ouiet. flush electric toilet conversion...bakod enafielseal & cover hrgh capacrly wasle...

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Model 37O55.Series OUIET. FLUSH ELECTRIC TOILET CONVERSION FEATURES a Very quiel ilush cycle-like a household toilet a Converls allJabsco, Parmanual toilets and€arlv eleclr c lorelslo rhenewOuiet-Flush System a Also converls Groco HC,HE & HF; Rarilan PH, Cricket, Compact & Crown; Sealand (Mansfield) 750to 752series andallWilcox Crittenden toilets a Single button flush actualor - withdualf!nction walarlevel control swilch a Canbe plumbed to any pressurized watef syslem that can provide a 3-1/2 GPM (13,5 LPt\4) flowrale a Water conlrol solonoid valve with anti-siphon breaker to prevent contamination of potabte warer suppry o o \j qt v, a a a OPERATION TheQuiet-Flush Toilet Conversion provides both qulet operation andLlser conhol of water levels in thetoilet bowl. A single large push button switch provides a simple ilush mode by activalng bolh the rinse water suoply a.o Ine -ace.alor discharge pump slmultaneously. An addltional rccker switch ollers independent control oi the rinse water supply ' This mod€ris (€ Ma ed andcornplies wirh ENsoo8r.l ror srppress on or er€ctro.maqnetc r.t€rt€rence and dlscharge pump separately so the bowlwater level can be easily raised or lowered by the user. Thisprovides a rnethod of minim zjng water use. when desired, as well as a meansof raising the water level rn the bowlwhen appropriate Jor user comfort.lt alsoallows for complete evacuation oi the bowlwater whileunderway in rough sea condltions. White vilreous china bowl available tncompact or comtortable household size Bakod enafielseal & cover Hrgh capacrly wasle rnacerator andbow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4" Hose Barb Outlel-1' Hose Barb Meet U.S.C.G. Regulation 183.410 and ISO 8846 Iorlgnilion Protection. EN4C Models Available 1-2 Quarts (Lilres)/Flush [.4odel Number 0escnpllon 37055-0012 37055-0092' 37055-0024 37055-0094' To TO To iel Conversion, 12Volt DC letConvercion, 12Voll EMC et Convers 0n,24 Voll DC iel Conversion,24 Volt EMC

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Page 1: OUIET. FLUSH ELECTRIC TOILET CONVERSION...Bakod enafielseal & cover Hrgh capacrly wasle rnacerator and bow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4"

Model 37O55.Series

OUIET. FLUSHELECTRIC TOILET CONVERSIONFEATURESa Very quiel i lush cycle-l ike a household toi let

a Converls al lJabsco, Par manual toi lets and €arlveleclr c lorels lo rhe new Ouiet-Flush System

a Also converls Groco HC, HE & HF; Rari lan PH,Cricket, Compact & Crown; Sealand (Mansfield)750 to 752 series and al lWilcox Crittenden toi lets

a Single button flush actualor - with dual f!nctionwalar level control swilch

a Can be plumbed to any pressurized watefsyslem that can provide a 3-1/2 GPM (13,5 LPt\4)flow rale

a Water conlrol solonoid valve with anti-siphonbreaker to prevent contamination of potabtewarer suppry

oo

\j

qt

v,

a

a

a

OPERATIONThe Quiet-Flush Toilet Conversion provides bothqulet operation and Llser conhol of water levels inthe toilet bowl. A single large push button switchprovides a simple i lush mode by activalng bolh therinse water suoply a.o Ine -ace.alor dischargepump slmultaneously. An addltional rccker switchollers independent control oi the rinse water supply

' This mod€ris (€ Ma ed and cornplies wirh ENsoo8r.l rorsrppress on or er€ctro.maqnetc r.t€rt€rence

and dlscharge pump separately so the bowl waterlevel can be easily raised or lowered by the user.This provides a rnethod of minim zjng water use.when desired, as well as a means of raising thewater level rn the bowl when appropriate Jor usercomfort. l t also al lows for complete evacuation oi thebowl water while underway in rough sea condlt ions.

White vi lreous china bowl available tn compactor comtortable household size

Bakod enafielseal & cover

Hrgh capacrly wasle rnacerator and bowo scnarge p!mp

SPECIFICATIONS

PORTS

MOTOR& SWITCH

WATERCONSUMPTION

lnlet-3/4" Hose BarbOutlel-1' Hose Barb

Meet U.S.C.G. Regulation183.410 and ISO 8846Ior lgnil ion Protection.EN4C Models Available

1-2 Quarts (Lilres)/Flush

[.4odel Number 0escnpl lon

37055-001237055-0092'37055-002437055-0094'

ToTOTo

iel Conversion, 12 Volt DClet Convercion, 12 Voll EMCet Convers 0n,24 Voll DCiel Conversion,24 Volt EMC

Page 2: OUIET. FLUSH ELECTRIC TOILET CONVERSION...Bakod enafielseal & cover Hrgh capacrly wasle rnacerator and bow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4"

rINSTALLATIONPLUMBINGThe 37055 Series Ouret_Fl!sh Torlet Conversion can be

olumbed lo any pressurized wale! sysl€m thal can provrde a

minimum of 3-1/2 GPM (13 5 LPM). This mav be a l iesh waler

syslem including lhe vesse s potable waler syslem or a

washdown svslem utilizing eilher Iiesh or sall waref tlowever'

I musl be connecled lo a pressurized syslem thal normally

remains on al all limes whr'e lh€ vessel is in use

BeloG beginning lhe conversion, close allseacocks connecled

wilh lhe toilel s plumbingsystem and take precaution to ensure

they remain cLosed unul the conversion s complete ll lhe loilel

beina conveded rs an eleclnc loilet, discornecl lhe eLectncal

powir lo tne toiiet ana tarc precaulion lo ensur€ | is not reslored

untillhe conversion is compl€ie,

Disconnect bolh inlet and discharce hoses ftom lhe old loilet and

remove the toilel iiom ils mounting slrrface ll lhe loilet berng

converled is an electdc model, disconnecllhe €leclicd winng

lrcm the toilei. Femovethe hose connecledlo the back ol the

loilet's china bowtand remove the china bowl and seat & lid

assembly lrom lhe old toilel bass assembly ll |s generally

easi€$ t;lum lhe bowland seal & lid upside down to anach lhe

new Toilet Conversion Base lo lhe chlna bowl. Ensufe the botlonr

surlace oi the china bowlis clean and posilion lhe rubb€r bowl

oaskel on lhe base ol lhe ch na bowl Orjenlthe QF wasle pLrmp

;ssemblv ol he cl- ra Do6l In ll'e des reo oosrror' The wasle

pump cal oe or ie l leo - a 'y o l I e Dossbe n 'oJrn 'g oosrr rors

ihal Drovides the besl clearance kom surrolnd ng obslruclions

bul is generally besl positioned so rl poinls to lhe rear ollhe tolet

bowl. Wilh the heads ollhe provjded rnachrne scfews on Ine

!nderside ol lhe base and threads pfotrudifg through the llange

ol the china bow1, position Ihe plaslic washerc n€xl lo the china

lo orevent r1 kom becoming chipped and the slalnless slee

washers nen lo lhe nuls and secufe lhe base lo lhe bowl

To make the waler connecton shu ot l the waler sys lem pi rmp

and open one o{ th€ sys lerns laucels or nx l l r res ro dran Ine

pressLre trom lhe sysiem Se ed an appropriale tee type litting

thal can be lnsla led n lhe exrsl ng press!rLzed waler svsrem

and w l l p .ov de a 1 /2 ( l 3 mm) hos€ barb lo leed waler lo lhe

ro i le l . lns la lL lhe iee l l t ing a l a local ion on lhe o.€ssunzedwater sys lem lhal prov ides convenienl connecl ron io the lo le l s

solenord valve/sphon br€aker ass€mbLy. l i the lo i le l ls being

connecled to the vesse s lresh waler syslem anc lne vesse

. .av be connecled to an !nteguia ied c ly waier supprv r is

rec;mmended Ihal a valve be lns ia ied in the to e l waler supp y

rne ahead o{ lh€ solenod vave s phon breaker lc '€g! a le lne

tlow rale oi .com ng pressLrr zed c ry laler

The soleno,d valv€is phoi breaker sho! d be posn oned a

mrn mum ol s i r nches above ihe h.se connecl on at l l re back

ol lhe to i e l bowl and local€d as c lose io lhe 10 et as poss o e

I t shou d be located whefe an occas onal dfop or lBo o lwarer

{rom the s phon breakef will ncl advers€ y afiecl n€arbv

equLpmenl o. suppl l€s. 11 must b€ ns laLed n a vedrcal posr lLon

wiih the hose barb conneclions pointirg down The solenord

valve/siphon breaker brackel should be secured lc a so ro

mounting sLriace wllh io!r screws li the valv€ assembly rs

a a.hed lo a wood s ldace 3/8 110 m.n) long screws areqenerallv adequale to suppod the we ght o' the vaNe assemory

tt Oeslrea. rle vatve assembl\/ mav be lnslalled inside a cabinet

or locker lo conceaL il lrom liew oi the v€ssels o'cupants To

provide a .lean saniiary appearance ns de the l'eaC area' a s!

I

Iool secllon ol smooth whit€ hose is provided wilh lhe loil€t lo

connecl the loilel bowl spud liling to lhe siphon break€r oullel

The solenord vave inlet hose barb is lhen connectsd with l/2'

{13 mm) reinlorced vinyl hose suilable lorpressurized walerlo

ine lee irn nq nsratted r ll'e waler syslem hne Allpressurr?ed

r'valer syste; conreclrons sr'ould be secured \'vilh stainless

sleelband type hose clamps The hose connecting the siphon

breaker to 6; bowl shoLrld be secured wilh a band clamp at lhe

siDhon breaker to prevent il lrom belng accldentally dislodged

b; o€nerallv does nol need a hose clarnp lo secure lt to lhe

bowispud liilinq unless desked ior added securitv

Tne drscharqe pon rTcluoes a 1 r25 rn hose barb and shoJld

oe o,umoeo w, in I 125 n-n l -ose lo a l on boa'd hold iag lanh

or, il appropriate, to an overboard dscharge lhrough hull A

1 {25 m.n) to 1 _1/2" (38 mm) ba/oed hose adaplor is provoeo

10 adaot a 1" (25 mm) d ischarge hose to 1_1/2 ' (38 mm) hose i

des.red. The d,scna'qe p luab ng sfoL d oe keol as shod as

oossible and rre,]os in lhe discharge l_ose s'ould be \epllo a

minimum. To.e la in waler in the bowl , lhe d ischarqe hose

should be looped upward about eighl to len Inches above Ine

base oi lhe toilel and as near lo ihe lo lel as can be practically

accomplished withoul crealing an unsighlly pl!mbing situalron

XFlood hazard ll toilel is installed b€low lhewatorllne,lt musl be installecl with a properlyoosilioned vented tooP ln the discharge hose'Fallure ro do so can result ln floodlng whichcsn cause loss ot property and llle

I rhe loilet is beLow the walef line and is plLrmbed ro an ovet'

board discharce ihroLrgh hu l, lhe discharge plumDrng musl

nc lde a venl;d Loop positioned so I remains abole the waler

Ine a i a l l angLes o l heei a.d t f im Tola ld ischarge head shou d

.o l exceed 4 teel (1.2 rvr)

,,1r1

Page 3: OUIET. FLUSH ELECTRIC TOILET CONVERSION...Bakod enafielseal & cover Hrgh capacrly wasle rnacerator and bow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4"

ELECTRICALThe electrical wrring should be independent of allolher accessories. lt should be made with marinegrade copper stranded wlre ol the gauge specifiedn the electrical specitications chart. Make all wireconnections wilh mechanical locking type connec-tors (crimp type bun connectors and terminals).Ensure the clrcuit is protected by a proper slzedfuse or circuit breaker determined from the electricalspecil ications chart. Secure all wires to a solidsudace approximately every eighteen lnches(1/2 M) along their entlre length ol run.

Wire the switch panel to the solenoid valve/siphonbreaker and toilet pump assembly as per the follow-lng wiring diagranr. Connect the brown lead fromthe panel to the wasle pump positive (orange) lead.Connect the black wasle pump molor lead to batterynegative. Connect the yellow lead lrom the panel toa so enoio va ve te'n,nal. Connecl Ine remain tgsolenold valve lerminal to battery negative. Select aocation for the switch panel that is convenient tothe toilet user and wil l also allow access to run the

wires from the switch panel to both the loilet's moiorand the solenoid valve/siphon breaker as well astrom the electrical power source to the switch panel.To install the switch panel, dri l l two 1-3/4" (45 mm)diameter holes (slightly over-lapping) through theselected switch mounting surface per the atlachedtemplale. Ensure the template is oriented correcilybecause it is not symrnetrical. Also, dri l l fouf appro-priate sized holes lor the fastenefs selected tosecure the swilch panel to its mounting surlace.

WIRING DIAGRAM

Positive i

To Wasle PumpPosilive(Orange)Motor Lead

To SolenoidValve/SiphonBreaker

ELECTRICAL SPECIFICATIONSAIITP FUSE WISE SIZT PfR FTET Of SUII'

v0LTAG€ DRAW S]ZE 0!1 l | ' � (0M.3f i ) 10r15 '13t1-1,61{) 15r?5' (4,6M'7,5M) 2! !10 ' (7,6 M_12,? M ) 40160' (12 '2Mi8 '3M}

1 2 V d c 1 0 25 116 (1.5 mm?) $14 (2,5 mm' � ) #12 (4 mm?)1 s * 1 6 { 1 , 5 m m , ) # 1 6 ( 1 . 5 m m : ) , 1 6 ( 1 5 m m : ) *14 {2,5 mm?)

lU P

GTEMPLATE

1-314'�(45 mm) DIA\\

I

i

(45

I

1-3/4' �

Page 4: OUIET. FLUSH ELECTRIC TOILET CONVERSION...Bakod enafielseal & cover Hrgh capacrly wasle rnacerator and bow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4"

SERVTCErne Jabsco Ouret-F ush To lei does not requi.erlul ine rnaintenance other than occasronal cleaning:J marntain a hygienic sanitary condit ion. Cleantorlet wrth mild non abrasive cleaners without skang.-. iomalrcs Cleaners having hrgh concentrations oleromatrcs such as p ne scented concentraleda eaners and skongly scented degreaser concen,irates can cause lhe pump's seal to swell and may:ontribute to a premature seal ieak.

-- e ro et has ro rea1.g parls l^at reeo pe' iod -

r-.placement other than the shaft sea which, under'rormal condit ions, shor-r ld provlde several years ofjervice befofe needrng replacement. The seal onlyrequires replacement i i signs of leakage are not ced-inder the seaL housing posit ioned between the,notor and toi let base assembly.

sirdes cui of t ' -e i tase,r ' / i th ih,. i j i | ] .np Ihe pumpclropper w engage the anacerator housrng and i l- , . b n e l e s d r . r o 9 e ,

_ \ ' a o ' f e . h o o p . r 6 9 4 6 . rthe rnacerato. housrng to ffee I lrom the base.Prevent the motor shaft from turning by rnsert inga screwdriver In the shaft s ot at the rear of themolof and unscrew the chopper. Remove lhechopper, lock washer and macerator hous ng fromihe motor shaft. Remove the O-r ng frofir theO ring groo'/e around the oLtler diameler of thesea hoLrsing. Wlth an al len wrench. loosen thecenlr fuga impeller s-ot screw and sl ide the irnpellerofl the shaft. Remove the two screws ihat securethe seal hous ng to the motor and slde the housingofl the motor shait. Remove the two seal washercfrorn under the head of each of the two seal houslng'ela ner scre,vs W ih a pa . o' need e nose p iersgrasp lhe shait seal and pull i t from the seal ho!s-Ing. C ean a lparts and nspect for damage.

LL.rbflcate the OD of the new seal wlth a s.nallamount of water and press t lnto the sea bore !,! i ththe sea's lp fac ng the threaded end of the €haft.Da not use lhe stainless steel stat rclaining washelsJppl:ed ̂, tb lAe sea'. I Lbflcale t l_e lD o' l l_e sealand the mo to r sha f t w i th a sma l l amounr o fwa te fres stant grease Fnsure the s inger is properiyposit oned on the motor shaft next to the moroT anoslde the seal housing onto the motor shaft untl i t lsaga nst the motor end bell . Posil ion a new plasticseai washer under the head of each of the l lat headseal hous ng retainer screws and secure the sealhousing to lhe motor. Sl lde the centri fugal impelleron the motor shaft posit loning it aboLtt 1/32(1 mm) ffom the seal houslng and secure lt to theshait with the set screw. Rolate the impeller toensL.e ir does -ot.ub or lae seal 4ousilg

Slide the macerator housing over the motor shaft,p ace the lock washer on the end of the shait andscrew the chopper onto the shaft. Tighten thechopper while holding the motor shait at the rearof the motor. Posit ion a new O-ring in the sealhouslng O-ring groove (i t may be_ retained ln thegroove with a small amount of grease). Sl ide thepump assembly lnto the toi let base ensur ng themacerator housing is properly posit ioned withinthe base. The culout in the side ol the maceratorhouslng rnust al ign with the dischafge pod in thebase (the macerator housing is keyed so it wil l onlygo in when properly posit ioned). Ensuring theO-ring is st i l l properly posit ioned in the O-ringgroove in the seal housing, place the purnpassembly against the base and secure it in placewith the four screws and lock washers. Bepjacethe white motor cover by snapping it down overthe pump motor.

Fiood hazafd. l l lo i l€ l is plulnbed lo anov€rboard discharg€, close the dischargeseacock pr lor lo disassembling toi let .Fai lure lo do so can resul l in f loodino whichcan cause loss ol propeny and l l te,

'

Notlcer Before performing any servlce, disconnectthe power supply to the toilet and take precautiontc ersu-e t.s rot recoinected u.l i l lhe servicers complete. Also, pLtrnp all water from the lo etbowl and if connected to an overboard dischafge.. . < a t h a d i . . h . r ^ a < c : . ^ ^ L

To replace the shalt seal, snap otf the white rnotorcover and 'emove tre pJmp asse'rbly by removingthe four screws w th lock washers that secure it tothe tollet base. Carelully slide the pump assemblyirom lhe base ensur ng the macerator housing also

(

Page 5: OUIET. FLUSH ELECTRIC TOILET CONVERSION...Bakod enafielseal & cover Hrgh capacrly wasle rnacerator and bow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4"

EXPLODED VIEW

PARTS LISTKEY DESCNIPTION PABT* OTY. REO'D

2

3

3B

30

5

1 2

Bo*l Insralradon Hddqae

Wshd, Sbinlos Sre€t '

r.rU Adapbr DehaAe Pon

Choppor P are * ts L&k Nlr

KEY DESCRIPl'ION PART# OTY. REO'D

r 3r 9

21

L@k warhdrio Sralnl€ss srs

so 6noi! VaJ€ 3 s phd Bdate,

' Pds SlDrll}d qrth S.de K r." PsB i.dutcd witr bs.370oa i@0

Page 6: OUIET. FLUSH ELECTRIC TOILET CONVERSION...Bakod enafielseal & cover Hrgh capacrly wasle rnacerator and bow o scnarge p!mp SPECIFICATIONS PORTS MOTOR & SWITCH WATER CONSUMPTION lnlet-3/4"

DIMENSIONAL DRAWINGlnch€s iMillim6lros)

F_ c ovsafi width -->]

I

_9

1 2 3 / A

5-9/4(146)

8.1A (206)

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COMPACT SIZE BOWLHOUSEHOLO SIZE BOWL

3-1/8 (79)4 5 / 8 { 1 1 7 )

14-118 (359)14-118 (359)

13-1/8 (333)14-3/4 1375)

r 6 , 1 2 ( 4 1 9 )19,3/4 Fa2)

1o (2s4)10.3t41273)

6-1/2 (r65)e {229)

ITT JabscoA Unn ol ITT Fluid TochrcloOy Colpdadon

TH€ PRODUCTS O€SCR BED IEFEIN ARE SUBJ€CTTOTHE JAASCO ONE YEAF LIMITEO WAFMNry. WHICHIS AVAIIABLE FOBYOUFI INSPECTION UPON REOUES-]'

1 €5 Oalo Way, P.O. Bor 21 5accra M6a, cA 462&215816l:014) 5.15-&sl

!NITEO KINGDOM

Bi.i€l€y Foad. HoddosnonH6nlor&hir6 EN1 1 OzuTel: +4.a (0) r992 150145Faj: +3! (0) 1902167132

T€lr(s19) 821 1900Far (519)821 2569

NHK Jabsco CdPant ud.3 21-10 Shi. Yokdi6q

1T1 Kohoru Ku Yolohatu 222Tolr 04s47549(6Fax: 0.15-475-8908

GERMANYMINTEo GnbHP6na<*r 1703/&d.4 28

Tol:+4940-53 53 734Fax: +,1*0-53 5! 73 _l 1

C Cortnghr 1997, m hnusti€s