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Orifice Plate Calculation

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  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD.

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FIT-6301 Eq./Line No. :Service : TITANIUM TETRACHLORIDE Flowsheet :

    Manuf. : ASTEC VALVES & FITTING Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / CornerElement Material : 316 SSBeta Ratio(d/D) : 0.3442Element Bore : 9.17 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40Pipe I.D. : 26.64 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.61 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 1.00 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 81183.94 Velocity of Approach Factor (Ev) : 1.01Reynolds No.(Bore) : 235841.14 Reynolds No.(Pipe - Normal) : 67653

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 936.00 780.00 kg/hrDiff. Pressure : 1250.000 867.694 mm-H2OPressure Loss : 1081.532 750.720 mm-H2OStatic Pressure : 4.500 kg/cm2-gBase Pressure :Temperature : 35.00 DEG CDensity : 1700.00 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.15 cP User Inputk-Factor (Cp/Cv) :Fluid Name / Fluid State : TITANIUM TETRACHLORIDE / LiquidLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.75%in Discharge Coeff. : 0.75%in Expansion Factor :in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FT-7306 Eq./Line No. :Service : COOLING WATER Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / CornerElement Material : 316 SSBeta Ratio(d/D) : 0.4210Element Bore : 17.22 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 1/2 in 40Pipe I.D. : 40.89 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.61 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 1.00 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 44888.97 Velocity of Approach Factor (Ev) : 1.02Reynolds No.(Bore) : 106618.57 Reynolds No.(Pipe - Normal) :

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 3608.00 kg/hrDiff. Pressure : 2500.000 mm-H2OPressure Loss : 2008.472 mm-H2OStatic Pressure : 3.000 kg/cm2-gBase Pressure :Temperature : 32.00 DEG CDensity : 1000.00 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.70 cP User Inputk-Factor (Cp/Cv) :Fluid Name / Fluid State : Water and/or Steam / LiquidLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.75%in Discharge Coeff. : 0.75%in Expansion Factor :in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FT-7201 Eq./Line No. :Service : AICI 3 Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / FlangeElement Material : Hastelloy CBeta Ratio(d/D) : 0.4355Element Bore : 16.61 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1.5" / XSPipe I.D. : 38.14 mmFlange Material : Duplex SSPipe Material : Duplex SS

    COEFFICIENTS Discharge Coeff.(C) : 0.61 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 0.98 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 241111.35 Velocity of Approach Factor (Ev) : 1.02Reynolds No.(Bore) : 553663.04 Reynolds No.(Pipe - Normal) :

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 261.00 kg/hrDiff. Pressure : 2500.000 mm-H2OPressure Loss : 1975.986 mm-H2OStatic Pressure : 2.000 kg/cm2-gBase Pressure :Temperature : 240.00 DEG CDensity : 6.25 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.01 cP User Inputk-Factor (Cp/Cv) : 1.4000 User InputFluid Name / Fluid State : AICI3 / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.82%in Discharge Coeff. : 0.75%in Expansion Factor : 0.33%in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT:

    00 AT 5/26/2013

    Tag. No. : FT-3402 Eq./Line No. :Service : OXYGEN Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / CornerElement Material : 316 SSBeta Ratio(d/D) : 0.3088Element Bore : 8.23 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40SPipe I.D. : 26.64 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.61 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 1.00 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 40450.28 Velocity of Approach Factor (Ev) : 1.00Reynolds No.(Bore) : 131009.38 Reynolds No.(Pipe - Normal) :

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 64.00 kg/hrDiff. Pressure : 1000.000 mm-H2OPressure Loss : 890.339 mm-H2OStatic Pressure : 11.000 kg/cm2-gBase Pressure :Temperature : 25.00 DEG CDensity : 15.50 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.02 cP User Inputk-Factor (Cp/Cv) : 1.3947 Ideal Gas MethodFluid Name / Fluid State : oxygen / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.75%in Discharge Coeff. : 0.75%in Expansion Factor : 0.03%in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENT

    TATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FT-3401 Eq./Line No. :Service : STEAM Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / FlangeElement Material : 316 SSBeta Ratio(d/D) : 0.3226Element Bore : 8.60 mmThickness : 6.35 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40SPipe I.D. : 26.64 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.60 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 0.99 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 39891.30 Velocity of Approach Factor (Ev) : 1.01Reynolds No.(Bore) : 123645.23 Reynolds No.(Pipe - Normal) :

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 61.00 kg/hrDiff. Pressure : 2500.000 mm-H2OPressure Loss : 2202.464 mm-H2OStatic Pressure : 11.000 kg/cm2-gBase Pressure :Temperature : 300.00 DEG CDensity : 4.68 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.02 cP User Inputk-Factor (Cp/Cv) : 1.4000 User InputFluid Name / Fluid State : Water and/or Steam / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.75%in Discharge Coeff. : 0.75%in Expansion Factor : 0.08%in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FIT-8402 Eq./Line No. :Service : HCL Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / CornerElement Material : Hastelloy CBeta Ratio(d/D) : 0.0493Element Bore : 1.31 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40Pipe I.D. : 26.64 mmFlange Material : Duplex SSPipe Material : Duplex SS

    COEFFICIENTS Discharge Coeff.(C) : 0.64 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 1.00 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 71.46 Velocity of Approach Factor (Ev) : 1.00Reynolds No.(Bore) : 1449.88 Reynolds No.(Pipe - Normal) : 64

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 7.00 6.30 kg/hrDiff. Pressure : 250.000 201.274 mm-H2OPressure Loss : 249.225 200.649 mm-H2OStatic Pressure : 0.030 kg/cm2-gBase Pressure :Temperature : 35.00 DEG CDensity : 1030.00 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 1.30 cP User Inputk-Factor (Cp/Cv) :Fluid Name / Fluid State : HCL / LiquidLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.75%in Discharge Coeff. : 0.75%in Expansion Factor :in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-20032.PLEASE CHECK THE PROCESS PARAMETERS.BETA IS NOT IN LIMIT.

    Reynolds Number Is Smaller Than Specified by: ASME MFC-14M-2003 Method

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FIT-8401 Eq./Line No. :Service : HCL H2 Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / CornerElement Material : Hastelloy CBeta Ratio(d/D) : 0.2110Element Bore : 5.62 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40Pipe I.D. : 26.64 mmFlange Material : Duplex SSPipe Material : Duplex SS

    COEFFICIENTS Discharge Coeff.(C) : 0.61 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 0.97 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 10324.11 Velocity of Approach Factor (Ev) : 1.00Reynolds No.(Bore) : 48929.43 Reynolds No.(Pipe - Normal) : 9378

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 7.20 6.54 kg/hrDiff. Pressure : 1000.000 816.334 mm-H2OPressure Loss : 947.354 773.353 mm-H2OStatic Pressure : 0.030 kg/cm2-gBase Pressure :Temperature : 35.00 DEG CDensity : 0.95 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.01 cP User Inputk-Factor (Cp/Cv) : 1.4036 Ideal Gas MethodFluid Name / Fluid State : HCL H2 / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.84%in Discharge Coeff. : 0.75%in Expansion Factor : 0.38%in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FIT-8202 Eq./Line No. :Service : HYDROGEN Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / CornerElement Material : 316 SSBeta Ratio(d/D) : 0.0721Element Bore : 1.92 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40Pipe I.D. : 26.64 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.62 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 0.99 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 573.56 Velocity of Approach Factor (Ev) : 1.00Reynolds No.(Bore) : 7951.76 Reynolds No.(Pipe - Normal) : 528

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 0.40 0.37 kg/hrDiff. Pressure : 250.000 210.807 mm-H2OPressure Loss : 248.403 209.459 mm-H2OStatic Pressure : 0.030 kg/cm2-gBase Pressure :Temperature : 35.00 DEG CDensity : 0.80 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.01 cP Lucas Viscosity Eqn.k-Factor (Cp/Cv) : 1.4036 Ideal Gas MethodFluid Name / Fluid State : hydrogen (normal) / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.76%in Discharge Coeff. : 0.75%in Expansion Factor : 0.09%in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-20032.PLEASE CHECK THE PROCESS PARAMETERS.BETA RATIO IS NOT IN LIMIT.

    Reynolds Number Is Smaller Than Specified by: ASME MFC-14M-2003 Method

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FIT-8201 Eq./Line No. :Service : TIC4 H2 Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / FlangeElement Material : 316 SSBeta Ratio(d/D) : 0.3969Element Bore : 10.58 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40Pipe I.D. : 26.64 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.61 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 0.98 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 51664.16 Velocity of Approach Factor (Ev) : 1.01Reynolds No.(Bore) : 130163.58 Reynolds No.(Pipe - Normal) : 46365

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 39.00 35.00 kg/hrDiff. Pressure : 750.000 598.521 mm-H2OPressure Loss : 617.622 492.838 mm-H2OStatic Pressure : 0.030 kg/cm2-gBase Pressure :Temperature : 136.40 DEG CDensity : 2.84 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.01 cP User Inputk-Factor (Cp/Cv) : 1.4036 Ideal Gas MethodFluid Name / Fluid State : TIC4 H2 / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.80%in Discharge Coeff. : 0.75%in Expansion Factor : 0.28%in Primary Diameter :in Pipe Diameter :in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Calculation

    This report created by Flowel 4.1.1

  • Data sheet for

    FLOW ELEMENTTATA CONSULTANCY ENGINEERING LTD

    NO BY DATE Project : 6527A GSR PILOT PLANT

    00 AT 5/26/2013

    Tag. No. : FIT-8101 Eq./Line No. :Service : TIC4 Flowsheet :

    Manuf. : ASTEC VALVES & FITTINGS Model No. :

    ELEMENT DATA Element Type : Orifice Plate-Small BorePress. Tap Loc. / Type : Upstream / FlangeElement Material : 316 SSBeta Ratio(d/D) : 0.3111Element Bore : 8.29 mmThickness : 3.18 mm

    SIZING CRITERIA Sizing Mode : Exact BoreReference : ASME MFC-14M-2003

    PIPING DATA Flange : 300# / RFPipe Size & SCH : 1 in 40Pipe I.D. : 26.64 mmFlange Material : ASTM A182 F316Pipe Material : 316 SS

    COEFFICIENTS Discharge Coeff.(C) : 0.64 User Factor (Fuser) : 1.00Gas Expan. Coeff.(Y1) : 0.98 Murdock Wet Gas Factor (Fx) :Reynolds No.(Pipe) : 581.59 Velocity of Approach Factor (Ev) : 1.00Reynolds No.(Bore) : 1869.73 Reynolds No.(Pipe - Normal) : 533

    PROCESS DATA Base Maximum Flow Normal Flow Property Method

    Flow Rate : 36.00 33.02 kg/hrDiff. Pressure : 750.000 623.144 mm-H2OPressure Loss : 662.326 550.114 mm-H2OStatic Pressure : 0.030 kg/cm2-gBase Pressure :Temperature : 136.40 DEG CDensity : 5.88 kg/m3 User InputSpec. Gravity :Z-Compressibility Factor :Viscosity : 0.82 cP User Inputk-Factor (Cp/Cv) : 1.4036 Ideal Gas MethodFluid Name / Fluid State : TIC4 / GasLiquid Density :Gas Quality :Atmospheric Pressure : 1.033 kg/cm2

    UNCERTAINTY DATA Uncertainty in Flow Rate : 0.76%in Discharge Coeff. : 0.75%in Expansion Factor : 0.28%in Primary Diameter : 0.09%in Pipe Diameter : 0.09%in Density :in Pressure :

    Notes : 1.BORE SIZE AS PER ASME-MFC-14M-2003

    Reynolds Number Is Smaller Than Specified by: ASME MFC-14M-2003 Method

    Calculation

    This report created by Flowel 4.1.1