI 12040 ST: Ref. to lock nut detailT HR CI 12040 ST: Design T HR CI 12040 ST: OHWS design actionsT HR CI 12040 ST: Typical electrical loading diagram T HR CI 12040 ST: OHWS design actions (loads)T HR CI 12040 ST: OHWS deflectionT HR CI 12040 ST: Signal gantry design actionsT HR CI 12040 ST: OHWS anchor structuresT HR CI 12040 ST: FootingsT HR CI 12040 ST: Attaching to infrastructureT HR CI 12040 ST: DrawingsT HR CI 12040 ST: Typical structure diagramT HR CI 12040 ST: Existing OHWS for ReuseT HR CI 12040 ST: ConstructionT HR CI 12040 ST: Maintenance and disposalT HR CI 12040 ST: OHWS and signal gantries