ostara nutrient recovery solutions - iisd · 2018-10-08 · post-digestion dewatering liquor + ......
TRANSCRIPT
![Page 1: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/1.jpg)
© 2017 Ostara Nutrient Recovery Technologies
Ostara Nutrient Recovery Solutions
National Nutrient Reuse and Recovery Forum March 2018
Ostara Nutrient Recovery Technologies
![Page 2: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/2.jpg)
Operating Experience
2005Year Ostara
founded
17,000Tons annual
fertilizer production
capacity
14Operational
Pearl® systems worldwide
11 MillionPeople served by Ostara’s nutrient recovery facilities
400,000Hours of Pearl®
operational experience
![Page 3: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/3.jpg)
Pearl® Nutrient Recovery has a Rapidly Growing Installation Base
![Page 4: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/4.jpg)
Phosphorusis Essential to All Living Organisms
![Page 5: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/5.jpg)
There is No Substitute for Phosphorus
Phosphorus is a building block of DNA, cellular
membranes and energy metabolism
The human adult body contains approx. 1.5 kg (~2%)
phosphorus, mostly in teeth and bones
There is no known substitute for phosphorus
P15
![Page 6: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/6.jpg)
June 1974
“We may be able to substitute nuclear power for coal, and plastics for wood, and yeast for meat, and friendliness for isolation - but for phosphorus there is neither substitute nor replacement.”
"...for phosphorus, there is neither substitute nor replacement." Isaac Asimov
![Page 7: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/7.jpg)
NON-RENEWABLE
RESOURCE
PHOSPHATE
HAZARDOUS WASTE
LEACHING & RUNOFF
Today’s Phosphorus Cycle is Broken
![Page 8: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/8.jpg)
Lake ErieIn danger of dying by suffocation
![Page 9: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/9.jpg)
Ostara Provides a Sustainable, Closed Loop Solution
![Page 10: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/10.jpg)
Opportunities for Ostara Nutrient Recovery Solutions
INITIAL FOCUSMunicipal Sewage Treatment Plant
Fertilizer Process Water Livestock Waste
Food & Beverage Processing Biofuels Processing
![Page 11: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/11.jpg)
Ostara’s Core Technology: The Pearl® Reactor
TREATED EFFLUENT
RECYCLE LINE
MAGNESIUM
POST-DIGESTION DEWATERING LIQUOR + WASSTRIP® FEED CRYSTAL GREEN
![Page 12: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/12.jpg)
Breakdown of Annual Savings
50-MGD Plant
Chemical P Removal Avoidance, 38%
Fertilizer Revenue, 18%
Polymer Consumption, 14%
Struvite Biosolids Avoidance, 9%
N Removal Value, 9%
Dewatering Improvement, 7%
Digester Maintenance, …
![Page 13: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/13.jpg)
Status Quo: Ferric, Sludge Disposal, Ammonia
Without Pearl Installation over 10 years (50 MGD Plant)
Cumulative Cost
$(14,000,000)
$(12,000,000)
$(10,000,000)
$(8,000,000)
$(6,000,000)
$(4,000,000)
$(2,000,000)
$-
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Ferric Cost/Struvite Maintenance Sludge Cost Ammonia Cost
$2,000,000
$4,000,000
$6,000,000
$8,000,000
$10,000,000
$12,000,000
$14,000,000
![Page 14: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/14.jpg)
Cumulative Savings Provide ~ 5 Year* Capital Payback
Offsets Initial Investment (50 MGD Plant)
$-
$2,000,000
$4,000,000
$6,000,000
$8,000,000
$10,000,000
$12,000,000
$14,000,000
$16,000,000
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Chemical Savings Sludge Savings Ammonia Savings CG Sales
CAPEX $6.5 M
Cumulative Savings
*Average based on standard installation of two Pearl®2K systems at a 50 MGD or 500,000 population equivalent wastewater treatment plant.
![Page 15: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/15.jpg)
✓Proven to reduce non-point source runoff
✓Registered commercial fertilizer in the US and Canada
✓Established market
✓AAPFCO approved source of slow release nutrients
✓USDA CSP Approved input
Crystal Green is simply a natural, slow release, granular fertilizer
![Page 16: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/16.jpg)
Crystal Green is Produced in Market Specific Sizes
SGN 450
TURF & ORNAMENTAL
AGRICULTURE
HORTICULTURE
SGN 300
SGN 150
SGN 90
The only uncoated continuous release granular phosphorus fertilizer
✓ Root-Activated™ (citrate soluble)
✓ 99.6% Purity
✓ 0.9, 1.5, 3.0, 4.5 mm prill size
✓ Lowest Salt Index of any P source
✓ Hardness similar to MAP or DAP
✓ High uniformity index
![Page 17: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/17.jpg)
✓ Long-term purchase agreement
✓ Sales price tied to global fertilizer market value
✓ Established sales channel in North America and Europe
Guaranteed Fertilizer Purchase Optimizes Your Investment
![Page 18: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/18.jpg)
Fertilizer Product Handling is Simple and Fully-Automated
Crystal Green is dried, sorted and bagged ready-for-sale on site
MAGNESIUM ADDITION
PEARL
DEWATERING
CLASSIFYING
POST-DIGESTION & WASSTRIP® LIQUORS
DRYING BAGGING
TREATED EFFLUENT
![Page 19: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/19.jpg)
With Ostara, Nutrient Management Partnership Maximizes Your Success
![Page 20: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/20.jpg)
PARAMETER VALUE
Design Capacity 1200 MGD
Population Served 4,500,000
Pearl Model 10K
# of Reactors 3
Installation Greenfield
Installation Year 2016
WASSTRIP Planned
Ostara’s Solution Enabled Stickney Water Reclamation Facility to Successfully Meet Nutrient Limits With Bio-P Removal
Metropolitan Water ReclamationDistrict Of Greater Chicago
![Page 21: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/21.jpg)
Pearl® 10K
Load Capacity (PO4-P per day) 1,250 kg
Average Production Capacity (Crystal Green per day)
6,350 kg
Installation Base (2017) 4
16 m
7.3 m
![Page 22: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/22.jpg)
3 x Pearl® 10K at Chicago
Capacity of 7,500 tons/year of Crystal Green®
![Page 23: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/23.jpg)
✓ 1.0mg/L limit for total P in effluent
✓
Plant efficiency and cost-effective implementation of Bio-P
✓
Capacity to produce 7,500 tons/year of Crystal Green
✓ Cost recovery in 5-7 years
Achieves MWRD’s Project Goals:
3X Pearl 10K at Stickney Nutrient Recovery Facility
![Page 24: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/24.jpg)
Ostara Offers a Closed Loop Solution for Phosphorus Recovery
![Page 25: Ostara Nutrient Recovery Solutions - IISD · 2018-10-08 · POST-DIGESTION DEWATERING LIQUOR + ... Successfully Meet Nutrient Limits With Bio-P Removal Metropolitan Water Reclamation](https://reader035.vdocuments.us/reader035/viewer/2022062604/5f99902a1d30c62fa51c8de0/html5/thumbnails/25.jpg)
THANK YOU
Rachel M. Lee, P.E., Sales Manager
[email protected] | ostara.com
National Nutrient Reuse and Recovery Forum| March 2018