os32c safety laser scanner setup and troubleshooting...

Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 of 11

OS32C Area Laser Scanner Setup and Troubleshooting Quick Start Guide

Getting Started

Software 1. Load software to computer. It is found at http://www.sti.com/products/OS32C/index.htm

2. Open up the zipped file and run the .exe file

Demo Case Hardware Setup

1. Set case so surface handle is on top. 2. Lift locking tab and rotate to the left to unlatch. 3. Remove area laser area scanner and yellow control box. 4. Connect these by attaching the large black cables with silver twist connects. 5. Remove the blue Ethernet cable 6. Attach the Ethernet cable to the scanner. 7. Attach the other end of the Ethernet cable to your computer 8. Connect the power. The outlet is on the side of the yellow control box.

Connect PC to Demo Case Scanner (Easy Way) 1.) Make sure computer is disconnected from network systems (such as docking stations). Also turn off

wireless. 2.) Hold down the reset button on the yellow control box as you turn the power on. 3.) Watch the LEDs on the scanner. Within 5 seconds of them blinking (in a circular pattern), release the

reset button. 4.) Disconnect the Ethernet cable. 5.) Reconnect the Ethernet cable. (This will start automatic address acquisition. Takes 55 seconds.) 6.) Open up the software and you will see the IP address of the scanner. 7.) Select it. 8.) It will let you know the scanner is connected and give you the scanner’s IP address.

http://www.sti.com/products/OS32C/index.htm


Connect PC to Scanner (IP Address Way)

IP Addresses are not known 9.) From computer (Windows) 10.) Start 11.) In “Search programs and files” box (or command promt) box, “cmd” 12.) A DOS window will appear. Type ipconfig.

13.) Press Enter 14.) Scroll down to the IPv4 Address and subnet Mask 15.) Write down the IP address and subnet mask


Set IP on Computer & Discover Hardware

1.) From computer (Windows) 2.) Start 3.) Control Panel 4.) View network status and tasks 5.) Local area connections 4 6.) Properties 7.) Double click on Internet Protocol Version 4 8.) Select “Use the following IP address” 9.) Set the IP address, using the same first three sections as the

scanner. The last section must be different. 10.) Use the same subnet Mask. (Should enter automatically

when you select it.) 11.) “OK” to accept and close the windows.

Synchronize Scanner with Software

1.) From computer, open up OS32C Configuration Tool. 2.) Verify the local address of the scanner is okay and press Continue. It will search for scanners.

3.) If you receive this error (unable to find sensor), power down and back up for the computer and scanner. Make sure you are not on a network and the wireless if off.

4.) Change access level to supervisor. The password is “supeusr.” Press Continue.


5.) It will read the configuration from the scanner and give you the results.

6.) Set up the Safety-Critical parameters Enable / Disable 80 - 860 Zone 1 / Zone 2 / Multiple Zones 20-320 (if multiple zones) Automatic / Start / Start-Restart 3 / 4 / 5 / 7

7.) Set the Non-Safety-Critical Parameters


8.) Define Zones

9.) On the top tool bar, select the foreground and zone#.

10.) On Top tool bar, select “Configuration”, and “Edit Zone”.

11.) Drag the white dots to set the zone area.

12.) If you need to know where items are located so you

can set the zones around those, On the tool bar select configuration, then sculpting.

13.) If you have the scanner sculpt the zone automatically, to get out of the feature you need to select “Reference Boundry” on the toolbar, then “Save Reference Boundary Setting.”

14.) To download configuration to the scanner, on the toolbar select “Configuration”, “Send to Sensor / Enter CFG Mode” and “Entire Configuration”.


Set IP on Computer So Capable of use on network

1.) From computer (Windows) 2.) Start 3.) Control Panel 4.) View network status and tasks 5.) Local area connections (It could be any number. 4 is the one used on many networks.) 6.) Properties 7.) Double click on Internet Protocol Version 4 8.) Select “Obtain an IP address automatically”

9.) Select “OK” to accept and close the windows

Presentation Information

The minimum object resolution is displayed on the display for 5 seconds when powering up.

Ethernet configuration displayed for 5 seconds.

SP = static IP address

dP = DHCP IP address (DHCP is a mode that connects PC and OS32C with a dynamic IP address setting.)


Troubleshooting New Installations

Not able to download program to scanner

Check wiring.

Red and yellow wires go to inputs on the safety device.

In this diagram they are going to force guided relays.

They could also be connected to a safety controller, such as the G9SP or NX, with final outputs through

the force guided relay, or STO built into devices such as the G5 servo drive or MX2 inverter.

The white wire goes to 24 V.

The brown wire goes to 0 V.

The black wire goes to 0 V.

The brown/white wire goes to 0 V.

If using a switching regulatory power supply, ground the FG terminal (frame ground terminal)

Wire on a 24 VDC, negative (protective earth) electrical system. PNP


LED Codes

Run Stop Interlock Warning

Green Red Yellow Orange OSSDs

8 8 Power on self test

0 1 Start interlock mode … waiting for start signal

0 2 Unit in configuration mode (Interlock light flash @ 4 HZ)

-- Machine stop Object detected in safety zone (display steady)

-- Standby mode set (Power saving) (display flashing)

1 2 Run mode outputs on with interlock on

1 2 Run mode outputs on, scanner windows is dirty

Fault (dust on scan window)

Machine run (dust on scan window)

Machine run (normal operation)

Something is in the warning zone

Operational Errors Hardware / configuration errors on back

7 0 Incorrect number of zone select inputs

7 1 Invalid or undefined zone select input combination

8 0 Scanner window contamination

5 9 Motor speed error (unit may have been bumped)

Off On Flashing 1 HZ Flashing 4 HZ Configuration / Operational Value

*1

*1

*1

*1

*1

*1


Dust Detection Circuit

Indicator sector (x8)

Can be programmed for safety or warning zone intrusion

Dust detection circuit (x7)

measures contamination level on the lens

Intermittent stopping ….. slow response from stop to clear

1.) Dust accumulation on window 2.) Zone configured too close to object 3.) Crosstalk or other infrared interference

Use the PC configuration tool to monitor the scanner for tight zones or highly reflective objects, airborne particles, or smoke

Dust contamination detection

81-100% clear Normal operation

61-80% clear Orange light is flashing

<60% clear Unit stops and has 80 or 81 code

Note: Accumulation approaching 60% may experience momentary “80” error code and stops


Diagnostic Window Codes

Diagnostic Codes and Description Corrective Action 01 Waiting for a start input

02 Machine stop Connect black and brown/white wires to 0V.

30 Safety output fault Verify safety output wiring

32 Safety output A is shorted to 24V (in OFF state)

33 Safety output B is shorted to 24V (in OFF state)

34 Safety output A is shorted (grounded) to 0V or 0V detected

35 Safety output B is shorted (grounded) to 0V or 0V detected

40 EDM (MPCE monitor) fault Verify EDM circuit wiring

If EDM is not used, connect EDM wire to “0” volt.

41-42 Check NC status of the EDM device 43 Check OS32C output wiring & configuration

41 EDM fault before OSSD turning on EDM was in incorrect state before entering RUN state

42 EDM fault after OSSD turning on EDM did not switch after entering RUN state

43 EDM faulting during OS23C power on EDM in incorrect state during power up

50 Noise or disturbance light External noise or light or internal fault detected

Reset or cycle power check window, do window calibration, check environment for light or disturbance

51 Mutual interference Cross talk with other laser scanner or device

TOT variance, check mounting

52 Controller reflective target error TOT drift, Possible light interference

53 Controller reflective target misbehaving Possible light interference

54 Controller reflective target fault (other)

56 Controller receiver noise test fault Possible EMI or defective RX board

57 Controller receiver noise baseline offset test fault

58 Controller receiver noise test fault (other)

52-58 Electrical noise interference or internal fault

59 Motor speed variance detected Unit was jarred or bumped. Reset unit

60 Invalid configuration Check settings and reconfigure

70 Incorrect number of active zones set Check zone settings and reconfigure

71 Invalid or undefined zone

72 Incorrect number of active zones 70 fault active > 10 minutes

73 Invalid or undefined zones 71 fault active > 10 minutes

74 Standby input or zone select inputs voltage set too high Input voltage > than supply voltage

75 Scanner chassis connected to power (24V) Sensor not properly grounded Should be grounded to 0V

80 Dirty window clean with a soft cloth, replace scan window

81 Partial window contaminated or missing

82 Window not detected or surface is blocked remount window and/or clean

90 Internal temperature fault Add more ventilation

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Authorized Distributor:

QSG-OS32C 09/14 Note: Specifications are subject to change. © 2014 Omron Electronics LLC Printed in U.S.A.

Printed on recycled paper.

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os32c safety laser scanner setup and troubleshooting...

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