osha most frequently cited serious violations general industry - fy 2011 osha federal standards...
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OSHA Most Frequently Cited Serious Violations
General Industry - FY 2011
OSHA Federal Standards
October 1, 2010 – September 30, 2011
Number of Serious Violations – FY 2011 2
Most Frequently Cited Serious Violations in General Industry
1445
1270
825
687
626
621
610
600
537
500
212(a)(1) - O
1200(e)(1) - Z
1200(h)(1) - Z
23(c)(1) - D
151(c) - K
212(a)(3)(ii) - O
147(c)(4)(i) - J
215(b)(9) - O
178(l)(1)(i) - N
147(c)(1) - J
Sta
nd
ard
& S
ub
pa
rt:
19
10
.
Machine Guards - General
Eye & Body Flushing Facilities
Point of Operation
Open-Sided Floors
Powered Industrial Trucks – Operator Competency
Lockout/Tagout - Program
Grinders-Tongue Guards
Hazard Communication – Information & Training
Note1: There were also 1452 Section 5(a)(1) General Duty Clause violations cited during this period.
Note2: These charts do not include information entered into the new OSHA Information System (OIS).
Lockout/Tagout - Procedures
Hazard Communication – Written Program
Number of Serious Violations – FY 2011 3
Subpart D - Walking/Working Surfaces (1910.21 - 30)
687
304
137
104
93
23(c)(1)
22(a)(1)
22(a)(2)
24(h)
23(e)(1)
Open-sided floors
Housekeeping
Wet floors
Standard railing specifications
Stair railings and handrails
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2011 4
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
(1910.33 - 39)
310
176
169
87
85
37(a)(3)
37(b)(2)
36(d)(1)
37(b)(4)
37(b)(5)
Exit route doors unlocked
Exit marking
Exit access signs
Sta
nd
ard
: 19
10.
“Not an Exit” signs
Exit routes free & unobstructed
Number of Serious Violations – FY 2011 5
Subpart F - Powered Platforms(1910.66 - 68)
261
19
12
67(c)(2)(v)
67(c)(2)(ii)
67(c)(2)(iv)
Trained operators for aerial lift
Sta
nd
ard
: 19
10.
Body belt & lanyard when working from aerial lift
Secure work position for employees in basket
Number of Serious Violations – FY 2011 6
Subpart G - Occupational Health(1910.94 - 98)
181
92
83
81
64
95(c)(1)
95(g)(1)
95(k)(1)
95(d)(1)
95(b)(1)
Hearing conservation program
Administrative/Engineering controls
Sta
nd
ard
: 19
10.
Audiometric testing program
Training program
Monitoring program
Number of Serious Violations – FY 2011 7
Subpart H - Hazardous Materials(1910.101 - 126)
135
80
61
60
56
101(b)
106(e)(6)(ii)
107(b)(5)(i)
107(c)(6)
107(g)(2)
Sta
nd
ard
: 19
10.
Spray booth – Air velocity
Class I liquids - Dispensing
Compressed gases - Handling, storage & use
Spray areas – Cleaning
Spray areas – Approved wiring/equipment
Number of Serious Violations – FY 2011 8
Subpart I - Personal Protective Equipment (1910.132 - 139)
492
476
453
414
363
134(e)(1)
132(a)
133(a)(1)
134(c)(1)
132(d)(1)
Personal protective equipment
Eye & face protection
PPE hazard assessment
Sta
nd
ard
: 19
10.
Written respiratory protection program
Medical evaluation to determine employee’s ability to use respirator
Number of Serious Violations – FY 2011 9
Subpart J - General Environmental Controls (1910.141 - 147)
610
500
360
290
160
147(c)(4)(i)
147(c)(1)
147(c)(6)(i)
147(c)(7)(i)
147(d)(4)(i)
Lockout/Tagout - Program
Lockout/Tagout - Training
Lockout/Tagout - Procedures
Lockout/Tagout – Device application
Sta
nd
ard
: 19
10.
Lockout/Tagout procedure - Periodic inspection
Number of Serious Violations – FY 2011 10
Subpart K - Medical & First Aid(1910.151 - 152)
626
49
151(c)
151(b)
Eye & body flushing facilities
First aid
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2011 11
Subpart L - Fire Protection(1910.155 - 165)
175
132
130
116
72
157(c)(1)
157(g)(2)
157(g)(1)
157(e)(3)
157(c)(4)
Extinguishers - Training program
Extinguishers - Initial & annual training
Extinguishers - Provided & accessible
Sta
nd
ard
: 19
10.
Extinguishers - Annual checks
Extinguishers – Charged & operable
Number of Serious Violations – FY 2011 12
Subpart M - Compressed Gas & Air Equipment (1910.166 - 169)
7
5
169(b)(3)(i)
169(b)(3)(iv)
Pressure gage/safety valve
Safety valves tested
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2011 13
Subpart N - Materials Handling & Storage (1910.176 - 184)
537
318
234
199
179
178(l)(1)(i)
178(l)(4)(iii)
178(p)(1)
178(q)(7)
178(l)(6)
Sta
nd
ard
: 19
10.
Powered Industrial Trucks – Operator competency
Powered Industrial Trucks – Safe operating condition
Powered Industrial Trucks – Operator certification
Powered Industrial Trucks – Operator evaluation
Powered Industrial Trucks – Examination for defects
Number of Serious Violations – FY 2011 14
Subpart O - Machinery & Machine Guarding (1910.211 - 219)
1445
621
600
458
438
212(a)(1)
212(a)(3)(ii)
215(b)(9)
215(a)(4)
219(d)(1)
Machine guards - General
Grinders - Tongue guards
Pulleys
Point of operation
Grinders - Work rests
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2011 15
Subpart P - Hand & PortablePowered Tools (1910.241 - 244)
390
52
29
21
8
242(b)
243(c)(1)
243(c)(3)
242(a)
243(c)(4)
Compressed air for cleaning
Vertical portable grinders - Guarding
Sta
nd
ard
: 19
10.
Condition of tools & equipment
Portable abrasive wheels - General guarding
Other portable grinders - Guarding
Number of Serious Violations – FY 2011 16
Subpart Q - Welding, Cutting & Brazing (1910.251 - 255)
207
87
78
43
43
253(b)(4)(iii)
253(b)(2)(ii)
252(b)(2)(iii)
253(b)(2)(iv)
253(b)(4)(i)
Oxygen cylinder storage – Separation by distance or barrier
Cylinder storage - Inside of buildings
Protection from arc welding rays
Cylinder storage – Valve protection caps
Sta
nd
ard
: 19
10.
Oxygen cylinder storage – Away from combustibles
Number of Serious Violations – FY 2011 17
Subpart R - Special Industries(1910.261 - 272)
33
27
25
23
20
272(j)(1)
272(g)(1)(i)
272(j)(2)(ii)
272(g)(1)(ii)
272(g)(4)
Sta
nd
ard
: 19
10.
Grain handling – Immediate removal of grain dust >1/8”
Grain handling– Housekeeping to reduce dust accumulations
Grain handling – Hazardous equipment locked out
Grain handling – Rescue equipment
Grain handling – Entry permit
Number of Serious Violations – FY 2011 18
Subpart S - Electrical(1910.301 - 399)
495
435
415
363
352
303(b)(2)
305(b)(1)(ii)
305(g)(2)(iii)
305(g)(1)(iv)(A)
303(g)(2)(i)
Live parts
Flexible cords – Strain relief
Flexible cords not used for fixed wiring
Grounding path – Permanent and effective
Sta
nd
ard
: 19
10.
Proper installation & use of equipment
Number of Serious Violations – FY 2011 19
Subpart Z - Toxic & Hazardous Substances (1910.1000 - 1450)
825
374
282
254
12701200(e)(1)
1200(h)(1)
1200(g)(1)
1200(g)(8)
1200(f)(5)(i)
Hazard Communication - Written program
Hazard Communication - Information & training
Hazard Communication – MSDSs readily accessible
Hazard Communication – Label identification
Hazard Communication – MSDS for each chemical used
Sta
nd
ard
: 19
10.