Edition 5, From serial no. 83581- Publ. no 101-10189

OM LE, 2009-10

Orwak, Little ElephantOPERATING MANUAL

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SAFETY FEATURES The machine is equipped with the following safety features: Emergency stop (on an electrical machine), switches preventing the machine from being used with the door/hatch open. A cover (incl. the correct container) protects the operator from the move-able parts of the machine and container indication switches prevent the machine from being used without a container.

RANGE OF APPLICATION The machine is an electric or pneumatic baler intended for compacting bulky materials such as cardboard, paper or plastic. Baling must take place in a standard container in accordance with the speci cations or in the BOB (bag or bale unit).

The machine must only carry out compacting in containers that have been ap-proved by the manufacturer.

Containers with a collapsible front, additional containers etc must not be used.

Damaged containers /BOBs must not be used.

The machine may only be used in areas that have a roof, protection against wind and normal lighting.

Materials that are ammable or of an explosive nature, such as pressurised containers or similar that can cause damage, res or explosions when exposed to pressure or sparks, must not be compacted in the machine.

CONTENTSafety...................... .......... 10Technical speci cations .....11Transport ...........................11Assembly instructions ....... 12Check list after assembly .......................... 13Operating instructions....... 14Weekly inspection and maintenance ..................... 16Troubleshooting check ..... 16CE..................................... 17

We accept no liability for changes and misprints.

English

SAFETYRead the operating instructions BEFORE operating the machine.

Our warranty/product responsibility requires that instructions are followed and that original spare parts and recommended hydraulic oil and lubricants are used,

and that no conversion or modifi cation is carried out.The user of the machine is responsible for the safety checks and for ensuring that

daily maintenance of the machine is carried out. The user is responsible for ensuring that any faults are corrected and that neither the

user nor other individuals are exposed to danger. The owner is responsible for ensuring that national and local laws are complied with

when using the machine.

This symbol means WARNING or DANGER - personal safety instruction!

This machine is designed for ONE MAN OPERATION. Only the operator is allowed in the machine’s working area.

The machine must not be used if the safety functions (e.g. switches and protections) have been deactivated, damaged or removed. Lost or damaged parts must be replaced with original spare parts.

The machine has a high centre of gravity and the press plate must be in its fully lowered position whenever the machine is moved. An assembled machine is best moved using a sack trolley or similar.

Installation and service work may only be performed by qualifi ed and competent staff, and in accordance with the installation and service instructions.

Only staff trained in using the machine may operate it.

Maintenance should only be carried out by personnel trained on the machine. Installation and additional servicing and repairs should only be carried out by quali ed and competent personnel, and in accordance with the machine manufacturer’s instructions.

The machine must not be used by minors.

Never climb on the machine.

The machine must not be used in areas where there is a high risk of explosion.

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A

B C

B

A

C

D

A = 780 mmB = 1060 mmC = 130 mm

A = 1070 mmB = 920 mmC = 100 mmD = 750 mm

TECHNICAL SPECIFICATIONSTLE 80 / 100GENERAL DATA TLE 80 TLE 100Total weight: 82 kg 86 kgRack: 31 kg 34 kgCompactor unit: 51 kg 52 kg Dimensions:Height: 2000 mm 2000 mm Width: 810 mm 960 mmDepth: 810 mm 810 mm

Recommended fl oor space for a machine in operation: Width: 2010 mm 2160 mm Depth: 870 mm 870 mm

Container size: 240 L 370 L

Loading aperture: 580x500 730x500

Noise level: 55 dB(A) 55 dB(A)

ELECTRICAL DATA (see below)*: HYDRAULICAL DATA (see below)**:

TECHNICAL SPECIFICATIONSBOB 80 / 100GENERAL DATA BOB 80 BOB 100Total weight: 64 kg 78 kg

Dimensions:Height: 1070 mm 1070 mm Width: 570 mm 720 mmDepth: 650 mm 670 mm

Loading aperture: ø450 mm ø550 mm

Bag size: 240 L 410 L

Weight = 31-34 kg

Weight = 39-53 kg

TL = Top LoadedFL = Front LoadedE = ElectricBOB = Bag Or Bale80 = Model name100 = Model name

TECHNICAL SPECIFICATIONSFL 80 / 100GENERAL DATA FL 80 FL 100Total weight: 102 kg 109 kgRack: 31 kg 34 kgCompactor unit: 51 kg 53 kg Front module: 20 kg 22 kg

Dimensions:Height: 2350 mm 2350 mm Width: 810 mm 960 mmDepth: 810 mm 810 mm

Recommended fl oor space for a machine in operation: Width: 2010 mm 2160 mm Depth: 870 mm 870 mm

Container size: 240 L 370 L

Loading aperture:Height: 370 mm 370 mmWidth: 580 mm 730 mm

Noise level: 55 dB(A) 55 dB(A)Compacting force: 1,5 metric tons (15 kN)*ELECTRICAL DATA: Operating power:(TLE80-01/100-21) 1x230 V, 50 Hz1

(TLE80-10/100-30) 1x115V, 60Hz2 Fuse:: 5 A1/10A2

Engine: 0,55 kW/3,5A1

0,55 KW/6,5A2

Protection class: IP 55**HYDRAULIC DATA:Flow: 1,7 L/minWorking pressure:55 bar (798 psi)Relief pressure: 70 bar (1015 psi)Press force:1,5 t (15 kN)Surface pressure: 1,2 kg / cm2

Cycle time total: 40 s.Piston stroke: 600 mm Oil volume: 2,5 LRecommended hydraulic oil:+5°C to +60°C: ISO VG 32-68below 5°C:

Hydraulic mulitgrade 32-68

Rack

Compactor unit

TRANSPORT

ABBREVIATIONS

English

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12

A B

A A

A D+

+

+

+A C

A

English

ASSEMBLY TEXT FOR THE PICTURES ON THE LAST DOUBLE-PAGE SPREAD

Fitting the front module to the rack• Loosen the rails (1), switch plate (3) and rear cover

(2). • Assemble the left and right side plates (4) and

reassemble the rails. • Assemble the switch plate (6) and the rear module

plate (7). • Assemble the rear covers (8) and (9).• Fit the feeding shutter (10).• Fasten the side gables (11). Continue with A+B from point 2:• Insert the upper part from one of the sides. • Fit four stop plugs, one at the end of each section. • Assemble two covers using eight of the M4x12.

Assembling two racks • Disassemble the two rear covers (1). • Unscrew the screws in the pillars on the

front (2). • Place four screw fastenings (3) in the four

middle pillars from the bottom. • Connect the racks (4). Fit the rack coup-

lings (5), two on the front and two at the back.

• Reinsert all the screws (6) plus four new screws (on the bottom rack couplings).

• Fit the side covers and stop plugs (7). • Ensure that the poles are level in relation

to each other. Correct using the adjustable plastic feet.

• Use a spirit level to control the measure-ment.

Assembling the rack + upper part• Start with the tted rack (1). • Insert the upper part from one of the sides (2). • Fit four stop plugs (3), one at the end of each

section.• Assemble two side covers using eight of the

M4x12.

Fitting the BOB to the rackFit rack levers to the rack. Tip the bag cart backwards and let it glide in over the ball-bearings on the levers.

Installation and service work may only be performed by qualifi ed and compe-tent staff, and in accordance with the installation and service instructions.

ASSEMBLY TEXT FOR THE PICTURES ON THE LAST DOUBLE-PAGE SPREAD

ASSEMBLY INSTRUCTIONS

Assembling the rack• Start with the bottom plate (1). • Assemble two pillars incl. the cross-section

(2) on the bottom plate and fasten with four of the M8x12 (3).

• Assemble the other two pillars (4) on the bot-tom plate and fasten the cross-sections with eight of the M8x12 (5), (6).

• Assemble the container indicator (7) with two pegs and a spring.

• Assemble the posterior section (8) simul-taneously with the posterior cover (9) and fasten it with four of the M8x30 (10).

• Assemble two corners (11) in the front sec-tion and fasten them to the rack.

• Tighten with four of the M8x12 (13).

Fit and tighten all bolts! For best results, use a medium strength threadlocker such as Loctite 243 or similar.

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0,6 m

0,6 m0,6 m

EnglishCHECK LIST AFTER ASSEMBLY

Electrical machine (E):Connect the machine to the wall socket. The green lamp lights up.

• Check that the machine is stable. • Check that all the covers have been tted. • Ensure that the machine cannot be oper-

ated without a BOB or a container. • Check that the green light is off when the

presshead is not in the correct position (straight above the container/BOB).

• Check that the machine stops when you press the emergency stop.

• Check that the green light switches off when the hatch is lifted (TLE), alternatively that the green light switches off when the shutter is opened (FLE).

• Ensure that the plastic stop cylinders have been tted (to prevent the compactor unit from sliding off).

• Replace the transport plug with the enclosed air lter.

If any faults are discovered in the functions listed above, the machine must not be used until it has been repaired and approved for use by authorised service personnel. Service and repairs are only to be performed by quali ed and competent staff, and in accordance with the machine manufacturer’s service instructions.

ConnectionsThe electric cable (E)/hose (P) must be sus-pended to prevent it from being pinched or torn, for instance during presshead slide.

Installation measurements

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600 mm 750 mm

OK

800 mm 1000 mm240 L 370 L

PWS BIN 2 Perstorp240 L370 L

Plastic Omnium BR240 L370 L

English

Rack width:

Approved containers:

Place a container underneath the compactor unit. Open the shutter and place the was-te in the container. Close the shut-ter and press the green start button (E) for an auto-matic press cycle alternatively use the arrow DOWN button (P) followed by the arrow UP button.

Pull out the container and place the waste even-ly in the container. Reinsert the container and press the green start button (E) for an automatic press cycle alternatively use the arrow DOWN button (P) followed by the arrow UP button.

Front loaded container compactor (FL) Top loaded container compactor (FL)

ABBREVIATIONS:TL = Top LoadedFL = Front LoadedE = ElectricBOB = Bag Or Bale80 = Model name100 = Model name

ONE MAN OPERATION! Only the operator is allowed into the working area of the machine!

OPERATING INSTRUCTIONS

Approved containers:

The machine must only carry out compacting in contai-ners that have been approved by the manufacturer and that the machine is intended for, cf. the sticker under the hatch.

Containers with a collapsible front etc must not be used.

Damaged containers must not be used.

Use only the container prescribed by the rackwidth! (370 L container for a rack width of 1000 mm etc.)

Container:

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A

D

B

C

1

4

5

7

3

2

6 8

10

14

12

13

15

9 11

EnglishOPERATING INSTRUCTIONS

Place a bag in the container and fold the opening down over the rim.

Secure bag with metal band.

Distribute the waste evenly in the container.

Run the press plate down using the arrow DOWN button.

Tie up the bag and remove it.

Using a bag (BOB)

8 Pull out the container and place the waste evenly in the container. Replace the container and press the green start button (E) for an automatic press cycle alternatively use the arrow DOWN button (P) followed by the arrow UP button.

Compaction (BOB)

1-7 Attach a bit of bale strap by following the numbered pictures.

Mounting the strap (BOB)

Compaction (BOB)

9. Pull out the sliding table.10. Pull the upper strap through the slot and over the waste.

11. Reinsert the sliding table.

12. Run the press plate down using the arrow DOWN button.

13. Tie the straps together.

14. Run the press plate up using the arrow UP button.

15. Remove the bale.

A

B

C

D

ONE MAN OPERATION! Only the operator is allowed into the working area of the machine!

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10AOK

FL

TL

FL

TL

FL

TL

ae

e ad

d

b

c

b

c

!

a

bc

a

b

c

English

The compaction unit cannot be moved laterally during compaction.

Cardboard or other items may get stuck between the press plate, the bottom of the compaction unit and the container.1. Run down the press plate, arrow DOWN 20 cm (approx. 4 seconds) and stop the machine by pressing the emergency stop

(TLE) alternatively go to the stop position (TLP). Pull out the electric plug!2. Open the hatch and pull out the container as far as possible3. The press plate is now accessible through the opening that has been created4. Remove any waste that has got stuck and replace the container.5. Run down the press plate, reset the EMERGENCY STOP by pulling out the red button and press arrow DOWN (TLE),

alternatively twist the arrow UP (TLP).

WEEKLY INSPECTION AND MAINTENANCENOTE! During inspection and maintenance, service work and the removal of trapped waste etc:• Do not work inside the machine, nor above or below the press plate.• Unplug the machine.

TROUBLESHOOTING: FIRSTLY, CHECK

SAFETY CHECK: • Every week, check that the container indicator and emergency stop works. • The machine must not be allowed to start without a container or when the hatch or shutter is open. • Every week, check the fastening, function, wear and tear, etc. of the hatch’s centering stop/sliding stop. (see picture)

MOTORPROTECTION

CLEANING: Top of press plate

CLEANING: Underside of press plate

Never use a high-pressure washing device when cleaning the machine. ! Important! Unplug the machine.

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AB ORWAK Box 58 S-576 22 Sävsjö, Sweden Tel: 46-382-157 00 Fax: 46-382-106 07

Sävsjö 2009-10-12

Little Elephant

TLE 80-00 - TLE 80-99TLE 100-00 - TLE 100-99FLE 80-00 - FLE 80-99

FLE 100-00 - FLE 100-99

EnglishDECLARATION OF CONFORMITY

to which this declaration relates is in conformity with the followingstandards or other normative documents following the provisions of Directive

We

2006/42/EEC (Machinery Directive)

89/336/EEC, 92/31/EEC, 93/68/EEC (EMC Directive)73/23/EEC, 93/68/EEC (Low Voltage Directive)

EN 60204-1 (Safety of Machinery - Electrical Equipment of Machines) EN 61000-6-1 (EMC Immunity for equipment in residential, commercial and light-industrial environments)EN 61000-6-2 (EMC Immunity for equipment in industrial environments)EN 61000-6-3 (EMC Emissions from equipment in residential, commercial and light-industrial environments)EN 61000-6-4 (EMC Emissions from equipment in industrial environments)

declares under its sole responsibility that the product model (serial number speci ed on the rst page)

Design manager and compiler of technical documentation

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1

2

2

3

4

78

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45

6

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910

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1

2

4

A

A B+

3

2

+A C

1

2

13

10

=20= 4= 2= 2= 1= 4

= 2

= 1

= 4

= 4

= 8

= 4

Assembling

OK.

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6 35

4

4

7

2

1

23

A A

A D

+

+

4

5

67

8

9

10

11

= 2= 2= 4

= 4

= 4

= 8

Assembling

Orwak is a world leader in compaction and baling solu-tions for solid waste material at source. We develop, manufacture and market a comprehensive range of waste compactors, baling systems and “Brickman” bri-quette presses for recyclable materials that make waste management more profi table. We also o er fully auto-matic balers for recyclable materials through our sub-sidiary Presona. This is where Orwak’s unequalled

technology, expertise and service support make all the di erence. When you partner with Orwak, you also gain access to the vast experience we have built up over the last 35 years. Orwak is wholly owned by the Norwegian company Tomra, a leading global player in providing integrated solutions for recovering and recycling used packaging.

Leader in compaction

and baling solutions