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Page 1: OUR QUALITY YOUR SUCCESS€¦ · Driven by our promise, Success through precision ... winding technology – innovative, reliable, nonstop. 8 The right tool for every application

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OUR QUALITY YOUR SUCCESS

Page 2: OUR QUALITY YOUR SUCCESS€¦ · Driven by our promise, Success through precision ... winding technology – innovative, reliable, nonstop. 8 The right tool for every application

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WE ARE KOCHER+BECK

Driven by our promise, Success through precision

The printing industry has relied on Kocher+Beck’s premium products for de-cades. Today, the company is considered a world market leader in rotary die cutting technology and a recognized systems provider for the label printing, envelope manufacture, sheet-fed and web-fed printing industries.

In the early 80s, company founder Rolf Beck set a milestone for the entire industry with the invention of magnetic die cutting technology.

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This pioneering spirit has been part of our DNA ever since we were founded over 50 years ago. As a result, our research and development department keeps deli-vering one innovation after another. The GapMaster, another Kocher+Beck inven-tion, has become the world‘s leader for adjustable anvil systems.

Today, our wide product range covers three main areas: tooling, printing and winding technology. Our portfolio includes high-precision flexible dies and ma-gnetic cylinders, machine-sharpened cutting cylinders, precise printing cylinders and hot stamping cylinders. We also produce sophisticated pressure measure-ment systems, TecScreen screen printing plates and innovative splicers.

Our aim is to provide the products and resources you need to make your produc-tion more efficient and your business more competitive. To achieve this goal, we keep in close contact with our customers and never stop thinking about what we can do to support them. We develop and implement special-purpose, state-of-the-art solutions for customers, tailored specifically to their needs. Our expe-rienced sales staff and in-house experts are there for you, from the initial idea to the completion of your order.

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OUR LOCATIONS

GERMANYOur headquarters is based in the town of Pliezhausennear Stuttgart in south-west Germany. Here, around 300 people work in two plants, producing tools for the most de-manding needs. Our company has enjoyed constant growth ever since its foundation in 1965, and the site in Pliezhausen has grown with us. Our automatic UR Precision splicers have been a great success in the market since we launched them in 2010, experiencing signifi cant growth year after year.

USAKocher+Beck USA opened a Sales Offi ce in 1999, followed by a production facility in Shawnee, Kansas in 2001. The company quickly grew to 50 employees. In 2005 a new facility in Lenexa, Kansas was built to meet the needs of both North and South America. In 2008 Kocher+Beck USA bought a competitor, expanding its product line. In 2016 the Lenexa facility was ex-panded to 56,000 sq. ft, and both US production sites combi-ned. Today Kocher+Beck has over 100 employees committed to offering the highest level of customer support and quality products within the industry.

UKIn 1994 Kocher+Beck decided to set up their fi rst overseas sales offi ce in the United Kingdom. This quickly became a small production facility offering flexible dies to the label and envelope markets. In 2001, the company outgrew its location and moved to a purpose-built factory. In 2017, an ambitious extension and renovation of the site commenced and now completed offers a world class manufacturing facility. The improvements in our facilities will provide clients with the technical support and quality tools required in today’s market, while ensuring employees receive all the latest training and support that is at the core of every Kocher+Beck company. An ISO9001 registered company Kocher+Beck UK Ltd puts quality fi rst.

RUSSIAThe Russian branch of Kocher+Beck was opened in 2006 in Moscow District, Podolsk. The company specialized in cut-ting dies technology and targeted the market of The Russian Federation and Eurasian Customs Union. In 2009 we started a production of Hot Stamping Cylinders. Over the years, we multiplied our orders amount and in 2016 we increased our facility area by 5,365 sq. ft. In 2017 we started production of Inline Offset Cutting dies and opened a storage room for rotary screens TecScreen. We are a dynamically developing company, aimed at quality and giving our customers the best service.

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Team Germany Kocher+Beck GmbH + Co. Rotationsstanztechnik KGDieselstraße 672124 PliezhausenTel. +49 (0) 7127 / 9785 [email protected]

Team United KingdomKocher+Beck UK LTDBrunel Way,Stephenson Industrial EstateCoalville, Leicestershire LE67 3HFTel. +44 (0)1530 [email protected]

Team USAKocher+Beck USA L.P15850 West 99th StreetLenexa, KS 66219Tel. +1 (913) [email protected]

Team RussiaOOO Kocher+Beck142116 Russian FederationMoscow dist., Podolsk,Domodedov ave. 47Tel. +7 (495) 660 02 [email protected]

KOCHER+BECK WORLDWIDE

since 1965

since 1991

since 1999

since 2006

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OUR QUALITYYOUR SUCCESS

Flexibility + Quality + Precision

With the invention of magnetic die cutting technology over 30 years ago, Kocher+Beck has set standards that have remained applicable to this day.

Because we strive hard to continuously develop our innovative products, we are now regarded as one of the world’s leaders in rotary die cutting technology and as the recognized system supplier for intelligent cutting and printing technologies.

Kocher+Beck’s diverse product range is split across our three divisions: Tooling Technology, Printing Technology and Winding Technology.

The right tool for every application

Kocher+Beck’s Tooling division encom-passes magnetic die cutting technology, engraved cutting cylinders, envelope techno-logy, Inline Offset Cutting (IOC), GapMaster and pressure measurement systems. Ko-cher+Beck was the fi rst company to manu-facture magnetic die cutting technology and developed it to mass production.

We made a name for ourselves worldwide with high-quality magnetic flexible dies in a variety of designs, matching magnetic cylin-ders and custom-made cutting stations.

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First-class printing and stamping results

Kocher+Beck’s Printing division compri-ses TecScreen, hot stamping cylinders and printing cylinders. Our TecScreen screen printing plates are manufactured at our headquarters in Pliezhausen and are available for all conventional machine types.

Even when it comes to hot stamping, CNC-machined Kocher+Beck stamping cylinders, with their impressive high level of detail, are your fi rst choice.

UR Precision – Nonstop splice technology

What makes our UR Precision product family stand out is its uninterrupted material supply to your printing or fi nishing process through excellent web tension control and its almost unlimited material processing range. It also links with intelligent data networking systems to create a visionary genera-tion of nonstop processing technology. UR Precision winding technology – innovative, reliable, nonstop.

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The right tool for every application

Kocher+Beck is proud to be able to supply the right tool for your specifi c needs. Our portfolio not only includes flexible dies and cylinders but also tools for envelope manufacturing, intelligent pressure measurement systems and the innovative GapMaster.

Kocher+Beck tools guarantee you maximum precision and outstanding re-sults. Whether it be machine-sharpened, engraved cutting cylinders, either in the standard or compressed air/vacuum version, cross-cutting tools or slitters for perforating or slitting – benefi t from our extensive experience in tooling technology and take your products to a new level!

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FLEXIBLE DIES FOR ENVELOPE

We help optimize your costs from start to fi nish with fast delivery and maximum tool life.

IOC STAMPING DIES

IOC stamping dies are perfect for packaging fi nishing, and are used to shape the look and feel of your products. Our micro-stamping tech-nology even lets you apply delicate security features.

IOC FLEXIBLE DIES

IOC flexible dies are used instead of the offset or coating blanket for cut-ting, perforating or creasing in your offset printing press. The cutting tools are supplied ready-to-use and the results are outstanding.

AI UNIVERSAL

Top quality for the most demanding requirements, combined with flexibi-lity for use with all self-adhesive and mono-material products.

CHROME 24

The perfect choice for large runs with abrasive thermal or thermal transfer SK papers. A layer of chromium with a hardness of 70 HRC for ultra-high performance.

GLUEX ULTRA

No more adhesive residues on the die. Get outstanding results against adhesive bleed and blocked label rolls. Less cleaning means lower costs.

GLUEX PLUS

Reliably minimize ink and adhesive residues on the cutting edges and die surface. Gluex PLUS is the tried-and-tested standard fi nish that meets even the toughest requirements.

NANOTEC

Nanotec is an ultra-thin micro-coa-ting with a hardness of over 80 HRC. It reduces friction and is phenome-nally wear-resistant, so its cutting edge stays razor sharp throughout its exceptional service life.

FLEXIBLE LABEL DIES

IOC AND KUVERT FLEXIBLE DIES

3L LASER LONG LIFE

Thanks to laser hardening technolo-gy, we were the fi rst manufacturer in the world to achieve hardness levels of 65–68 HRC. The benefi t: two to three times longer service life than conventional equivalents.

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CROSS-CUTTING CYLINDER

Our cross-cutters are available for all standard machine types. The clamping strips and counter clamps ensure that blades are fi xed securely.

MAGNETIC ENVELOPE CYLINDER

Whether you need side, separation or window cuts, we have standard and specialty cylinders with single and multiple suction options.

MAGNETIC CYLINDER

Guaranteed long service life, excel-lent precision, a gap of ≤3 µm and maximum concentricity precision – all the ingredients for perfect cutting results.

MAGNETIC FLAT BASE

GRANOtec magnetic flat bases are made from a hard, scratch-resistant non-metallic material. This prevents distortion or mechanical stress.

MAGNETIC CYLINDERS + FLAT BASES

UNIVERSAL CUTTING CYLINDER

Hardened version for large runs. For all standard self-adhesive and mono-materials. Standard cutting edge height 1.2 mm. Can be repea-tedly resharpened.

LONG LIFE CUTTING CYLINDER

Highly annealed tool steel for ma-ximum performance. Hardness and surface fi nishing individually tailored to your needs.

GLUEX CUTTING CYLINDER

Reliably minimize ink and adhesive residues on the cutting edges. Avai-lable in PLUS and ULTRA versions. Can be used for UNIVERSAL and LONG LIFE cylinders.

ROTARY CYLINDERS

REMALINER

Variable punch for rear-sided kiss cutting and total cutting.

LONGITUDINALCUTTING CYLINDER

Our multi-purpose precision tools are the best solution for continuous ver-tical slitting and perforating, as well as for edging trimming of material webs.

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GAPMASTER

The original Kocher+Beck GapMaster is the world’s leading system for pre-cise gap setting in increments of 0.8 µm. It produces perfect results, even with the thinnest substrates.

CUTTING STATIONS

Our cutting stations and specialized units are tailored designs from our engineering department that are specially adapted to your needs.

PRESSURE MEASUREMENT SYSTEMS

Our KMS pressure measurement systems let you accurately register the pre-tension exerted on the tool, and display the cutting pressure for rotary tools.

SPECIAL TOOLING

EJECTION CYLINDER

Safe handling of cutting waste through hard rubber inserts in the center of the cutting contours.

COMPRESSED AIR/VACUUM CYLINDER

Waste management using com-pressed air or vacuum. Air blade technology for an adjustable suction point.

ANVIL CYLINDER AND SUPPORT SHAFT

Made from highly annealed, harde-ned tool steel. Maximum concentrici-ty precision for perfect cutting results and long service life.

ROTARY CYLINDERS

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First-class printing results

Kocher+Beck is your reliable partner when it comes to screen printing, hot stamping cylinders, printing cylinders and many other special printing industry solutions. What sets us apart is our ability to react quickly and flexibly to individual customer requirements.

Our extensive TecScreen portfolio is complemented by a wide range of accessories for screen printing.

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HOT STAMPING CYLINDER

Produced using cutting-edge CNC engraving machines. Perfect stam-ping of even the fi nest motifs for maximum added value.

SILK SCREEN END RINGS

High-quality end rings are used to clamp the mesh in screen cylinders for all printing presses.

PRINTING CYLINDER

Maximum accuracy in terms of concentricity and body diameter as well as hardened, ground gears are guaranteed to produce outs-tanding printing results.

SCREEN DRYER

Unit optimized for drying the screen printing plate after washout.

STARTER KIT

Everything you need to produce cy-lindrical screen printing forms.

Available for all standard prin-ting systems. Also available with optional scratch-resistant hard coating.

WELDING BAR WITH CONTROL UNIT

The Kocher+Beck welding bar makes it easy to weld the screen printing plate to a cylinder.

SCREEN PRINTING PLATES

High-quality, robust stainless steel plate for all screen printing applica-tions.

MOUNTING DEVICE

Universal screen plate assembly tower for all machine widths.

TECSCREEN

PRINTING AND STAMPING CYLINDERS

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Nonstop Splice-Technology

UR Precision winding technology – Innovative, reliable, non-stop.

Continuous web feed, matrix disposal and rewinding increase productivity, improve quality and reduce waste. Now available with integrated data networking to increase your individual real-time transparency.

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AUTOMATIC TRANSFER UNWINDER

Ensures the uninterrupted feed of web-type materials used in conjunc-tion with printing presses or proces-sing machines.

AUTOMATIC MATRIX TRANSFER REWINDER

Ensures the uninterrupted winding of a self-adhesive matrix.

AUTOMATIC TRANSFER REWINDING SYSTEM

Ensures the uninterrupted winding of web-type materials.

SCISSOR-CUT BUTT SPLICE UNIT

For producing high-precision, butt-joined diagonal adhesion points at an angle of 15°. Adhesive tape on both sides.

TORQUE-CONTROLLED WINDING SHAFT DRIVES

Compact drive technology with addi-tional fi ne control via potentiometer.

SCISSOR-CUT TRANSFER UNIT

Unique transfer unit with “flying scissors” ensures clean cutting of all materials.

VISUALIZATION

Simple and intuitive user interface with touchscreen function. Displays all current web parameters. Digitally displays error information for simple troubleshooting. Extended menu na-vigation to the second and third-le-vel maintenance and programming screens.

UR COROMAT

External core forming unit for recyc-ling of identical material.

ALL SERVO DRIVE TECHNOLOGY

Driven by AC servo geared motors.

NONSTOP WINDING TECHNOLOGY

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Individual solutions through maximum flexibility!

We place the highest demands on our products, and on ourselves.

Countless products owe their shape, look or feel to the right cutting tool or prin-ting process. We are proud to support many different industries with our preci-sion products, our Tooling Technology, Printing Technology and Winding Techno-logy products can be used for a variety of purposes in the following sectors:logistics, food, cosmetics, packaging, pharmaceuticals and medical technology, industrial, automotive engineering and electronics. Our tools are used to create adhesive labels, folding cartons, envelopes, tags, tear-off labels and coupons, tickets, in-mold labels, adhesive bandages, wound dressings, hygiene articles and so much more.

As a specialized supplier for rotary printing and processing, Kocher+Beck co-vers the entire spectrum: from magnetic flexible dies to a broad product range of rotary tools, from TecScreen screen printing plates to complex nonstop winding systems.

Our highly qualifi ed R&D staff ensure that all Kocher+Beck products satisfy the company’s leading technological standards. Their experience and creativity enables them to respond to your requests for special solutions and other require-ments. As your partner, we want to work with new materials, develop new cutting solutions and grow alongside you.

Individual solutions from Kocher+Beck help you make your production processes more effi cient and secure and expand your market position.

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APPLICATIONS

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QUALITY AND SERVICE

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Our Quality Your Success

A strong partner for excellent quality in printing and cutting technology: Kocher+Beck.Trust in proven quality and our experience.

From the development of magnetic cutting technology to mass production, we at Kocher+Beck have consistently relied on our proprietary solutions. The know-ledge we have acquired gives our current products a clear advantage over other solutions on the market.

Thanks to our extensive expertise, numerous patents and continuous develop-ments, you can be sure that the products we deliver are first-class.The experien-ce of our team guarantees products of the highest quality and reliability. That’s not only your goal, but our goal as well. That is why, in addition to state-of-the-art computer programs, our specially qualified staff will always perform the final product check with the aim of a zero-defect quota.

At Kocher+Beck, the focus is always on you. We are successful because we listen to our customers and offer them the support they need, especially when it comes to special solutions and intelligent concepts in the areas of printing, cutting and magnetic technology. We nurture our customer proximity through our global production plants and agencies.

QUALITY AND SERVICE

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APPRENTICESHIP AT K+B

Education is the key to a successful future. We want to create a solid foundation.

Kocher+Beck products are technically complex and need to meet the highest standards. To achieve this, we need well-qualifi ed employees. At our head-quarters in Pliezhausen, Germany, we are currently training 20 junior employees within the framework of the German dual education system in our own training workshop. Our strong commitment to training is vital in securing our future as a technology leader.

#APPRENTICESHIP

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A step in the right direction, get your career off to a great start with an apprenticeship at Kocher+Beck.

For decades, Kocher+Beck has been the market leader for high-precision cutting tools and systems in the printing and converting industry. But our product ran-ge goes far beyond this. We set standards around the world with sophisticated pressure measuring systems, innovative winding technology, and the TecScreen screen printing plates produced at our headquarter in Pliezhausen. Customers and partners around the world benefit from our expertise, skill and custom solu-tions. We want to continue fulfilling this promise.

Our motto is “Excellent quality – in production and training”. It‘s more than a motto. It‘s an invitation to help shape the future.

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COMPANY VALUES

FAMILY We are a family-owned business and are proud of our heritage and family values.

SAFETY The safety of our employees and customers is central to everything we do.

TEAMWORK We bring together talented individuals and build strong, dedicated, successful teams.

INNOVATION We combine years of experience with creative thinking to grow, develop and evolve.

INTEGRITY Honesty, decency and sincerity – traditional values that never go out of fashion with us.

www.kocher-beck.comwww.kocher-beck.com

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Team Germany Kocher+Beck GmbH + Co. Rotationsstanztechnik KGDieselstraße 672124 PliezhausenTel. +49 (0) 7127 / 9785 [email protected]

Team United KingdomKocher+Beck UK LTDBrunel Way,Stephenson Industrial EstateCoalville, Leicestershire LE67 3HFTel. +44 (0)1530 [email protected]

Team USAKocher+Beck USA L.P15850 West 99th StreetLenexa, KS 66219Tel. +1 (913) [email protected]

Team RussiaOOO Kocher+Beck142116 Russian FederationMoscow dist., Podolsk,Domodedov ave. 47Tel. +7 (495) 660 02 [email protected]